CN114701074A - A flat drilling device - Google Patents

A flat drilling device Download PDF

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CN114701074A
CN114701074A CN202210368748.1A CN202210368748A CN114701074A CN 114701074 A CN114701074 A CN 114701074A CN 202210368748 A CN202210368748 A CN 202210368748A CN 114701074 A CN114701074 A CN 114701074A
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bevel gear
gear
assembly
power
vertical shaft
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CN114701074B (en
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经志荣
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Zhejiang Tongda Electrical Appliance Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/003Multipurpose machines; Equipment therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C3/00Drilling machines or drilling devices; Equipment therefor
    • B27C3/08Operator-supported drilling machines or devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/14Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by boring or drilling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/14Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by boring or drilling
    • B28D1/146Tools therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Drilling And Boring (AREA)

Abstract

本发明涉及一种平钻装置,搭载于电锤的辅助手柄中,包括设置在电锤的主夹头前端外缘上的动力输出齿轮,与动力输出齿轮连接的动力转接组件,将动力转接组件进行固定的固定组件,安装在动力转接组件前端的钻孔执行组件,安装在动力转接组件中且与钻孔执行组件连接的自动进给组件。设置的各个组件相互连接形成定位,并在功能上相互支持,结构简化之下完善了两个功能,本发明没有改变电锤内部结构,因此原有冲击性能不受影响,而实现平钻功能的各个部件能够根据需要装卸并随电锤自身携带,需要使用时非常的方便,相互动作的结构也都是成熟的结构,因此结构稳定性好,特别是在高位进行瓷砖钻孔时不再需要携带两种电动工具。

Figure 202210368748

The invention relates to a flat drilling device, which is mounted in the auxiliary handle of an electric hammer, and comprises a power output gear arranged on the outer edge of the front end of the main chuck of the electric hammer, and a power transfer component connected with the power output gear, which transfers the power to A fixing component for fixing by connecting the component, a drilling execution component installed at the front end of the power conversion component, and an automatic feeding component installed in the power conversion component and connected with the drilling execution component. Each set of components is connected to each other to form positioning, and supports each other in function. The two functions are improved under the simplified structure. The present invention does not change the internal structure of the electric hammer, so the original impact performance is not affected, and the function of flat drilling Each component can be loaded and unloaded as required and carried with the hammer itself, which is very convenient when needed, and the structures that interact with each other are also mature structures, so the structure is stable, especially when drilling tiles at high positions. No need to carry Two power tools.

Figure 202210368748

Description

一种平钻装置A flat drilling device

技术领域technical field

本发明属于电动工具中电锤技术领域,特别涉及一种安装到电锤中的平钻装置。The invention belongs to the technical field of electric hammers in electric tools, and particularly relates to a flat drilling device installed in the electric hammer.

背景技术Background technique

电锤是装修领域常用的手持电动工具,其在输出扭矩(平钻)的同时还可以输出往复冲击(冲击钻),而实际应用中最好需要在输出扭矩和输出冲击之间可以切换,比如在卫生间墙面瓷砖上钻孔,需要平钻先钻通瓷砖,再冲击钻至需要的孔深,以避免直接冲击使瓷砖破裂,为了使用户能够根据需要切换所需的工作模式,部分电锤设有较为复杂的切换机构,此类切换机构不但稳定性差,零部件的加工也较为麻烦,实施应用的成本高。因此市面上大部分的电锤并没有设计这样的切换功能。Electric hammer is a commonly used hand-held power tool in the field of decoration. It can output reciprocating impact (impact drill) while outputting torque (flat drill). In practical applications, it is best to switch between output torque and output impact, such as To drill holes on the tiles on the bathroom wall, a flat drill is required to drill through the tiles first, and then drill to the required hole depth to avoid direct impact to break the tiles. In order to enable users to switch the required working mode according to their needs, some electric hammers There is a more complicated switching mechanism, which not only has poor stability, but also is more troublesome to process the parts, and the cost of implementation and application is high. Therefore, most of the electric hammers on the market are not designed with such a switching function.

而实际的墙面瓷砖上钻孔通常作业人员一般选用手枪钻、电锤以及相应的钻头组合使用,工艺步骤首先需要使用手枪钻安装瓷砖专用钻头,低速轻轻的把瓷砖上的釉磨掉一小块,接着再打穿瓷砖层,然后使用冲击钻或轻型电锤安装混凝土钻头将孔打到需要的深度。In the actual drilling on the wall tiles, the operators usually use a combination of pistol drills, electric hammers and corresponding drill bits. The process steps first need to use a pistol drill to install a special drill bit for tiles, and gently grind off the glaze on the tiles at a low speed. Small pieces, then drill through the tile layer, then use an impact drill or a light hammer to install a concrete drill bit to drill the hole to the desired depth.

可见在墙面的瓷砖上钻孔需要携带两种电动工具且来回的切换使用才能完成一次钻孔。这对类似吊顶这样的工程影响极大,因为吊顶工程的特点是:①钻孔数量多(各个墙面均需要钻排孔);②需要作业者站在梯子或工作凳上完成;③作业者站位具有一定高度、空间小;这样的环境下同时携带两种电动工具并频繁切换,对作业效率、劳动强度和人身安全都有大的影响。It can be seen that drilling holes on the tiles on the wall requires carrying two power tools and switching back and forth to complete one drilling. This has a great impact on projects like suspended ceilings, because the characteristics of suspended ceiling projects are: ① a large number of holes (each wall needs to be drilled in rows); ② the operator needs to stand on a ladder or workbench to complete; ③ the operator The station has a certain height and small space; in such an environment, carrying two power tools at the same time and switching frequently will have a great impact on work efficiency, labor intensity and personal safety.

另外,现今装修风格中,墙面贴瓷砖和贴木饰面板越来越多,同样的在木饰面板上开深入墙面的孔,直接采用电锤钻孔会对板面造成大的破损,因此也需要先使用平钻功能的手枪钻先对板面钻孔,再使用电锤在墙面钻孔,以此来保护板表面的完好性,为此作业中同样需要携带上述两种电动工具来切换使用。另一方面在使用手枪钻钻瓷砖过程中由于进给量是由人力控制,为使快速完力量成钻孔,往往会用力过大而造成钻头断裂。In addition, in the current decoration style, there are more and more tiles and wood veneer on the wall. Similarly, drilling holes deep into the wall on the wood veneer, and directly drilling with an electric hammer will cause great damage to the board surface. Therefore, it is also necessary to use a pistol drill with a flat drilling function to drill holes on the surface of the board, and then use an electric hammer to drill holes on the wall to protect the integrity of the board surface. For this operation, it is also necessary to carry the above two power tools. to switch. On the other hand, in the process of using the pistol drill to drill the tiles, because the feed rate is controlled by manpower, in order to complete the drilling quickly, the drill bit is often broken due to excessive force.

发明内容SUMMARY OF THE INVENTION

针对上述现有技术存在的缺陷,本发明所要解决的技术问题是提供一种平钻装置,该装置搭载于电锤中使电锤扩展出平钻的功能。Aiming at the above-mentioned defects in the prior art, the technical problem to be solved by the present invention is to provide a flat drill device, which is mounted in an electric hammer so that the electric hammer can extend the function of a flat drill.

本发明的发明目的是通过以下技术方案实现的:一种平钻装置,搭载于电锤的辅助手柄中,包括设置在电锤的主夹头前端外缘上的动力输出齿轮,与动力输出齿轮连接的动力转接组件,将动力转接组件进行固定的固定组件,安装在动力转接组件前端的钻孔执行组件,安装在动力转接组件中且与钻孔执行组件连接的自动进给组件。The purpose of the present invention is achieved through the following technical solutions: a flat drilling device, mounted in the auxiliary handle of an electric hammer, comprising a power output gear arranged on the outer edge of the front end of the main chuck of the electric hammer, and a power output gear The connected power transfer assembly, the fixed assembly for fixing the power transfer assembly, the drilling execution assembly installed at the front end of the power transfer assembly, the automatic feeding assembly installed in the power transfer assembly and connected with the drilling execution assembly .

作为优选,动力转接组件包括一轴线与辅助手柄平行的立轴,可转动安装在立轴中且与动力输出齿轮啮合的动力接入齿轮,与动力接入齿轮通过连接轴连接的第一锥齿轮。本发明在动力转接部分主要采用了锥齿轮来传递,其目的在于可以尽量的缩小空间,减少视觉阻挡,也减轻重量。Preferably, the power transfer assembly includes a vertical shaft whose axis is parallel to the auxiliary handle, a power access gear rotatably installed in the vertical shaft and meshed with the power output gear, and a first bevel gear connected with the power access gear through the connecting shaft. The present invention mainly adopts bevel gears for transmission in the power transfer part, and its purpose is to reduce the space as much as possible, reduce the visual obstruction, and also reduce the weight.

作为优选,固定组件包括设置在辅助手柄靠近上沿部位且朝向前端的内撑紧固套件,设置在辅助手柄中以对内撑紧固套件的紧固和松开进行解锁和锁定的棘轮锁定套件,一端与立轴螺纹连接另一端与内撑紧固套件连接的连接套筒。圆形内撑方式的紧固其定心准确,也就是重复装夹后的误差极小,紧固的可靠性高,原理如车床的三爪卡盘,棘轮锁定的方式同样简单可靠。Preferably, the fixing assembly includes an inner support fastening set located at the position near the upper edge of the auxiliary handle and facing the front end, and a ratchet locking set provided in the auxiliary handle to unlock and lock the tightening and loosening of the inner support fastening set , one end is screwed with the vertical shaft and the other end is connected with the inner support fastening kit. The tightening of the circular inner support method has accurate centering, that is, the error after repeated clamping is extremely small, and the reliability of the tightening is high. The principle is like the three-jaw chuck of a lathe, and the ratchet locking method is also simple and reliable.

作为优选,钻孔执行组件包括设置在立轴内部朝向前端并与第一锥齿轮啮合的第二锥齿轮,设置在第二锥齿轮的前端的莫氏锥柄夹头,设置在莫氏锥柄夹头的下部且铰接在立轴上的辅助支撑件,莫氏锥柄夹头是机械钻床常用的连接方式,连接可靠拆卸方便,设置辅助支撑件能够便于调节钻头的定位,另一方面用于控制钻孔的进给量,相对于现有技术进给量依靠人力控制的不稳定,现改进后进给量由自动进给组件均匀的线性提供,这样对钻孔的质量、钻头的磨损都有益处。Preferably, the drilling execution assembly includes a second bevel gear disposed inside the vertical shaft toward the front end and meshing with the first bevel gear, a Morse taper shank chuck provided at the front end of the second bevel gear, and a Morse taper shank clamp The lower part of the head and the auxiliary support hinged on the vertical shaft. The Morse taper shank chuck is a common connection method for mechanical drilling machines. The connection is reliable and easy to disassemble. The auxiliary support can be used to adjust the positioning of the drill bit. On the other hand, it is used to control the drill bit. Compared with the instability of the manual control of the feed of the hole in the prior art, the improved feed is provided by the automatic feeding component evenly and linearly, which is beneficial to the quality of the drilling and the wear of the drill bit.

作为优选,自动进给组件包括设置为一端连接莫氏锥柄夹头另一端穿过第二锥齿轮并与第二锥齿轮可同步转动和相对滑移的花键轴,设置在立轴内部与第一锥齿轮啮合并与第二锥齿轮相对置的第三锥齿轮,设置在立轴外部并与第三锥齿轮同轴连接的减速小齿轮,设置在立轴外部并与减速小齿轮啮合的减速大齿轮,设置为与减速大齿轮同轴可拆卸的连接的往复丝杆,设置为与往复丝杆通过内部滚动体和销轴传递动力的滑套,设置为与减速小齿轮同轴并可滑移穿入第三锥齿轮内部的推动件,设置为将推动件与滑套进行连接的连接片。通过设计的自动进给组件来提供进给量,自动进给组件通过设置花键轴来实现能够转动并滑移,设置往复丝杆与滑套配合来作为推动的执行机构,和现有技术相比,往复丝杆的行程能够保护钻头因人为的用力过大而折断或者增大磨损的情况。Preferably, the automatic feeding assembly includes a spline shaft, one end of which is connected to the Morse taper shank collet and the other end passes through the second bevel gear and can rotate synchronously and slide relative to the second bevel gear. A third bevel gear meshed with the bevel gear and opposite to the second bevel gear, a reduction pinion located outside the vertical shaft and coaxially connected to the third bevel gear, a reduction gear set outside the vertical shaft and meshed with the reduction pinion , set as a reciprocating screw coaxially and detachably connected with the reduction gear, set as a sliding sleeve that transmits power with the reciprocating screw through internal rolling bodies and pins, set coaxial with the reduction pinion and can slide through The push piece inserted into the third bevel gear is set as a connecting piece connecting the push piece with the sliding sleeve. The feeding amount is provided by the designed automatic feeding assembly. The automatic feeding assembly can be rotated and slid by setting the spline shaft, and the reciprocating screw and the sliding sleeve are arranged to cooperate as the pushing actuator, which is similar to the existing technology. In contrast, the stroke of the reciprocating screw can protect the drill bit from breaking or increasing wear due to excessive artificial force.

作为优选,花键轴的前端连接部设置为具有与莫氏锥柄夹头的锥孔相匹配的锥度,中间部位为花键部分,花键部分的末尾设有弹簧挡片,花键轴的末尾部分直径与第三锥齿轮的轴心孔直径匹配。花键轴分三段设置用于不同功能,设计简单实用。Preferably, the front end connecting part of the spline shaft is set to have a taper that matches the taper hole of the Morse taper shank chuck, the middle part is the spline part, the end of the spline part is provided with a spring stopper, and the spline shaft is The diameter of the end part matches the diameter of the shaft center hole of the third bevel gear. The spline shaft is arranged in three sections for different functions, and the design is simple and practical.

作为优选,自动进给组件还包括套设在花键轴中花键部分外周的复位弹簧;复位弹簧处于第二锥齿轮与第三锥齿轮之间的位置。复位弹簧在该位置完成复位并利用了该空间。Preferably, the automatic feeding assembly further comprises a return spring sleeved on the outer circumference of the spline portion of the spline shaft; the return spring is located between the second bevel gear and the third bevel gear. The return spring completes the return in this position and utilizes the space.

作为优选,辅助支撑件包括设置为可翻转至水平限位以及贴靠在立轴上的支撑主体,设置为套设在支撑主体外周面并能滑移锁定的调节支撑部;支撑主体中设有翻转的避让口。 辅助支撑件既能折叠又能伸缩长度,便于了收纳,也增大了应用范围。Preferably, the auxiliary support member includes a support body that can be turned over to a horizontal limit and abutted on the vertical shaft, and an adjustment support portion that is sleeved on the outer peripheral surface of the support body and can be slidably locked; escape hatch. The auxiliary support can be folded and stretched in length, which facilitates storage and increases the scope of application.

综上,本发明与现有技术相比具有如下优点:To sum up, the present invention has the following advantages compared with the prior art:

本发明搭载于电锤的辅助手柄中,包括设置在电锤的主夹头前端外缘上的动力输出齿轮,与动力输出齿轮连接的动力转接组件,将动力转接组件进行固定的固定组件,安装在动力转接组件前端的钻孔执行组件,安装在动力转接组件中且与钻孔执行组件连接的自动进给组件。设置的各个组件相互连接形成定位,并在功能上相互支持,即实现了利用原有动力源同时实现平钻以及自动进给,结构简化之下完善了两个功能,避免了原来人力盲目过大进给量,给钻孔的砖、板造成大损伤。The present invention is mounted in the auxiliary handle of the electric hammer, and includes a power output gear arranged on the outer edge of the front end of the main chuck of the electric hammer, a power transfer component connected with the power output gear, and a fixed component for fixing the power transfer component. , a drilling executive assembly installed at the front end of the power transfer assembly, and an automatic feed assembly installed in the power transfer assembly and connected with the drilling executive assembly. The various components set up are connected to each other to form positioning and support each other in function, that is, to realize the simultaneous realization of flat drilling and automatic feeding by using the original power source, and the two functions are improved under the simplified structure, which avoids the blindness of the original manpower. The feed rate will cause great damage to the drilled bricks and plates.

本发明加入的平钻功能是在结构外部进行的扩展,并没有改变电锤内部结构,因此原有冲击性能不受影响,而实现平钻功能的各个部件能够根据需要装卸并随电锤自身携带,需要使用时非常的方便,相互动作的结构也都是成熟的结构,因此结构稳定性好,特别是在高位进行瓷砖钻孔时不再需要携带两种电动工具。The flat drilling function added in the present invention is an extension outside the structure, and does not change the internal structure of the electric hammer, so the original impact performance is not affected, and each component that realizes the flat drilling function can be loaded and unloaded as required and carried with the electric hammer itself , It is very convenient to use, and the structures that interact with each other are also mature structures, so the structural stability is good, especially when drilling tiles at a high position, it is no longer necessary to carry two electric tools.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2为本发明为了便于内部观察将立轴和连接套筒部分位置剖开后的结构示意图;2 is a schematic structural diagram of the present invention after the vertical shaft and the connecting sleeve are partially cut away in order to facilitate internal observation;

图3为图2中A处的局部放大图;Fig. 3 is the partial enlarged view of A place in Fig. 2;

图4 为花键轴与莫氏锥柄夹头拆分后的结构示意图;Figure 4 is a schematic diagram of the structure after the spline shaft and the Morse taper shank are disassembled;

图5为钻孔执行组件和自动进给组件组合后钻头处于伸出状态的结构示意图;FIG. 5 is a schematic structural diagram of the drill bit in the extended state after the drilling execution assembly and the automatic feeding assembly are combined;

图6为钻孔执行组件和自动进给组件组合后钻头处于缩进状态的结构示意图;6 is a schematic structural diagram of the drill bit in a retracted state after the drilling execution assembly and the automatic feeding assembly are combined;

图7为本发明收纳时的结构示意图。FIG. 7 is a schematic structural diagram of the present invention when it is stored.

图中标记:Marked in the figure:

主夹头011;动力输出齿轮012;辅助手柄02;动力转接组件10;立轴11;动力接入齿轮12;第一锥齿轮13;固定组件20;内撑紧固套件21;棘轮锁定套件22;连接套筒23;钻孔执行组件30;第二锥齿轮31;莫氏锥柄夹头32;辅助支撑件33;支撑主体331;调节支撑部332;自动进给组件40;花键轴41;前端连接部411;弹簧挡片412;末尾部分413;第三锥齿轮42;减速小齿轮43;减速大齿轮44;往复丝杆45;滑套46;推动件47;连接片48;复位弹簧49。Main chuck 011; Power output gear 012; Auxiliary handle 02; Power transfer assembly 10; Vertical shaft 11; Power access gear 12; First bevel gear 13; Fixing assembly 20; ; Connecting sleeve 23; Drilling executive assembly 30; Second bevel gear 31; Morse taper shank chuck 32; Auxiliary support 33; Support body 331; ; Front connecting part 411; Spring flap 412; End part 413; Third bevel gear 42; Reduction pinion 43; Reduction gear 44; Reciprocating screw 45; 49.

具体实施方式Detailed ways

下面结合附图所表示的实施例对本发明作进一步描述:The present invention will be further described below in conjunction with the embodiments represented by the accompanying drawings:

实施例1Example 1

如图1-图3所示,一种平钻装置,搭载于电锤的辅助手柄02中,部分部件能够根据需要安装和拆卸,拆卸后能够收纳至辅助手柄02中,以便于随电锤携带,包括设置在电锤的主夹头011前端外缘上的动力输出齿轮012,与动力输出齿轮012连接的动力转接组件10,将动力转接组件10进行固定的固定组件20,安装在动力转接组件10前端的钻孔执行组件30,安装在动力转接组件10中且与钻孔执行组件30连接的自动进给组件40。As shown in Figures 1-3, a flat drilling device is mounted in the auxiliary handle 02 of the electric hammer, and some components can be installed and disassembled as required, and can be stored in the auxiliary handle 02 after disassembly, so as to be carried with the electric hammer. , including the power output gear 012 arranged on the outer edge of the front end of the main chuck 011 of the electric hammer, the power transfer assembly 10 connected with the power output gear 012, the fixing assembly 20 for fixing the power transfer assembly 10, and installed on the power The drilling execution assembly 30 at the front end of the adapter assembly 10 is installed in the power adapter assembly 10 and is connected with the automatic feeding assembly 40 of the drilling execution assembly 30 .

动力转接组件10包括一轴线与辅助手柄02平行的立轴11,可转动安装在立轴11中且与动力输出齿轮012啮合的动力接入齿轮12,与动力接入齿轮12通过连接轴连接的第一锥齿轮13;The power transfer assembly 10 includes a vertical shaft 11 whose axis is parallel to the auxiliary handle 02, a power access gear 12 rotatably installed in the vertical shaft 11 and meshed with the power output gear 012, and a second power access gear 12 connected to the power access gear 12 through the connecting shaft. a bevel gear 13;

固定组件20包括设置在辅助手柄02靠近上沿部位且朝向前端的内撑紧固套件21,设置在辅助手柄02中以对内撑紧固套件21的紧固和松开进行解锁和锁定的棘轮锁定套件22,一端与立轴11螺纹连接另一端与内撑紧固套件21连接的连接套筒23;棘轮锁定套件22对于本领域技术人员是公知常识本文不再赘述,棘轮锁定套件22也可以是任意能完成对内撑紧固套件21的转动进行锁定的任意结构,比如卡销。内撑紧固套件21结构如三爪卡盘,调节件设置在辅助手柄02靠近机身的一侧,对本领域技术人员同为公知常识本文不再赘述。The fixing assembly 20 includes an inner support tightening kit 21 disposed near the upper edge of the auxiliary handle 02 and facing the front end, and a ratchet wheel disposed in the auxiliary handle 02 to unlock and lock the tightening and loosening of the inner support fastening kit 21 The locking kit 22 is a connecting sleeve 23 that is threadedly connected to the vertical shaft 11 at one end and the inner support fastening kit 21 at the other end; Any structure that can lock the rotation of the inner support fastening set 21 , such as a bayonet. The structure of the inner support fastening kit 21 is like a three-jaw chuck, and the adjusting member is arranged on the side of the auxiliary handle 02 close to the fuselage, which is common knowledge to those skilled in the art and will not be repeated here.

钻孔执行组件30包括设置在立轴11内部朝向前端并与第一锥齿轮13啮合的第二锥齿轮31,设置在第二锥齿轮31的前端的莫氏锥柄夹头32,设置在莫氏锥柄夹头32的下部且铰接在立轴11上的辅助支撑件33;The drilling execution assembly 30 includes a second bevel gear 31 arranged inside the vertical shaft 11 and facing the front end and meshing with the first bevel gear 13 , a Morse taper shank chuck 32 arranged at the front end of the second bevel gear 31 , and a Morse taper shank 32 arranged in the Morse The lower part of the taper shank chuck 32 and the auxiliary support 33 hinged on the vertical shaft 11;

自动进给组件40包括设置为一端连接莫氏锥柄夹头32另一端穿过第二锥齿轮31并与第二锥齿轮31可同步转动和相对滑移的花键轴41,设置在立轴11内部与第一锥齿轮13啮合并与第二锥齿轮31相对置的第三锥齿轮42,设置在立轴11外部并与第三锥齿轮42同轴连接的减速小齿轮43,设置在立轴11外部并与减速小齿轮43啮合的减速大齿轮44,设置为与减速大齿轮44同轴可拆卸的连接的往复丝杆45,设置为与往复丝杆45通过内部滚动体和销轴传递动力的滑套46,设置为与减速小齿轮43同轴并可滑移穿入第三锥齿轮42内部的推动件47,设置为将推动件47与滑套46进行连接的连接片48;图4所示,花键轴41的前端连接部411设置为具有与莫氏锥柄夹头32的锥孔相匹配的锥度,中间部位为花键部分,花键部分的末尾设有弹簧挡片412,花键轴41的末尾部分413直径与第三锥齿轮42的轴心孔直径匹配;自动进给组件40还包括套设在花键轴41中花键部分外周的复位弹簧49;复位弹簧49处于第二锥齿轮31与第三锥齿轮42之间的位置(鉴于钻孔的瓷砖或木饰板板厚均在10mm左右,因此第二锥齿轮31与第三锥齿轮42之间的距离设为10mm加上复位弹簧49压缩到最小厚度后的尺寸);The automatic feeding assembly 40 includes a spline shaft 41 , one end of which is connected to the Morse taper shank collet 32 and the other end passes through the second bevel gear 31 and can rotate synchronously and slide relative to the second bevel gear 31 , and is arranged on the vertical shaft 11 . The third bevel gear 42, which meshes with the first bevel gear 13 inside and is opposite to the second bevel gear 31, and the reduction pinion 43, which is arranged outside the vertical shaft 11 and is coaxially connected to the third bevel gear 42, is arranged outside the vertical shaft 11. The reduction gear 44 meshing with the reduction pinion 43 is arranged as a reciprocating screw 45 that is coaxially and detachably connected with the reduction gear 44, and is arranged as a sliding drive that transmits power with the reciprocating screw 45 through the internal rolling body and the pin shaft. The sleeve 46 is arranged to be coaxial with the reduction pinion 43 and can slide through the pusher 47 inside the third bevel gear 42, and is arranged as a connecting piece 48 connecting the pusher 47 to the sliding sleeve 46; shown in FIG. 4 , the front end connecting part 411 of the spline shaft 41 is set to have a taper that matches the taper hole of the Morse taper shank chuck 32, the middle part is a spline part, and the end of the spline part is provided with a spring stopper 412, the spline The diameter of the end portion 413 of the shaft 41 matches the diameter of the shaft center hole of the third bevel gear 42; the automatic feeding assembly 40 also includes a return spring 49 sleeved on the outer circumference of the spline portion in the spline shaft 41; the return spring 49 is in the second The position between the bevel gear 31 and the third bevel gear 42 (since the thickness of the drilled tile or wood veneer is about 10mm, so the distance between the second bevel gear 31 and the third bevel gear 42 is set to 10mm plus The size after the upper return spring 49 is compressed to the minimum thickness);

工作原理:working principle:

一、钻孔执行组件30的工作原理为如图6所示,当第一锥齿轮13转动时,第二锥齿轮31随之转动,相应的花键轴41同步转动,从而带动莫氏锥柄夹头32转动,莫氏锥柄夹头32中夹持的钻头得以转动,从而实现钻孔切削;1. The working principle of the drilling execution assembly 30 is as shown in FIG. 6 , when the first bevel gear 13 rotates, the second bevel gear 31 rotates along with it, and the corresponding spline shaft 41 rotates synchronously, thereby driving the Morse taper shank When the chuck 32 is rotated, the drill bit clamped in the Morse taper shank chuck 32 is rotated, thereby realizing drilling and cutting;

二、自动进给组件40的动作原理为如图5和图6所示,图6为莫氏锥柄夹头32完全缩进时的状态图、图5为莫氏锥柄夹头32完全伸出时的状态图;该莫氏锥柄夹头32的缩进与伸出通过第一锥齿轮13的转动来控制,具体为,当第一锥齿轮13转动,同时带动第三锥齿轮42转动,第三锥齿轮42转动的同时减速小齿轮43同步转动,减速小齿轮43则带动减速大齿轮44转动,减速大齿轮44转动的同时往复丝杆45随之转动,滑套46在往复丝杆45的转动下往莫氏锥柄夹头32一侧移动,此处滑套46能够在第一锥齿轮13持续转动下在往复丝杆45的螺纹线内往复移动,与此同时,滑套46与推动件47在连接片48的连接下同步向莫氏锥柄夹头32的一侧移动,从而使得推动件47的端部(即位于第三锥齿轮42轴心孔内的一端)推动末尾部分413,该推力将弹簧挡片412抵压并克服复位弹簧49的弹力使花键轴41整体向莫氏锥柄夹头32的方向移动,花键轴41与莫氏锥柄夹头32为同轴连接,从而实现莫氏锥柄夹头32在转动的同时实现自动进给,也就是完成了一次钻孔;整个动作过程中,当滑套46移动到往复丝杆45的螺纹线最末端后,即图5所示的位置,此时第一锥齿轮13继续转动,滑套46则开始回缩,同时复位弹簧49失去抵压力,其弹力将花键轴41整体向远离莫氏锥柄夹头32的一端推移(也就是回退到初始的位置),在上述工作过程中,设计的减速小齿轮43和减速大齿轮44对转速进行了下降,相对于对整体的进给量进行了下调,而钻头在莫氏锥柄夹头32中的转动速度则没有下降,这样可以保证较小的进给量,以能更好的保护被钻孔的表面不被损坏。2. The action principle of the automatic feeding assembly 40 is as shown in Figures 5 and 6, Figure 6 is the state diagram of the Morse taper shank chuck 32 when it is fully retracted, and Figure 5 is the Morse taper shank chuck 32 fully extended The state diagram at the time of exit; the retraction and extension of the Morse taper shank chuck 32 are controlled by the rotation of the first bevel gear 13. Specifically, when the first bevel gear 13 rotates, it drives the third bevel gear 42 to rotate at the same time. When the third bevel gear 42 rotates, the deceleration pinion 43 rotates synchronously, and the deceleration pinion 43 drives the deceleration large gear 44 to rotate. When the deceleration large gear 44 rotates, the reciprocating screw 45 rotates along with it, and the sliding sleeve 46 is in the reciprocating screw. The rotation of 45 moves to the side of the Morse taper shank chuck 32, where the sliding sleeve 46 can reciprocate in the thread of the reciprocating screw 45 under the continuous rotation of the first bevel gear 13. At the same time, the sliding sleeve 46 The pusher 47 moves to one side of the Morse taper shank collet 32 synchronously with the pusher 47 under the connection of the connecting piece 48, so that the end of the pusher 47 (that is, the end located in the axial hole of the third bevel gear 42) pushes the end Part 413, the thrust presses the spring blocking piece 412 and overcomes the elastic force of the return spring 49, so that the spline shaft 41 moves in the direction of the Morse taper shank chuck 32 as a whole, and the spline shaft 41 and the Morse taper shank chuck 32 are Coaxial connection, so that the Morse taper shank chuck 32 can realize automatic feeding while rotating, that is, a drilling is completed; during the whole action process, when the sliding sleeve 46 moves to the end of the thread of the reciprocating screw 5, the first bevel gear 13 continues to rotate, the sliding sleeve 46 begins to retract, and the return spring 49 loses its resisting force, and its elastic force pushes the spline shaft 41 away from the Morse taper shank as a whole. One end of the chuck 32 is moved (that is, returned to the initial position). During the above working process, the designed reduction pinion 43 and reduction gear 44 reduce the rotational speed, which is relative to the overall feed rate. The rotation speed of the drill bit in the Morse taper shank chuck 32 does not decrease, so that a smaller feed rate can be ensured, so as to better protect the surface to be drilled from being damaged.

设置辅助支撑件33是为了提高钻孔的位置精度和钻孔的稳定性以及控制进给量,该辅助支撑件33包括设置为可翻转至水平限位以及贴靠在立轴11上的支撑主体331,设置为套设在支撑主体331外周面并能滑移锁定的调节支撑部332;支撑主体331中设有翻转的避让口,以在翻转折放时避让花键轴41的前端部分,使用时,将辅助支撑件33翻转至水平位置,将调节支撑部332调整到与莫氏锥柄夹头32中的钻头头部齐平,这样在钻孔前以此支撑部332与墙面的接触为依靠进行调节钻头与需打孔位置点的对位,同时钻孔时电锤在辅助支撑件33抵压在墙面后,进给量仅由自动进给组件40提供。The auxiliary support 33 is provided to improve the positional accuracy of the drilling, the stability of the drilling, and to control the feed rate. The auxiliary support 33 includes a support body 331 that can be turned over to a horizontal limit and abutted on the vertical shaft 11 . , which is set as an adjustment support part 332 that is sleeved on the outer peripheral surface of the support body 331 and can be slidably locked; the support body 331 is provided with an overturned escape port to avoid the front end of the spline shaft 41 when it is turned over and folded. , turn the auxiliary support 33 to a horizontal position, and adjust the adjustment support 332 to be flush with the bit head in the Morse taper shank chuck 32, so that the contact between the support 332 and the wall before drilling is By adjusting the alignment of the drill bit and the point to be drilled, and at the same time when the electric hammer presses the auxiliary support 33 against the wall during drilling, the feeding amount is only provided by the automatic feeding component 40 .

平钻装置的收纳:如图7所示,在不需要使用平钻功能时,将莫氏锥柄夹头32从花键轴41中拔下,将辅助支撑件33收到最小后折叠贴靠在立轴11上,将立轴11放置到辅助手柄02内,其余部件可根据容纳需要选择是否放置到连接套筒23内,再将连接套筒23与辅助手柄02通过螺纹连接锁紧。Storage of the flat drill device: As shown in Figure 7, when the flat drill function is not required, pull out the Morse taper shank chuck 32 from the spline shaft 41, and fold the auxiliary support 33 to the minimum after receiving it. On the vertical shaft 11, place the vertical shaft 11 in the auxiliary handle 02, and other components can be placed in the connecting sleeve 23 according to the needs of accommodation, and then the connecting sleeve 23 and the auxiliary handle 02 are screwed and locked.

在墙面瓷砖或者墙面木饰板上开孔的作业模拟:Operation simulation of opening holes in wall tiles or wall wood veneer:

步骤1、通电检查后,检查主夹头011上未安装钻头;Step 1. After power-on inspection, check that the drill bit is not installed on the main chuck 011;

步骤2、从辅助手柄02中取出立轴11、莫氏锥柄夹头32,将辅助支撑件33翻转至水平位置,将莫氏锥柄夹头32按压至与花键轴41连接,将连接套筒23直径相对小的一端与立轴11螺纹连接,再将连接套筒23直径相对大的一端抵压在内撑紧固套件21上(此时动力输出齿轮012与动力接入齿轮12处于啮合状态),转动内撑紧固套件21中的调节件将连接套筒23紧固,棘轮锁定套件22对内撑紧固套件21进行锁定;Step 2. Take out the vertical shaft 11 and the Morse taper shank chuck 32 from the auxiliary handle 02, turn the auxiliary support 33 to a horizontal position, press the Morse taper shank chuck 32 to connect with the spline shaft 41, and connect the connection sleeve The relatively small diameter end of the cylinder 23 is threadedly connected to the vertical shaft 11, and then the relatively large diameter end of the connecting sleeve 23 is pressed against the inner support fastening kit 21 (at this time, the power output gear 012 and the power access gear 12 are in meshing state. ), rotate the adjustment piece in the inner support fastening kit 21 to fasten the connecting sleeve 23, and the ratchet locking kit 22 locks the inner support fastening kit 21;

步骤3、在莫氏锥柄夹头32中装入对应的瓷砖专用钻头或者木板专用钻头;Step 3. Load the corresponding special drill bit for ceramic tile or special drill bit for wood board into the Morse taper shank chuck 32;

步骤4、将调节支撑部332的远端面调节到与钻头头部齐平;Step 4. Adjust the distal surface of the adjusting support portion 332 to be flush with the drill bit head;

步骤5、将调节支撑部332的远端面贴靠在墙面需转孔的边沿,再以此贴靠点挪移至钻头与墙面需钻孔位置对齐;Step 5. Abut the far end surface of the adjusting support portion 332 against the edge of the wall to be turned, and then move the abutting point to the position where the drill bit is aligned with the wall to be drilled;

步骤6、按压电锤中的启动开关,主夹头011转动,按照上述原理可知:莫氏锥柄夹头32连同钻头同步转动、自动进给组件40启动进给,至设定的进给距离约10mm到位后自动回退(主夹头011不停止的情况下,反复进给和回退),由此完成一次瓷砖或木板面钻孔;Step 6. Press the start switch in the electric hammer, and the main chuck 011 rotates. According to the above principle, it can be known that the Morse taper chuck 32 rotates synchronously with the drill bit, and the automatic feeding component 40 starts feeding until the set feed is reached. After the distance of about 10mm is in place, it will automatically retract (the main chuck 011 will repeatedly feed and retract if it does not stop), thus completing a drilling on the tile or wood surface;

步骤7、在主夹头011中装入混凝土钻头将孔钻到需要的深度,由此完成一次钻孔。Step 7. Insert a concrete drill into the main chuck 011 to drill the hole to the required depth, thereby completing one drilling.

文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definitions of the appended claims range.

Claims (8)

1.一种平钻装置,搭载于电锤的辅助手柄(02)中,其特征在于,包括设置在电锤的主夹头(011)前端外缘上的动力输出齿轮(012),与动力输出齿轮(012)连接的动力转接组件(10),将动力转接组件(10)进行固定的固定组件(20),安装在动力转接组件(10)前端的钻孔执行组件(30),安装在动力转接组件(10)中且与钻孔执行组件(30)连接的自动进给组件(40)。1. A flat drilling device, mounted in an auxiliary handle (02) of an electric hammer, characterized in that it comprises a power output gear (012) arranged on the outer edge of the front end of the main chuck (011) of the electric hammer, and a power output gear (012). A power transfer assembly (10) connected to the output gear (012), a fixing assembly (20) for fixing the power transfer assembly (10), and a drilling execution assembly (30) installed at the front end of the power transfer assembly (10) , an automatic feeding assembly (40) installed in the power transfer assembly (10) and connected with the drilling execution assembly (30). 2.根据权利要求1所述的平钻装置,其特征在于,所述动力转接组件(10)包括一轴线与辅助手柄(02)平行的立轴(11),可转动安装在立轴(11)中且与动力输出齿轮(012)啮合的动力接入齿轮(12),与动力接入齿轮(12)通过连接轴连接的第一锥齿轮(13)。2 . The flat drilling device according to claim 1 , wherein the power adapter assembly ( 10 ) comprises a vertical shaft ( 11 ) whose axis is parallel to the auxiliary handle ( 02 ), and is rotatably mounted on the vertical shaft ( 11 ). 3 . A power access gear (12) in the middle and meshed with the power output gear (012), and a first bevel gear (13) connected with the power access gear (12) through a connecting shaft. 3.根据权利要求2所述的平钻装置,其特征在于,所述固定组件(20)包括设置在辅助手柄(02)靠近上沿部位且朝向前端的内撑紧固套件(21),设置在辅助手柄(02)中以对内撑紧固套件(21)的紧固和松开进行解锁和锁定的棘轮锁定套件(22),一端与立轴(11)螺纹连接另一端与内撑紧固套件(21)连接的连接套筒(23)。3 . The flat drilling device according to claim 2 , wherein the fixing assembly ( 20 ) comprises an inner support fastening kit ( 21 ) disposed at the position of the auxiliary handle ( 02 ) close to the upper edge and facing the front end. 3 . In the auxiliary handle (02), the ratchet locking kit (22) is used to unlock and lock the fastening and loosening of the inner support fastening kit (21), one end is screwed with the vertical shaft (11) and the other end is fastened with the inner support Connecting sleeve (23) to which kit (21) is attached. 4.根据权利要求2所述的平钻装置,其特征在于,所述钻孔执行组件(30)包括设置在立轴(11)内部朝向前端并与第一锥齿轮(13)啮合的第二锥齿轮(31),设置在第二锥齿轮(31)的前端的莫氏锥柄夹头(32),设置在莫氏锥柄夹头(32)的下部且铰接在立轴(11)上的辅助支撑件(33)。4 . The flat drilling device according to claim 2 , characterized in that the drilling execution assembly ( 30 ) comprises a second cone disposed inside the vertical shaft ( 11 ) toward the front end and meshing with the first bevel gear ( 13 ). 5 . The gear (31), the Morse taper shank collet (32) arranged at the front end of the second bevel gear (31), is arranged at the lower part of the Morse taper shank collet (32) and is hinged on the vertical shaft (11) auxiliary Support (33). 5.根据权利要求4所述的平钻装置,其特征在于,所述自动进给组件(40)包括设置为一端连接莫氏锥柄夹头(32)另一端穿过第二锥齿轮(31)并与第二锥齿轮(31)可同步转动和相对滑移的花键轴(41),设置在立轴(11)内部与第一锥齿轮(13)啮合并与第二锥齿轮(31)相对置的第三锥齿轮(42),设置在立轴(11)外部并与第三锥齿轮(42)同轴连接的减速小齿轮(43),设置在立轴(11)外部并与减速小齿轮(43)啮合的减速大齿轮(44),设置为与减速大齿轮(44)同轴可拆卸的连接的往复丝杆(45),设置为与往复丝杆(45)通过内部滚动体和销轴传递动力的滑套(46),设置为与减速小齿轮(43)同轴并可滑移穿入第三锥齿轮(42)内部的推动件(47),设置为将推动件(47)与滑套(46)进行连接的连接片(48)。5 . The flat drilling device according to claim 4 , wherein the automatic feeding assembly ( 40 ) comprises one end connected to the Morse taper shank chuck ( 32 ) and the other end passing through the second bevel gear ( 31 ). 6 . ) and a spline shaft (41) that can rotate synchronously and relatively slide with the second bevel gear (31), is arranged inside the vertical shaft (11) and meshes with the first bevel gear (13) and is meshed with the second bevel gear (31) The opposite third bevel gear (42), a reduction pinion (43) arranged outside the vertical shaft (11) and coaxially connected to the third bevel gear (42), arranged outside the vertical shaft (11) and connected to the reduction pinion (43) The meshing reduction gear (44) is arranged as a reciprocating screw (45) that is coaxially and detachably connected to the reduction gear (44), and is arranged to be connected with the reciprocating screw (45) through internal rolling bodies and pins The sliding sleeve (46) for transmitting the power by the shaft is arranged to be coaxial with the reduction pinion (43) and can slide through the pusher (47) inside the third bevel gear (42), and is arranged to push the pusher (47) The connecting piece (48) is connected with the sliding sleeve (46). 6.根据权利要求5所述的平钻装置,其特征在于,所述花键轴(41)的前端连接部(411)设置为具有与莫氏锥柄夹头(32)的锥孔相匹配的锥度,中间部位为花键部分,花键部分的末尾设有弹簧挡片(412),花键轴(41)的末尾部分(413)直径与第三锥齿轮(42)的轴心孔直径匹配。6 . The flat drilling device according to claim 5 , wherein the front end connecting portion ( 411 ) of the spline shaft ( 41 ) is configured to have a taper hole matching with the Morse taper shank chuck ( 32 ). 7 . The middle part is the spline part, the end of the spline part is provided with a spring stopper (412), the diameter of the end part (413) of the spline shaft (41) is the same as the diameter of the shaft center hole of the third bevel gear (42). match. 7.根据权利要求6所述的平钻装置,其特征在于,所述自动进给组件(40)还包括套设在花键轴(41)中花键部分外周的复位弹簧(49);复位弹簧(49)处于第二锥齿轮(31)与第三锥齿轮(42)之间的位置。7 . The flat drilling device according to claim 6 , wherein the automatic feeding assembly ( 40 ) further comprises a return spring ( 49 ) sleeved on the outer periphery of the spline portion in the spline shaft ( 41 ); reset The spring (49) is in a position between the second bevel gear (31) and the third bevel gear (42). 8.根据权利要求2所述的平钻装置,其特征在于,所述辅助支撑件(33)包括设置为可翻转至水平限位以及贴靠在立轴(11)上的支撑主体(331),设置为套设在支撑主体(331)外周面并能滑移锁定的调节支撑部(332);支撑主体(331)中设有翻转的避让口。8 . The flat drilling device according to claim 2 , wherein the auxiliary support ( 33 ) comprises a support body ( 331 ) configured to be flipped to a horizontal limit and abutted on the vertical shaft ( 11 ), 8 . An adjustment support portion (332) sleeved on the outer peripheral surface of the support body (331) and capable of sliding and locking is provided; the support body (331) is provided with an overturned escape opening.
CN202210368748.1A 2022-04-08 2022-04-08 Flat drilling device Active CN114701074B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114670341A (en) * 2022-04-08 2022-06-28 浙江通达电器有限公司 Electric hammer

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CN205519798U (en) * 2016-02-06 2016-08-31 宁波慧作机电有限公司 Automatic drilling machine
CN205927212U (en) * 2016-05-23 2017-02-08 周烽 Electric hammer
CN111185880A (en) * 2020-03-18 2020-05-22 陈俭生 Small double-head electric impact drill
CN112476352A (en) * 2020-11-26 2021-03-12 钱志孟 Electric hammer auxiliary device capable of adjusting drilling angle
CN214687309U (en) * 2021-03-02 2021-11-12 上海名光建筑装饰工程有限公司 Concrete that can fixed point processing punches and uses electric hammer
CN215698151U (en) * 2021-07-25 2022-02-01 宁广磊 Thick and long shaft center hole drill

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205519798U (en) * 2016-02-06 2016-08-31 宁波慧作机电有限公司 Automatic drilling machine
CN205927212U (en) * 2016-05-23 2017-02-08 周烽 Electric hammer
CN111185880A (en) * 2020-03-18 2020-05-22 陈俭生 Small double-head electric impact drill
CN112476352A (en) * 2020-11-26 2021-03-12 钱志孟 Electric hammer auxiliary device capable of adjusting drilling angle
CN214687309U (en) * 2021-03-02 2021-11-12 上海名光建筑装饰工程有限公司 Concrete that can fixed point processing punches and uses electric hammer
CN215698151U (en) * 2021-07-25 2022-02-01 宁广磊 Thick and long shaft center hole drill

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114670341A (en) * 2022-04-08 2022-06-28 浙江通达电器有限公司 Electric hammer
CN114670341B (en) * 2022-04-08 2024-07-23 浙江通达电器有限公司 Electric hammer

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Application publication date: 20220705

Assignee: ZHEJIANG KAIYUAN ELECTROMECHANICAL TECHNOLOGY Co.,Ltd.

Assignor: ZHEJIANG TONGDA ELECTRICAL APPLIANCE Co.,Ltd.

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Denomination of invention: A flat drilling device

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