CN114702813A - Oil-resistant solvent-resistant rubber composite material, preparation method thereof and application thereof in cable - Google Patents

Oil-resistant solvent-resistant rubber composite material, preparation method thereof and application thereof in cable Download PDF

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CN114702813A
CN114702813A CN202210324334.9A CN202210324334A CN114702813A CN 114702813 A CN114702813 A CN 114702813A CN 202210324334 A CN202210324334 A CN 202210324334A CN 114702813 A CN114702813 A CN 114702813A
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rubber
oil
solvent
composite material
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CN114702813B (en
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夏永鹏
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Ningbo Ninggang Cable Manufacturing Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L71/00Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
    • C08L71/02Polyalkylene oxides
    • C08L71/03Polyepihalohydrins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • C08K2003/3045Sulfates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating

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  • Health & Medical Sciences (AREA)
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Abstract

The invention belongs to the field of cable material preparation, and relates to an oil-resistant solvent-resistant rubber composite material, a preparation method thereof and application thereof in cables. According to the invention, the nitrile rubber, the activated nano silica and the barium sulfate powder are added on the basis of the terpolymer epichlorohydrin rubber, so that the oil resistance and the solvent resistance of the rubber composite material are greatly improved while good physical properties are ensured.

Description

Oil-resistant solvent-resistant rubber composite material, preparation method thereof and application thereof in cable
Technical Field
The invention belongs to the field of cable material preparation, and relates to an oil-resistant solvent-resistant rubber composite material, a preparation method thereof and application thereof in cables.
Background
JEM is one of motor lead wires and meets the requirements of JB/T6213 and 2006 standards. The rubber has high aging resistance, and needs to pass a solvent resistance test, an impregnating varnish resistance test and a thermal effect test, the conventional rubber of JEM is CPE, the conventional rubber has excellent weather resistance and aging resistance, the conventional rubber has an application history of more than 10 years in the cable industry, and the conventional rubber is mature relative to the conventional rubber, but the aging resistance and the solvent resistance of the conventional rubber are inferior to those of ECO rubber.
The ECO rubber is a polymer formed by homopolymerization of epoxy chloropropane or copolymerization of epoxy chloropropane and ethylene oxide, but the oil resistance and the solvent resistance of the ECO rubber in the application of the cable material at present need to be further improved.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides an oil-resistant and solvent-resistant rubber composite material which is simple in preparation method and excellent in physical properties.
The purpose of the invention can be realized by the following technical scheme: the oil-resistant and solvent-resistant rubber composite material comprises the following raw materials in parts by weight: 80-100 parts of ternary polymerization type epichlorohydrin rubber, 1-20 parts of nitrile rubber, 10-30 parts of reinforcing agent, 20-40 parts of eukeite, 5-30 parts of barium sulfate powder, 3-5 parts of magnesium oxide, 5-10 parts of calcium carbonate, 1-5 parts of anti-aging agent and 0.5-2 parts of vulcanizing agent.
In the oil-resistant solvent-resistant rubber composite material, the chlorine content of the terpolymer epichlorohydrin rubber is 24-27%, and the Mooney viscosity ML1+4 100℃Is 55-85. The invention needs to control the chlorine content in the terpolymer epichlorohydrin rubber, because the higher the chlorine content is, the better the oil resistance and solvent resistance of the composite material is, but the too high chlorine content can cause the processing performance to be poor, so the Mooney viscosity needs to be controlled, the lower the Mooney viscosity is, the better the processing performance of the composite material is, and the Mooney viscosity is controlled in order to realize the excellent processing performance.
In the oil-resistant and solvent-resistant rubber composite material, the content of ACN in the nitrile rubber is 33-43%, and the Mooney viscosity ML1+4 100℃Is 40-70.
In the oil-resistant and solvent-resistant rubber composite material, the reinforcing agent is one or more of precipitated silica, fast extrusion carbon black, high wear-resistant furnace black, semi-reinforcing carbon black and general furnace black.
Preferably, the precipitated silica has a silica content of more than 90% and a specific surface area of161-190m2/g。
In the oil-resistant and solvent-resistant rubber composite material, the particle size of barium sulfate powder is 2-5 μm. The smaller the particle size of the barium sulfate powder, the better the mechanical property of the rubber compound, but the lower the uniformity of the mixing, the invention reasonably controls the particle size of the barium sulfate powder, and realizes the balance of the performance requirement of the rubber composite material and the processing technology.
In the oil-resistant and solvent-resistant rubber composite material, the vulcanizing agent is 2, 4, 6-trithiol thiotriazine. The 2, 4, 6-trithiolthiotriazine is selected as the vulcanizing agent in the invention because it has good extraction resistance in the solvent, which can further enhance the solvent resistance of the rubber composite material.
In the oil-resistant and solvent-resistant rubber composite material, the anti-aging agent is one or more of NBC, RD, ODA and 4010 NA.
The invention also provides a preparation method of the oil-resistant and solvent-resistant rubber composite material, which comprises the following steps:
s1, preparing the raw materials;
s2, putting the terpolymer epichlorohydrin rubber, the nitrile rubber, the reinforcing agent, the euonymus fortunei, the barium sulfate powder, the magnesium oxide, the calcium carbonate and the anti-aging agent into an internal mixer for mixing and banburying;
s3, placing the internally mixed raw materials into an open mill, and adding a vulcanizing agent for open milling treatment to obtain a rubber compound;
and S4, conveying the mixed rubber to a double-stage extruder for pressing to obtain the composite rubber material.
In the preparation method of the oil-resistant and solvent-resistant rubber composite material, the mixing and banburying temperature of the step S2 is 80-100 ℃, and the time is 9-15 min.
In the preparation method of the oil-resistant and solvent-resistant rubber composite material, the open milling treatment temperature of the step S3 is 50-60 ℃ and the time is 5-10 min.
The invention also provides application of the oil-resistant and solvent-resistant rubber composite material in a cable, wherein the rubber composite material is coated on a copper conductor and passes through a continuous vulcanization pipeline at the temperature of 180 ℃ and 200 ℃ for 8-10min, and the steam pressure in the vulcanization pipeline is 0.8-1.5 MPa.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the nitrile rubber, the activated nano silica and the barium sulfate powder are added on the basis of the terpolymer epichlorohydrin rubber, so that the oil resistance and the solvent resistance of the rubber composite material are greatly improved while good physical properties are ensured.
Detailed Description
The following are specific examples of the present invention and further describe the technical solutions of the present invention, but the present invention is not limited to these examples.
Example 1:
s1, preparing raw materials: 95 parts of ternary polymerization type epichlorohydrin rubber, 10 parts of nitrile rubber, 15 parts of reinforcing agent, 30 parts of euglenite, 15 parts of barium sulfate powder, 4 parts of magnesium oxide, 8 parts of calcium carbonate, 3 parts of anti-aging agent and 1 part of 2, 4, 6-trithiol thiotriazine;
wherein the chlorine content of the terpolymer epichlorohydrin rubber is 25 percent, and the Mooney viscosity ML is1+4 100℃Is 65;
the content of CAN in the nitrile rubber is 33-43%, and the Mooney viscosity ML1+4 100℃Is 55;
the reinforcing agent is silicon dioxide with the content of more than 90 percent and the specific surface area of 181m2Precipitated silica,/g;
the particle size of the barium sulfate powder is 3 mu m;
the anti-aging agent is NBC.
S2, putting the ternary polymerization type epichlorohydrin rubber, the nitrile rubber, the reinforcing agent, the diphase diatomite, the barium sulfate powder, the magnesium oxide, the calcium carbonate and the anti-aging agent into an internal mixer, and mixing and banburying for 12min at 90 ℃;
s3, placing the banburied raw materials into an open mill, adding 2, 4, 6-trithiol thiotriazine, and carrying out open milling for 8min at 55 ℃ to obtain a rubber compound;
and S4, placing the mixed rubber on a rubber turning machine for turning for 10min, then sending the mixed rubber to a double-stage extruder, and pressing by two rollers and then air cooling to obtain the rubber composite material.
S5, coating the rubber composite material on the copper conductor, and passing through a continuous vulcanization pipeline at 190 ℃ for 9min to obtain a finished cable, wherein the steam pressure in the vulcanization pipeline is 1.0 MPa.
Example 2:
s1, preparing raw materials: 80 parts of ternary polymerization type epichlorohydrin rubber, 1 part of nitrile rubber, 10 parts of reinforcing agent, 20 parts of euglene, 5 parts of barium sulfate powder, 3 parts of magnesium oxide, 5 parts of calcium carbonate, 1 part of anti-aging agent and 0.5 part of 2, 4, 6-trithiol thiotriazine;
wherein the chlorine content of the terpolymer epichlorohydrin rubber is 24 percent, and the Mooney viscosity ML is1+4 100℃Is 55;
the content of CAN in the nitrile rubber is 33 percent, and the Mooney viscosity ML1+4 100℃Is 40;
the reinforcing agent is silicon dioxide with the content of more than 90 percent and the specific surface area of 161m2Precipitated silica in g;
the particle size of the barium sulfate powder is 2 mu m;
the anti-aging agent is NBC.
S2, putting the ternary polymerization type epichlorohydrin rubber, the nitrile rubber, the reinforcing agent, the diphase silica, the barium sulfate powder, the magnesium oxide, the calcium carbonate and the anti-aging agent into an internal mixer, and mixing and banburying for 9min at 80 ℃;
s3, placing the banburied raw materials into an open mill, adding 2, 4, 6-trithiol thiotriazine, and carrying out open milling for 5min at 50 ℃ to obtain a rubber compound;
and S4, placing the mixed rubber on a rubber turning machine for turning for 10min, then sending the mixed rubber to a double-stage extruder, and pressing by two rollers and then air cooling to obtain the rubber composite material.
And S5, coating the rubber composite material on the copper conductor, and passing through a continuous vulcanization pipeline at 180 ℃ for 8min to obtain a finished cable, wherein the steam pressure in the vulcanization pipeline is 0.8 MPa.
Example 3:
s1, preparing raw materials: 100 parts of terpolymer epichlorohydrin rubber, 20 parts of nitrile rubber, 30 parts of reinforcing agent, 40 parts of euglene, 30 parts of barium sulfate powder, 5 parts of magnesium oxide, 10 parts of calcium carbonate, 5 parts of anti-aging agent and 2 parts of 2, 4, 6-trithiol-thiol thiotriazine;
wherein the chlorine content of the terpolymer epichlorohydrin rubber is 27 percent, and the Mooney viscosity ML is1+4 100℃Is 85;
the content of CAN in the nitrile rubber is 43 percent, and the Mooney viscosity ML1+4 100℃Is 70;
the reinforcing agent is silicon dioxide with the content of more than 90 percent and the specific surface area of 190m2Precipitated silica,/g;
the particle size of barium sulfate powder is 5 mu m;
the anti-aging agent is NBC.
S2, putting the ternary polymerization type epichlorohydrin rubber, the nitrile rubber, the reinforcing agent, the diphase silica, the barium sulfate powder, the magnesium oxide, the calcium carbonate and the anti-aging agent into an internal mixer, and mixing and banburying for 15min at 100 ℃;
s3, placing the banburied raw materials into an open mill, adding 2, 4, 6-trithiol thiotriazine, and carrying out open milling for 10min at 60 ℃ to obtain a rubber compound;
and S4, placing the mixed rubber on a rubber turning machine for turning for 10min, then sending the mixed rubber to a double-stage extruder, and pressing by two rollers and then air cooling to obtain the rubber composite material.
And S5, coating the rubber composite material on the copper conductor, and passing through a continuous vulcanization pipeline at 200 ℃ for 10min to obtain a finished cable, wherein the steam pressure in the vulcanization pipeline is 1.5 MPa.
Example 4:
the only difference from example 1 is that the chlorine content of the terpolymer type epichlorohydrin rubber was 30%, and the Mooney viscosity ML was1+4 100℃Is 90.
Example 5:
the only difference from example 1 is that the chlorine content of the terpolymer type epichlorohydrin rubber was 20%, and the Mooney viscosity ML was1+4 100℃Is 50.
Example 6:
the only difference from example 1 is that the nitrile rubber has a CAN content of 45% and a Mooney viscosity ML1+4 100℃Is 80.
Example 7:
the only difference from example 1 is that the nitrile rubber has a CAN content of 28% and a Mooney viscosity ML1+4 100℃Is 30.
Example 8:
the only difference from example 1 is that the barium sulfate powder particle size is 10 μm.
Example 9:
the only difference from example 1 is that the open-mill treatment temperature was 150 ℃ and the time was 15 min.
Example 10:
the only difference from example 1 is that the mixing and internal mixing temperature is 150 ℃ and the mixing and internal mixing time is 20 min.
Comparative example 1:
the only difference from example 1 is that no nitrile rubber was added.
Comparative example 2:
the only difference from example 1 is that the Celite was not added.
Comparative example 3:
the only difference from example 1 is that no barium sulfate powder was added.
The oil and solvent resistance test condition is carried out according to JB-T-6213-:
three samples with the length of about 1m are respectively cut out from the finished cable, the insulation is stripped at one end by about 20mm, and a conductor is exposed for connecting high voltage;
preheating the sample in an oven for 24h, then soaking the sample in xylene at room temperature for 1h while the sample is hot, taking out the sample from the solvent, and drying the sample at room temperature for 15 min;
after the sample is cooled, slowly bending one section of the sample on the round bar for 180 degrees;
the bent portion of the test piece bent into a U-shape was immersed in water under a greenhouse to a depth of at least 100mm, and then a voltage was applied between the conductor and the water for 1 min.
Table 1: performance test results of finished cable materials prepared in examples 1-10 and comparative examples 1-3
Figure BDA0003572797760000071
From the results, the nitrile rubber, the activated nano silica and the barium sulfate powder are added on the basis of the terpolymer epichlorohydrin rubber, so that the good physical properties are ensured, and simultaneously, the oil resistance and the solvent resistance of the rubber composite material are greatly improved.
The technical range of the embodiment of the invention is not exhaustive, and new technical solutions formed by equivalent replacement of single or multiple technical features in the technical solutions of the embodiment are also within the scope of the invention; in all the embodiments of the present invention, which are listed or not listed, each parameter in the same embodiment only represents an example (i.e., a feasible embodiment) of the technical solution, and there is no strict matching and limiting relationship between the parameters, wherein the parameters may be replaced with each other without departing from the axiom and the requirements of the present invention, unless otherwise specified.
The technical means disclosed by the scheme of the invention are not limited to the technical means disclosed by the technical means, and the technical scheme also comprises the technical scheme formed by any combination of the technical characteristics. While the foregoing is directed to embodiments of the present invention, it will be appreciated by those skilled in the art that various changes and modifications may be made without departing from the principles of the invention, and it is intended that all such changes and modifications be considered as within the scope of the invention.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Claims (10)

1. The oil-resistant and solvent-resistant rubber composite material is characterized by comprising the following raw materials in parts by weight: 80-100 parts of terpolymer epichlorohydrin rubber, 1-20 parts of nitrile rubber, 10-30 parts of reinforcing agent, 20-40 parts of activated nano silica, 5-30 parts of barium sulfate powder, 3-5 parts of magnesium oxide, 5-10 parts of calcium carbonate, 1-5 parts of anti-aging agent and 0.5-2 parts of vulcanizing agent.
2. The oil-resistant and solvent-resistant rubber composite material as claimed in claim 1, wherein the chlorine content of the terpolymer epichlorohydrin rubber is 24-27%, and the Mooney viscosity ML is1+4 100℃Is 55-85.
3. The oil and solvent resistant rubber composite of claim 1, wherein the nitrile rubber has a CAN content of 33-43% and a Mooney viscosity ML1+4 100℃Is 40-70.
4. The oil-resistant and solvent-resistant rubber composite material as claimed in claim 1, wherein the reinforcing agent is one or more of precipitated silica, fast extrusion carbon black, high abrasion furnace black, semi-reinforcing carbon black and general furnace black.
5. The oil-resistant and solvent-resistant rubber composite material as claimed in claim 1, wherein the particle size of barium sulfate powder is 2-5 μm.
6. The oil and solvent resistant rubber composite of claim 1, wherein the vulcanizing agent is 2, 4, 6-trithiolthiotriazine.
7. A method for preparing the oil-resistant and solvent-resistant rubber composite material according to claim 1, wherein the method comprises the following steps:
s1, preparing the raw material of claim 1;
s2, putting the terpolymer epichlorohydrin rubber, the nitrile rubber, the reinforcing agent, the activated nano silica, the barium sulfate powder, the magnesium oxide, the calcium carbonate and the anti-aging agent into an internal mixer for mixing and banburying;
s3, placing the banburied raw materials into an open mill, adding a vulcanizing agent, and carrying out open mill treatment to obtain a rubber compound;
and S4, conveying the rubber compound to a double-stage extruder to be pressed to obtain the composite rubber material.
8. The method for preparing the oil-resistant and solvent-resistant rubber composite material according to claim 7, wherein the mixing and banburying temperature of step S2 is 80-100 ℃ and the mixing and banburying time is 9-15 min.
9. The preparation method of the oil-resistant and solvent-resistant rubber composite material according to claim 7, wherein the open milling treatment in step S3 is carried out at 50-60 ℃ for 5-10 min.
10. The use of the oil-resistant and solvent-resistant rubber composite material as claimed in any one of claims 1 to 6 in a cable, wherein the rubber composite material is coated on a copper conductor and passed through a continuous vulcanization pipe at 180 ℃ and 200 ℃ for 8 to 10min, wherein the vapor pressure in the vulcanization pipe is 0.8 to 1.5 MPa.
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