CN114703411A - Mg-Sn series magnesium alloy and preparation method thereof - Google Patents
Mg-Sn series magnesium alloy and preparation method thereof Download PDFInfo
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- 229910000861 Mg alloy Inorganic materials 0.000 title claims abstract description 76
- 229910019074 Mg-Sn Inorganic materials 0.000 title claims abstract description 52
- 229910019382 Mg—Sn Inorganic materials 0.000 title claims abstract description 52
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
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- 238000012805 post-processing Methods 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 10
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- 238000003723 Smelting Methods 0.000 claims description 9
- 238000005728 strengthening Methods 0.000 abstract description 27
- 238000012545 processing Methods 0.000 abstract description 21
- 230000007246 mechanism Effects 0.000 abstract description 7
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- 239000000243 solution Substances 0.000 description 39
- 239000006104 solid solution Substances 0.000 description 20
- 238000001556 precipitation Methods 0.000 description 14
- 229910019021 Mg 2 Sn Inorganic materials 0.000 description 12
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- C22C—ALLOYS
- C22C23/00—Alloys based on magnesium
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
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- C22C—ALLOYS
- C22C23/00—Alloys based on magnesium
- C22C23/04—Alloys based on magnesium with zinc or cadmium as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/002—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working by rapid cooling or quenching; cooling agents used therefor
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/06—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of magnesium or alloys based thereon
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Abstract
Description
技术领域technical field
本发明涉及镁合金材料技术领域,尤其涉及一种Mg-Sn系镁合金及其制备方法。The invention relates to the technical field of magnesium alloy materials, in particular to a Mg-Sn series magnesium alloy and a preparation method thereof.
背景技术Background technique
镁合金作为质量最轻的金属结构材料,由于高的比强度、良好的抗冲击性能,能满足航空航天、汽车及电子产品轻量化的要求,可减少能源消耗和环境污染,因此成为中高端制造业应用增长最快的材料之一。As the lightest metal structural material, magnesium alloy can meet the lightweight requirements of aerospace, automotive and electronic products due to its high specific strength and good impact resistance, and can reduce energy consumption and environmental pollution. Therefore, it has become a medium and high-end manufacturing industry. One of the fastest growing materials for industrial applications.
为了提高铸造镁合金和变形镁合金的综合性能,目前大多数镁合金研发思路与铝合金类似,主要是通过合金化设计调控微观组织、强化以及塑性变形机制。目前已发展出Mg-Al系、Mg-Zn系、Mg-RE系镁合金,但Mg-Al系、Mg-Zn系镁合金还存在成形性较差等问题,而且Mg-RE系镁合金由于使用稀土元素其制备成本较高,限制了镁合金的进一步发展与应用。相比于Mg-Al系合金,Mg-Sn系镁合金制备成本与其接近,但Mg-Sn基合金微观强韧化机制主要涉及Sn合金元素固溶强化、Mg2Sn等金属间化合物第二相析出强化、弥散强化等多种强化机制,组织不易调控,对塑性变形过程影响较大,仍然存在室温强度较低、加工硬化响应速度较慢等问题。In order to improve the comprehensive properties of cast magnesium alloys and wrought magnesium alloys, most of the current research and development ideas of magnesium alloys are similar to those of aluminum alloys, mainly through alloying design to control the microstructure, strengthening and plastic deformation mechanisms. At present, Mg-Al series, Mg-Zn series, and Mg-RE series magnesium alloys have been developed, but Mg-Al series and Mg-Zn series magnesium alloys still have problems such as poor formability. The preparation cost of rare earth elements is high, which limits the further development and application of magnesium alloys. Compared with Mg-Al alloys, the preparation cost of Mg-Sn-based magnesium alloys is similar, but the microscopic strengthening and toughening mechanism of Mg-Sn-based alloys mainly involves the solid solution strengthening of Sn alloy elements and the second phase of intermetallic compounds such as Mg 2 Sn. Precipitation strengthening, dispersion strengthening and other strengthening mechanisms, the structure is not easy to control, and has a greater impact on the plastic deformation process. There are still problems such as low room temperature strength and slow work hardening response speed.
因此,亟需提供一种Mg-Sn系镁合金,使其具有优良的力学性能和较高的加工效率。Therefore, there is an urgent need to provide a Mg-Sn-based magnesium alloy with excellent mechanical properties and high processing efficiency.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种Mg-Sn系镁合金及其制备方法,本发明提供的Mg-Sn系镁合金具有优良的力学性能和较高的加工效率。The purpose of the present invention is to provide a Mg-Sn-based magnesium alloy and a preparation method thereof. The Mg-Sn-based magnesium alloy provided by the present invention has excellent mechanical properties and high processing efficiency.
为了实现上述发明目的,本发明提供以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
本发明提供了一种Mg-Sn系镁合金,包括如下质量百分比的组分:Sn 2~5%,Al1.5~4.0%,Zn 1.0~2.0%,Mn 0.3~0.5%和余量Mg。The invention provides a Mg-Sn magnesium alloy, which comprises the following components by mass percentage: Sn 2-5%, Al 1.5-4.0%, Zn 1.0-2.0%, Mn 0.3-0.5% and the balance Mg.
优选地,所述Mg-Sn系镁合金包括如下质量百分比的组分:Sn2.2~4.8%,Al 1.8~3.8%,Zn 1.2~1.8%,Mn 0.32~0.48%和余量Mg。Preferably, the Mg-Sn-based magnesium alloy includes the following components by mass percentage: Sn 2.2-4.8%, Al 1.8-3.8%, Zn 1.2-1.8%, Mn 0.32-0.48% and the balance Mg.
优选地,所述Mg-Sn系镁合金包括如下质量百分比的组分:Sn2.5~4.5%,Al 2~3.5%,Zn 1.4~1.6%,Mn 0.35~0.45%和余量Mg。Preferably, the Mg-Sn-based magnesium alloy comprises the following components by mass percentage: Sn 2.5-4.5%, Al 2-3.5%, Zn 1.4-1.6%, Mn 0.35-0.45% and the balance Mg.
本发明还提供了上述技术方案所述的Mg-Sn系镁合金的制备方法,包括如下步骤:The present invention also provides the preparation method of the Mg-Sn system magnesium alloy described in the above technical solution, comprising the following steps:
(1)将合金原料依次进行熔炼和浇铸,得到合金铸锭;(1) smelting and casting the alloy raw material successively to obtain an alloy ingot;
(2)将所述步骤(1)得到的合金铸锭进行后处理,得到Mg-Sn系镁合金;所述后处理包括固溶处理、挤压和时效处理中的一种或多种。(2) Post-processing the alloy ingot obtained in the step (1) to obtain a Mg-Sn-based magnesium alloy; the post-processing includes one or more of solution treatment, extrusion and aging treatment.
优选地,所述步骤(1)中浇铸的温度为680~700℃。Preferably, the casting temperature in the step (1) is 680-700°C.
优选地,所述步骤(2)中固溶处理包括依次进行的一级固溶处理和二级固溶处理;所述一级固溶处理的保温温度为390~410℃,一级固溶处理的保温时间为10~12h;所述二级固溶处理的保温温度为440~460℃,二级固溶处理的保温时间为14~16h。Preferably, the solution treatment in the step (2) includes a first-stage solution treatment and a second-stage solution treatment in sequence; the holding temperature of the first-stage solution treatment is 390-410° C., and the first-stage solution treatment The holding time is 10-12 h; the holding temperature of the second-level solution treatment is 440-460° C., and the holding time of the second-level solution treatment is 14-16 h.
优选地,所述步骤(2)中挤压的温度为390~400℃,挤压的速度为0.3~3m/min。Preferably, in the step (2), the extrusion temperature is 390-400° C., and the extrusion speed is 0.3-3 m/min.
优选地,所述步骤(2)中挤压的压力为130~180MPa。Preferably, the extrusion pressure in the step (2) is 130-180 MPa.
优选地,所述步骤(2)中挤压时的挤压比为8~22。Preferably, the extrusion ratio during extrusion in the step (2) is 8-22.
优选地,所述步骤(2)中时效处理的保温温度为170~200℃,时效处理的保温时间为0~900h。Preferably, the holding temperature of the aging treatment in the step (2) is 170-200° C., and the holding time of the aging treatment is 0-900 h.
本发明提供了一种Mg-Sn系镁合金,包括如下质量百分比的组分:Sn 2~5%,Al1.5~4.0%,Zn 1.0~2.0%,Mn 0.3~0.5%和余量Mg。本发明添加Sn元素并控制其含量,调控发明合金中Mg2Sn强化相的数量和分布,在凝固过程中部分Sn元素固溶在Mg基体中,另一部分以Mg2Sn相形核生长,呈现离异共晶形貌,在挤压变形过程中,动态析出大量的Mg2Sn强化相,在晶界处的纳米相Mg2Sn呈弥散分布,可以有效的阻碍位错运动,钉扎晶界,从而细化晶粒,有效提高镁合金的力学性能和加工效率;本发明还通过Mn元素的加入形成B2-AlMnFe金属间化合物萃取Fe杂质,同时添加Al元素并调控两种元素的含量占比,可以在时效过程中形成细小的AlMn相颗粒,通过AlMn相与Mg2Sn相协同析出,进一步提高了镁合金的综合力学性能;而且Al元素还有部分以固溶形式存在于基体中,以固溶强化机制提高镁合金的力学性能;Zn元素的添加能有效提升镁合金的时效硬化响应效率,其容易在析出的强化相附近偏聚,细化析出相尺寸,使多种析出强化相能够均匀弥散分布于镁合金基体中,大幅提升镁合金的力学性能和加工效率。The invention provides a Mg-Sn magnesium alloy, which comprises the following components by mass percentage: Sn 2-5%, Al 1.5-4.0%, Zn 1.0-2.0%, Mn 0.3-0.5% and the balance Mg. In the present invention, Sn element is added and its content is controlled, and the quantity and distribution of Mg 2 Sn strengthening phase in the alloy of the invention are regulated. During the solidification process, part of Sn element is solid-dissolved in Mg matrix, and the other part is nucleated and grown by Mg 2 Sn phase, showing dissociation The eutectic morphology, during the extrusion deformation process, a large amount of Mg 2 Sn strengthening phase is dynamically precipitated, and the nano-phase Mg 2 Sn at the grain boundary is dispersed, which can effectively hinder the movement of dislocations and pin the grain boundaries. Refining the grains can effectively improve the mechanical properties and processing efficiency of the magnesium alloy; the present invention also forms a B2-AlMnFe intermetallic compound to extract Fe impurities by adding Mn elements, and at the same time adding Al elements and regulating the content ratio of the two elements, it can be During the aging process, fine AlMn phase particles are formed, and the synergistic precipitation of AlMn phase and Mg 2 Sn phase further improves the comprehensive mechanical properties of magnesium alloys; The strengthening mechanism improves the mechanical properties of magnesium alloys; the addition of Zn element can effectively improve the response efficiency of ageing hardening of magnesium alloys, it is easy to segregate near the precipitation strengthening phase, refine the size of the precipitation phase, and enable various precipitation strengthening phases to uniformly disperse Distributed in the magnesium alloy matrix, greatly improving the mechanical properties and processing efficiency of magnesium alloys.
实验结果表明,本发明提供的Mg-Sn系镁合金进行固溶和挤压后的挤压态Mg-Sn系镁合金抗拉强度为294MPa,屈服强度为201MPa,延伸率为18%,具有优良的室温力学性能;在对固溶态合金进行时效后的硬度可达69HV,硬度相较于初始固溶态合金硬度提升近38%;本发明提供的Mg-Sn系镁合金相比于AZ31及Mg-Al-Ca合金,功率耗散因子最高,可达36%,展现出更加优异的热加工性能;而且热加工过程中,相比于传统商业镁合金AZ31,再结晶率提高了近20%,加工硬化与动态恢复速度更快,加工效率明显优于传统Mg-Al系合金。The experimental results show that the Mg-Sn-based magnesium alloy provided by the present invention has a tensile strength of 294 MPa, a yield strength of 201 MPa, and an elongation of 18% after solid solution and extrusion of the as-extruded Mg-Sn-based magnesium alloy. The room temperature mechanical properties are excellent; the hardness after aging of the solid solution alloy can reach 69HV, and the hardness is nearly 38% higher than that of the initial solid solution alloy; the Mg-Sn magnesium alloy provided by the present invention is compared with AZ31 and AZ31. Mg-Al-Ca alloy has the highest power dissipation factor, up to 36%, showing more excellent hot working performance; and during hot working, compared with traditional commercial magnesium alloy AZ31, the recrystallization rate is increased by nearly 20% , the work hardening and dynamic recovery are faster, and the processing efficiency is significantly better than that of traditional Mg-Al alloys.
附图说明Description of drawings
图1为本发明实施例1步骤(1)得到的铸态合金样品的照片;1 is a photo of the as-cast alloy sample obtained in step (1) of Example 1 of the present invention;
图2为本发明实施例1步骤(1)得到的铸态合金的低倍扫描电镜图;Fig. 2 is the low magnification scanning electron microscope image of the as-cast alloy obtained in step (1) of Example 1 of the present invention;
图3为实施例1铸态合金中离异共晶相的高倍扫描电镜图;Fig. 3 is the high magnification scanning electron microscope image of dissociated eutectic phase in the as-cast alloy of Example 1;
图4为实施例1铸态合金中τ-AlMn相的高倍扫描电镜图;Fig. 4 is the high magnification scanning electron microscope image of τ-AlMn phase in the as-cast alloy of Example 1;
图5为实施例1铸态合金中Al8Mn5相高倍扫描电镜图;Fig. 5 is the high magnification scanning electron microscope image of Al 8 Mn 5 phase in the as-cast alloy of Example 1;
图6为实施例1铸态合金中β-Mn相的高倍扫描电镜图;Fig. 6 is the high magnification scanning electron microscope image of β-Mn phase in the as-cast alloy of Example 1;
图7为本发明实施例1中的镁合金在不同温度下进行热压缩实验的流变曲线图;Fig. 7 is the rheological curve diagram of the magnesium alloy in the
图8为本发明实施例1热压缩实验完成后得到的热加工图;Fig. 8 is the thermal processing diagram obtained after the thermal compression experiment of Example 1 of the present invention is completed;
图9为本发明实施例2挤压态合金的扫描电镜图;9 is a scanning electron microscope image of the as-extruded alloy in Example 2 of the present invention;
图10为本发明实施例2挤压态镁合金的IPF Z反极图及其(0001)极图;Fig. 10 is the IPF Z inverse pole figure and its (0001) pole figure of the extruded magnesium alloy in Example 2 of the present invention;
图11为本发明实施例3固溶态合金的扫描电镜图和实施例3~5中时效态合金的扫描电镜图;其中,图11(a)为实施例3固溶态合金的扫描电镜图,图11(b)为实施例3时效态合金的扫描电镜图,图11(c)为实施例4时效态合金的扫描电镜图,图11(d)为实施例5时效态合金的扫描电镜图;11 is the scanning electron microscope image of the solid solution alloy in Example 3 of the present invention and the SEM image of the aged alloy in Examples 3 to 5; wherein, FIG. 11(a) is the SEM image of the solid solution alloy in Example 3. , Figure 11(b) is the SEM image of the aged alloy of Example 3, Figure 11(c) is the SEM image of the aged alloy of Example 4, and Figure 11(d) is the SEM of the aged alloy of Example 5 picture;
图12为本发明实施例2步骤(1)得到的铸态合金和步骤(2)得到的挤压态合金、实施例3步骤(1)得到的固溶态合金和步骤(2)得到的时效态合金、实施例4~5得到的时效态合金的应力-应变曲线图;Figure 12 shows the as-cast alloy obtained in step (1) of Example 2 of the present invention, the as-extruded alloy obtained in step (2), the solid-solution alloy obtained in step (1) in Example 3, and the aging obtained in step (2) Stress-strain curves of the as-state alloys and the aged-state alloys obtained in Examples 4-5;
图13为本发明实施例5在180℃的时效处理保温温度下随时效保温时间延长样品的硬度变化曲线图。FIG. 13 is a graph showing the hardness change of the sample in Example 5 of the present invention at an aging treatment temperature of 180° C. as the aging incubation time is prolonged.
具体实施方式Detailed ways
本发明提供了一种Mg-Sn系镁合金,包括如下质量百分比的组分:Sn 2~5%,Al1.5~4.0%,Zn 1.0~2.0%,Mn 0.3~0.5%和余量Mg。The invention provides a Mg-Sn magnesium alloy, which comprises the following components by mass percentage: Sn 2-5%, Al 1.5-4.0%, Zn 1.0-2.0%, Mn 0.3-0.5% and the balance Mg.
按质量百分比计,本发明提供的Mg-Sn系镁合金包括Sn 2~5%,优选为2.2~4.8%,更优选为2.5~4.5%,最优选为3~4%。本发明添加Sn元素并控制其含量,调控发明合金中Mg2Sn强化相的数量和分布,在凝固过程中部分Sn元素固溶在Mg基体中,另一部分以Mg2Sn相形核生长,呈现离异共晶形貌,在挤压变形过程中,动态析出大量的Mg2Sn强化相,在晶界处的纳米相Mg2Sn呈弥散分布,可以有效的阻碍位错运动,钉扎晶界,从而细化晶粒,有效提高镁合金的力学性能和加工效率。In terms of mass percentage, the Mg-Sn magnesium alloy provided by the present invention includes 2-5% Sn, preferably 2.2-4.8%, more preferably 2.5-4.5%, and most preferably 3-4%. In the present invention, Sn element is added and its content is controlled, and the quantity and distribution of Mg 2 Sn strengthening phase in the alloy of the invention are regulated. During the solidification process, part of Sn element is solid-dissolved in Mg matrix, and the other part is nucleated and grown by Mg 2 Sn phase, showing dissociation The eutectic morphology, during the extrusion deformation process, a large number of Mg 2 Sn strengthening phases are dynamically precipitated, and the nano-phase Mg 2 Sn at the grain boundary is dispersed, which can effectively hinder the movement of dislocations and pin the grain boundaries. Refine grains, effectively improve the mechanical properties and processing efficiency of magnesium alloys.
按质量百分比计,本发明提供的Mg-Sn系镁合金包括Al 1.5~4.0%,优选为1.8~3.8%,更优选为1.4~1.6%,最优选为1.5%。本发明还通过添加Al元素并调控其含量,可以与Mn元素形成细小的AlMn相颗粒,通过AlMn相与Mg2Sn相协同析出,进一步提高镁合金的力学性能与加工效率;而且Al元素还有部分以固溶形式存在于基体中,以固溶强化机制提高镁合金的力学性能。In terms of mass percentage, the Mg-Sn-based magnesium alloy provided by the present invention includes Al 1.5-4.0%, preferably 1.8-3.8%, more preferably 1.4-1.6%, most preferably 1.5%. In the present invention, by adding Al element and adjusting its content, fine AlMn phase particles can be formed with Mn element, and the mechanical properties and processing efficiency of magnesium alloy can be further improved through the synergistic precipitation of AlMn phase and Mg 2 Sn phase; Part of it exists in the matrix in the form of solid solution, and the mechanical properties of magnesium alloys are improved by the solid solution strengthening mechanism.
按质量百分比计,本发明提供的Mg-Sn系镁合金包括Zn 1.0~2.0%,优选为1.2~1.8%,更优选为1.4~1.6%。本发明通过添加Zn元素并调控其含量能有效提升镁合金的时效硬化响应效率。In terms of mass percentage, the Mg-Sn-based magnesium alloy provided by the present invention includes 1.0-2.0% of Zn, preferably 1.2-1.8%, more preferably 1.4-1.6%. The present invention can effectively improve the age-hardening response efficiency of the magnesium alloy by adding Zn element and regulating its content.
按质量百分比计,本发明提供的Mg-Sn系镁合金包括Mn 0.3~0.5%,优选为0.32~0.48%,更优选为0.35~0.45%。本发明通过添加Mn元素并调控其含量不仅能够通过形成B2-AlMnFe金属间化合物萃取Fe杂质,同时也引入了多种Al-Mn相,如Al8Mn5、τ-AlMn相等,能够均匀弥散分布于镁合金基体中,从而有效提高镁合金的力学性能和加工效率。In terms of mass percentage, the Mg-Sn-based magnesium alloy provided by the present invention includes 0.3-0.5% of Mn, preferably 0.32-0.48%, more preferably 0.35-0.45%. By adding Mn element and regulating its content, the present invention can not only extract Fe impurities by forming B2-AlMnFe intermetallic compound, but also introduce various Al-Mn phases, such as Al 8 Mn 5 and τ-AlMn are equal, which can be uniformly dispersed and distributed In the magnesium alloy matrix, the mechanical properties and processing efficiency of the magnesium alloy can be effectively improved.
按质量百分比计,本发明提供的Mg-Sn系镁合金包括余量Mg。In terms of mass percentage, the Mg-Sn-based magnesium alloy provided by the present invention includes the balance of Mg.
本发明提供的Mg-Sn系镁合金通过调控各合金元素的种类及其含量,能够有效调控各合金元素的强化机制,从而有效提高Mg-Sn系镁合金的力学性能和加工效率。The Mg-Sn series magnesium alloy provided by the invention can effectively control the strengthening mechanism of each alloy element by regulating the types and contents of each alloy element, thereby effectively improving the mechanical properties and processing efficiency of the Mg-Sn series magnesium alloy.
本发明还提供了上述技术方案所述的Mg-Sn系镁合金的制备方法,包括如下步骤:The present invention also provides the preparation method of the Mg-Sn system magnesium alloy described in the above technical solution, comprising the following steps:
(1)将合金原料依次进行熔炼和浇铸,得到合金铸锭;(1) smelting and casting the alloy raw material successively to obtain an alloy ingot;
(2)将所述步骤(1)得到的合金铸锭进行后处理,得到Mg-Sn系镁合金;所述后处理包括固溶处理、挤压和时效处理中的一种或多种。(2) Post-processing the alloy ingot obtained in the step (1) to obtain a Mg-Sn-based magnesium alloy; the post-processing includes one or more of solution treatment, extrusion and aging treatment.
本发明将合金原料依次进行熔炼和浇铸,得到合金铸锭。In the present invention, the alloy raw materials are sequentially smelted and cast to obtain an alloy ingot.
在本发明中,所述合金原料的种类优选包括纯Mg锭、纯Sn块、纯Al块、纯Zn块和Al-20%Mn中间合金。本发明对所述合金原料的来源没有特殊要求,采用本领域技术人员熟知的镁合金的原料来源或市售产品即可。In the present invention, the kinds of alloy raw materials preferably include pure Mg ingots, pure Sn ingots, pure Al ingots, pure Zn ingots and Al-20%Mn master alloys. The present invention has no special requirements on the source of the alloy raw materials, and the raw material sources of magnesium alloys well-known to those skilled in the art or commercially available products can be used.
在本发明中,所述熔炼的温度优选为710~740℃。本发明对熔炼的时间没有特殊要求,采用本领域技术人员熟知的熔炼的时间能够保证合金原料熔化完全即可。In the present invention, the temperature of the melting is preferably 710 to 740°C. The present invention has no special requirements on the smelting time, and the smelting time well known to those skilled in the art can ensure that the alloy raw material is completely melted.
在本发明中,所述熔炼完成后还优选包括依次进行的通入氩气进行精炼和通入CO2和SF6的混合保护气进行除渣;所述精炼的温度优选为715~725℃,所述精炼的时间优选为9~11min。本发明通过进行精炼和除渣可以有效去除熔体中的杂质,提高熔体的纯净度,减少铸锭缺陷并提高合金组织的均匀性,更有利于提高合金的力学性能与加工效率。In the present invention, after the smelting is completed, it also preferably includes successively feeding argon gas for refining and feeding a mixed protective gas of CO 2 and
在本发明中,所述浇铸的温度优选为680~700℃。本发明通过控制浇铸温度在上述范围内,能够减少浇铸缺陷并提高合金组织的均匀性。In the present invention, the casting temperature is preferably 680 to 700°C. In the present invention, by controlling the casting temperature within the above-mentioned range, casting defects can be reduced and the uniformity of the alloy structure can be improved.
得到合金铸锭后,本发明将所述合金铸锭进行后处理,得到Mg-Sn系镁合金。After the alloy ingot is obtained, the present invention performs post-treatment on the alloy ingot to obtain a Mg-Sn-based magnesium alloy.
在本发明中,所述后处理包括固溶处理、挤压和时效处理中的一种或多种;优选为固溶处理,或者依次进行的固溶处理和挤压,或者依次进行的固溶处理和时效处理。In the present invention, the post-treatment includes one or more of solution treatment, extrusion and aging treatment; preferably solution treatment, or sequential solution treatment and extrusion, or sequential solution treatment processing and aging.
在本发明中,当所述后处理优选为固溶处理时,能够有效提高铸锭组织的均匀性,使较多的金属间化合物重溶于基体中,使合金主要通过固溶强化提高其力学性能和加工效率。In the present invention, when the post-treatment is preferably a solution treatment, the uniformity of the ingot structure can be effectively improved, more intermetallic compounds are redissolved in the matrix, and the alloy is mainly improved by solid solution strengthening. performance and processing efficiency.
在本发明中,当所述后处理优选为依次进行的固溶处理和挤压时,通过挤压变形能够有效破碎粗大枝晶,利用变形的动态再结晶可以进一步细化晶粒尺寸,即通过细晶强化有效提高合金的力学性能和加工效率。同时,挤压过程中的弥散分布的动态析出相能促进动态再结晶的形成,进一步改善晶粒微观组织,从而利用析出强化和细晶强化共同提高合金的力学性能和加工效率。In the present invention, when the post-treatment is preferably sequentially performed solution treatment and extrusion, the coarse dendrites can be effectively broken through extrusion deformation, and the grain size can be further refined through dynamic recrystallization of deformation, that is, by Grain refinement strengthening effectively improves the mechanical properties and processing efficiency of the alloy. At the same time, the dispersed dynamic precipitation phase during extrusion can promote the formation of dynamic recrystallization and further improve the microstructure of grains, so that the mechanical properties and processing efficiency of the alloy can be jointly improved by precipitation strengthening and grain refinement strengthening.
在本发明中,当所述后处理优选为依次进行的固溶处理和时效处理时,通过固溶处理将粗大金属间化合物重溶,为后续时效作好组织准备,然后再经过时效处理有效促进各析出相的均匀析出,从而有效提高合金的力学性能和加工效率。In the present invention, when the post-treatment is preferably sequentially performed solution treatment and aging treatment, the coarse intermetallic compound is redissolved by the solution treatment to prepare the structure for the subsequent aging, and then the aging treatment effectively promotes The uniform precipitation of each precipitation phase can effectively improve the mechanical properties and processing efficiency of the alloy.
在本发明中,所述固溶处理优选包括依次进行的一级固溶处理和二级固溶处理。In the present invention, the solution treatment preferably includes a first-stage solution treatment and a second-stage solution treatment performed in sequence.
在本发明中,所述一级固溶处理的保温温度优选为390~410℃,更优选为400℃;所述一级固溶处理的保温时间优选为10~12h,更优选为11h。In the present invention, the holding temperature of the first-stage solution treatment is preferably 390-410°C, more preferably 400°C; the holding time of the first-stage solution treatment is preferably 10-12h, more preferably 11h.
在本发明中,所述一级固溶处理完成后优选继续升温至所述二级固溶处理的保温温度。In the present invention, after the first-stage solution treatment is completed, the temperature is preferably continued to be raised to the holding temperature of the second-stage solution treatment.
在本发明中,所述二级固溶处理的保温温度优选为440~460℃,更优选为450℃;所述二级固溶处理的保温时间优选为14~16h,更优选为15h。本发明通过控制一级固溶处理的保温温度和保温时间能够保证较多的粗大析出相重溶于基体中,更有利于实现固溶强化提高合金的性能。In the present invention, the holding temperature of the secondary solid solution treatment is preferably 440-460°C, more preferably 450°C; the holding time of the secondary solid solution treatment is preferably 14-16 h, more preferably 15 h. The invention can ensure that more coarse precipitates are redissolved in the matrix by controlling the holding temperature and holding time of the first-stage solid solution treatment, which is more conducive to realizing solid solution strengthening and improving the performance of the alloy.
在本发明中,所述固溶处理完成后的冷却方式优选为空冷至室温或水冷至室温。In the present invention, the cooling method after the solution treatment is completed is preferably air cooling to room temperature or water cooling to room temperature.
在本发明中,所述挤压的温度优选为390~400℃;所述挤压的速度优选为0.3~3m/min,更优选为0.5~2.5m/min,最优选为1~2m/min。本发明通过控制挤压的温度和挤压的速度在上述范围内,能够降低合金的变形抗力,减少合金产生裂纹或开裂的问题,同时更有利于通过挤压破碎合金基体中粗大枝晶。In the present invention, the extrusion temperature is preferably 390-400°C; the extrusion speed is preferably 0.3-3 m/min, more preferably 0.5-2.5 m/min, most preferably 1-2 m/min . By controlling the extrusion temperature and extrusion speed within the above ranges, the invention can reduce the deformation resistance of the alloy, reduce the problem of cracking or cracking in the alloy, and is more conducive to crushing the coarse dendrites in the alloy matrix by extrusion.
在本发明中,所述挤压的压力优选为130~180MPa,更优选为140~160MPa,最优选为150MPa。In the present invention, the pressure of the extrusion is preferably 130-180 MPa, more preferably 140-160 MPa, and most preferably 150 MPa.
在本发明中,所述挤压时的挤压比优选为8~22,更优选为10~20,最优选为12~18。本发明通过控制挤压的压力和挤压比在上述范围内,更有利于细化晶粒尺寸。In the present invention, the extrusion ratio during the extrusion is preferably 8-22, more preferably 10-20, and most preferably 12-18. By controlling the extrusion pressure and extrusion ratio within the above-mentioned ranges, the present invention is more favorable for refining the grain size.
在本发明中,所述时效处理的保温温度优选为170~200℃,更优选为180~190℃;所述时效处理的保温时间优选为0~900h,更优选为80~700h,最优选为100~500h。本发明通过控制时效处理的保温温度和保温时间在上述范围内,能够有效促进各各析出相析出,实现析出强化以提高合金的力学性能和加工效率。In the present invention, the holding temperature of the aging treatment is preferably 170-200°C, more preferably 180-190°C; the holding time of the aging treatment is preferably 0-900h, more preferably 80-700h, and most preferably 100~500h. The present invention can effectively promote the precipitation of each precipitation phase by controlling the holding temperature and holding time of the aging treatment within the above-mentioned ranges, and achieve precipitation strengthening to improve the mechanical properties and processing efficiency of the alloy.
在本发明中,所述时效处理完成后的冷却方式优选为空冷至室温。In the present invention, the cooling method after the aging treatment is completed is preferably air cooling to room temperature.
本发明提供的制备方法具有多种可选的后处理组合方式,均能够获得具有优良力学性能和加工效率的镁合金,工艺简单,参数易控,成本低。The preparation method provided by the invention has a variety of optional post-treatment combination modes, all of which can obtain magnesium alloys with excellent mechanical properties and processing efficiency, the process is simple, the parameters are easy to control, and the cost is low.
下面将结合本发明中的实施例,对本发明中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
本实施例提供的Mg-Sn系镁合金,由如下质量百分比的组分组成:Sn3.8%,Al2.82%,Zn 1.39%,Mn 0.61%和余量Mg。The Mg-Sn magnesium alloy provided in this embodiment is composed of the following components by mass percentage: Sn 3.8%, Al 2.82%, Zn 1.39%, Mn 0.61% and the balance Mg.
上述Mg-Sn系镁合金的制备方法,具体步骤如下:The preparation method of above-mentioned Mg-Sn series magnesium alloy, concrete steps are as follows:
(1)将合金原料依次进行熔炼和浇铸,得到合金铸锭;具体的:以纯Mg锭,纯Sn、Al、Zn块,Al-20%Mn中间合金为原料,加入熔炼炉中于740℃进行熔炼,熔炼完成后将熔体保温至720℃通入氩气进行精炼10min,随后通入CO2和SF6的混合保护气静置1h后除渣;最后降温至690℃进行半连续浇铸得到合金铸锭。(1) smelting and casting the alloy raw materials in turn to obtain an alloy ingot; Concrete: take pure Mg ingot, pure Sn, Al, Zn block, Al-20%Mn master alloy as raw material, add in the melting furnace and carry out at 740 ℃ Smelting, after the smelting is completed, the melt is kept at 720 °C and argon gas is introduced for refining for 10 minutes, and then a mixed protective gas of CO 2 and SF6 is introduced for 1 hour to remove slag; finally, the temperature is lowered to 690 ° C for semi-continuous casting to obtain alloy castings. ingot.
(2)将所述步骤(1)得到的合金铸锭进行后处理,得到Mg-Sn系镁合金;其中,后处理为固溶处理,具体为依次进行的一级固溶处理和二级固溶处理;更具体的:将合金铸锭在400℃进行一级固溶处理10h,然后继续升温至450℃进行二级固溶处理16h,最后出炉空冷至室温。(2) post-processing the alloy ingot obtained in the step (1) to obtain a Mg-Sn-based magnesium alloy; wherein, the post-processing is a solution treatment, specifically a first-level solution treatment and a second-level solution treatment sequentially performed. Solution treatment; more specifically: the alloy ingot is subjected to first-level solution treatment at 400°C for 10 hours, then continues to heat up to 450°C for second-level solution treatment for 16 hours, and finally air-cooled to room temperature.
本发明实施例1步骤(1)得到的铸态合金样品的照片如图1所示。The photo of the as-cast alloy sample obtained in step (1) of Example 1 of the present invention is shown in FIG. 1 .
由图1可以看出,浇铸得到的铸态合金外观光滑,无缺陷。It can be seen from Figure 1 that the as-cast alloy obtained by casting has a smooth appearance and no defects.
将实施例1步骤(1)得到的铸态合金采用扫描电镜进行微观组织观察,观察结果如图2~6所示。其中,图2为实施例1得到的铸态合金的低倍扫描电镜图;图3为实施例1铸态合金中离异共晶相的高倍扫描电镜图;图4~6分别为实施例1铸态合金中多种AlMn相的高倍扫描电镜图The microstructure of the as-cast alloy obtained in step (1) of Example 1 was observed with a scanning electron microscope, and the observation results are shown in Figures 2-6. Wherein, Fig. 2 is a low-magnification SEM image of the as-cast alloy obtained in Example 1; Fig. 3 is a high-magnification SEM image of the as-cast alloy in Example 1; High magnification scanning electron microscope images of various AlMn phases in as-stated alloys
由图2~6可以看出,本发明合金在凝固过程中,初生AlMn相率先形核生长,随温度降低,初生Mg枝晶形核生长和共晶反应依次发生,最终铸态微观组织呈现粗大的α-Mg基体枝晶和枝晶间离异共晶相。It can be seen from Figures 2 to 6 that during the solidification process of the alloy of the present invention, the primary AlMn phase takes the lead in nucleation and growth, and as the temperature decreases, the primary Mg dendrite nucleation growth and eutectic reaction occur in sequence, and the final as-cast microstructure presents a coarse microstructure. α-Mg matrix dendrites and interdendritic dissociated eutectic phases.
热压缩实验:将实施例1最终得到的固溶态Mg-Sn系镁合金进行机加工,得到尺寸为Φ10mm×12mm的5组圆柱形试样。热压缩前,先将5组试样以5℃/s的速度分别加热试样至300℃、340℃、380℃、420℃和460℃,达到上述各目标温度后停留120s,以保证试样整体均匀地被加热至目标温度。随后,采用热压缩机将上述5组加热完成后的试样均以0.001s-1、0.01s-1、0.1s-1、1s-1和10s-1的速率下进行压缩至产生-0.8的应变量,之后进行水冷淬火得到待检测样品,热压缩实验完成后得到的流变曲线图如图7所示,热压缩实验完成后得到的热加工图如图8所示。Hot compression experiment: The solid solution Mg-Sn-based magnesium alloy finally obtained in Example 1 was machined to obtain 5 groups of cylindrical samples with a size of Φ10mm×12mm. Before thermal compression, the 5 groups of samples were heated to 300°C, 340°C, 380°C, 420°C and 460°C respectively at a rate of 5°C/s, and then stayed for 120s after reaching the above target temperatures to ensure that the samples The whole is uniformly heated to the target temperature. Subsequently, the above-mentioned 5 groups of heated samples were all compressed at the rates of 0.001s -1 , 0.01s -1 , 0.1s -1 , 1s -1 and 10s -1 to produce -0.8 The amount of strain is then water-cooled and quenched to obtain the sample to be tested. The rheological curve obtained after the hot compression experiment is completed is shown in Figure 7, and the thermal processing diagram obtained after the hot compression experiment is completed is shown in Figure 8.
根据图7~8可知,本发明实施例1制备得到的Mg-Sn系镁合金表现出较好的可加工性,通过计算失稳判据,该合金相比于AZ31合金的可加工范围更大。此外,本发明合金在高应变速率下,具有较高的功率耗散因子,有效的提高了加工效率。According to FIGS. 7-8 , the Mg-Sn magnesium alloy prepared in Example 1 of the present invention exhibits good machinability. By calculating the instability criterion, the alloy has a larger machinability range than the AZ31 alloy. . In addition, the alloy of the present invention has a higher power dissipation factor under a high strain rate, which effectively improves the processing efficiency.
实施例2Example 2
取两组实施例1制备得到的固溶态Mg-Sn系镁合金样品进行挤压处理,得到实施例2挤压态Mg-Sn系镁合金,其中实施例2进行挤压时的参数如表1所示。Take two groups of solid solution state Mg-Sn system magnesium alloy samples prepared in Example 1 and carry out extrusion treatment to obtain the extruded state Mg-Sn system magnesium alloy of Example 2, wherein the parameters of Example 2 when extruding are as shown in the table 1 shown.
表1实施例2进行挤压时的参数Table 1 Parameters of Example 2 when extruding
采用扫描电镜对实施例2挤压态Mg-Sn系镁合金进行微观组织观察,观察得到的微观组织如图9所示。The microstructure of the as-extruded Mg-Sn-based magnesium alloy in Example 2 was observed by scanning electron microscope, and the observed microstructure was shown in FIG. 9 .
根据图9可知,在挤压过程中,合金发生动态再结晶过程晶粒细化,且存在大量的动态析出相分布在晶内和晶界,在挤压完成后发生了细晶强化、第二相弥散强化,有效提升了Mg-Sn系镁合金的力学性能。According to Fig. 9, during the extrusion process, the alloy undergoes dynamic recrystallization process grain refinement, and there are a large number of dynamic precipitation phases distributed in the grain and grain boundaries. Phase dispersion strengthening effectively improves the mechanical properties of Mg-Sn magnesium alloys.
采用背散射电子衍射(EBSD)对实施例2的挤压态Mg-Sn系镁合金的晶粒取向分布情况进行表征,其IPF-Z反极图与(0001)极图如图10所示。Backscattered electron diffraction (EBSD) was used to characterize the grain orientation distribution of the as-extruded Mg-Sn-based magnesium alloy of Example 2, and its IPF-Z inverse pole figure and (0001) pole figure are shown in Figure 10.
根据图10可知,挤压态Mg-Sn系合金且具有典型的镁合金挤压丝织构,对合金起到了织构强化的作用,进一步结合细晶强化和弥散强化提升合金的力学性能。According to Fig. 10, it can be seen that the extruded Mg-Sn alloy has a typical magnesium alloy extruded wire texture, which plays a role in texture strengthening of the alloy, and further improves the mechanical properties of the alloy by combining fine-grain strengthening and dispersion strengthening.
实施例3Example 3
将实施例1中步骤(2)的后处理替换为如下后处理工艺:将步骤(1)得到的合金铸锭依次进行固溶处理和时效处理,更具体的:将合金铸锭在400℃进行一级固溶处理10h,然后继续升温至450℃进行二级固溶处理16h,最后出炉水冷至室温;然后进行时效处理,工艺制度为在180℃保温50h。The post-processing of step (2) in Example 1 is replaced by the following post-processing process: the alloy ingot obtained in step (1) is successively subjected to solution treatment and aging treatment, more specifically: the alloy ingot is carried out at 400 ° C. First-level solution treatment for 10 hours, then continue to heat up to 450 °C for second-level solution treatment for 16 hours, and finally water-cooled to room temperature;
实施例4Example 4
将实施例3步骤(2)中的时效处理的保温时间替换为100h。The holding time of the aging treatment in step (2) of Example 3 was replaced by 100h.
实施例5Example 5
将实施例3步骤(2)中的时效处理的保温时间替换为300h。The holding time of the aging treatment in step (2) of Example 3 was replaced by 300h.
采用扫描电镜对实施例3的固溶态合金、实施例3~5最终得到的时效态合金进行微观组织观察,观察到的结果如图11所示。其中,图11(a)为实施例3固溶态合金的扫描电镜图,图11(b)为实施例3时效态合金的扫描电镜图,图11(c)为实施例4时效态合金的扫描电镜图,图11(d)为实施例5时效态合金的扫描电镜图。Scanning electron microscope was used to observe the microstructure of the solid solution alloy in Example 3 and the aged alloy finally obtained in Examples 3 to 5. The observed results are shown in FIG. 11 . Among them, Fig. 11(a) is the scanning electron microscope image of the solid solution alloy of Example 3, Fig. 11(b) is the scanning electron microscope image of the aged alloy of Example 3, and Fig. 11(c) is the SEM image of the aged alloy of Example 4 SEM image, FIG. 11(d) is the SEM image of the aged alloy in Example 5.
根据图11可以看出,Mg-Sn系合金在固溶处理后,还有少量残留的AlMn和Mg2Sn相未溶完,随着时效过程的进行,晶内出现大量弥散分布析出相,而晶界出现半连续分布析出相,且随着时效时间的延长,析出相的数量密度不断增大,析出相的尺寸也逐渐粗化。According to Fig. 11, it can be seen that after the solution treatment of Mg-Sn alloys, there are still a small amount of residual AlMn and Mg 2 Sn phases that are not completely dissolved. A semi-continuous distribution of precipitates appeared at the grain boundaries, and with the prolongation of aging time, the number density of the precipitates increased continuously, and the size of the precipitates also gradually coarsened.
根据国标GBT228-2002的标准,将实施例2步骤(1)得到的铸态合金和步骤(2)得到的挤压态合金、实施例3步骤(1)得到的固溶态合金和步骤(2)得到的时效态合金、实施例4~5得到的时效态合金,利用线切割加工成标准拉伸试样进行拉伸试验,拉伸样品为圆棒状,其轴线方向平行于挤压方向,得到的各样品的拉伸实验结果如图12所示。According to the standard of the national standard GBT228-2002, the as-cast alloy obtained in step (1) in Example 2, the extruded alloy obtained in step (2), the solid solution alloy obtained in step (1) in Example 3 and the alloy in step (2) ) and the aging alloys obtained in Examples 4 to 5 were processed into standard tensile specimens by wire cutting for tensile testing. The tensile specimens were in the shape of round rods, and their axial directions were parallel to the extrusion direction to obtain The tensile test results of each sample are shown in Figure 12.
根据图12可知,本发明实施例2得到的挤压态Mg-Sn系镁合金抗拉强度为294MPa,屈服强度为201MPa,延伸率为18%,具有优良的室温力学性能。According to FIG. 12 , the extruded Mg-Sn magnesium alloy obtained in Example 2 of the present invention has a tensile strength of 294 MPa, a yield strength of 201 MPa, an elongation of 18%, and excellent mechanical properties at room temperature.
硬度测试:使用HV-1000TPTA型数显微维氏硬度计,对实施例5在180℃时效处理不同时间段的样品进行时效硬度测试,实验结果如图9所示(注:不同时效时间下测试时是将前一时间段实现完成后的样品从热处理炉中取出测试后再放入热处理炉中进行时效的,每个时效时间点下的时效时间是累计时效的时间)。Hardness test: Using the HV-1000TPTA digital micro-Vickers hardness tester, the aging hardness test was carried out on the samples of Example 5 aged at 180 °C for different time periods. When the sample is completed in the previous time period, the sample is taken out of the heat treatment furnace for testing and then placed in the heat treatment furnace for aging. The aging time at each aging time point is the cumulative aging time).
由图13可知,本发明最终制备得到的Mg-Sn系镁合金时效强化效果显著,合金硬度由固溶态的~50HV经时效时间增加硬度不断提升,300h达到峰值硬度~69HV,硬度提升近~38%,时效时间进一步延长后硬度没有下降。It can be seen from Fig. 13 that the aging strengthening effect of the Mg-Sn magnesium alloy finally prepared by the present invention is remarkable. The hardness of the alloy increases from ~50HV in the solid solution state with the aging time, and the hardness increases continuously, reaching a peak hardness of ~69HV at 300h, and the hardness is increased by nearly ~ 38%, the hardness did not decrease after the aging time was further extended.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. It should be regarded as the protection scope of the present invention.
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