CN114682544A - Automatic mechanical cleaning device for pneumatic prism - Google Patents
Automatic mechanical cleaning device for pneumatic prism Download PDFInfo
- Publication number
- CN114682544A CN114682544A CN202210298844.3A CN202210298844A CN114682544A CN 114682544 A CN114682544 A CN 114682544A CN 202210298844 A CN202210298844 A CN 202210298844A CN 114682544 A CN114682544 A CN 114682544A
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- China
- Prior art keywords
- air
- control valve
- prism
- pneumatic
- air path
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 38
- 238000001914 filtration Methods 0.000 claims description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000007789 gas Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 11
- 229920002302 Nylon 6,6 Polymers 0.000 description 10
- 239000003921 oil Substances 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 6
- 239000012266 salt solution Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 235000011037 adipic acid Nutrition 0.000 description 3
- 239000001361 adipic acid Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000010687 lubricating oil Substances 0.000 description 3
- 239000003595 mist Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- GVNWZKBFMFUVNX-UHFFFAOYSA-N Adipamide Chemical compound NC(=O)CCCCC(N)=O GVNWZKBFMFUVNX-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000011176 pooling Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Landscapes
- Cleaning In General (AREA)
Abstract
The invention discloses a mechanical automatic cleaning device for a pneumatic prism, which comprises a piston cylinder, a pneumatic motor, a cleaning brush, an air source, a first air path on-off control valve, a second air path on-off control valve, a third air path on-off control valve and a processor, wherein the piston cylinder is connected with the pneumatic motor; the piston cylinder is fixedly arranged on the side wall of the measuring cell, the cleaning brush is fixedly arranged on the end face of the cylinder output shaft, and the air source air outlet is respectively communicated with the piston cylinder and the air inlet of the air motor through the air passage pipeline. According to the invention, the telescopic cylinder is hermetically arranged on the side wall of the measuring pool of the refractometer, which is opposite to the prism of the refractometer, the bottom of the cylinder is provided with the rotary pneumatic motor, and the output shaft of the cylinder is provided with the cleaning brush, so that when the prism needs to be cleaned, the cylinder extends out through electric control, the cleaning brush is close to the surface of the prism, then the pneumatic motor is started, and the cleaning brush is rotationally driven, thereby cleaning the surface of the prism is realized.
Description
Technical Field
The invention relates to the technical field of chemical equipment, in particular to a mechanical automatic cleaning device for a pneumatic prism.
Background
Currently, in the production process of nylon 66 salt, a neutralization reaction of adipic acid and hexamethylenediamine is performed, and 52% of nylon 66 salt solution is crystallized at about 40 ℃ and is easily oxidatively degraded at high temperature, thereby causing deterioration of UV value (ultraviolet absorption). Therefore, to prevent degradation and crystallization of nylon 66 salt, hot water at 45 ℃ is usually passed through a jacket with heat tracing and 99.99% nitrogen as a protective gas. In a two-stage nylon 66 salt reactor, the adipic acid slurry and the hexamethylenediamine solution are mixed and neutralized to form the nylon 66 salt. The reaction was carried out by withdrawing the circulating nylon 66 salt solution from the first salt-forming reactor (E-R110A) through the salt-forming reactor circulating pump (E-P115A/B), and by taking it away from the salt-forming reactor cooler (E-E115), the reaction temperature was kept at 49.5 ℃ by controlling the cooling water entering the reaction cooler.
The pH of the nylon 66 salt solution was controlled by controlling the flow of the adipamide, and a pH meter was installed on the recirculation line. The nylon 66 salt solution was almost completely neutralized in the first salt forming reactor (E-R110A) and the solution overflowed to the second salt forming reactor (E-R110B). The sugar particle size of the nylon 66 salt solution is adjusted by controlling the flow of pure water through a densimeter arranged on a circulating pipeline of the first salt forming reactor; and the detection of sugar granularity is through refractometer detection, because long-time use, some small greasy dirt, iron fillings can the adhesion on the prism of refractometer, thereby influence the measurement accuracy, in the prior art, all be through increasing one section measuring cell pipeline that can the dismouting, through fixed refractometer on measuring cell pipeline, thereby after working a period, thereby can conveniently wash or maintain measuring cell pipeline dismouting fifty percent discount light appearance, but above-mentioned setting can realize making things convenient for the washing and the maintenance of prism, but in the in-service use, still need the shut down of whole equipment during the washing maintenance, and the dismouting process is wasted time and energy.
Disclosure of Invention
The invention aims to provide a pneumatic automatic cleaning device for a prism machine, which can clean a prism of a collimator in real time according to requirements and does not need complex processes such as disassembly and assembly.
The technical scheme adopted by the invention is as follows:
a mechanical automatic cleaning device for a pneumatic prism comprises a piston cylinder, a pneumatic motor, a cleaning brush, an air source, a first air path on-off control valve, a second air path on-off control valve, a third air path on-off control valve and a processor; the piston cylinder is fixedly arranged on the side wall of the measuring cell, the prism is arranged on the stroke of the output shaft of the piston cylinder, the cleaning brush is fixedly arranged on the end surface of the output shaft of the cylinder, the air outlet of the air source is respectively communicated with the air inlets of the piston cylinder and the air motor through an air passage pipeline, the first air passage on-off control valve is fixedly arranged on a first air passage pipeline of the air outlet of the air source and the first air inlet of the piston cylinder, the second air channel on-off control valve is fixedly arranged on a second air channel pipeline between the air source air outlet and a second air inlet of the piston cylinder, the third air path on-off control valve is fixedly arranged on a third air path pipeline of the air source air outlet and the air inlet of the pneumatic motor, the output end of the processor is connected with the opening and closing of the first air path on-off control valve, the second air path on-off control valve and the third air path on-off control valve in a control mode.
The filter pressure reducing valve with pressure indication is arranged on an air outlet path of the air source.
The filtering and pressure reducing valves with pressure indication are multiple and are respectively arranged on the first air path pipeline, the second air path pipeline and the third air path pipeline.
The oil atomizer is arranged on the third air path pipeline.
The gas pipeline connector also comprises a pipe connector, wherein the pipe connector is arranged at the interface of each gas circuit, and the adopted interface specification is 1/4-18NPT (F).
The gas path pipeline adopts a stainless steel pipe or a copper pipe which is used for driving the front and the back 8.
According to the invention, the telescopic cylinder is hermetically arranged on the side wall of the measuring pool of the refractometer, which is opposite to the prism of the refractometer, the bottom of the cylinder is provided with the rotary pneumatic motor, and the output shaft of the cylinder is provided with the cleaning brush, so that when the prism needs to be cleaned, the cylinder extends out through electric control, the cleaning brush is close to the surface of the prism, then the pneumatic motor is started, and the cleaning brush is rotationally driven, thereby cleaning the surface of the prism is realized.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art based on the embodiments of the present invention without inventive step, are within the scope of the present invention.
As shown in fig. 1, the invention comprises a piston cylinder 9, a pneumatic motor 10, a cleaning brush 13, an air source, a first air path on-off control valve 7, a second air path on-off control valve 6, a third air path on-off control valve 5 and a processor; the piston cylinder 9 is fixedly arranged on the side wall of the measuring cell, the prism 12 is arranged on the stroke of the output shaft of the piston cylinder, the cleaning brush 13 is fixedly arranged on the end surface of the output shaft of the cylinder, the air source air outlet is respectively communicated with the air inlets of the piston cylinder 9 and the pneumatic motor 10 through air passage pipelines, the first air passage on-off control valve 7 is fixedly arranged on a first air passage pipeline of the air source air outlet and the first air inlet of the piston cylinder 9, the second air passage on-off control valve 6 is fixedly arranged on a second air passage pipeline of the air source air outlet and the second air inlet of the piston cylinder 9, the third air passage on-off control valve 5 is fixedly arranged on a third air passage pipeline of the air source air outlet and the air inlet of the pneumatic motor 10, and the output end of the processor is in control connection with the first air passage on-off control valve 7, the second air passage on-off control valve 6, And a third air path on-off control valve 5 is opened and closed.
The invention adopts the pneumatic motor and the pneumatic reciprocating piston cylinder to control the start and stop of the two components by combining the opening and closing of the electromagnetic valve, thereby conveniently and efficiently realizing the cleaning process of the device on the surface of the prism, and cleaning can be carried out at any time or regularly according to the actual requirement.
The filter pressure reducing valve with pressure indication is arranged on an air outlet path of the air source. The filtering and pressure reducing valves with pressure indication are multiple and are respectively arranged on the first air path pipeline, the second air path pipeline and the third air path pipeline. The pressure of the instrument air source and the impurities in the instrument air source can be controlled through the filtering and reducing valves, and as shown in the figure, three filtering and reducing valves, namely a first filtering and reducing valve 3, a second filtering and reducing valve 2 and a third filtering and reducing valve 1, are respectively arranged.
An oil mist device 4 is also included, which is used for adding some oil mist into the instrument air source leading to the pneumatic motor to lubricate the pneumatic motor.
The gas pipeline connector also comprises a pipe connector, wherein the pipe connector is arranged at the interface of each gas circuit, and the adopted interface specification is 1/4-18NPT (F).
The gas path pipeline adopts a stainless steel pipe or a copper pipe which is used for driving the front and the back 8.
In practice, if the pressure and the flow of an instrument air source are unstable, the pneumatic prism mechanical automatic cleaning device cannot normally operate, so that an air source with stable pressure and small influence of process load is selected, and the maximum air source supply pressure is 482 Kpa. To prevent the instrument gas source from pooling water or freezing within the filter relief valve, the instrument gas source should be dry and free of impurities.
The set pressure of the third filtering and pressure-reducing valve 1 should be 138 Kpa. The set pressure of the second filtering and pressure-reducing valve 2 should be 414Kpa (cannot be higher than the rated pressure of the piston cylinder). The lubricating oil in the oil mist device is recommended to be industrial gear lubricating oil 1220. The instrument air source should be checked and cleaned regularly to avoid accumulated water or impurities from blocking the filtering and pressure reducing valve. The level of the lubricating oil in the oil atomizer should be checked regularly to avoid damaging the pneumatic motor due to oil shortage of the oil atomizer. The air line tube connections should be checked periodically to avoid the piston not being in place or the brush not being able to approach the prism due to air leakage. The process medium cannot be absolutely pure and the cleaning brush should be inspected regularly for adhering impurities. In actual production, the explosion-proof level of the control valve should meet the requirement of division of an explosion-proof area in a production field.
According to the invention, the processor can set the time and time interval of the prism to be cleaned, three contacts output, when the prism is required to be cleaned, the contact 1 outputs a signal, the third gas path on-off control valve 5 is electrified, the gas path is conducted, and one side of the cylinder piston 9 admits air to push the brush fixed on the push rod to approach the prism; the second air path on-off control valve 6 outputs signals to the contact 2, the air path is electrified, the brush is driven by the pneumatic motor to rotate to wipe the prism, and after the set cleaning time is over, the electromagnetic valves 5 and 6 are controlled to lose power by the output signals of the contacts 1 and 2, and the air path is disconnected; the contact 3 outputs a signal to enable the first gas circuit on-off control valve 7 to be electrified, the gas circuit is conducted and pushed back to the cylinder piston, and then the contact 3 outputs a signal to control the first gas circuit on-off control valve 7 to lose electricity; and (5) repeating the circulation.
During the in-service use, still including control valve junction box 8, make things convenient for the control signal of treater and the cable junction of three gas circuit on-off control valves. The work of frequently disassembling the refractometer measuring cell to clean the prism is avoided, the stability of the refractometer is greatly improved, the purpose of automatic cleaning is achieved, and the product quality of the nylon 66 salt solution is ensured.
The pneumatic prism mechanical automatic cleaning device is superior to a back flushing method in the aspects of accuracy and stability of measurement, particularly has stronger selection advantages in the aspects of design, economy, safety and environmental protection than other types when the situation that water addition or steam addition is not allowed under precise control (the quality of a medium is changed by adding water or steam) is adopted. The pneumatic prism mechanical automatic cleaning device of the company has the advantages that the long-period stable operation is achieved, the production is guaranteed, the consumption is reduced, the subsequent extension of 2 and 3# adipic acid devices is implemented successively, and the effect is good. The device adjusts the time and interval for cleaning the prism according to the purity degree of the process medium.
In the description of the present invention, it should be noted that, for the terms of orientation, such as "central", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., it indicates that the orientation and positional relationship shown in the drawings are based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated without limiting the specific scope of protection of the present invention.
It is noted that the terms first, second and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Moreover, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the application of the principles of the technology. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the specific embodiments described herein, and may include more effective embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims (6)
1. The utility model provides a mechanical self-cleaning device of pneumatic prism which characterized in that: the cleaning device comprises a piston cylinder, a pneumatic motor, a cleaning brush, an air source, a first air path on-off control valve, a second air path on-off control valve, a third air path on-off control valve and a processor; the piston cylinder is fixedly arranged on the side wall of the measuring cell, the prism is arranged on the stroke of the output shaft of the piston cylinder, the cleaning brush is fixedly arranged on the end surface of the output shaft of the cylinder, the air outlet of the air source is respectively communicated with the air inlets of the piston cylinder and the air motor through an air passage pipeline, the first air passage on-off control valve is fixedly arranged on a first air passage pipeline of the air outlet of the air source and the first air inlet of the piston cylinder, the second air path on-off control valve is fixedly arranged on a second air path pipeline between the air outlet of the air source and the second air inlet of the piston cylinder, the third air path on-off control valve is fixedly arranged on a third air path pipeline of the air source air outlet and the air inlet of the pneumatic motor, the output end of the processor is connected with the opening and closing of the first air path on-off control valve, the second air path on-off control valve and the third air path on-off control valve in a control mode.
2. The mechanical automatic cleaning device for the pneumatic prism according to claim 1, characterized in that: the filter pressure reducing valve with pressure indication is arranged on an air outlet path of the air source.
3. The mechanical automatic cleaning device for the pneumatic prism according to claim 2, wherein: the filtering and pressure reducing valves with pressure indication are multiple and are respectively arranged on the first air path pipeline, the second air path pipeline and the third air path pipeline.
4. The mechanical automatic cleaning device for the pneumatic prism according to any one of claims 1 to 3, wherein: the oil atomizer is arranged on the third air path pipeline.
5. The mechanical automatic cleaning device for the pneumatic prism according to claim 4, characterized in that: the gas pipeline connector also comprises a pipe connector, wherein the pipe connector is arranged at the interface of each gas circuit, and the adopted interface specification is 1/4-18NPT (F).
6. The mechanical automatic cleaning device for the pneumatic prism according to claim 5, characterized in that: the gas path pipeline adopts a stainless steel pipe or a copper pipe which is used for driving the front and the back 8.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210298844.3A CN114682544A (en) | 2022-03-25 | 2022-03-25 | Automatic mechanical cleaning device for pneumatic prism |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210298844.3A CN114682544A (en) | 2022-03-25 | 2022-03-25 | Automatic mechanical cleaning device for pneumatic prism |
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CN114682544A true CN114682544A (en) | 2022-07-01 |
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CN202210298844.3A Pending CN114682544A (en) | 2022-03-25 | 2022-03-25 | Automatic mechanical cleaning device for pneumatic prism |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101722476A (en) * | 2008-10-27 | 2010-06-09 | 中芯国际集成电路制造(上海)有限公司 | Chemically mechanical polishing and cleaning machine |
CN207446793U (en) * | 2017-08-31 | 2018-06-05 | 彩虹集团(邵阳)特种玻璃有限公司 | A kind of cover-plate glass ground band on-line automatic remove device of trolley clamping part glass disintegrating slag |
CN109653141A (en) * | 2018-12-28 | 2019-04-19 | 长沙福田汽车科技有限公司 | Sweeper brush air-path control system, sweeper brush regulating device and sweeper |
CN110434113A (en) * | 2019-08-28 | 2019-11-12 | 大庆义浦石油科技开发有限公司 | Gas-liquid drives cleaning device |
CN212868063U (en) * | 2020-06-24 | 2021-04-02 | 深圳市美雅洁技术股份有限公司 | Pneumatic control system and medical cleaning equipment |
-
2022
- 2022-03-25 CN CN202210298844.3A patent/CN114682544A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101722476A (en) * | 2008-10-27 | 2010-06-09 | 中芯国际集成电路制造(上海)有限公司 | Chemically mechanical polishing and cleaning machine |
CN207446793U (en) * | 2017-08-31 | 2018-06-05 | 彩虹集团(邵阳)特种玻璃有限公司 | A kind of cover-plate glass ground band on-line automatic remove device of trolley clamping part glass disintegrating slag |
CN109653141A (en) * | 2018-12-28 | 2019-04-19 | 长沙福田汽车科技有限公司 | Sweeper brush air-path control system, sweeper brush regulating device and sweeper |
CN110434113A (en) * | 2019-08-28 | 2019-11-12 | 大庆义浦石油科技开发有限公司 | Gas-liquid drives cleaning device |
CN212868063U (en) * | 2020-06-24 | 2021-04-02 | 深圳市美雅洁技术股份有限公司 | Pneumatic control system and medical cleaning equipment |
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Application publication date: 20220701 |
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