Disclosure of Invention
In order to solve the problems in the prior art, the invention aims to provide the flame-retardant hydrophobic coating for the electric energy metering box, which is coated on the existing electric energy metering box, so that the electric energy metering box has flame-retardant and hydrophobic properties, and the comprehensive performance of the electric energy metering box is improved.
The technical scheme adopted by the invention is as follows: a flame-retardant hydrophobic coating for an electric energy metering box comprises flame-retardant functional resin, an intumescent flame retardant and water; the raw materials comprise the following components in parts by weight: 30-60 parts of flame-retardant functional resin, 10-30 parts of intumescent flame retardant and 40-70 parts of water;
the flame-retardant functional resin comprises the following raw materials in parts by weight: 5-15 parts of hexachlorophosphazene, 5-15 parts of glycerol, 5-15 parts of fluoroalcohol, 15-45 parts of diisocyanate, 15-45 parts of polyether polyol, 0.5-1.5 parts of dimethylolpropionic acid, 0.5-1.5 parts of triethanolamine and 0.01-0.1 part of dibutyltin dilaurate.
Further, the fluoroalcohol is selected from one or more of perfluorobutanol, perfluorohexanol and perfluorooctanol.
Further, the diisocyanate is selected from one or more of toluene diisocyanate, diphenylmethane diisocyanate and isophorone diisocyanate.
Further, the polyether polyol is selected from one or a mixture of polyethylene glycol, polypropylene glycol and poly 1, 4-butanediol.
Further, the intumescent flame retardant is selected from one or a mixture of ammonium polyphosphate, pentaerythritol, cyclodextrin, starch and lignin.
Further, the flame-retardant hydrophobic coating also comprises 1-3 parts by mass of a thickening agent.
The invention also provides a preparation method of the flame-retardant hydrophobic coating, which comprises the following steps:
1) adding hexachlorophosphazene, glycerol and fluoroalcohol into a container, adding tetrahydrofuran which is 3-5 times of hexachlorophosphazene in weight, and refluxing for 5-7 hours under the protection of nitrogen, wherein the structural formula of the obtained product is shown as follows:
2) adding diisocyanate which is 3 times of the weight of hexachlorophosphazene, polyether polyol which is 3 times of the weight of hexachlorophosphazene, dimethylolpropionic acid which is 0.1 times of the weight of hexachlorophosphazene and dibutyltin dilaurate which is 0.05 times of the weight of hexachlorophosphazene into the solution system obtained in the step 1), and reacting for 3-5 hours at the temperature of 80-90 ℃; the structural formula of the obtained product is shown as follows:
wherein R is1Is C4F9、C6F13Or C8F17;R2Is toluene, diphenylmethane or isophorone; r3Is a polyether polyol;
3) adding triethanolamine with the weight being 0.1 time that of hexachlorophosphazene into the solution system obtained in the step 2), reacting for 0.3-0.6 h, and cooling to room temperature;
4) adding deionized water with the weight 6 times that of hexachlorophosphazene into the solution system obtained in the step 3), dissolving ethylenediamine with the weight 0.1 time that of hexachlorophosphazene into the deionized water, and reacting for 0.3-0.6 hour; ethylene diamine is used as a chain extender of the waterborne polyurethane;
5) evaporating the solution system obtained in the step 4) at 55-65 ℃, recovering tetrahydrofuran, and adding an intumescent flame retardant to obtain the water-dispersible flame-retardant hydrophobic coating.
The invention has the following beneficial effects: the flame-retardant hydrophobic coating has the flame-retardant and hydrophobic functions, and is coated on the conventional electric energy metering box, so that the electric energy metering box has the flame-retardant and hydrophobic properties, and the comprehensive performance of the electric energy metering box is improved.
Detailed Description
The following detailed description of the embodiments of the present invention is provided to facilitate understanding and understanding of the technical aspects of the present invention. It is to be understood that the specific embodiments described herein are merely illustrative of some, but not all, embodiments of the invention and that other embodiments may be devised by those skilled in the art without the use of the inventive faculty and the scope of the invention is to be protected.
Example 1
The flame-retardant hydrophobic coating is prepared by mixing the following raw materials in parts by weight: 5 parts of hexachlorophosphazene, 5 parts of glycerol, 5 parts of fluoroalcohol, 15 parts of diisocyanate, 15 parts of polyether polyol, 1 part of dimethylolpropionic acid, 1 part of triethanolamine, 0.02 part of dibutyltin dilaurate, 10 parts of intumescent flame retardant, 45 parts of water and 1 part of thickener; the coating is prepared by the following method:
1) a container is charged with hexachlorophosphazene, glycerol and fluoroalcohol, 20 parts tetrahydrofuran are added, and reflux is carried out under nitrogen protection for 6 hours.
2) To the solution system obtained in 1) were added 15 parts of toluene diisocyanate, 15 parts of polyethylene glycol 2000, 4 parts of dimethylolpropionic acid, and 0.25 part of dibutyltin dilaurate, and the mixture was reacted at 85 ℃ for 4 hours.
3) Adding 1 part of triethanolamine into the solution system obtained in the step 2), reacting for 0.5 hour, and cooling to room temperature.
4) 90 parts of deionized water in which 0.5 part of ethylenediamine was dissolved was added to the solution system obtained in 3), and the reaction was carried out for 0.5 hour.
5) Evaporating the solution system obtained in step 4) at 60 ℃ and recovering tetrahydrofuran.
6) And adding an intumescent flame retardant (6 parts of ammonium polyphosphate, 2 parts of pentaerythritol and 2 parts of melamine) to obtain the water-dispersible flame-retardant hydrophobic coating.
Example 2
The flame-retardant hydrophobic coating is prepared by mixing the following raw materials in parts by weight: 10 parts of hexachlorophosphazene, 5 parts of glycerol, 10 parts of fluoroalcohol, 10 parts of diisocyanate, 10 parts of polyether polyol, 3 parts of dimethylolpropionic acid, 3 parts of triethanolamine, 0.25 part of dibutyltin dilaurate, 15 parts of intumescent flame retardant, 40 parts of water and 1.5 parts of thickener; the coating is prepared by the following method:
1) the hexachlorophosphazene, glycerol and fluoroalcohol are added to a vessel, 30 parts tetrahydrofuran are added, and the mixture is refluxed for 6 hours under nitrogen protection.
2) To the solution system obtained in 1) were added 10 parts of isophorone diisocyanate, 10 parts of polypropylene glycol 2000, 3 parts of dimethylolpropionic acid, and 0.25 part of dibutyltin dilaurate, and the mixture was reacted at 85 ℃ for 4 hours.
3) Adding 3 parts of triethanolamine into the solution system obtained in the step 2), reacting for 0.5 hour, and cooling to room temperature.
4) 60 parts of deionized water was added to the solution system obtained in 3), and 0.5 part of ethylenediamine was dissolved in the water, followed by reaction for 0.5 hour.
5) Evaporating the solution system obtained in step 4) at 60 ℃ and recovering tetrahydrofuran.
6) And adding 8 parts of intumescent flame retardant (ammonium polyphosphate, 4 parts of pentaerythritol and 3 parts of melamine) and 1 part of thickening agent to obtain the water-dispersible flame-retardant hydrophobic coating.
Example 3
The flame-retardant hydrophobic coating is prepared by mixing the following raw materials in parts by weight: 15 parts of hexachlorophosphazene, 15 parts of glycerol, 10 parts of fluoroalcohol, 15 parts of diisocyanate, 15 parts of polyether polyol, 5 parts of dimethylolpropionic acid, 5 parts of triethanolamine, 0.02 part of dibutyltin dilaurate, 30 parts of water and 0.5 part of thickening agent; the coating is prepared by the following method:
1) the hexachlorophosphazene, glycerol and fluoroalcohol are added to a vessel, 45 parts tetrahydrofuran are added, and the mixture is refluxed for 6 hours under nitrogen protection.
2) 15 parts of diphenylmethane diisocyanate, 15 parts of polyethylene glycol 400, 5 parts of dimethylolpropionic acid and 0.25 part of dibutyltin dilaurate were added to the solution system obtained in 1), and the mixture was reacted at 85 ℃ for 4 hours.
3) Adding 5 parts of triethanolamine into the solution system obtained in the step 2), reacting for 0.5 hour, and cooling to room temperature.
4) 60 parts of deionized water was added to the solution system obtained in 3), and 0.5 part of ethylenediamine was dissolved in the water, followed by reaction for 0.5 hour.
5) Evaporating the solution system obtained in step 4) at 60 ℃ and recovering tetrahydrofuran.
6) And adding 10 parts of intumescent flame retardant (ammonium polyphosphate, 5 parts of pentaerythritol and 5 parts of melamine) and 0.5 part of thickening agent to obtain the water-dispersible flame-retardant hydrophobic coating.
Example 4
The flame-retardant hydrophobic coating is prepared by mixing the following raw materials in parts by weight: 8 parts of hexachlorophosphazene, 8 parts of glycerol, 8 parts of fluoroalcohol, 8 parts of diisocyanate, 8 parts of polyether polyol, 2 parts of dimethylolpropionic acid, 0.5 part of triethanolamine, 0.02 part of dibutyltin dilaurate, 20 parts of intumescent flame retardant, 40 parts of water and 1.5 parts of thickener; the coating is prepared by the following method:
1) the hexachlorophosphazene, glycerol and fluoroalcohol are added to a vessel, 24 parts tetrahydrofuran are added, and the mixture is refluxed for 6 hours under nitrogen protection.
2) To the solution system obtained in 1) were added 8 parts of isophorone diisocyanate, 8 parts of polypropylene glycol 2000, 2 parts of dimethylolpropionic acid, 0.15 part of dibutyltin dilaurate, and reacted at 85 ℃ for 4 hours.
3) Adding 2 parts of triethanolamine into the solution system obtained in the step 2), reacting for 0.5 hour, and cooling to room temperature.
4) 40 parts of deionized water in which 0.5 part of ethylenediamine was dissolved was added to the solution system obtained in 3), and the reaction was carried out for 0.5 hour.
5) Evaporating the solution system obtained in step 4) at 60 ℃ and recovering tetrahydrofuran.
6) And adding 10 parts of intumescent flame retardant (ammonium polyphosphate, 5 parts of pentaerythritol and 5 parts of melamine) and 0.5 part of thickening agent to obtain the water-dispersible flame-retardant hydrophobic coating.
TABLE 1 fire-resistant time, expansion ratio and fire-retardant Properties of the fire-retardant coating
Examples
|
Refractory time (GB 12441)
|
Expansion multiplying power (GB 12441)
|
Waterproof performance (GB/T1733)
|
1
|
15 minutes
|
10.6
|
Soaking in water for 24 hr without foaming
|
2
|
25 minutes
|
13.3
|
Soaking in water for 24 hr without foaming
|
3
|
20 minutes
|
11.2
|
Soaking in water for 24 hr without foaming
|
4
|
23 minutes
|
12.4
|
Soaking in water for 24 hr without foaming |
The fire-retardant coatings in all the examples were tested for fire-retardant time, expansion ratio and water-proof performance according to the national standards GB 12441 (finishing type fire-retardant coating) and GB/T1733 (paint film water-proof test method). The results obtained are shown in Table 1. Therefore, the fire-resistant time of all the fire-resistant coatings is more than or equal to 15 minutes, and the fire-resistant requirements are met. The waterproof performance is not bubbling, and the waterproof performance meets the requirement of water resistance.