CN114702765B - Modified nano-microsphere, PC/PET composite material and preparation method thereof - Google Patents

Modified nano-microsphere, PC/PET composite material and preparation method thereof Download PDF

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CN114702765B
CN114702765B CN202210631819.2A CN202210631819A CN114702765B CN 114702765 B CN114702765 B CN 114702765B CN 202210631819 A CN202210631819 A CN 202210631819A CN 114702765 B CN114702765 B CN 114702765B
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porous hollow
polydopamine
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CN114702765A (en
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周力波
朱一明
兰省科
李星火
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Shanghai Kejin Biotechnology Co ltd
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Abstract

The invention provides a modified nano-microsphere, a PC/PET composite material and a preparation method thereof, belonging to the technical field of nano-materials and high polymer materials, and the modified nano-microsphere is prepared from the following raw materials in parts by weight: PC60-80 parts, PET12-32 parts, composite compatilizer 0.5-2 parts, transparent agent 0.1-0.3 part and antioxidant 0-0.5 part; the composite compatilizer comprises modified silicon dioxide/polydopamine/polystyrene porous hollow nano microspheres and maleic anhydride grafted polyethylene, and the mass ratio is (3-5): 7. the PC/PET composite material provided by the invention has high transparency, high mechanical property, better oil resistance, solvent resistance, heat resistance and the like, and has wide application prospect.

Description

Modified nano-microsphere, PC/PET composite material and preparation method thereof
Technical Field
The invention relates to the technical field of nano materials and high polymer materials, in particular to a PC/PET composite material containing modified nano microspheres and a preparation method thereof.
Background
PC (polycarbonate) has excellent transparency, mechanical strength and thermal stability, and is one of five general-purpose engineering plastics. However, PC has the disadvantages of high melt viscosity, difficult molding processing, oil and solvent resistance and the like. PET (polyethylene terephthalate) is a crystalline material and has excellent oil resistance and solvent resistance, but when it is used alone, it has disadvantages such as poor heat resistance and low mechanical strength. And because the PET resin is a crystalline polymer and the PC resin is an amorphous polymer, the compatibility between the PET resin and the PC resin is poor, and the mechanical property of the composite material is reduced due to the mixing of the PET resin and the PC resin. In addition, because the PC resin contains terminal hydroxyl, the terminal hydroxyl can react with residual carboxyl and hydroxyl in the PET resin at high temperature in the presence of a titanium residual catalyst, the two-phase reaction can improve the compatibility of the terminal hydroxyl and the carboxyl, but has great uncertainty, and the reaction can cause rapid deterioration of the performance of the composite material in the later use process, so that the practicability of the PC/PET composite material is greatly reduced. In order to solve the technical problems, in the prior art, technicians use styrene-acrylonitrile-glycidyl methacrylate as a chain extender, so that the toughness and the stability of the obtained PC/PET composition are improved, but the addition of the chain extender can influence the fluidity and the glossiness of the composite material and limit the popularization and the application of the composite material.
Chinese patent CN200710074569.2 reports a preparation method of a non-transparent PC/PET composite material; chinese patent CN200710019829.6 reports a preparation method of PC/PET composite material, which belongs to the field of material forming and processing, the processing process is complex, and PC/PET alloy sheets are prepared by procedures of pre-crystallization, drying, mixing plasticization, neck mold forming, cooling and calendaring and the like.
Disclosure of Invention
The invention aims to provide a modified nano microsphere, a PC/PET composite material containing the microsphere and a preparation method thereof, and the modified nano microsphere has high transparency, high mechanical property, better oil resistance, solvent resistance, heat resistance and other properties, and wide application prospect.
The technical scheme of the invention is realized as follows:
the invention provides a preparation method of modified silicon dioxide/polydopamine/polystyrene porous hollow nano microspheres, which is characterized by comprising the following steps:
s1, preparing polystyrene porous hollow nano microspheres: mixing and dissolving an initiator and a styrene monomer, adding a hydrophilic monomer methyl methacrylate and a pore-forming agent, stirring and mixing uniformly, adding an aqueous solution of PVA, performing ultrasonic dispersion uniformly to obtain a suspension, heating and polymerizing, performing high-speed stirring reaction for a first time period, then adding a cross-linking agent divinylbenzene, continuing stirring and reacting for a second time period, centrifuging, and performing freeze drying to obtain the polystyrene porous hollow nano-microsphere;
s2, preparing the polydopamine/polystyrene porous hollow nano-microspheres: dispersing the porous hollow nano-microspheres prepared in the step S1 into water, adding dopamine hydrochloride and a catalyst, heating, stirring, reacting, filtering, and washing with water to obtain the polydopamine/polystyrene porous hollow nano-microspheres;
s3, preparing the silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres: dispersing the polydopamine/polystyrene porous hollow nano-microspheres prepared in the step S2 into silica sol, heating for sol-gel reaction, centrifuging, and washing to obtain silica/polydopamine/polystyrene porous hollow nano-microspheres;
s4, preparing the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres: and (4) adding the silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres prepared in the step (S3) into an ethanol solution containing a composite silane coupling agent, and heating for reaction to obtain the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres.
As a further improvement of the present invention, in step S1, the initiator is selected from at least one of benzoyl peroxide, lauroyl peroxide, cumene hydroperoxide, tert-butyl hydroperoxide, di-tert-butyl peroxide, dicumyl peroxide, tert-butyl peroxybenzoate, tert-butyl peroxypivalate, methyl ethyl ketone peroxide, cyclohexanone peroxide, diisopropyl peroxydicarbonate, and dicyclohexyl peroxydicarbonate; the pore-foaming agent is selected from at least one of isooctane, cetyl trimethyl ammonium bromide, oxyethylene-oxypropylene triblock copolymer PEO20-PPO70-PEO20 and PEO106-PPO70-PEO 106; the PVA content in the aqueous solution of the PVA is 3-5 wt%; the mass ratio of the initiator, the styrene monomer, the hydrophilic monomer methyl methacrylate, the pore-foaming agent, the PVA aqueous solution and the cross-linking agent divinylbenzene is (0.05-0.1): (1-2): (0.2-0.4): (0.02-0.07): (5-10): (0.1-0.3); the temperature is raised to 60-80 ℃, the high-speed stirring speed is 1500-.
As a further improvement of the invention, the catalyst in step S2 is Tris-HCl solution with pH value of 5.5-6.6; the mass ratio of the polystyrene porous hollow nano-microspheres to the dopamine hydrochloride to the catalyst is 100: (25-35): (2-7); the heating temperature is 40-60 ℃, and the reaction time is 3-7 h.
As a further improvement of the invention, the preparation method of the silica sol in the step S3 is that water, ethanol, 1-2mol/L hydrochloric acid and tetraethoxysilane are mixed according to the mass ratio of 1: (3-4): (0.1-0.4): (7-10) mixing, and uniformly stirring to obtain a silica sol; the heating temperature is 60-80 ℃, and the reaction lasts 18-24 h.
As a further improvement of the invention, in the step S4, the composite silane coupling agent is a compound mixture of KH560 and KH550, and the mass ratio is (3-5): 1.
as a further improvement of the present invention, in step S4, the mass ratio of the silica/polydopamine/polystyrene porous hollow nano-microspheres to the composite silane coupling agent is 30: (2-5); the heating temperature is 80-90 ℃ and the time is 3-5 h.
The invention further protects the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microsphere prepared by the preparation method.
The invention further protects a PC/PET composite material which is prepared from the following raw materials in parts by weight: 60-80 parts of PC, 12-32 parts of PET, 0.5-2 parts of composite compatilizer, 0.1-0.3 part of transparent agent and 0-0.5 part of antioxidant; the composite compatilizer comprises the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres and maleic anhydride grafted polyethylene, and the mass ratio is (3-5): 7.
as a further improvement of the invention, the clearing agent is selected from at least one of aryl phosphate and sorbitol compounds; the antioxidant is at least one selected from phenolic antioxidants and phosphite antioxidants.
The invention further provides a preparation method of the PC/PET composite material, which comprises the following steps: weighing the components according to the formula, putting the components into a mixer for uniformly mixing to obtain a premix, adding the premix into a double-screw extruder for melt mixing, and extruding and granulating to obtain a PC/PET composite material; the length-diameter ratio of the screws of the double-screw extruder is (35-40): 1; the temperature of the screw cylinder is 260-270 ℃, and the rotating speed of the screw is 450-550 r/min.
The invention has the following beneficial effects:
the invention has prepared a kind of modified silicon dioxide/poly dopamine/polystyrene porous hollow nanometer microballoon, the monomer that is added in the initial stage includes styrene and hydrophilic monomer methyl methacrylate, does not contain cross-linking agent, after the initial polymerization is a period of time, because contain hydrophilic monomer but not contain cross-linking agent in the system, the polymer molecular chain has stronger ability of moving to the surface of suspending the little liquid drop, wrap the pore-forming agent in the centre of little liquid drop, form the initial shell, add cross-linking agent further, the cross-linking agent only takes place the cross-linking reaction on the surface of liquid drop, finally cross-link the polymer into the shell, stir constantly in this process, the pore-forming agent of the inner layer is transferred to some shell positions, and then form the porous hollow structure pore-forming, the remover, can get the polystyrene porous hollow nanometer microballoon;
further forming a polydopamine layer on the surface through reaction, wherein the polyamino structure of the polydopamine is positively charged, and the silica sol is negatively charged, so that the silica sol can interact with the polydopamine and be adsorbed to the surface of the polydopamine, the silica sol can be slowly adsorbed to the whole polydopamine layer under an acidic condition, and the surface of gel reaction is uniformly carried out to obtain the silica/polydopamine/polystyrene porous hollow nano-microspheres;
then adding a silane coupling agent KH550 with amino groups and a silane coupling agent KH560 with epoxy groups for surface modification to obtain modified silica/polydopamine/polystyrene porous hollow nano-microspheres;
the composite compatilizer comprises modified silicon dioxide/polydopamine/polystyrene porous hollow nano microspheres and maleic anhydride grafted polyethylene, wherein, the surface of the modified silica/polydopamine/polystyrene porous hollow nano microsphere is provided with abundant amino (from a silane coupling agent KH 550), hydroxyl (from polydopamine) and epoxy (from a silane coupling agent KH 560), after the three groups are added into a PET/PC matrix, can react with terminal hydroxyl and segment carboxyl of PET, the generated graft copolymer reduces the interfacial tension, greatly improves the compatibility among components, limits the degree of phase separation, and refines dispersed phase particles, can absorb more impact energy when being subjected to external force, is beneficial to improving the toughness and the strength of the material, and simultaneously, the reaction between the two components can greatly reduce the interfacial tension and improve the compatibility of PC and PET components; on the other hand, the modified silica/polydopamine/polystyrene porous hollow nano-microspheres can also play a role of nucleating agent to promote PET crystallization, so that the mechanical property of the alloy is improved; moreover, the porous structure of the modified silica/polydopamine/polystyrene porous hollow nano-microsphere prepared by the invention enables macromolecular chains of PET and PC to pass through the microsphere from macropores, thereby avoiding the influence of rigid particles on the mechanical property of the alloy due to the blockage of the molecular chains, further improving the strength, toughness and compatibility of the PC/PET alloy, and having the synergistic effect due to the addition of the composite silane coupling agent;
in addition, the added maleic anhydride grafted polyethylene serving as another compatilizer is a flexible molecule, so that the collision probability of PC rigid particles and PET chains is reduced, the POE is a flexible particle and can play a role of an accelerator, the two functions cooperate to enable crystallization of PET to be easy, and the toughness of the material is further improved;
the invention improves the visible light transmittance of the composite material by reducing the PET crystal region crystal nucleus through the transparent agent and the composite compatilizer, and the provided PC/PET composite material has high transparency, high mechanical property, better oil resistance, solvent resistance, heat resistance and other properties, and has wide application prospect in the preparation of medical multilayer copolymer film materials and other fields.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is an SEM image of the modified silica/polydopamine/polystyrene porous hollow nanospheres prepared in example 1 of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The present example provides a PC/PET composite:
the raw materials comprise the following components in parts by weight: 60 parts of PC, 12 parts of PET, 0.5 part of composite compatilizer and 0.1 part of sorbitol serving as a transparent agent. The composite compatilizer comprises modified silicon dioxide/polydopamine/polystyrene porous hollow nano microspheres and maleic anhydride grafted polyethylene, and the mass ratio is 3: 7.
the preparation method comprises the following steps:
(1) the preparation method of the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microsphere comprises the following steps:
s1, preparing polystyrene porous hollow nano microspheres: mixing and dissolving 0.05g of benzoyl peroxide and 1g of styrene monomer, adding 0.2g of hydrophilic monomer methyl methacrylate and 0.02g of hexadecyl trimethyl ammonium bromide, stirring and mixing uniformly, adding 5g of aqueous solution containing 3wt% of PVA, performing ultrasonic dispersion for 20min at 1000W to obtain suspension, heating to 60 ℃, stirring and reacting for 2h at the rotating speed of 1500r/min, then adding 0.1g of cross-linking agent divinylbenzene, continuing to stir and react for 1h, centrifuging, and performing freeze drying to obtain the polystyrene porous hollow nano-microsphere;
s2, preparing the polydopamine/polystyrene porous hollow nano-microspheres: dispersing 100g of the porous hollow polystyrene nano-microspheres prepared in the step S1 into 200mL of water, adding 25g of dopamine hydrochloride and 2g of Tris-HCl solution with the pH value of 5.5, heating to 40 ℃, stirring for reaction for 3h, filtering, and washing with water to obtain the porous hollow polydopamine/polystyrene nano-microspheres;
s3, preparation of the silica sol: water, ethanol, 1mol/L hydrochloric acid and tetraethoxysilane are mixed according to the mass ratio of 1: 3: 0.1: 7, mixing and uniformly stirring to obtain silicon dioxide sol;
s4, preparing the silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres: dispersing 20g of the polydopamine/polystyrene porous hollow nano-microspheres prepared in the step S2 into 50g of the silicon dioxide sol prepared in the step S3, heating to 60 ℃, reacting for 18 hours, centrifuging, and washing to obtain silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres;
s5, preparing the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres: adding 30g of the silica/polydopamine/polystyrene porous hollow nano-microspheres prepared in the step S4 into 2g of 100mL of ethanol solution containing a composite silane coupling agent, heating to 80 ℃, and reacting for 3h to obtain modified silica/polydopamine/polystyrene porous hollow nano-microspheres; the composite silane coupling agent is a compound mixture of KH560 and KH550, and the mass ratio is 3: 1; the SEM image of the obtained microsphere is shown in FIG. 1, and it can be seen that a large number of macropores with a diameter of between 300 and 400nm are formed on the surface of the microsphere.
(2) Weighing the components according to the formula, putting the components into a mixer for uniformly mixing to obtain a premix, adding the premix into a double-screw extruder for melt mixing and extrusion granulation, wherein the ratio of the long diameter of a screw of the double-screw extruder to the diameter of the screw is 35: 1; the temperature of the screw cylinder is 260 ℃, the rotating speed of the screw is 450r/min, and the PC/PET composite material is obtained.
Example 2
The present example provides a PC/PET composite:
the raw materials comprise the following components in parts by weight: 80 parts of PC, 32 parts of PET, 2 parts of composite compatilizer, 0.3 part of transparent triaryl phosphate and 0.5 part of antioxidant triphenyl phosphite. The composite compatilizer comprises modified silicon dioxide/polydopamine/polystyrene porous hollow nano microspheres and maleic anhydride grafted polyethylene, and the mass ratio is 5: 7.
the preparation method comprises the following steps:
(1) the preparation method of the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microsphere comprises the following steps:
s1, preparing polystyrene porous hollow nano microspheres: mixing and dissolving 0.1g of dicumyl peroxide and 2g of styrene monomer, adding 0.4g of hydrophilic monomer methyl methacrylate and 0.07g of isooctane, stirring and mixing uniformly, adding 10g of aqueous solution containing 5wt% of PVA, performing ultrasonic dispersion for 20min at 1000W to obtain suspension, heating to 80 ℃, stirring and reacting for 4h at the rotating speed of 2000r/min, then adding 0.3g of cross-linking agent divinylbenzene, continuing to stir and react for 2h, centrifuging, and freeze-drying to obtain the polystyrene porous hollow nano-microsphere;
s2, preparing the polydopamine/polystyrene porous hollow nano-microspheres: dispersing 100g of the porous hollow polystyrene nano-microspheres prepared in the step S1 into 200mL of water, adding 35g of dopamine hydrochloride and 7g of Tris-HCl solution with the pH value of 6.6, heating to 60 ℃, stirring for reaction for 7h, filtering, and washing with water to obtain the porous hollow polydopamine/polystyrene nano-microspheres;
s3, preparation of the silica sol: water, ethanol, 2mol/L hydrochloric acid and tetraethoxysilane are mixed according to the mass ratio of 1: 4: 0.4: 10, mixing and uniformly stirring to obtain silicon dioxide sol;
s4, preparing the silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres: dispersing 20g of the polydopamine/polystyrene porous hollow nano-microspheres prepared in the step S2 into 50g of the silicon dioxide sol prepared in the step S3, heating to 80 ℃, reacting for 24 hours, centrifuging, and washing to obtain silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres;
s5, preparing the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres: adding 30g of the silica/polydopamine/polystyrene porous hollow nano-microspheres prepared in the step S4 into 5g of 100mL of ethanol solution containing a composite silane coupling agent, heating to 90 ℃, and reacting for 5h to obtain modified silica/polydopamine/polystyrene porous hollow nano-microspheres; the composite silane coupling agent is a compound mixture of KH560 and KH550, and the mass ratio is 5: 1;
(2) weighing the components according to the formula ratio, putting the components into a mixer for uniformly mixing to obtain a premix, adding the premix into a double-screw extruder for melt mixing and extrusion granulation, wherein the ratio of the length to the diameter of a screw of the double-screw extruder is 40: 1; the temperature of the screw cylinder is 270 ℃, the rotating speed of the screw is 550r/min, and the PC/PET composite material is obtained.
Example 3
The present example provides a PC/PET composite:
the raw materials comprise the following components in parts by weight: 70 parts of PC, 18 parts of PET, 1 part of composite compatilizer, 0.2 part of transparent sorbitol, and 0.2 part of antioxidant 2, 6-di-tert-butyl-4-cresol. The composite compatilizer comprises modified silicon dioxide/polydopamine/polystyrene porous hollow nano microspheres and maleic anhydride grafted polyethylene, and the mass ratio of the modified silicon dioxide/polydopamine/polystyrene porous hollow nano microspheres to the maleic anhydride grafted polyethylene is 4: 7.
the preparation method comprises the following steps:
(1) the preparation method of the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microsphere comprises the following steps:
s1, preparing polystyrene porous hollow nano microspheres: mixing and dissolving 0.07g of tert-butyl peroxypivalate and 1.5g of styrene monomer, adding 0.3g of hydrophilic monomer methyl methacrylate and 0.05g of PEO20-PPO70-PEO20, stirring and mixing uniformly, adding 7g of aqueous solution containing 4wt% of PVA, performing ultrasonic dispersion for 20min at 1000W to obtain suspension, heating to 70 ℃, stirring and reacting for 3h at the rotating speed of 1700r/min, then adding 0.2g of cross-linking agent divinylbenzene, continuing stirring and reacting for 1.5h, centrifuging, and freeze-drying to obtain the polystyrene porous hollow nano-microspheres;
s2, preparing the polydopamine/polystyrene porous hollow nano-microspheres: dispersing 100g of the porous hollow polystyrene nano-microspheres prepared in the step S1 into 200mL of water, adding 30g of dopamine hydrochloride and 5g of Tris-HCl solution with the pH value of 6, heating to 50 ℃, stirring for reaction for 5 hours, filtering, and washing with water to obtain the porous hollow polydopamine/polystyrene nano-microspheres;
s3, preparation of the silica sol: water, ethanol, 1.5mol/L hydrochloric acid and ethyl orthosilicate according to the mass ratio of 1: 3.5: 0.25: 8, mixing and uniformly stirring to obtain silicon dioxide sol;
s4, preparing the silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres: dispersing 20g of the polydopamine/polystyrene porous hollow nano-microspheres prepared in the step S2 into 50g of the silicon dioxide sol prepared in the step S3, heating to 70 ℃, reacting for 21 hours, centrifuging, and washing to obtain silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres;
s5, preparing the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres: adding 30g of the silica/polydopamine/polystyrene porous hollow nano-microspheres prepared in the step S4 into 3.5g of 100mL of ethanol solution containing a composite silane coupling agent, heating to 85 ℃ and reacting for 4h to obtain modified silica/polydopamine/polystyrene porous hollow nano-microspheres; the composite silane coupling agent is a compound mixture of KH560 and KH550, and the mass ratio is 4: 1;
(2) weighing the components according to the formula ratio, putting the components into a mixer for uniformly mixing to obtain a premix, adding the premix into a double-screw extruder for melt mixing and extrusion granulation, wherein the ratio of the length to the diameter of a screw of the double-screw extruder is 37: 1; the temperature of the screw barrel is 265 ℃, the rotating speed of the screw is 500r/min, and the PC/PET composite material is obtained.
Example 4
Compared with example 3, the complex silane coupling agent is completely replaced by KH560, and other conditions are not changed.
Example 5
Compared with example 3, the compound silane coupling agent is completely replaced by the compound mixture of KH550, and other conditions are not changed.
Comparative example 1
Compared with the embodiment 3, the composite compatilizer is completely replaced by the modified silicon dioxide/polydopamine/polystyrene porous hollow nano microspheres, and other conditions are not changed.
Comparative example 2
Compared with example 3, the composite compatilizer is completely replaced by maleic anhydride grafted polyethylene, and other conditions are not changed.
Comparative example 3
Compared with the example 3, the composite compatilizer is not added, and other conditions are not changed.
The raw materials comprise the following components in parts by weight: 70 parts of PC, 18 parts of PET, 0.2 part of sorbitol serving as a clearing agent and 0.2 part of 2, 6-di-tert-butyl-4-cresol serving as an antioxidant.
Comparative example 4
Compared with example 3, no clearing agent was added, and other conditions were not changed.
The raw materials comprise the following components in parts by weight: 70 parts of PC, 18 parts of PET, 1 part of composite compatilizer and 0.2 part of antioxidant 2, 6-di-tert-butyl-4-cresol.
Test example 1 mechanical Property test
The PC/PET composite materials obtained in examples 1 to 5 of the present invention and comparative examples 1 to 4 were subjected to performance tests, and the results are shown in Table 1.
Tensile properties were tested according to ISO527-2-2012, type 1A specimen, tensile rate 50 mm/min.
The bending properties were measured according to ISO178-2010 at a test rate of 2 mm/min.
Notched Izod impact strength was measured according to ISO180-2000, type 180/A, and the impact energy was 2.75J.
Hardness was measured according to astm d 785.
TABLE 1
Figure 168831DEST_PATH_IMAGE002
As shown in the table, the PC/PET composite material prepared by the invention has good mechanical properties.
Test example 2
The PC/PET composite materials obtained in examples 1 to 5 of the present invention and comparative examples 1 to 4 were subjected to comprehensive property tests, and the results are shown in Table 2.
Notched impact strength retention: soaking the notched impact test sample in solvent for 5min, drying at 70 deg.c for 2 hr, regulating at room temperature for 24 hr, and testing notched impact strength compared with that tested with un-soaked solvent test sample.
Coating solvent cracking time: fixing the tensile sample on a Belgen elliptical fixture, coating a solvent on the surface, and observing the time of crack occurrence.
TABLE 2
Figure 886251DEST_PATH_IMAGE004
Note: □ shows no cracks appearing after continuous observation for 30 d.
Compared with the example 3, the compound silane coupling agent of the examples 4 and 5 is completely replaced by KH560 or KH550, the mechanical property is reduced, the surface of the modified silica/polydopamine/polystyrene porous hollow nano microsphere is provided with rich amino (from a silane coupling agent KH 550), hydroxyl (from polydopamine) and epoxy (from a silane coupling agent KH 560), after the three groups are added into a PET/PC matrix, can react with terminal hydroxyl and segment carboxyl of PET, the generated graft copolymer reduces the interfacial tension, greatly improves the compatibility among components, limits the degree of phase separation, and refines dispersed phase particles, can absorb more impact energy when being subjected to external force, is beneficial to improving the toughness and the strength of the material, and simultaneously, the reaction between the two components can greatly reduce the interfacial tension and improve the compatibility of the PC and PET components; on the other hand, the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres can also play a role of nucleating agent to promote PET crystallization, so that the mechanical property of the alloy is improved; in addition, the porous structure of the modified silica/polydopamine/polystyrene porous hollow nano-microsphere prepared by the invention enables macromolecular chains of PET and PC to pass through the microsphere from macropores, thereby avoiding the influence of rigid particles on the mechanical property of the alloy due to the blockage of the molecular chains, further improving the strength, toughness and compatibility of the PC/PET alloy, and having the synergistic effect due to the addition of the composite silane coupling agent.
Compared with the embodiment 3, the composite compatilizer is completely replaced by the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres or the maleic anhydride grafted polyethylene, the mechanical property of the composite compatilizer in the embodiment 2 is obviously reduced, the notch impact strength retention rate of the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres is reduced, the solvent resistance of the composite compatilizer is reduced, the mechanical property and the solvent resistance of the composite compatilizer are obviously reduced compared with the embodiment 3 without adding the composite compatilizer, the strength, the toughness and the compatibility of the PC/PET alloy are improved by the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres, the maleic anhydride grafted polyethylene added as another compatilizer is a flexible molecule, the collision probability of rigid PC particles and PET chains is reduced, the POE is a flexible particle and can play the role of an accelerant, the two roles cooperate to enable the crystallization of PET to be easy, the toughness of the material is further improved, and the addition of the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres and the maleic anhydride grafted polyethylene has a synergistic effect.
Compared with the embodiment 3, the transmittance of the PC/PET composite material is obviously reduced without adding the transparent agent, the visible light transmittance of the composite material is improved by reducing the crystal nucleus of the PET crystal region through the transparent agent and the composite compatilizer in the embodiment of the invention, and the provided PC/PET composite material has high transparency.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (8)

1. The PC/PET composite material is characterized by being prepared from the following raw materials in parts by weight: 60-80 parts of PC, 12-32 parts of PET, 0.5-2 parts of composite compatilizer, 0.1-0.3 part of transparent agent and 0-0.5 part of antioxidant; the composite compatilizer comprises modified silicon dioxide/polydopamine/polystyrene porous hollow nano microspheres and maleic anhydride grafted polyethylene, and the mass ratio is (3-5): 7;
the preparation method of the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microsphere comprises the following steps:
s1, preparing polystyrene porous hollow nano microspheres: mixing and dissolving an initiator and a styrene monomer, adding a hydrophilic monomer methyl methacrylate and a pore-forming agent, stirring and mixing uniformly, adding an aqueous solution of PVA, performing ultrasonic dispersion uniformly to obtain a suspension, heating and polymerizing, performing high-speed stirring reaction for a first time period, then adding a cross-linking agent divinylbenzene, continuing stirring and reacting for a second time period, centrifuging, and performing freeze drying to obtain the polystyrene porous hollow nano-microsphere;
s2, preparing the polydopamine/polystyrene porous hollow nano-microspheres: dispersing the porous hollow nano-microspheres prepared in the step S1 into water, adding dopamine hydrochloride and a catalyst, heating, stirring, reacting, filtering, and washing with water to obtain the polydopamine/polystyrene porous hollow nano-microspheres;
s3, preparing the silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres: dispersing the polydopamine/polystyrene porous hollow nano-microspheres prepared in the step S2 into silica sol, heating for sol-gel reaction, centrifuging, and washing to obtain silica/polydopamine/polystyrene porous hollow nano-microspheres;
s4, preparing the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres: and (4) adding the silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres prepared in the step (S3) into an ethanol solution containing a composite silane coupling agent, and heating for reaction to obtain the modified silicon dioxide/polydopamine/polystyrene porous hollow nano-microspheres.
2. The PC/PET composite material of claim 1, wherein the initiator in step S1 is selected from at least one of benzoyl peroxide, lauroyl peroxide, cumene hydroperoxide, t-butyl hydroperoxide, di-t-butyl peroxide, dicumyl peroxide, t-butyl peroxybenzoate, t-butyl peroxypivalate, methyl ethyl ketone peroxide, cyclohexanone peroxide, diisopropyl peroxydicarbonate, dicyclohexyl peroxydicarbonate; the pore-foaming agent is selected from at least one of isooctane, cetyl trimethyl ammonium bromide, oxyethylene-oxypropylene triblock copolymer PEO20-PPO70-PEO20 and PEO106-PPO70-PEO 106; the PVA content in the aqueous solution of the PVA is 3-5 wt%; the mass ratio of the initiator, the styrene monomer, the hydrophilic monomer methyl methacrylate, the pore-foaming agent, the PVA aqueous solution and the cross-linking agent divinylbenzene is (0.05-0.1): (1-2): (0.2-0.4): (0.02-0.07): (5-10): (0.1-0.3); the temperature is raised to 60-80 ℃, the high-speed stirring speed is 1500-.
3. The PC/PET composite material according to claim 1, wherein the catalyst in step S2 is Tris-HCl solution with pH value of 5.5-6.6; the mass ratio of the polystyrene porous hollow nano-microspheres to the dopamine hydrochloride to the catalyst is 100: (25-35): (2-7); the heating temperature is 40-60 ℃, and the reaction time is 3-7 h.
4. The PC/PET composite material according to claim 1, wherein the silica sol is prepared in step S3 by mixing water, ethanol, 1-2mol/L hydrochloric acid and tetraethoxysilane in a mass ratio of 1: (3-4): (0.1-0.4): (7-10) mixing, and uniformly stirring to obtain silicon dioxide sol; the heating temperature is 60-80 ℃, and the reaction lasts 18-24 h.
5. The PC/PET composite material according to claim 1, wherein the composite silane coupling agent in the step S4 is a compound mixture of KH560 and KH550, and the mass ratio is (3-5): 1.
6. the PC/PET composite material according to claim 1, wherein the mass ratio of the silica/polydopamine/polystyrene porous hollow nanospheres to the composite silane coupling agent in step S4 is 30: (2-5); the heating temperature is 80-90 ℃ and the time is 3-5 h.
7. The PC/PET composite material according to claim 1, wherein the transparent agent is at least one selected from aryl phosphates and sorbitol compounds; the antioxidant is at least one selected from phenolic antioxidants and phosphite antioxidants.
8. A method for preparing the PC/PET composite material according to any one of claims 1 to 7, which comprises the following steps: weighing the components according to the formula, putting the components into a mixer for uniformly mixing to obtain a premix, adding the premix into a double-screw extruder for melt mixing, and extruding and granulating to obtain a PC/PET composite material; the length-diameter ratio of the screws of the double-screw extruder is (35-40): 1; the temperature of the screw cylinder of the double-screw extruder is 260-270 ℃, and the rotating speed of the screw is 450-550 r/min.
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Denomination of invention: A modified nano microsphere, PC/PET composite material and its preparation method

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