CN114701035A - Mantuo bell integrated into one piece's pressfitting manufacture equipment - Google Patents
Mantuo bell integrated into one piece's pressfitting manufacture equipment Download PDFInfo
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- CN114701035A CN114701035A CN202210463622.2A CN202210463622A CN114701035A CN 114701035 A CN114701035 A CN 114701035A CN 202210463622 A CN202210463622 A CN 202210463622A CN 114701035 A CN114701035 A CN 114701035A
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- pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/0013—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
- B27M3/0086—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by connecting using glue
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/0013—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
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Abstract
The invention discloses a pressing manufacturing device for integrally forming stramonium bells, which comprises a rack assembly, a back plate pressing mechanism, a panel pressing mechanism and a die forming mechanism, wherein a pressing support is arranged at one end of the rack assembly, the back plate pressing mechanism is arranged at the lower part of the pressing support, the panel pressing mechanism is arranged at the upper part of the pressing support, a material bearing frame is arranged at the other end of the rack assembly, the die forming mechanism is arranged below the material bearing frame, a working hole for lifting the die forming mechanism is formed in the center of the material bearing frame, and a rib groove processing mechanism is arranged above the material bearing frame. The structure of the invention is compact, the slotting and the sticking are integrated, the pressing of the side plate, the back plate and the panel of the mandoline are automatically completed on the same equipment, the investment cost of the equipment is reduced, the operation procedures and the operators are reduced, and the production efficiency and the product quality are improved; the laminating is closely firm, and drying rate is fast, can not warp at the laminating in-process, has effectively promoted the production efficiency and the quality of product.
Description
Technical Field
The invention belongs to the technical field of musical instrument processing, and particularly relates to pressing manufacturing equipment for integrally forming a mandoline.
Background
In the traditional production process of the Datong bell, a Datong bell panel and a back plate are placed in a mould by using an in-mould pad printing mode and are hot-pressed into a preset outline by using equipment, namely a pad mould for short; trimming and routing by using a tool clamp, cutting off redundant burrs at the edge of the moving die and aligning the adhesive line to the side edge; coating glue on the panel, the back plate and the side plates manually; fixing the mixture by a clamp, naturally airing and placing the mixture, and forming the mixture for a long time. The traditional method needs a large amount of manual operation, so that the production efficiency of the product is low, and the quality of the product cannot be effectively guaranteed.
Therefore, the key point of the problem is to develop equipment for improving the bonding and forming quality of the panel, the back plate and the side plate.
Disclosure of Invention
The invention provides a pressing manufacturing device for integrally forming a stramonium.
The invention is realized by the following technical scheme: the device comprises a rack assembly, a back plate pressing mechanism, a panel pressing mechanism and a die forming mechanism, wherein the back plate pressing mechanism and the die forming mechanism are arranged at the middle lower part of the rack assembly, the panel pressing mechanism is arranged at the top part of the rack assembly, two conveying guide rails are symmetrically arranged on the table surface of the table along the transverse axis direction of the table surface, a material bearing frame in sliding fit with the conveying guide rails is arranged on the conveying guide rails, a material driver for driving the material bearing frame to move is arranged at any end of the conveying guide rails, a working hole for lifting the die forming mechanism is arranged at the center part of the material bearing frame, two support guide rails parallel to the conveying guide rails are symmetrically arranged on the rack assembly below the table, a pressing support in movable fit with the support guide rails is arranged on the support guide rails, a support driver for driving the pressing support to move is arranged on the side surface of any end of the support guide rails, and the back plate pressing mechanism is arranged at the lower part of the pressing support, the top sets up panel pressing mechanism, and the arbitrary end of mesa at the workstation is provided with two processing guide rails of perpendicular to support guide rail, and the processing guide rail is in support guide rail top, be provided with sliding fit's processing slide on the processing guide rail with it, set up the slide drive that the drive processing slide removed at arbitrary end of processing guide rail, be provided with the rib groove processing mechanism through processing the unsettled rib groove that is provided with of support in the slide drive the unsettled mould forming mechanism that is provided with on the workstation mesa of processing guide rail inboard, and mould forming mechanism is in between two support guide rails.
Furthermore, bearing templates are respectively arranged on two sides of the working hole of the material bearing frame, heating drives are respectively connected and arranged on the outer sides of the front end and the rear end of each bearing template, and a heater is arranged on each heating drive.
Further, mould forming mechanism include mould lift drive, mounting bracket, bear the rack, prop mould, interior drive that props, prop in, mould lift drive sets up on the frame subassembly of workstation mesa below through the mounting bracket, it sets up in mould lift drive top to bear the rack, and bears the rack and be in between two support guide rails bear and prop the mould in setting up on the rack prop the mould in interior mould inside all establish the several rather than the drive that props of being connected.
Furthermore, the back plate pressing mechanism comprises a back plate drive, a back pressing template and a lifting guide rod, the back plate drive is arranged at the lower part of the pressing support, the back pressing template is arranged at the top of the back plate drive, the two ends of the back pressing template are respectively provided with the lifting guide rod in sliding fit with the back pressing template, and the lower end of the lifting guide rod is fixedly connected with the pressing support.
Furthermore, the panel pressing mechanism comprises a panel drive, a panel pressing template and a lifting guide rod, the panel drive is arranged on the upper portion of the pressing support, the panel pressing template is arranged on the lower portion of the panel drive, the lifting guide rods are respectively arranged at two ends of the panel pressing template, and the upper ends of the lifting guide rods upwards penetrate out of the pressing support and are in sliding fit with the pressing support.
Further, the stall bar groove processing agency include lift drive, lift slide, processing drive, the lift slide sets up in processing support top through the guide rail is unsettled, sets up lift drive at the guide rail top, lift drive connects the lift slide, the processing drive sets up on the lift slide, sets up the processing cutter at processing drive lower extreme.
The invention has the beneficial effects that: the structure of the invention is compact, the slotting and the sticking are integrated, the pressing of the side plate, the back plate and the panel of the mandrotrole are automatically completed on the same equipment, the investment cost of the equipment is reduced, the operation procedures and the operators are reduced, and the production efficiency and the product quality are improved; the adhesive is tightly and stably attached, the drying speed is high, the adhesive is not deformed in the attaching process, and the production efficiency and the quality of products are effectively improved; the bonding gap dead zone can be eliminated, the probability that the side plate is separated from the back plate and the panel is reduced, the defective rate is reduced, the production cost is saved, the transmission quality of sound in the mandril is further guaranteed, and the aims of improving the overall quality and the production efficiency of the mandril instrument are finally fulfilled.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a left side view of the present invention;
FIG. 3 is a schematic top view of the present invention;
reference numbers in the figures: 1-a rack assembly, 2-a workbench, 3-a conveying guide rail, 4-a material bearing frame, 5-a material drive, 6-a bearing template, 7-a heating drive, 8-a heater, 9-a pressing bracket, 10-a bracket guide rail, 11-a bracket drive, 12-a processing guide rail, 13-a processing slide, 14-a slide drive, 15-a processing bracket, 16-a ribbed wood groove processing mechanism, 17-a lifting drive, 18-a lifting slide, 19-a processing drive, 20-a mold forming mechanism, 20 a-a mold lifting drive, 20 b-a mounting frame, 20 c-a bearing rack, 20 d-an inner supporting mold, 20 e-an inner supporting drive, 21-a back plate pressing mechanism, 21 a-a back plate drive, 21 b-a back plate pressing mechanism, 22-a panel driving, 22 b-a face plate pressing template, 23-a lifting guide rod and 24-a drying spray head.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following detailed description is made with reference to the accompanying drawings.
The stramonium press-fit manufacturing device integrally formed as shown in fig. 1-3 comprises a frame assembly 1, a back plate press-fit mechanism 21, a panel press-fit mechanism 22 and a die forming mechanism 20, wherein the back plate press-fit mechanism 21 and the die forming mechanism 20 are arranged at the middle lower part of the frame assembly 1, the panel press-fit mechanism 22 is arranged at the top part of the frame assembly 1, a workbench 2 is arranged at the top part of the frame assembly 1, two conveying guide rails 3 are symmetrically arranged on the table top of the workbench 2 along the transverse axis direction of the workbench, a material bearing frame 4 in sliding fit with the conveying guide rails 3 is arranged on the conveying guide rails 3, a material driver 5 for driving the material bearing frame 4 to move is arranged at any end of the conveying guide rails 3, a working hole for the die forming mechanism 20 to lift is arranged at the center part of the material bearing frame 4, two support guide rails 10 parallel to the conveying guide rails 3 are symmetrically arranged on the frame assembly 1 below the workbench 2, a press-fit support 9 movably matched with the support rails 10 is arranged on the support rails, the side surface of any end of a support guide rail 10 is provided with a support drive 11 for driving a pressing support 9 to move, the lower part of the pressing support 9 is provided with a back plate pressing mechanism 21, the top part of the pressing support 9 is provided with a panel pressing mechanism 22, any end of the table top of a workbench 2 is provided with two processing guide rails 12 perpendicular to the support guide rail 10, the processing guide rails 12 are positioned above the support guide rails 10, the processing guide rails 12 are provided with processing slide bases 13 in sliding fit with the processing guide rails 12, any end of the processing guide rails 12 is provided with a slide base drive 14 for driving the processing slide bases 13 to move, the slide base drive 14 is provided with a ribbed wood groove processing mechanism 16 in a suspension mode through a processing support 15, the table top of the workbench 2 at the inner side of the processing guide rails 12 is provided with a mold forming mechanism 20 in a suspension mode, and the mold forming mechanism 20 is positioned between the two support guide rails 10.
The back plate pressing mechanism 21 comprises a back plate driver 21a, a back pressing template 21b and lifting guide rods 23, the back plate driver 21a is arranged at the lower part of the pressing support 9, the back pressing template 21b is arranged at the top of the back plate driver 21a, the lifting guide rods 23 in sliding fit with the back pressing template 21b are respectively arranged at two ends of the back pressing template 21b, and the lower ends of the lifting guide rods 23 are fixedly connected with the pressing support 9.
The panel pressing mechanism 22 comprises a panel drive 22a, a surface pressing mold plate 22b and a lifting guide rod 23, the panel drive 22a is arranged at the upper part of the pressing support 9, the surface pressing mold plate 22b is arranged at the lower part of the panel drive 22a, the lifting guide rods 23 are respectively arranged at two ends of the surface pressing mold plate 22b, and the upper ends of the lifting guide rods 23 upwards penetrate out of the pressing support 9 and are in sliding fit with the pressing support 9.
Rib wood groove processing agency 16 include lift drive 17, lift slide 18, processing drive 19, lift slide 18 sets up in processing support 15 top through the guide rail is unsettled, sets up lift drive 17 at the guide rail top, lift drive 17 connects lift slide 18, processing drive 19 sets up on lift slide 18, sets up the processing cutter at processing drive 19 lower extreme.
The pressing support 9 is in chain transmission connection or belt transmission connection with the support drive 11, and the support drive 11 is a servo motor.
The material bearing frame 4 is connected with the material drive 5 in a chain transmission mode or a belt transmission mode, and the material drive 5 is a servo motor.
The workbench 2 is provided with a groove for the movement of the pressing bracket 9.
The panel pressing mechanism 22 is provided with at least four drying nozzles 24, the drying nozzles 24 are respectively arranged at the edge of each edge of the panel pressing template 22b, the drying nozzles 24 are connected with a drying fan through air pipes, and the drying fan is a fan with a heating function.
The processing bracket 15 is arranged to be in an L-shaped structure.
The lateral surface of internal stay mould 20d set the gasbag, or all establish vacuum chuck, gasbag or vacuum chuck are equipped with the trachea and connect the air extractor.
Bear the medial surface of template 6 set the gasbag, or all establish vacuum chuck, gasbag or vacuum chuck are equipped with the trachea and connect the air extractor, and gasbag or vacuum chuck adsorb the curb plate fixedly, adopt flexible fixed, avoid the curb plate to damage and promote the laminating nature, and then guarantee the appearance standard degree of product.
The die lifting drive 20a, the back plate drive 21a and the panel drive 22a are air cylinders or hydraulic cylinders.
The slide seat drive 14, the lifting drive 17 and the processing drive 19 are motors, the slide seat drive 14 is connected with and drives the processing slide seat 13 through a screw rod, and the lifting drive 17 is connected with and drives the lifting slide seat 18 through a screw rod.
The support driver 11, the material driver 5, the die lifting driver 20a, the back plate driver 21a, the panel driver 22a, the slide seat driver 14, the lifting driver and the lifting processing driver 19 are all in signal connection with a control device, and the control device is a single chip microcomputer or a PLC (programmable logic controller).
The heater 8 is an electric heater or a hot air blower.
The heating driver 7 is a cylinder or a hydraulic cylinder.
The working mode of the invention is as follows: 1. the mould lifting drive 20a of the mould forming mechanism 20 is lifted to enable the bearing rack 20c to be level to the material bearing frame 4, the inner support drive 20e is reset to enable the inner support mould 20d to keep a contraction and closing state, then the formed side plate is placed into the bearing template 6 of the material bearing frame 4, and joints brushed with glue are placed at two ends of the side plate;
2. starting an inner support drive 20e to push an inner support die 20d outwards, expanding the inner support die 20d to enable a side plate to be tightly attached to the inner wall of the bearing template 6, attaching an air bag or a vacuum chuck on the bearing template 6 to the side plate, then starting a push heater 8 by a heating drive 7 to heat and shape a joint part, and enabling the side plate and the joint to be firmly bonded into a whole;
3. a slide seat drive 14 drives a processing slide seat 13 to move along a processing guide rail 12 to a position right above the material loading frame 4, so that a ribbed wood groove processing mechanism 16 is suspended above the bonded side plates, then a lifting drive 17 drives a lifting slide seat 18 to descend, the side plates are fixed in a loading template 6 at the moment, and a processing drive 19 drives a processing cutter to turn and mill ribbed wood grooves on the bonded side plates;
4. after the milling of the ribbed wood groove is finished, the lifting drive 17 drives the lifting slide seat 18 to ascend and reset, the die lifting drive 20a drives the carrying rack to descend and reset, the material carrying rack 4 is withdrawn, the material drive 5 drives the material carrying rack 4 and a side plate on the material carrying rack to move rightwards for a certain distance, and a back plate coated with glue is placed in the back pressure die closing plate 21 b;
5. the support drive 11 drives the pressing support 9 to move above the side plate, the back plate drive 21a drives the back pressing template 21b provided with the back plate to ascend and stick to the bottom surface of the side plate, the panel drive 22a drives the surface pressing template 22b to press downwards, force is applied jointly through the back plate drive 21a and the panel drive 22a, tight sticking of the side plate and the back plate is realized, and then pressing procedure work of the side plate and the back plate of the mandoline is completed;
6. the panel drive 22a drives the face press-fit die plate 22b to rise, the panel coated with glue is placed at the top of the side plate, the panel drive 22a is controlled to drive the face press-fit die plate 22b to descend and press on the panel, so that the panel is tightly attached to the side plate, and after the attachment is completed, the panel is taken down from the bearing template 6, and then the attaching and forming operation of the stramonium body is completed.
In the above-mentioned laminating backplate in-process, for the drying efficiency who promotes glue, can be according to the glue nature, blow cold wind or hot-blast through drying shower nozzle 24 to curb plate, panel to accelerate drying rate.
Claims (10)
1. The utility model provides a mantuo bell integrated into one piece's pressfitting manufacturing equipment, includes frame subassembly (1), backplate pressing means (21), panel pressing means (22) and mould forming mechanism (20), sets up backplate pressing means (21), mould forming mechanism (20) in lower part in frame subassembly (1), and the top sets up panel pressing means (22), its characterized in that: the top of the rack component (1) is provided with a workbench (2), two conveying guide rails (3) are symmetrically arranged on the table top of the workbench (2) along the transverse axis direction of the workbench, a material bearing frame (4) in sliding fit with the conveying guide rails (3) is arranged on the conveying guide rails (3), a material driver (5) for driving the material bearing frame (4) to move is arranged at any end of the conveying guide rails (3), the central part of the material bearing frame (4) is provided with a working hole for lifting a mold forming mechanism (20), two support guide rails (10) parallel to the conveying guide rails (3) are symmetrically arranged on the rack component (1) below the workbench (2), a press-fit support (9) in movable fit with the support guide rails (10) is arranged on the support guide rails (10), a support driver (11) for driving the press-fit support (9) to move is arranged on the side surface of any end of the support guide rails (10), and a press-fit back plate mechanism (21) is arranged at the lower part of the press-fit support (9), the top is provided with a panel pressing mechanism (22), two processing guide rails (12) perpendicular to the support guide rails (10) are arranged at any end of the table top of the workbench (2), the processing guide rails (12) are positioned above the support guide rails (10), a processing slide seat (13) in sliding fit with the processing guide rails (12) is arranged on the processing guide rails (12), a slide seat drive (14) for driving the processing slide seat (13) to move is arranged at any end of the processing guide rails (12), a ribbed wood groove processing mechanism (16) is arranged on the slide seat drive (14) in a hanging mode through a processing support (15), a mold forming mechanism (20) is arranged on the table top of the workbench (2) on the inner side of the processing guide rails (12) in a hanging mode, and the mold forming mechanism (20) is positioned between the two support guide rails (10).
2. The stramonium linkwork integrally formed pressing manufacturing device as claimed in claim 1, wherein: the material loading device is characterized in that the two sides of a working hole of the material loading frame (4) are respectively provided with a loading template (6), the outer sides of the front end and the rear end of each loading template (6) are respectively connected with a heating drive (7), and each heating drive (7) is provided with a heater (8).
3. The stramonium linkwork integrally formed pressing manufacturing device as claimed in claim 1, wherein: mould forming mechanism (20) including mould lift drive (20a), mounting bracket (20b), bear rack (20c), interior mould (20d), interior drive (20e) that props, mould lift drive (20a) sets up on frame subassembly (1) of workstation (2) mesa below through mounting bracket (20b), bear rack (20c) and set up in mould lift drive (20a) top, and bear rack (20c) and be in between two support guide rails (10) prop mould (20d) in setting up on bearing rack (20c) in propping mould (20d) inside all establish the several rather than the drive (20e) that props that is connected.
4. The stramonium linkwork integrally formed pressing manufacturing device as claimed in claim 1, wherein: the back plate pressing mechanism (21) comprises a back plate drive (21a), a back pressing template (21b) and a lifting guide rod (23), the back plate drive (21a) is arranged at the lower part of the pressing support (9), the back pressing template (21b) is arranged at the top of the back plate drive (21a), the two ends of the back pressing template (21b) are respectively provided with the lifting guide rod (23) in sliding fit with the back pressing template, and the lower end of the lifting guide rod (23) is fixedly connected with the pressing support (9).
5. The stramonium linkwork integrally formed pressing manufacturing device as claimed in claim 1, wherein: the panel pressing mechanism (22) comprises a panel drive (22a), a surface pressing template (22b) and a lifting guide rod (23), the panel drive (22a) is arranged on the upper portion of the pressing support (9), the surface pressing template (22b) is arranged on the lower portion of the panel drive (22a), the lifting guide rod (23) is arranged at two ends of the surface pressing template (22b) respectively, and the upper end of the lifting guide rod (23) upwards penetrates out of the pressing support (9) and is in sliding fit with the pressing support (9).
6. The stramonium linkwork integrally formed pressing manufacturing device as claimed in claim 1, wherein: rib wood groove processing agency (16) including lifting drive (17), lift slide (18), processing drive (19), lift slide (18) set up in processing support (15) top through the guide rail is unsettled, set up lifting drive (17) at the guide rail top, lifting drive (17) are connected and are gone up and down slide (18), processing drive (19) set up on lifting slide (18), set up the processing cutter at processing drive (19) lower extreme.
7. The stramonium linkwork integrally formed pressing manufacturing device as claimed in claim 1, wherein: the pressing support (9) is in chain transmission connection or belt transmission connection with the support drive (11), and the support drive (11) is a servo motor.
8. The stramonium linkwork integrally formed pressing manufacturing device as claimed in claim 1, wherein: the material bearing frame (4) is connected with the material drive (5) in a chain transmission mode or a belt transmission mode, and the material drive (5) is a servo motor.
9. The stramonium linkwork integrally formed pressing manufacturing device as claimed in claim 1, wherein: the workbench (2) is provided with a groove for the movement of the pressing bracket (9).
10. The stramonium linkwork integrally formed press-fitting manufacturing device according to claim 1 or 5, wherein: the panel pressing mechanism (22) is provided with at least four drying nozzles (24), the drying nozzles (24) are respectively arranged at the edge of each edge of the panel pressing template (22b), the drying nozzles (24) are connected with a drying fan through air pipes, and the drying fan is a fan with a heating function.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2021234285048 | 2021-12-31 | ||
| CN202123428504 | 2021-12-31 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114701035A true CN114701035A (en) | 2022-07-05 |
Family
ID=82176818
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221016786.2U Active CN218314157U (en) | 2021-12-31 | 2022-04-29 | Mantuo bell integrated into one piece's pressfitting manufacture equipment |
| CN202210463622.2A Pending CN114701035A (en) | 2021-12-31 | 2022-04-29 | Mantuo bell integrated into one piece's pressfitting manufacture equipment |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221016786.2U Active CN218314157U (en) | 2021-12-31 | 2022-04-29 | Mantuo bell integrated into one piece's pressfitting manufacture equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN218314157U (en) |
-
2022
- 2022-04-29 CN CN202221016786.2U patent/CN218314157U/en active Active
- 2022-04-29 CN CN202210463622.2A patent/CN114701035A/en active Pending
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| Publication number | Publication date |
|---|---|
| CN218314157U (en) | 2023-01-17 |
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