CN114700136A - A kind of grain layered grinding online detection intelligent processing device and processing method thereof - Google Patents

A kind of grain layered grinding online detection intelligent processing device and processing method thereof Download PDF

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CN114700136A
CN114700136A CN202210279605.3A CN202210279605A CN114700136A CN 114700136 A CN114700136 A CN 114700136A CN 202210279605 A CN202210279605 A CN 202210279605A CN 114700136 A CN114700136 A CN 114700136A
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grinding
grain
grinding disc
disc
hopper
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刘龙成
吕建军
刘雄
周文静
严婷婷
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Jiangsu Ruimu Biological Technology Co ltd
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Jiangsu Ruimu Biological Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2/00Crushing or disintegrating by gyratory or cone crushers
    • B02C2/10Crushing or disintegrating by gyratory or cone crushers concentrically moved; Bell crushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C11/00Other auxiliary devices or accessories specially adapted for grain mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14Separating or sorting of material, associated with crushing or disintegrating with more than one separator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/08Screens rotating within their own plane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04Sorting according to size
    • B07C5/10Sorting according to size measured by light-responsive means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/363Sorting apparatus characterised by the means used for distribution by means of air
    • B07C5/365Sorting apparatus characterised by the means used for distribution by means of air using a single separation means

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Adjustment And Processing Of Grains (AREA)

Abstract

本发明公开了一种谷物分层研磨在线检测智能加工装置及其加工方法,包括谷物分层研磨检测装置,所述谷物分层研磨检测装置上设有机架,机架的内侧底部中央的锥形基座的上方设有下研磨盘B,下研磨盘B正上方的上研磨盘B的顶部中央设有驱动电机B,驱动电机B外侧的挡料圈的外侧设有接料下料斗,驱动电机B外侧安装支架B上方的接料板的右侧边缘的接料嘴下方设有细料导料管,谷物筛一侧边缘设有粗料接料嘴,谷物筛正上方安装支架A上方中央的磨盘安装底盘上方设有下研磨盘A,该谷物分层研磨检测装置实现分层研磨,研磨效率高,并将研磨过程中不符合规格的粒料剔除。

Figure 202210279605

The invention discloses an intelligent processing device for grain layered grinding on-line detection and a processing method thereof, including a grain layered grinding detection device, the grain layered grinding detection device is provided with a frame, and a cone in the center of the inner bottom of the frame is provided. There is a lower grinding disc B above the shaped base, a driving motor B is provided in the top center of the upper grinding disc B just above the lower grinding disc B, and a material receiving and lowering hopper is provided on the outer side of the stopper ring outside the driving motor B. There is a fine material feeding pipe under the feeding nozzle on the right edge of the feeding plate above the mounting bracket B on the outer side of the motor B, and a coarse material feeding nozzle is provided on the edge of one side of the grain screen, and the center above the mounting bracket A is directly above the grain screen. There is a lower grinding disc A above the grinding disc installation chassis. The grain layered grinding detection device realizes layered grinding, has high grinding efficiency, and rejects the pellets that do not meet the specifications during the grinding process.

Figure 202210279605

Description

一种谷物分层研磨在线检测智能加工装置及其加工方法A kind of grain layered grinding online detection intelligent processing device and processing method thereof

技术领域technical field

本发明涉及谷物分层研磨在线检测技术领域,具体为一种谷物分层研磨在线检测智能加工装置。The invention relates to the technical field of on-line detection of grain stratified grinding, in particular to an intelligent processing device for on-line detection of grain stratified grinding.

背景技术Background technique

“谷物”涵盖的范围较广,包括大米、小麦、小米、大豆等及其它杂粮。谷类包括大米、小麦、小米、大豆等,主要是植物种子和果实。是许多亚洲人民的传统主食。"Grain" covers a wide range, including rice, wheat, millet, soybeans, etc. and other grains. Cereals include rice, wheat, millet, soybeans, etc., mainly plant seeds and fruits. It is a traditional staple food for many Asian people.

很多的谷物在食用前需要进行研磨加工,目前很多的研磨装置都是采用捣冲研磨,或者是采用机器的研磨辊进行研磨加工,但是这些都是单方面的进行研磨,对谷物的研磨效率低,同时研磨的谷物大小参差不齐。Many grains need to be ground before eating. At present, many grinding devices use ramming and grinding, or use machine grinding rollers for grinding, but these are unilateral grinding, and the grinding efficiency of grains is low. , the grains milled at the same time vary in size.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种实现分层研磨,研磨效率高,并将研磨过程中不符合规格的粒料剔除的谷物分层研磨在线检测智能加工装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an intelligent processing device for on-line detection of layered grinding of grains, which realizes layered grinding, has high grinding efficiency, and removes grains that do not meet specifications during the grinding process, so as to solve the problems raised in the above background technology.

为实现上述目的,本发明提供如下技术方案:一种谷物分层研磨在线检测智能加工装置,包括谷物分层研磨检测装置,所述谷物分层研磨检测装置上设有机架,机架的内侧的底部中央设有锥形基座,锥形基座的与机架底部固定安装,所述锥形基座的上方设有下研磨盘B,下研磨盘B的正上方设有上研磨盘B,下研磨盘B与上研磨盘B之间配合安装,所述上研磨盘B的上方中央设有驱动电机B,驱动电机B的外侧设有安装支架B,驱动电机B与安装支架B固定连接,所述安装支架B与机架的内壁固定连接;In order to achieve the above purpose, the present invention provides the following technical solutions: an intelligent processing device for on-line detection of grain layered grinding, including a grain layered grinding detection device, the grain layered grinding detection device is provided with a frame, and the inner side of the frame is provided with a frame. There is a conical base in the center of the bottom of the machine, and the conical base is fixedly installed with the bottom of the frame. The top of the conical base is provided with a lower grinding disc B, and the upper grinding disc B is set directly above the lower grinding disc B. , the lower grinding disc B and the upper grinding disc B are installed together, the upper center of the upper grinding disc B is provided with a driving motor B, the outer side of the driving motor B is provided with a mounting bracket B, and the driving motor B is fixedly connected with the mounting bracket B , the mounting bracket B is fixedly connected with the inner wall of the rack;

所述机架的顶部中央设有驱动电机A,驱动电机A的推轴向下安装,所述驱动电机A的转轴上设有上研磨盘A,上研磨盘A的正下方设有下研磨盘A,上研磨盘A与下研磨盘A配合安装,所述下研磨盘A的底部中央设有磨盘安装底座,磨盘安装底座的底部设有安装支架A,安装支架A的边缘与机架的内壁焊接连接。The top center of the frame is provided with a drive motor A, the push shaft of the drive motor A is installed downward, the rotating shaft of the drive motor A is provided with an upper grinding disc A, and a lower grinding disc is arranged directly below the upper grinding disc A A, the upper grinding disc A is installed with the lower grinding disc A, the bottom center of the lower grinding disc A is provided with a grinding disc mounting base, the bottom of the grinding disc mounting base is provided with a mounting bracket A, and the edge of the mounting bracket A is with the inner wall of the rack Solder connection.

优选的,所述上研磨盘B上方的驱动电机B外侧设有挡料圈,挡料圈为圆柱管状,所述挡料圈的底部边缘与上研磨盘B的上表面焊接连接,所述上研磨盘B的内部设有下料斗B,下料斗B在竖直方向贯穿上研磨盘B,所述上研磨盘B内部的下料斗B与挡料圈配合安装;Preferably, the outer side of the drive motor B above the upper grinding disc B is provided with a baffle ring, the baffle ring is in the shape of a cylindrical tube, and the bottom edge of the baffle ring is connected with the upper surface of the upper grinding disc B by welding. The inside of the grinding disc B is provided with a lower hopper B, the lower hopper B penetrates the upper grinding disc B in the vertical direction, and the lower hopper B inside the upper grinding disc B is installed in cooperation with the retaining ring;

所述下料斗B的上方设有接料下料斗,接料下料斗与下料斗B连通,所述接料下料斗设置在挡料圈的外侧,接料下料斗的四周边缘与机架的内壁固定连接。The upper part of the feeding hopper B is provided with a feeding feeding hopper, and the feeding feeding hopper is communicated with the feeding hopper B. The feeding feeding hopper is arranged on the outer side of the retaining ring, and the surrounding edges of the feeding feeding hopper are connected with the inner wall of the frame. Fixed connection.

优选的,所述驱动电机A的外侧设有下料斗A,下料斗A的底端与上研磨盘A内部的下料槽连通,所述下料斗A的内部中央设有电机安装槽。Preferably, a lower hopper A is provided on the outer side of the driving motor A, the bottom end of the lower hopper A is connected with the lower hopper inside the upper grinding disc A, and the inner center of the lower hopper A is provided with a motor installation groove.

优选的,所述安装支架A与安装支架B之间设有谷物筛、接料板,谷物筛设置在接料板的正上方,所述谷物筛与接料板内部中央设有安装轴,所述谷物筛的边缘为齿轮状,谷物筛的一侧边缘设有筛子驱动电机,所述筛子驱动电机与机架固定连接,筛子驱动电机转轴上的齿轮与谷物筛边缘的齿轮相互咬合,所述谷物筛的另一侧边缘设有粗料接料嘴,粗料接料嘴的一端下方设有接料管,接料管的底端设有粗料接料槽;Preferably, a grain screen and a feeding plate are arranged between the installation bracket A and the installation bracket B, the grain screen is arranged directly above the feeding plate, and the inner center of the grain screen and the feeding plate is provided with an installation shaft, so The edge of the grain sieve is in the shape of a gear, one side edge of the grain sieve is provided with a sieve driving motor, the sieve driving motor is fixedly connected with the frame, and the gear on the rotating shaft of the sieve driving motor meshes with the gear on the edge of the grain sieve. The other side edge of the grain sieve is provided with a coarse material receiving nozzle, one end of the coarse material receiving nozzle is provided with a material receiving pipe, and the bottom end of the material receiving pipe is provided with a coarse material receiving groove;

所述接料板的一侧边缘设有细料接料嘴,细料接料嘴的上方端口与接料板的一侧边缘配合安装,细料接料嘴的底端下方设有细料导料管,所述细料导料管设置在机架的外壁,细料导料管的底端设有收纳槽,所述收纳槽与机架的外壁固定连接。One side edge of the feeding plate is provided with a fine material feeding nozzle, the upper port of the fine material feeding nozzle is installed in cooperation with one side edge of the feeding plate, and the bottom end of the fine material feeding nozzle is provided with a fine material guide. The fine material guide pipe is arranged on the outer wall of the frame, and the bottom end of the fine material guide pipe is provided with a receiving groove, and the receiving groove is fixedly connected with the outer wall of the frame.

优选的,所述上研磨盘A与上研磨盘B的结构相同,上研磨盘A与上研磨盘B内部的下料槽与中央的衔接块之间设有衔接支架,所述衔接支架的一端与磨盘固定连接,衔接支架的另一端与中央的衔接块固定连接,所述衔接支架的顶部为楔形,所述上研磨盘A与上研磨盘B的内侧下表面均设有研磨齿槽。Preferably, the upper grinding disc A and the upper grinding disc B have the same structure, and a connecting bracket is provided between the lower material chute inside the upper grinding disc A and the upper grinding disc B and the connecting block in the center, and one end of the connecting bracket is It is fixedly connected to the grinding disc, the other end of the connecting bracket is fixedly connected to the central connecting block, the top of the connecting bracket is wedge-shaped, and the inner and lower surfaces of the upper grinding disc A and the upper grinding disc B are both provided with grinding tooth grooves.

优选的,所述下研磨盘A与下研磨盘B均为圆锥状,下研磨盘A与下研磨盘B的外表面均设有研磨齿槽。Preferably, the lower grinding disc A and the lower grinding disc B are both conical, and the outer surfaces of the lower grinding disc A and the lower grinding disc B are both provided with grinding tooth grooves.

优选的,所述细料接料嘴与水平方向成45°夹角,所述细料接料嘴的管壁上设有光线传感器、气嘴,气嘴的内部设有电磁阀,所述光线传感器的正面设有光线接收器,气嘴的正对面设有出料孔。Preferably, the fine material receiving nozzle forms an included angle of 45° with the horizontal direction, a light sensor and a gas nozzle are arranged on the pipe wall of the fine material receiving nozzle, and a solenoid valve is arranged inside the gas nozzle, and the light The front side of the sensor is provided with a light receiver, and the front side of the gas nozzle is provided with a discharge hole.

优选的,所述接料下料斗为漏斗状,接料下料斗的一侧边缘设有入料端口,入料口贯穿机架的侧壁,入料口与水平方向成45°夹角。Preferably, the material receiving and lowering hopper is funnel-shaped, and one side edge of the material receiving and lowering hopper is provided with a feeding port, the feeding port penetrates the side wall of the frame, and the feeding port forms an included angle of 45° with the horizontal direction.

优选的,一种谷物分层研磨在线检测智能加工装置的谷物研磨检测方法包括以下步骤:Preferably, a grain grinding detection method of an intelligent processing device for grain layered grinding online detection comprises the following steps:

步骤一、将需要进行研磨的物料放在下料斗A的内部,物料从下料斗A进入到上研磨盘A与下研磨盘A之间,驱动电机A驱动上研磨盘A匀速转动,将物料进行研磨,研磨后的物料从上研磨盘A与下研磨盘A之间的下边缘空隙处排放到谷物筛上面;Step 1. Put the material to be ground inside the lower hopper A, the material enters between the upper grinding disc A and the lower grinding disc A from the lower hopper A, and the driving motor A drives the upper grinding disc A to rotate at a constant speed to grind the material. , the ground material is discharged onto the grain sieve from the lower edge gap between the upper grinding disc A and the lower grinding disc A;

步骤二、筛子驱动电机驱动谷物筛做往复转动,筛出的细料进入到接料板上,细料在接料板的作用下进入到细料接料嘴内部,细料接料嘴内部的光线传感器对通过的物料进行检测,达标的物料顺利经过细料接料嘴后进入细料导料管,未达标的物料在经过气嘴的时候气嘴将物料吹走;Step 2: The sieve drive motor drives the grain sieve to reciprocate, and the screened fine material enters the receiving plate, and the fine material enters the fine material receiving nozzle under the action of the receiving plate. The light sensor detects the passing materials. The materials that meet the standard smoothly pass through the fine material receiving nozzle and then enter the fine material guide pipe. When the materials that do not meet the standard pass through the gas nozzle, the gas nozzle blows the material away;

步骤三、谷物筛上方留下的粗料进入到粗料接料嘴后最终被收纳,收纳后的粗料通过机架侧壁上的入料口送入到接料下料斗上,粗料从接料下料斗送入到上研磨盘B与下研磨盘B之间进行研磨;Step 3. The coarse material left above the grain sieve enters the coarse material receiving nozzle and is finally received. The received coarse material is sent to the receiving and lowering hopper through the feeding port on the side wall of the frame. The receiving and lowering hopper is sent to between the upper grinding disc B and the lower grinding disc B for grinding;

步骤四、最终不达标的物料在上研磨盘B与下研磨盘B之间研磨后全部达标,研磨达标后的物料排出到谷物分层研磨检测装置外侧的一个物料收纳槽内。Step 4: The final non-standard materials are ground between the upper grinding disc B and the lower grinding disc B and all meet the standard, and the ground materials that meet the standard are discharged into a material storage tank outside the grain layered grinding detection device.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

(1)接料下料斗的四周边缘与机架的内壁固定连接,接料下料斗将接收到的粗物料利用接料下料斗的斜坡将物料送到上研磨盘B与下研磨盘B之间进行研磨,具有接料、送料的作用;(1) The surrounding edges of the receiving and lowering hopper are fixedly connected to the inner wall of the frame. The receiving and lowering hopper uses the slope of the receiving and lowering hopper to send the received coarse materials to between the upper grinding disc B and the lower grinding disc B. For grinding, it has the functions of receiving and feeding materials;

(2)谷物筛的一侧边缘设有筛子驱动电机,筛子驱动电机与机架固定连接,筛子驱动电机转轴上的齿轮与谷物筛边缘的齿轮相互咬合,通过筛子驱动电机转动来驱动谷物筛座往复转动,从而实现谷物筛对研磨后谷物进行粒料大小的分离;(2) One side edge of the grain sieve is provided with a sieve drive motor, the sieve drive motor is fixedly connected to the frame, and the gear on the shaft of the sieve drive motor meshes with the gear on the edge of the grain sieve, and the grain sieve seat is driven by the rotation of the sieve drive motor Reciprocating rotation, so as to realize the grain size separation of the ground grains by the grain sieve;

(3)上研磨盘A与上研磨盘B的结构相同,上研磨盘A与上研磨盘B内部的下料槽与中央的衔接块之间设有衔接支架,衔接支架的一端与磨盘固定连接,衔接支架的顶部为楔形,上研磨盘A与上研磨盘B的内侧下表面均设有研磨齿槽,上研磨盘A与上研磨盘B内部的衔接支架不仅能够使上研磨盘A、上研磨盘B保持良好的整体性,同时还能使谷物顺利的进入到磨盘内部;(3) The structure of the upper grinding disc A and the upper grinding disc B is the same, and a connecting bracket is provided between the upper grinding disc A and the upper grinding disc B and the middle connecting block, and one end of the connecting bracket is fixedly connected with the grinding disc The top of the connecting bracket is wedge-shaped, and the inner and lower surfaces of the upper grinding disc A and the upper grinding disc B are provided with grinding tooth grooves. The connecting bracket inside the upper grinding disc A and the upper grinding disc B can not only make the upper grinding Grinding disc B maintains good integrity, and at the same time allows grains to enter the interior of the grinding disc smoothly;

(4)细料接料嘴的管壁上设有光线传感器、气嘴,气嘴的内部设有电磁阀,光线传感器的正面设有光线接收器,利用光线传感器对研磨后的谷物大小进行检测,使研磨后的谷物的品质更加的统一;(4) A light sensor and a gas nozzle are arranged on the pipe wall of the fine material receiving nozzle, a solenoid valve is arranged inside the gas nozzle, and a light receiver is arranged on the front of the light sensor, and the size of the ground grain is detected by the light sensor , so that the quality of the ground grains is more uniform;

(5)接料板与水平面成15°夹角,接料板利用设备自身的震动加上谷物自身受到的重力作用可以更容易将筛好分离的粗料与细料分离;(5) The receiving plate forms an angle of 15° with the horizontal plane. The receiving plate can more easily separate the coarse and fine materials that have been screened and separated by using the vibration of the equipment itself and the gravity of the grain itself;

(6)该谷物分层研磨检测装置实现分层研磨,研磨效率高,并将研磨过程中不符合规格的粒料剔除,使研磨后的谷物的品质更好。(6) The grain layered grinding detection device realizes layered grinding, has high grinding efficiency, and removes the pellets that do not meet the specifications during the grinding process, so that the quality of the ground grains is better.

附图说明Description of drawings

图1为本发明谷物分层研磨检测装置剖视图;Fig. 1 is the sectional view of the grain layered grinding detection device of the present invention;

图2为本发明下料斗俯视图;Fig. 2 is the top view of the lower hopper of the present invention;

图3为本发明谷物筛示意图;Fig. 3 is the grain sieve schematic diagram of the present invention;

图4为本发明上研磨盘A俯视图;4 is a top view of the upper grinding disc A of the present invention;

图5为本发明下研磨盘A截面图;Fig. 5 is the sectional view of the lower grinding disc A of the present invention;

图6为本发明衔接支架截面图;6 is a cross-sectional view of a joint bracket of the present invention;

图7为本发明上研磨盘A、下研磨盘A衔接截面图;7 is a cross-sectional view of the connection between the upper grinding disc A and the lower grinding disc A of the present invention;

图8为本发明接料嘴与细料导料管衔接示意图。Fig. 8 is a schematic diagram of the connection between the feeding nozzle and the fine material feeding pipe of the present invention.

图中:1、谷物分层研磨检测装置;2、机架;3、驱动电机A;4、下料斗A;5、上研磨盘A;6、下研磨盘A;7、磨盘安装底座;8、安装支架A;9、谷物筛;10、筛子驱动电机;11、安装支架B;12、接料下料斗;13、驱动电机B;14、挡料圈;15、上研磨盘B;16、下研磨盘B;17、电机安装槽;18、锥形基座;19、细料导料管;20、收纳槽;21、衔接支架;22、接料板;23、细料接料嘴;24、下料斗B;25、光线传感器;26、气嘴;27、粗料接料嘴。In the figure: 1. Grain layered grinding detection device; 2. Frame; 3. Drive motor A; 4. Lower hopper A; 5. Upper grinding disc A; 6. Lower grinding disc A; 7. Milling disc mounting base; 8 , installation bracket A; 9, grain sieve; 10, sieve drive motor; 11, installation bracket B; 12, material receiving and lowering hopper; 13, driving motor B; 14, material retaining ring; 15, upper grinding disc B; 16, Lower grinding disc B; 17, motor installation slot; 18, conical base; 19, fine material guide pipe; 20, storage groove; 21, connecting bracket; 22, feeding plate; 23, fine material feeding nozzle; 24. Lower hopper B; 25. Light sensor; 26. Air nozzle; 27. Coarse material receiving nozzle.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1-8,本发明提供一种技术方案:一种谷物分层研磨在线检测智能加工装置,包括谷物分层研磨检测装置1,谷物分层研磨检测装置1上设有机架2,机架2的内侧的底部中央设有锥形基座18,锥形基座18的与机架2底部固定安装,锥形基座18的上方设有下研磨盘B16,下研磨盘B16的正上方设有上研磨盘B15,下研磨盘B16与上研磨盘B15之间配合安装,上研磨盘B15的上方中央设有驱动电机B13,驱动电机B13的外侧设有安装支架B11,驱动电机B13与安装支架B11固定连接,安装支架B11与机架2的内壁固定连接。1-8, the present invention provides a technical solution: an intelligent processing device for on-line detection of grain layered grinding, including a grain layered grinding detection device 1, and the grain layered grinding detection device 1 is provided with a frame 2, The bottom center of the inner side of the frame 2 is provided with a conical base 18. The conical base 18 is fixedly installed with the bottom of the frame 2, and a lower grinding disc B16 is arranged above the conical base 18. There is an upper grinding disc B15 above, the lower grinding disc B16 is fitted with the upper grinding disc B15, a driving motor B13 is arranged in the upper center of the upper grinding disc B15, and a mounting bracket B11 is arranged on the outer side of the driving motor B13. The driving motor B13 and the The mounting bracket B11 is fixedly connected, and the mounting bracket B11 is fixedly connected to the inner wall of the rack 2 .

机架2的顶部中央设有驱动电机A3,驱动电机A3的外侧设有下料斗A4,下料斗A4的底端与上研磨盘A5内部的下料槽连通,下料斗A4的内部中央设有电机安装槽17。The top center of the frame 2 is provided with a drive motor A3, the outer side of the drive motor A3 is provided with a lower hopper A4, the bottom end of the lower hopper A4 is communicated with the lower trough inside the upper grinding disc A5, and the inner center of the lower hopper A4 is provided with a motor Install slot 17.

驱动电机A3的推轴向下安装,驱动电机A3的转轴上设有上研磨盘A5,上研磨盘A5的正下方设有下研磨盘A6,上研磨盘A5与下研磨盘A6配合安装,下研磨盘A6的底部中央设有磨盘安装底座7,磨盘安装底座7的底部设有安装支架A8,安装支架A8的边缘与机架2的内壁焊接连接。The push shaft of the driving motor A3 is installed downward, the rotating shaft of the driving motor A3 is provided with an upper grinding disc A5, and a lower grinding disc A6 is arranged directly under the upper grinding disc A5. The bottom center of the grinding disc A6 is provided with a grinding disc mounting base 7 , and the bottom of the grinding disc mounting base 7 is provided with a mounting bracket A8 , and the edge of the mounting bracket A8 is welded to the inner wall of the frame 2 .

上研磨盘B15上方的驱动电机B13外侧设有挡料圈14,挡料圈14为圆柱管状,挡料圈14的底部边缘与上研磨盘B15的上表面焊接连接,上研磨盘B15的内部设有下料斗B24,下料斗B24在竖直方向贯穿上研磨盘B15,上研磨盘B15内部的下料斗B24与挡料圈14配合安装。The outer side of the drive motor B13 above the upper grinding disc B15 is provided with a stopper ring 14, the stopper ring 14 is cylindrical and tubular, and the bottom edge of the stopper ring 14 is welded to the upper surface of the upper grinding disc B15. There is a lower hopper B24, the lower hopper B24 penetrates the upper grinding disc B15 in the vertical direction, and the lower hopper B24 inside the upper grinding disc B15 is installed in cooperation with the stopper ring 14.

下料斗B24的上方设有接料下料斗12,接料下料斗12为漏斗状,接料下料斗12的一侧边缘设有入料端口,入料口贯穿机架2的侧壁,入料口与水平方向成45°夹角。The upper part of the feeding hopper B24 is provided with a feeding feeding hopper 12. The feeding feeding hopper 12 is in the shape of a funnel. A feeding port is provided on one side edge of the feeding feeding hopper 12. The mouth forms an included angle of 45° with the horizontal direction.

接料下料斗12与下料斗B24连通,接料下料斗12设置在挡料圈14的外侧,接料下料斗12的四周边缘与机架2的内壁固定连接,接料下料斗12将接收到的粗物料利用接料下料斗12的斜坡将物料送到上研磨盘B15与下研磨盘B16之间进行研磨,具有接料、送料的作用。The material receiving and lowering hopper 12 is communicated with the lowering hopper B24, the material receiving and lowering hopper 12 is arranged on the outer side of the material retaining ring 14, the surrounding edges of the material receiving and lowering hopper 12 are fixedly connected with the inner wall of the frame 2, and the material receiving and lowering hopper 12 will receive the The coarse materials are sent to the upper grinding plate B15 and the lower grinding plate B16 for grinding by the slope of the receiving lower hopper 12, which has the function of receiving and feeding.

上研磨盘A5与上研磨盘B15的结构相同,上研磨盘A5与上研磨盘B15内部的下料槽与中央的衔接块之间设有衔接支架21,衔接支架21的一端与磨盘固定连接,衔接支架21的另一端与中央的衔接块固定连接,衔接支架21的顶部为楔形,上研磨盘A5与上研磨盘B15的内侧下表面均设有研磨齿槽,上研磨盘A5与上研磨盘B15内部的衔接支架21不仅能够使上研磨盘A5、上研磨盘B15保持良好的整体性,同时还能使谷物顺利的进入到磨盘内部。The upper grinding disc A5 has the same structure as the upper grinding disc B15, and a connecting bracket 21 is provided between the feeding chute inside the upper grinding disc A5 and the upper grinding disc B15 and the connecting block in the center, and one end of the connecting bracket 21 is fixedly connected with the grinding disc. The other end of the connecting bracket 21 is fixedly connected with the central connecting block, the top of the connecting bracket 21 is wedge-shaped, the inner and lower surfaces of the upper grinding disc A5 and the upper grinding disc B15 are provided with grinding tooth grooves, and the upper grinding disc A5 and the upper grinding disc are provided with grinding tooth grooves. The connecting bracket 21 inside the B15 can not only maintain the good integrity of the upper grinding disc A5 and the upper grinding disc B15, but also enable the grains to enter the interior of the grinding disc smoothly.

安装支架A8与安装支架B11之间设有谷物筛9、接料板22,谷物筛9设置在接料板22的正上方,谷物筛9与接料板22内部中央设有安装轴,谷物筛9的边缘为齿轮状,谷物筛9的一侧边缘设有筛子驱动电机10,筛子驱动电机10与机架2固定连接,筛子驱动电机10转轴上的齿轮与谷物筛9边缘的齿轮相互咬合,通过筛子驱动电机10转动来驱动谷物筛9座往复转动,从而实现谷物筛9对研磨后谷物进行粒料大小的分离。Between the mounting bracket A8 and the mounting bracket B11, a grain screen 9 and a feeding plate 22 are provided. The grain screen 9 is arranged directly above the feeding plate 22. The grain screen 9 and the inner center of the feeding plate 22 are provided with a mounting shaft. The grain screen The edge of the sieve 9 is gear-shaped, a sieve driving motor 10 is arranged on one side edge of the grain sieve 9, the sieve driving motor 10 is fixedly connected with the frame 2, and the gear on the rotating shaft of the sieve driving motor 10 meshes with the gear on the edge of the grain sieve 9. The reciprocating rotation of the seat of the grain screen 9 is driven by the rotation of the screen driving motor 10 , so that the grain size separation of the grains after grinding is realized by the grain screen 9 .

谷物筛9的另一侧边缘设有粗料接料嘴27,粗料接料嘴27的一端下方设有接料管,接料管的底端设有粗料接料槽,谷物筛9将第一次进行研磨的谷物进行筛料分离,粗料最终与细料分开。The other side edge of the grain sieve 9 is provided with a coarse material receiving nozzle 27, a feeding pipe is provided under one end of the coarse material receiving nozzle 27, and the coarse material receiving groove is provided at the bottom end of the feeding pipe, and the grain sieve 9 will The grains that are milled for the first time are screened, and the coarse material is finally separated from the fine material.

接料板22与水平面成15°夹角,接料板22利用设备自身的震动加上谷物自身受到的重力作用可以更容易将筛好分离的粗料与细料分离,接料板22的一侧边缘设有细料接料嘴23,细料接料嘴23与水平方向成45°夹角,细料接料嘴23的管壁上设有光线传感器25、气嘴26,气嘴26的内部设有电磁阀,光线传感器25的正面设有光线接收器,利用光线传感器25对研磨后的谷物大小进行检测,使研磨后的谷物的品质更加的统一,气嘴26的正对面设有出料孔,细料接料嘴23的上方端口与接料板22的一侧边缘配合安装,细料接料嘴23的底端下方设有细料导料管19,细料导料管19设置在机架2的外壁,细料导料管19的底端设有收纳槽20,收纳槽20与机架2的外壁固定连接。The feeding plate 22 forms an included angle of 15° with the horizontal plane. The feeding plate 22 utilizes the vibration of the equipment itself and the gravitational effect of the grain itself to separate the coarse and fine materials that have been screened and separated. The side edge is provided with a fine material receiving nozzle 23, and the fine material receiving nozzle 23 forms an included angle of 45° with the horizontal direction. The pipe wall of the fine material receiving nozzle 23 is provided with a light sensor 25, a gas nozzle 26, and the There is a solenoid valve inside, and a light receiver is arranged on the front of the light sensor 25. The light sensor 25 is used to detect the size of the ground grains, so that the quality of the ground grains is more uniform. The material hole, the upper port of the fine material receiving nozzle 23 is installed in cooperation with one side edge of the material receiving plate 22, the fine material feeding pipe 19 is provided under the bottom end of the fine material feeding nozzle 23, and the fine material feeding pipe 19 is provided On the outer wall of the frame 2 , the bottom end of the fine material guide pipe 19 is provided with a receiving groove 20 , and the receiving groove 20 is fixedly connected with the outer wall of the frame 2 .

下研磨盘A6与下研磨盘B16均为圆锥状,下研磨盘A6与下研磨盘B16的外表面均设有研磨齿槽,通过研磨齿槽可以将谷物更好的研磨。The lower grinding disc A6 and the lower grinding disc B16 are both conical, and the outer surfaces of the lower grinding disc A6 and the lower grinding disc B16 are provided with grinding tooth grooves, and the grains can be better ground through the grinding tooth grooves.

谷物分层研磨在线检测智能加工装置的谷物研磨检测方法:将需要进行研磨的物料放在下料斗A4的内部,物料从下料斗A4进入到上研磨盘A5与下研磨盘A6之间,驱动电机A3驱动上研磨盘A5匀速转动,将物料进行研磨,研磨后的物料从上研磨盘A5与下研磨盘A6之间的下边缘空隙处排放到谷物筛9上面。Grain stratified grinding online detection The grain grinding detection method of the intelligent processing device: put the materials to be ground inside the lower hopper A4, the materials enter from the lower hopper A4 to between the upper grinding disc A5 and the lower grinding disc A6, drive the motor A3 The upper grinding disc A5 is driven to rotate at a constant speed to grind the materials, and the ground materials are discharged onto the grain sieve 9 from the lower edge gap between the upper grinding disc A5 and the lower grinding disc A6.

筛子驱动电机10驱动谷物筛9做往复转动,筛出的细料进入到接料板22上,细料在接料板22的作用下进入到细料接料嘴23内部,细料接料嘴23内部的光线传感器25对通过的物料进行检测,达标的物料顺利经过细料接料嘴23后进入细料导料管,未达标的物料在经过气嘴26的时候气嘴将物料吹走;The sieve drive motor 10 drives the grain sieve 9 to reciprocate, and the screened fine material enters the feeding plate 22, and the fine material enters the fine material feeding nozzle 23 under the action of the feeding plate 22, and the fine material feeding nozzle The light sensor 25 inside 23 detects the passing materials. The materials that meet the standard pass through the fine material receiving nozzle 23 smoothly and then enter the fine material guide pipe. When the materials that do not meet the standard pass through the gas nozzle 26, the gas nozzle blows the material away;

谷物筛9上方留下的粗料进入到粗料接料嘴27后最终被收纳,收纳后的粗料通过机架2侧壁上的入料口送入到接料下料斗12上,粗料从接料下料斗12送入到上研磨盘B15与下研磨盘B16之间进行研磨。The coarse material left above the grain sieve 9 enters the coarse material receiving nozzle 27 and is finally received. It is sent from the receiving and lowering hopper 12 to between the upper grinding disc B15 and the lower grinding disc B16 for grinding.

最终不达标的物料在上研磨盘B15与下研磨盘B16之间研磨后全部达标,研磨达标后的物料排出到谷物分层研磨检测装置1外侧的一个物料收纳槽内。In the end, the materials that do not meet the standard are ground between the upper grinding disc B15 and the lower grinding disc B16 and all meet the standard.

该谷物分层研磨检测装置实现分层研磨,研磨效率高,并将研磨过程中不符合规格的粒料剔除,使研磨后的谷物的品质更好。The grain layered grinding detection device realizes layered grinding, has high grinding efficiency, and removes the pellets that do not meet the specifications during the grinding process, so that the quality of the ground grains is better.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (9)

1. The utility model provides a cereal layering grinds on-line measuring intelligent processingequipment, includes cereal layering and grinds detection device (1), its characterized in that: the grain layered grinding detection device comprises a grain layered grinding detection device (1), and is characterized in that a rack (2) is arranged on the grain layered grinding detection device (1), a conical base (18) is arranged in the center of the bottom of the inner side of the rack (2), the conical base (18) is fixedly mounted with the bottom of the rack (2), a lower grinding disc B (16) is arranged above the conical base (18), an upper grinding disc B (15) is arranged right above the lower grinding disc B (16), the lower grinding disc B (16) and the upper grinding disc B (15) are mounted in a matched manner, a driving motor B (13) is arranged in the center of the upper grinding disc B (15), a mounting bracket B (11) is arranged on the outer side of the driving motor B (13), the driving motor B (13) is fixedly connected with the mounting bracket B (11), and the mounting bracket B (11) is fixedly connected with the inner wall of the rack (2);
the top central authorities of frame (2) are equipped with driving motor A (3), and the installation downwards of the axle that pushes away of driving motor A (3), be equipped with abrasive disc A (5) in the pivot of driving motor A (3), be equipped with abrasive disc A (6) down under abrasive disc A (5), go up abrasive disc A (5) and abrasive disc A (6) cooperation installation down, the bottom central authorities of abrasive disc A (6) are equipped with mill installation base (7) down, and the bottom of mill installation base (7) is equipped with installing support A (8), the edge of installing support A (8) and the inner wall welded connection of frame (2).
2. The grain layered grinding online detection intelligent processing device according to claim 1, characterized in that: a material blocking ring (14) is arranged on the outer side of a driving motor B (13) above the upper grinding disc B (15), the material blocking ring (14) is in a cylindrical tube shape, the bottom edge of the material blocking ring (14) is in welded connection with the upper surface of the upper grinding disc B (15), a lower hopper B (24) is arranged inside the upper grinding disc B (15), the lower hopper B (24) penetrates through the upper grinding disc B (15) in the vertical direction, and the lower hopper B (24) inside the upper grinding disc B (15) is installed with the material blocking ring (14) in a matched mode;
hopper (12) under the material is equipped with in the top of hopper B (24) down, connects the material hopper (12) and hopper B (24) intercommunication down, connect the material hopper (12) down and set up in the outside of keeping off material circle (14), connect the material hopper (12) down the inner wall fixed connection of all around edge and frame (2).
3. The grain layered grinding online detection intelligent processing device according to claim 1, characterized in that: the outside of driving motor A (3) is equipped with down hopper A (4), and the bottom of down hopper A (4) and the inside feed chute intercommunication of last abrasive disc A (5), the inside central authorities of lower hopper A (4) are equipped with motor mounting groove (17).
4. The grain layered grinding online detection intelligent processing device according to claim 1, characterized in that: a grain sieve (9) and a material receiving plate (22) are arranged between the mounting support A (8) and the mounting support B (11), the grain sieve (9) is arranged right above the material receiving plate (22), a mounting shaft is arranged in the centers of the grain sieve (9) and the material receiving plate (22), the edge of the grain sieve (9) is in a gear shape, a sieve driving motor (10) is arranged at the edge of one side of the grain sieve (9), the sieve driving motor (10) is fixedly connected with the rack (2), a gear on a rotating shaft of the sieve driving motor (10) is mutually meshed with a gear at the edge of the grain sieve (9), a coarse material receiving nozzle (27) is arranged at the edge of the other side of the grain sieve (9), a material receiving pipe is arranged below one end of the coarse material receiving nozzle (27), and a coarse material receiving groove is arranged at the bottom end of the material receiving pipe;
connect one side edge of flitch (22) to be equipped with thin material and connect material mouth (23), the top port that thin material connects material mouth (23) and a side edge cooperation installation that connects flitch (22), the bottom below that thin material connects material mouth (23) is equipped with thin material passage (19), thin material passage (19) set up the outer wall in frame (2), and the bottom of thin material passage (19) is equipped with accomodates groove (20), accomodate the outer wall fixed connection of groove (20) and frame (2).
5. The grain layered grinding online detection intelligent processing device according to claim 1, characterized in that: go up abrasive disc A (5) and the structure of last abrasive disc B (15) the same, go up abrasive disc A (5) and be equipped with between the linking piece of the inside feed chute of last abrasive disc B (15) and central authorities linking support (21), the one end and the mill fixed connection that link up support (21), the other end that links up support (21) and the linking piece fixed connection of central authorities, the top that links up support (21) is the wedge, the inboard lower surface of going up abrasive disc A (5) and last abrasive disc B (15) all is equipped with the grinding tooth's socket.
6. The intelligent processing device for the online detection of the layered grinding of grains according to claim 1, characterized in that: lower abrasive disc A (6) and lower abrasive disc B (16) are coniform, and the surface of lower abrasive disc A (6) and lower abrasive disc B (16) all is equipped with the grinding tooth's socket.
7. The grain layered grinding online detection intelligent processing device according to claim 4, characterized in that: thin material connects material mouth (23) and horizontal direction to become 45 contained angles, be equipped with light sensor (25), air cock (26) on the pipe wall of thin material connects material mouth (23), the inside of air cock (26) is equipped with the solenoid valve, the front of light sensor (25) is equipped with light receiver, and the face-to-face of air cock (26) is equipped with the discharge opening.
8. The grain layered grinding online detection intelligent processing device according to claim 4, characterized in that: connect material hopper (12) down for leaking hopper-shaped, connect material hopper (12) down one side edge be equipped with the pan feeding port, the pan feeding mouth runs through the lateral wall of frame (2), pan feeding mouth and horizontal direction become 45 contained angles.
9. The grain grinding detection method for realizing the intelligent processing device for online detection of grain layered grinding as claimed in claim 1 comprises the following steps:
placing materials to be ground in a lower hopper A (4), enabling the materials to enter a space between an upper grinding disc A (5) and a lower grinding disc A (6) from the lower hopper A (4), driving the upper grinding disc A (5) to rotate at a constant speed by a driving motor A (3), grinding the materials, and discharging the ground materials onto a grain sieve (9) from a lower edge gap between the upper grinding disc A (5) and the lower grinding disc A (6);
secondly, a sieve driving motor (10) drives a grain sieve (9) to rotate in a reciprocating mode, sieved fine materials enter a material receiving plate (22), the fine materials enter a fine material receiving nozzle (23) under the action of the material receiving plate (22), a light sensor (25) in the fine material receiving nozzle (23) detects the passing materials, the up-to-standard materials smoothly pass through the fine material receiving nozzle (23) and then enter a fine material guide pipe, and the materials are blown away by an air nozzle when the up-to-standard materials pass through the air nozzle (26);
step three, coarse materials left above the grain sieve (9) enter a coarse material receiving nozzle (27) and are finally received, the received coarse materials are sent to a material receiving lower hopper (12) through a material inlet on the side wall of the rack (2), and the coarse materials are sent to a position between an upper grinding disc B (15) and a lower grinding disc B (16) from the material receiving lower hopper (12) to be ground;
and step four, grinding the materials which do not reach the standard between the upper grinding disc B (15) and the lower grinding disc B (16) until all the materials reach the standard, and discharging the materials which reach the standard into a material accommodating groove on the outer side of the grain layered grinding detection device (1).
CN202210279605.3A 2022-03-21 2022-03-21 A kind of grain layered grinding online detection intelligent processing device and processing method thereof Pending CN114700136A (en)

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Application publication date: 20220705