CN114682113A - Rabbling mechanism and holding vessel with heating function - Google Patents
Rabbling mechanism and holding vessel with heating function Download PDFInfo
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- CN114682113A CN114682113A CN202210345555.4A CN202210345555A CN114682113A CN 114682113 A CN114682113 A CN 114682113A CN 202210345555 A CN202210345555 A CN 202210345555A CN 114682113 A CN114682113 A CN 114682113A
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Abstract
The invention provides a stirring mechanism with a heating function and a storage tank, which comprise a stirring structure frame, wherein the stirring structure frame comprises a central shaft and an outer shaft, a first blade is arranged on the central shaft, a second blade is arranged on the outer shaft, the liquid discharge directions of the first blade and the second blade are vertical to each other, the first blade and the second blade are matched to enable fluid to flow circularly, and a heating pipe is arranged on the central shaft and/or the outer shaft and rotates along with the stirring structure frame so as to move to different positions to heat the fluid.
Description
Technical Field
The invention relates to the field of ship coating construction, in particular to a stirring mechanism with a heating function and a storage tank.
Background
The ship paint coating construction is an important process in the ship building process, the traditional paint generally uses paint buckets with 20 liters of volume and 5 liters of volume as containers, and under the condition that a large amount of paint needs to be used in a single coating operation, for example, in the modern ship coating construction, one-time coating operation generally needs hundreds of thousands of liters of paint, and a plurality of buckets of paint are used, and the mode has the following problems:
(1) constructors need to carry, open and recycle a large number of paint buckets, and working strength is high;
(2) the paint is stuck on the inner wall of the paint bucket, and if the paint is not effectively recycled, the paint is wasted;
(3) the used paint bucket belongs to solid dangerous waste products, and needs to spend a large amount of manpower and material resources for treatment.
To address these problems, the paint industry has begun in recent years to use recyclable stainless steel cans with volumes above 250 liters as paint containers for storing, transporting and constructing paint.
However, the paint has the characteristics of high viscosity, high solid content, non-homogeneity and the like, and the phenomenon of layered precipitation and uneven distribution among the paint components is easily generated due to the influence of the characteristics of the paint and different densities of the paint components when the paint is canned in a large volume. Before coating construction, the paint is required to be effectively stirred so that all paint components can be fully mixed and dispersed; moreover, the viscosity of the paint increases as the temperature of the paint decreases, and the greater the viscosity of the paint, the following adverse effects are caused:
(1) the paint is more difficult to paint construction when the viscosity of the paint is larger, and the construction difficulty of the paint is increased no matter the paint is sprayed or brushed;
(2) the higher the viscosity of the paint, the more unfavorable the stirring of the paint, and the higher the viscosity of the paint, the more difficult the stirring.
When the need is heated and is stirred the big packing canning paint that the temperature is crossed lowly, mainly go on through two sets of mutually independent devices at present, heat the paint with heating device earlier, and reuse agitating unit stirs the paint, has the time length, the effect poor and the high shortcoming of energy consumption of heating and stirring big packing canning paint.
Therefore, the stirring and heating effects of the existing device are not ideal.
Disclosure of Invention
Accordingly, there is a need for a stirring mechanism and a storage tank with a heating function.
In order to solve the technical problems, the invention provides a stirring mechanism storage tank with a heating function, which comprises a stirring structure frame, a first transmission shaft and a second transmission shaft, wherein the top end of the stirring structure frame is connected with the first transmission shaft through a coupler, the bottom end of the stirring structure frame is connected with the second transmission shaft through a coupler, the stirring structure frame comprises a central shaft and a plurality of outer shafts, the plurality of outer shafts are arranged around the central shaft, the central shaft is provided with a first blade, the outer shafts are provided with second blades, the liquid discharge direction of the first blades is upward, the liquid discharge direction of the second blades is vertical to the liquid discharge direction of the first blades, the first blades and the second blades are matched to enable fluid to flow circularly, the outer shafts are provided with heating pipes, and the heating pipes rotate along with the outer shafts, so that moving to different locations heats the fluid at different locations.
Preferably, the first paddle is fixedly connected to the middle shaft, the distance between the middle shaft and the outer shaft is greater than the extension length of the first paddle, and the second paddle is rotatably connected to the outer shaft.
Preferably, the inner end of the second paddle is rotatably connected to the outer shaft such that the second paddle unfolds or collapses upon rotation on the outer shaft.
Preferably, the first blade is an axial flow blade and the second blade is a radial flow blade.
Preferably, the first transmission shaft and the second transmission shaft are on the same straight line, and the middle shaft and the outer shaft are both parallel to the first transmission shaft.
Preferably, the top end and the bottom end of the middle shaft are radially provided with a first supporting rod and a second supporting rod which extend to the periphery, the top end of the middle shaft is connected with the top end of the outer shaft through the first supporting rod, the bottom end of the middle shaft is connected with the bottom end of the outer shaft through the second supporting rod, and the middle shaft and/or the outer shaft and/or the supporting rods are/is provided with a temperature sensor.
Preferably, the upper end of the outer shaft is connected with a first connecting ring, the upper end of the outer shaft is connected with a second connecting ring, the tail ends of the plurality of first supporting rods are connected with the first connecting ring, and the tail ends of the plurality of second supporting rods are connected with the second connecting ring.
The utility model provides a storage tank, including the storage tank main part and rabbling mechanism, its characterized in that, the top of storage tank main part is provided with the feed inlet, the cross sectional area of lower part is greater than in the storage tank main part the projected area of feed inlet, the rabbling mechanism passes through the feed inlet is inserted and is located in the storage tank main part, the last connecting device that is provided with of rabbling mechanism, connecting device detachable fixes the feed inlet department of storage tank main part makes rabbling mechanism with storage tank main part fixed connection.
Preferably, the bottom of holding vessel main part is provided with discharge gate and base bearing, the base bearing with the stirring structure frame is corresponding, the stirring structure frame through the second transmission shaft with base bearing counterpoint overlap joint, the last temperature control device that is provided with of connecting device, temperature sensor with the heating pipe all with temperature control device electric connection.
Preferably, the top end of the first transmission shaft penetrates through the connecting device and is connected with a driving device, and a speed regulating device is arranged between the stirring structure frame and the driving device.
The invention has the beneficial effects that: according to the invention, the first blade and the second blade which are different in liquid discharge direction are matched with each other, so that the fluid in the stirring tank body circularly flows, and the first blade and the second blade are matched for use, so that the fluid stirring efficiency is high and the effect is good;
moreover, the second blade can be folded when not in operation, so that the stirring mechanism can be matched with various small-caliber tank bodies conveniently, and the stirring range of the blade can be ensured;
the heating pipe is arranged on the stirring structure frame and rotates along with the stirring structure frame, so that the heat exchange speed and the heating efficiency are improved, and the fluids such as paint and the like in the heating pipe are heated uniformly;
the heating and stirring of the large-volume canned paint are synchronously carried out, so that the heat exchange efficiency is improved, the paint temperature is increased at a higher speed, the paint stirring time is shortened, and the construction performance of the paint in a low-temperature environment is enhanced; the production efficiency of coating operation by using large-package canned paint in an enterprise can be improved, the production preparation time is shortened, the energy consumption is reduced, and the aim of enhancing the market competitiveness of the enterprise is fulfilled.
Drawings
The foregoing and other objects, features and advantages of the invention will be apparent from the following more particular description of preferred embodiments of the invention, as illustrated in the accompanying drawings. Like reference numerals refer to like parts throughout the drawings, and the drawings are not intended to be drawn to scale in actual dimensions, emphasis instead being placed upon illustrating the principles of the invention.
FIG. 1 is a schematic structural view of a storage tank equipped with a stirring mechanism according to a preferred embodiment of the present invention;
FIG. 2 is a schematic perspective view of a stirring structure according to a preferred embodiment of the invention;
FIG. 3 is a schematic view of the fluid flow within the storage tank of the agitation mechanism of the preferred embodiment of the present invention;
in the figure: a middle shaft 1; an outer shaft 2; a first paddle 100; a second paddle 200; a heating pipe 3; a support rod 4; a first support bar 401; a second support bar 402; a temperature sensor 5; a first connecting ring 601; a second connection ring 602; a storage tank main body 7; a feed port 8; a connecting device 9; a discharge port 10; a base bearing 11; a first transmission shaft 121; a second drive shaft 122; a temperature control device 13; a drive device 4; and a speed regulating device 5.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings.
It will be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element and be integral therewith, or intervening elements may also be present. The terms "mounted," "one end," "the other end," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 3, the present invention provides a stirring mechanism with a heating function, including a stirring structure frame, a first transmission shaft 121 and a second transmission shaft 122, a top end of the stirring structure frame is connected to the first transmission shaft 121 through a coupling, a bottom end of the stirring structure frame is connected to the second transmission shaft 122 through a coupling, the stirring structure frame includes a central shaft 1 and an outer shaft 2, the central shaft 1 is provided with a first blade 100, the outer shaft 2 is provided with a second blade 200, a liquid discharge direction of the first blade 100 is perpendicular to a liquid discharge direction of the second blade 200, the first blade 100 and the second blade 200 are matched to make a fluid flow circularly, the number of the first blade 100 and the second blade 200 can be set according to actual conditions, a plurality of first blades 100 can be arranged around at a same position on the central shaft 1, a plurality of groups of first blades 100 can be arranged around different positions on the central shaft 1, can encircle at the epaxial same position of outer axle 2 and set up a plurality of second paddles 200, different positions on outer axle 2 can encircle and set up multiunit second paddles 200, install heating pipe 3 on outer axle 2, heating pipe 3 rotates along with stirring structure frame, thereby remove to different positions the fluid and heat, heating pipe 3 can be when stirring structure frame rotation stirring, the fluid is heated, and is optional, can increase according to the actual demand, reduce the quantity of heating pipe 3, arbitrary outer axle 2 all corresponds respectively and sets up a heating pipe 3, or, the interval sets up heating pipe 3, the principle of generating heat of heating pipe 3 is resistance heating, heating pipe 3 passes through power cord and 13 electric connection of temperature control device. When the first paddle 100 and the second paddle 200 on the stirring structure frame stir the fluid without dead angles, the heating pipe 3 on the outer shaft 2 also heats the stirred fluid, so that the stirring and heating of the fluid are performed simultaneously. The top end of the stirring structure frame is connected with a driving device, the driving device is used for driving the stirring structure frame to rotate, and then the middle shaft 1 and the outer shaft 2 are driven to rotate, the first blade 100 and the second blade 200 are respectively connected to the middle shaft 1 and the outer shaft 2 through welding or fasteners, the liquid discharge direction when the first blade 100 stirs is upward, the liquid discharge directions of the first blade 100 and the second blade 200 are vertical, and therefore fluid is stirred to the maximum extent, and dead angles are avoided being stirred. The heating pipe rotates along with the stirring structure frame, so that heat exchange is fast, heating efficiency is high, and paint is heated uniformly. The liquid discharge direction of the paddle can be realized by changing the twisting surface of the paddle.
Referring to fig. 2, in a preferred embodiment, the first paddle 100 is fixedly connected to the central shaft 1, the distance between the central shaft 1 and the outer shaft 2 is greater than the extension length of the first paddle 100, and the second paddle 200 is rotatably connected to the outer shaft 2. Second paddle 200 thereby rotates on outer axle 2 and folds and accomodate, when out of work, second paddle 200 contracts and folds on outer axle 2, can reduce the horizontal volume of stirring structure frame, be convenient for accomodate, and simultaneously, the convenient stirring structure frame inserts the inside stirring work such as the less jar body of footpath mouth, in operation, second paddle 200 opens on outer axle 2, stir the great scope of internal portion of jar, first paddle 100 fixed connection is epaxial 1 in, the extension length of first paddle 100 does not surpass the scope that closes of enclosing of outer axle 2, thereby can not influence the shrink back of folding of second paddle 200, the horizontal volume of stirring structure frame.
Referring to fig. 2, in a preferred embodiment, the inner end of the second blade 200 is rotatably connected to the outer shaft 2 such that the second blade 200 is rotated to unfold or contract and fold on the outer shaft 2. Preferably, the second paddle 200 is 90 degrees to the rotation of outer axle 2 lower extreme direction, and the folding is rotated downwards to second paddle 200, conveniently with the help of gravity, does not need artifical manual folding, and second paddle 200 hangs down on outer axle 2 at natural state.
Referring to fig. 2, in a preferred embodiment, the first blade 100 is an axial flow blade and the second blade 200 is a radial flow blade. The central shaft 1 drives the fluid below to flow upwards in the longitudinal direction, and the outer shaft 2 drives the fluid to flow in a spreading manner in the transverse direction, so that the fluid forms an annular infinite circular flow in the transverse direction and the longitudinal direction. Optionally, the number of the middle shafts 1 may also be several, the several middle shafts 1 are arranged around the rotation central shaft of the stirring structure frame, and the several outer shafts 2 are arranged around the outer peripheral side of the several middle shafts 1.
Referring to fig. 2, in a preferred embodiment, the first transmission shaft 121 and the second transmission shaft 122 are on the same line, and the middle shaft 1 and the outer shaft 2 are both parallel to the first transmission shaft 121 or the second transmission shaft 122. The middle shaft 1 is parallel to the outer shaft 2, and the middle shaft 1 and the outer shaft 2 are both vertically arranged perpendicular to the horizontal direction. The axial-flow type blade is the blade with the main liquid discharge direction parallel to the stirring shaft. The first blade 100 adopts an axial flow type blade to drive the paint to vertically flow upwards along the direction parallel to the central axis; the second blade 200 adopts the radial-flow paddle, drives the paint to rotate around the outer shaft 2, and the number of the first blade 100 and the second blade 200 can be set to be single-layer or multi-layer according to the requirement. The number of the first blades, the second blades and the heating pipes can be increased or decreased as required, and the applicability and the working efficiency of the heating and stirring device are improved.
Referring to fig. 2, in a preferred embodiment, a first support rod 401 and a second support rod 402 are respectively radially and circumferentially arranged at the top end and the bottom end of the central shaft 1, the top end of the central shaft 401 is connected with the top end of the outer shaft 2 through the first support rod 401, the bottom end of the central shaft 1 is connected with the bottom end of the outer shaft 2 through the second support rod 402, and a temperature sensor 5 is arranged on the central shaft 1 and/or the outer shaft 2 and/or the support rods 4. The temperature sensor 5 and the heating pipe are both connected with the temperature control device 13, the temperature sensor 5 is used for detecting the temperature of fluid in real time and transmitting the detected temperature to the temperature control device 13 in real time, and the temperature control device 13 adjusts the power of the heating pipe 3 according to the situation or controls the heating pipe 3 to start, shut down and the like, so that the aim of controlling the temperature of the fluid such as paint and the like is fulfilled. The temperature sensors 5 can be arranged in 1 or more than one according to the requirement and can be arranged on the tank body or the stirring structure frame.
Referring to fig. 2, in a preferred embodiment, a first connection ring 601 is connected to an upper end of the outer shaft 2, a second connection ring 602 is connected to an upper end of the outer shaft 2, ends of the plurality of first support rods 401 are connected to the first connection ring 601, ends of the plurality of second support rods 402 are connected to the second connection ring 602, and the first connection ring 601 and the second connection ring 602 are advantageous for maintaining structural stability of the mixing structure frame. Optionally, the first connection ring 601 and the second connection ring 602 may be replaced by a square ring, another opposite ring, or the like according to specific requirements.
Referring to fig. 1-3, a large-volume storage tank with heating and stirring functions, including storage tank main part 7 and rabbling mechanism, the top of storage tank main part 7 is provided with feed inlet 10, the cross sectional area of lower part is greater than the projection area of feed inlet 8 in storage tank main part 7, rabbling mechanism inserts through feed inlet 8 and locates in storage tank main part 7, be provided with connecting device 9 on the rabbling mechanism, connecting device 9 detachable fixes in feed inlet 8 department of storage tank main part 7, make rabbling mechanism and storage tank main part 7 fixed connection, when needs use paint, insert the rabbling mechanism that the size is suitable in locating storage tank main part 7, stir and heat. When the second paddle 200 is opened, the outer end of the second paddle 200 is close to the inner wall of the storage tank main body, so that the stirring efficiency and the stirring effect can be guaranteed to the maximum extent.
Referring to fig. 1 and 2, in a preferred embodiment, the bottom of the storage tank main body 7 is provided with a discharge port 10 and a base bearing 11, the base bearing 11 corresponds to a stirring structure frame, the stirring structure frame is in butt joint with the base bearing 11 through the bottom end of the second transmission shaft 122, a temperature control device 13 is arranged on the connecting device 9, and the temperature sensor 5 and the heating pipe 3 are electrically connected with the temperature control device 13. The base bearing 11 is connected with a transmission shaft of the stirring structure frame and is used for supporting the stirring mechanism and limiting the swinging of the stirring mechanism in the operation process; preferably, in order to facilitate the arrangement of the base bearing 11, the discharge hole 10 is arranged at the bottom of the side wall of the storage tank main body 7;
referring to fig. 1 and 2, in a preferred embodiment, the top end of the first transmission shaft 12 penetrates through the connecting device 9 and is connected with the driving device 4, and a speed regulating device is arranged between the stirring structure frame and the driving device and can regulate the stirring speed according to requirements. The first transmission shaft 121 and the second transmission shaft 122 may be integrally disposed with the stirring structure frame, or may be independent components fixedly connected to the stirring structure frame through a coupling.
The working principle is as follows: the driving device 4 drives the first blade 100 and the second blade 200 on the stirring structure frame to operate, and the first blade 100 inside the stirring structure frame mainly drives the fluid such as paint to flow upwards along the extending direction of the central shaft 1; the second blade 200 located outside the stirring structure frame mainly drives the fluid such as paint to flow around the axial flow direction of the outer shaft 2, and the second blade 200 is arranged around the outside of the stirring structure frame, so that the second blade 200 mainly drives the fluid such as paint to flow around the axial flow direction of the stirring structure frame;
the heating pipe 3 is electrified to heat the paint; meanwhile, the heating pipe 3 rotates along with the stirring structure frame;
the temperature sensor 5 transmits real-time temperature information to the temperature control device 13, and the temperature control device 13 increases or decreases the operating power of the heating pipe 3 according to the actual temperature of the paint, so that the purpose of controlling the temperature of the paint is achieved.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, reference to the description of the terms "preferred embodiment," "yet another embodiment," "other embodiments," or "specific examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Moreover, various embodiments or examples and features of various embodiments or examples described in this specification can be combined and combined by one skilled in the art without being mutually inconsistent.
Although embodiments of the present application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present application, and that variations, modifications, substitutions and alterations may be made to the above embodiments by those of ordinary skill in the art within the scope of the present application.
Claims (10)
1. A stirring mechanism with a heating function is characterized by comprising a stirring structure frame, a first transmission shaft and a second transmission shaft, the top end of the stirring structure frame is connected with the first transmission shaft, the bottom end of the stirring structure frame is connected with the second transmission shaft, the stirring structure frame comprises a central shaft and a plurality of outer shafts, the outer shafts are arranged around the central shaft, the middle shaft is provided with a first blade, the outer shaft is provided with a second blade, the liquid discharge direction of the first blade is upward, the liquid discharge direction of the second blade is vertical to that of the first blade, the first blade and the second blade are matched to enable fluid to flow circularly, the heating pipe is installed on the outer shaft and rotates along with the outer shaft, so that the heating pipe moves to different positions to heat fluids at different positions.
2. The stirring mechanism of claim 1, wherein said first paddle is fixedly attached to said central shaft, the distance between said central shaft and said outer shaft is greater than the length of extension of said first paddle, and said second paddle is rotatably attached to said outer shaft.
3. The stirring mechanism of claim 2, wherein the inner end of the second paddle is rotatably connected to the outer shaft such that the second paddle unfolds or collapses on the outer shaft by rotation.
4. The stirring mechanism of claim 1 wherein the first blade is an axial flow blade and the second blade is a radial flow blade.
5. The stirring mechanism of claim 4, wherein the first drive shaft and the second drive shaft are collinear, and wherein the central shaft and the outer shaft are parallel to the first drive shaft.
6. The stirring mechanism as recited in claim 5, wherein the top end and the bottom end of the central shaft are respectively provided with a first support rod and a second support rod extending radially and peripherally, the top end of the central shaft is connected with the top end of the outer shaft through the first support rod, the bottom end of the central shaft is connected with the bottom end of the outer shaft through the second support rod, and the central shaft and/or the outer shaft and/or the support rods are provided with temperature sensors.
7. The mixing mechanism of claim 6, wherein a first connecting ring is connected to an upper end of the outer shaft, a second connecting ring is connected to an upper end of the outer shaft, a plurality of the first support rods are connected to the first connecting ring at distal ends thereof, and a plurality of the second support rods are connected to the second connecting ring at distal ends thereof.
8. A storage tank, comprising a storage tank main body and the stirring mechanism as claimed in any one of claims 1 to 7, wherein a feed inlet is arranged at the top of the storage tank main body, the cross-sectional area of the middle lower part of the storage tank main body is larger than the projected area of the feed inlet, the stirring mechanism is inserted into the storage tank main body through the feed inlet, a connecting device is arranged on the stirring mechanism, and the connecting device is detachably fixed at the feed inlet of the storage tank main body, so that the stirring mechanism is fixedly connected with the storage tank main body.
9. The storage tank of claim 8, wherein the bottom of the storage tank main body is provided with a discharge hole and a base bearing, the base bearing corresponds to the stirring structure frame, the stirring structure frame is in butt joint with the base bearing through a second transmission shaft, the connecting device is provided with a temperature control device, and the temperature sensor and the heating pipe are both electrically connected with the temperature control device.
10. The storage tank of claim 8, wherein the top end of the first transmission shaft extends through the connecting device and is connected with a driving device, and a speed adjusting device is arranged between the stirring structure frame and the driving device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210345555.4A CN114682113A (en) | 2022-04-02 | 2022-04-02 | Rabbling mechanism and holding vessel with heating function |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210345555.4A CN114682113A (en) | 2022-04-02 | 2022-04-02 | Rabbling mechanism and holding vessel with heating function |
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| CN114682113A true CN114682113A (en) | 2022-07-01 |
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| CN202210345555.4A Pending CN114682113A (en) | 2022-04-02 | 2022-04-02 | Rabbling mechanism and holding vessel with heating function |
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| CN209005593U (en) * | 2018-09-18 | 2019-06-21 | 四川林奥科技有限公司 | A kind of insulated and stirred tank |
| CN210993971U (en) * | 2019-11-06 | 2020-07-14 | 唐山汉唐奥克科技发展有限公司 | Foldable stirring head |
| CN112275156A (en) * | 2020-11-03 | 2021-01-29 | 江苏金诺化工装备有限公司 | Chemical storage tank and use method thereof |
| CN112705091A (en) * | 2020-11-27 | 2021-04-27 | 亢慧慧 | Fluid feeding device with stirring function |
| CN215549738U (en) * | 2021-06-16 | 2022-01-18 | 河南东骏建材科技有限公司 | Dry-mixed mortar prevents storage device that educes |
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