CN114692288B - Automatic digital welding processing system based on AM platform - Google Patents
Automatic digital welding processing system based on AM platform Download PDFInfo
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- CN114692288B CN114692288B CN202011637133.1A CN202011637133A CN114692288B CN 114692288 B CN114692288 B CN 114692288B CN 202011637133 A CN202011637133 A CN 202011637133A CN 114692288 B CN114692288 B CN 114692288B
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- 238000003466 welding Methods 0.000 title claims abstract description 185
- 238000012545 processing Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 56
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- 230000003993 interaction Effects 0.000 claims abstract description 21
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- G—PHYSICS
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- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/10—Geometric CAD
- G06F30/15—Vehicle, aircraft or watercraft design
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- G06F—ELECTRIC DIGITAL DATA PROCESSING
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Abstract
The invention discloses a digital welding automatic processing system based on an AM platform, which comprises: the system comprises an interaction unit, a control unit, a 3D welding model object data collection unit, a 3D welding model object database, a 3D welding model object member list unit, a 3D welding model object selection unit, a welding seam rule unit, a welding seam process intelligent input unit, a welding seam process attribute statistics unit and a storage database, wherein the 3D welding model object data collection unit inputs or collects various data of each 3D welding model object from an AM platform through the interaction unit and stores the various data in the 3D welding model object database; the 3D welding model object member list unit is controlled by the interaction unit and generates a 3D welding model object member list according to the data in the 3D welding model object database. The method realizes the efficient and concise visual unified management of the digitalized welding seam in the whole design and production and construction process.
Description
Technical Field
The invention relates to the technical field of computer program application, in particular to a data welding automatic processing system based on an AM platform.
Background
AM software is a computer software integrated system that assists in the design and construction of vessels and marine engineering, and has a wide range of users in marine engineering and construction platforms. In many cases, various kinds of system and model data are subjected to various kinds of system calculation processing, and factory information customization processing is required to calculate data information. For example: in the factory building stage, the maritime work and the ship platform are subjected to customized classification summarizing statistical calculation and data integration modification aiming at production and processing information, building stage information, process engineering method information and the like of each professional engineering model component.
AM software provides a complete factory-level digital informatization automatic welding process processing integration scheme, and a large number of welding operations are generated in the traditional production process and are complicated and cannot be ensured to be half-time and half-time by manual processing of workers, and time and labor consumption such as incapability of tracking, incapability of positioning, incapability of efficient batch modification and the like can be avoided.
Disclosure of Invention
The invention aims to provide an AM platform-based digital welding automatic processing system, which realizes efficient and concise visual unified management of digital welding seams in the whole design and production and construction processes.
The technical scheme for achieving the purpose is as follows:
An AM platform based digital welding automation processing system, comprising: the device comprises an interaction unit, a control unit, a 3D welding model object data collection unit, a 3D welding model object database, a 3D welding model object member list unit, a 3D welding model object selection unit, a welding seam rule unit, a welding seam process intelligent input unit, a welding seam process attribute statistics unit and a storage database,
The 3D welding model object data collection unit is used for inputting or collecting various data of each 3D welding model object from an AM platform through the interaction unit and storing the various data into the 3D welding model object database;
the 3D welding model object member list unit is controlled by the interaction unit, and a 3D welding model object member list is generated according to data in the 3D welding model object database;
the 3D welding model object selecting unit is controlled by the interaction unit, selects a corresponding 3D welding model object from a 3D welding model object member list and sends the corresponding 3D welding model object to the control unit;
The welding seam rule unit is controlled by the interaction unit, generates a welding seam coding program rule according to the factory welding seam process rule, and sends the welding seam coding program rule to the control unit;
The control unit extracts all data of the 3D welding model object from the 3D welding model object database according to the 3D welding model object and sends the data to the intelligent input unit of the welding seam process; the intelligent input unit for the welding seam process selects process related data from all data of the 3D welding model object and inputs the process related data into the storage database;
And the welding seam process attribute statistics unit receives the selected 3D welding model object from the control unit, sorts the corresponding process related data in the storage database according to the 3D welding model object to generate a welding seam report, and stores the welding seam report in the storage database.
Preferably, the method further comprises: an automatic coding unit for welding seams,
And the automatic welding seam coding unit automatically codes the selected 3D welding model object according to the welding seam coding program rule from the control unit.
Preferably, the 3D welding model object refers to a welding seam;
The 3D welding model object member list includes object names, object numbers, object features.
Preferably, the weld report includes: and the factory inner field weld report and the factory outer field weld report.
Preferably, the method further comprises: a data-graph conversion unit,
The data chart conversion unit is controlled by the control unit, is matched with an auxiliary conversion tool to convert the 3D welding model in the AM platform into a 2D welding seam data chart, and stores the 2D welding seam data chart into the storage database.
Preferably, the auxiliary conversion tool is an EXCEL tool.
Preferably, the method further comprises: and the welding seam process attribute batch modification unit is controlled by the interaction unit to carry out batch modification on the process data of all 3D welding model objects meeting the set conditions in the storage database.
Preferably, the method further comprises: and the welding seam flow automatic tracking unit automatically tracks and positions the production stages and process attributes of all 3D welding model objects in the whole production and construction flow, and forms tracking records to be stored in the storage database.
The beneficial effects of the invention are as follows: the invention provides an efficient factory-level digital informatization automatic welding flow process integration scheme through secondary development of AM software. By the method, workers can realize production and processing information, construction stage information, process engineering information and the like of various welding objects in engineering data by only selecting related 3D welding model objects in an AM platform, and synchronously trace and modify related data of the 3D welding model objects in the process of tracking and positioning and construction by customized classification statistics calculation, so that the high-efficiency and concise visual unified management of the digitalized welding seam in the whole design and production and construction processes is achieved, the effort is doubled, and the time and labor are saved, and the high-efficiency operation is realized.
Drawings
Fig. 1 is a block diagram of an AM platform based digital welding automation processing system of the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
Referring to fig. 1, the AM platform-based digital welding automatic processing system of the present invention includes: the system comprises an interaction unit 1, a control unit 2, a 3D welding model object data collection unit 3, a 3D welding model object database 4, a 3D welding model object member list unit 5, a 3D welding model object selection unit 6, a welding seam rule unit 7, a welding seam process intelligent input unit 8, a welding seam automatic coding unit 9, a welding seam process attribute statistics unit 10, a data chart conversion unit 11, a welding seam process attribute batch modification unit 12, a welding seam process automatic tracking unit 13 and a storage database 14.
The 3D welding model object data collection unit 3 inputs or collects various types of data of each 3D welding model object from the AM platform via the interaction unit 1, and stores the data in the 3D welding model object database 4. The 3D welding model object member list unit 5 is controlled via the interaction unit 1 to generate a 3D welding model object member list from the data in the 3D welding model object database 4. The 3D welding model object selection unit 6 selects a corresponding 3D welding model object from the 3D welding model object member list via the interaction unit 1 and sends it to the control unit 2. The welding seam rule unit 7 generates welding seam coding program rules according to factory welding seam process rules and sends the welding seam coding program rules to the control unit 2 under the control of the interaction unit 1.
The control unit 2 extracts all data of the 3D welding model object from the 3D welding model object database 4 according to the 3D welding model object and sends the data to the intelligent input unit 8 of the welding seam process; the welding bead process intelligent entry unit 8 selects process related data from all data of the 3D welding model object and enters the storage database 14. The welding bead process attribute statistics unit 10 receives the selected 3D welding model object from the control unit 2, collates corresponding process related data in the storage database 14 according to the 3D welding model object to generate a welding bead report and stores the welding bead report in the storage database 14. The weld report includes: and the factory inner field weld report and the factory outer field weld report.
The welding seam automatic coding unit 9 performs automatic coding on the selected 3D welding model object according to the welding seam coding program rule from the control unit 2. The 3D welding model object refers to a welding seam; the 3D welding model object member list includes object names, object numbers, object features. Wherein, various 3D welding model objects comprise fillet welding, butt welding, lap welding, flat welding and the like; the technological properties include the pipe section, groove information, film proportion, wall thickness, outer diameter, pipe type, etc.
The data chart conversion unit 11 is controlled by the control unit 2, and converts the 3D welding model in the AM platform into a 2D welding seam data chart in cooperation with an auxiliary conversion tool, and stores the 2D welding seam data chart in the storage database 14. The auxiliary conversion tool is a general OFFICE tool such as EXCEL. And the automatic chart conversion and generation of the AM platform factory level drawing data are realized. The pain of a designer for drawing a factory-level drawing data chart is greatly reduced.
The welding seam process attribute batch modification unit 12 is controlled by the interaction unit 1, and performs batch modification on the process data of all 3D welding model objects meeting the set conditions in the storage database 14.
The automatic tracking unit 13 for welding seam flow automatically tracks and locates the production stage and process attribute of all 3D welding model objects for the whole production and construction flow, and forms tracking records to be stored in the storage database 14.
In summary, the invention can provide a high-efficiency factory-level digital informatization automatic welding flow processing integration scheme through the secondary development of the AM platform, which comprises the following steps: the process attributes of the welding seam of the digital 3D model are automatically encoded, the welding seam of the production substances of the digital factory is automatically encoded, the process attributes of the welding seam of the big data are integrated into a calculation report, a 3D-2D cross-platform welding seam data chart is automatically generated, the whole process of the production and construction of the digital welding seam is automatically tracked and positioned, the process attributes are batched and modified, and the like, so that the functions of half effort, time saving, labor saving and high efficiency operation are achieved.
The above embodiments are provided for illustrating the present invention and not for limiting the present invention, and various changes and modifications may be made by one skilled in the relevant art without departing from the spirit and scope of the present invention, and thus all equivalent technical solutions should be defined by the claims.
Claims (6)
1. An AM platform-based digital welding automatic processing system, comprising: the device comprises an interaction unit, a control unit, a 3D welding model object data collection unit, a 3D welding model object database, a 3D welding model object member list unit, a 3D welding model object selection unit, a welding seam rule unit, a welding seam process intelligent input unit, a welding seam process attribute statistics unit and a storage database,
The 3D welding model object data collection unit is used for inputting or collecting various data of each 3D welding model object from an AM platform through the interaction unit and storing the various data into the 3D welding model object database;
the 3D welding model object member list unit is controlled by the interaction unit, and a 3D welding model object member list is generated according to data in the 3D welding model object database;
the 3D welding model object selecting unit is controlled by the interaction unit, selects a corresponding 3D welding model object from a 3D welding model object member list and sends the corresponding 3D welding model object to the control unit;
The welding seam rule unit is controlled by the interaction unit, generates a welding seam coding program rule according to the factory welding seam process rule, and sends the welding seam coding program rule to the control unit;
The control unit extracts all data of the 3D welding model object from the 3D welding model object database according to the 3D welding model object and sends the data to the intelligent input unit of the welding seam process; the intelligent input unit for the welding seam process selects process related data from all data of the 3D welding model object and inputs the process related data into the storage database;
The welding seam process attribute statistics unit receives the selected 3D welding model object from the control unit, and the corresponding process related data in the storage database is arranged according to the 3D welding model object to generate a welding seam report and stored in the storage database;
Further comprises: a welding seam process attribute batch modification unit which is controlled by the interaction unit and is used for carrying out batch modification on the process data of all 3D welding model objects meeting the set conditions in the storage database;
Further comprises: and the welding seam flow automatic tracking unit automatically tracks and positions the production stages and process attributes of all 3D welding model objects in the whole production and construction flow, and forms tracking records to be stored in the storage database.
2. The AM platform based digital welding automation processing system as claimed in claim 1, further comprising: an automatic coding unit for welding seams,
And the automatic welding seam coding unit automatically codes the selected 3D welding model object according to the welding seam coding program rule from the control unit.
3. The AM platform based digital welding automation processing system as claimed in claim 1 or 2, wherein the 3D welding model object refers to a welding seam;
The 3D welding model object member list includes object names, object numbers, object features.
4. The AM platform based digital welding automation processing system as claimed in claim 1, wherein the weld report comprises: and the factory inner field weld report and the factory outer field weld report.
5. The AM platform based digital welding automation processing system as claimed in claim 1, further comprising: a data-graph conversion unit,
The data chart conversion unit is controlled by the control unit, is matched with an auxiliary conversion tool to convert the 3D welding model in the AM platform into a 2D welding seam data chart, and stores the 2D welding seam data chart into the storage database.
6. The AM platform based digital welding automation processing system as claimed in claim 5, wherein the auxiliary conversion tool is an EXCEL tool.
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| CN202011637133.1A CN114692288B (en) | 2020-12-31 | 2020-12-31 | Automatic digital welding processing system based on AM platform |
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| CN202011637133.1A CN114692288B (en) | 2020-12-31 | 2020-12-31 | Automatic digital welding processing system based on AM platform |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20100122354A (en) * | 2009-05-12 | 2010-11-22 | 현대중공업 주식회사 | Amount calcuration system and method for welding materials of ship |
| CN111080230A (en) * | 2019-11-18 | 2020-04-28 | 上海铠韧气体工程股份有限公司 | Electrical engineering data automatic processing system based on AM software |
| CN111468901A (en) * | 2020-04-22 | 2020-07-31 | 招商局重工（江苏）有限公司 | High-flexibility high-efficiency intelligent production process of comprehensive pipe |
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2020
- 2020-12-31 CN CN202011637133.1A patent/CN114692288B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20100122354A (en) * | 2009-05-12 | 2010-11-22 | 현대중공업 주식회사 | Amount calcuration system and method for welding materials of ship |
| CN111080230A (en) * | 2019-11-18 | 2020-04-28 | 上海铠韧气体工程股份有限公司 | Electrical engineering data automatic processing system based on AM software |
| CN111468901A (en) * | 2020-04-22 | 2020-07-31 | 招商局重工（江苏）有限公司 | High-flexibility high-efficiency intelligent production process of comprehensive pipe |
Non-Patent Citations (2)
| Title |
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| 基于AM二次开发生成焊接报表;唐志广;王晓飞;;机电设备;20200715(第04期);第21-24页 * |
| 异构计算机辅助设计工艺数据集成技术;成宇韬;喻天翔;郑菊艳;王冬梅;王小强;;造船技术;20201028(第05期);第64-66页 * |
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