CN114679856B - Small-sized comprehensive control box suitable for remote programming control and application method thereof - Google Patents
Small-sized comprehensive control box suitable for remote programming control and application method thereof Download PDFInfo
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- CN114679856B CN114679856B CN202210291467.0A CN202210291467A CN114679856B CN 114679856 B CN114679856 B CN 114679856B CN 202210291467 A CN202210291467 A CN 202210291467A CN 114679856 B CN114679856 B CN 114679856B
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000004891 communication Methods 0.000 claims abstract description 58
- 230000000149 penetrating effect Effects 0.000 claims description 15
- 210000001503 joint Anatomy 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 6
- 238000013461 design Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 230000003993 interaction Effects 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 230000010354 integration Effects 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0217—Mechanical details of casings
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/0017—Casings, cabinets or drawers for electric apparatus with operator interface units
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0247—Electrical details of casings, e.g. terminals, passages for cables or wiring
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Selective Calling Equipment (AREA)
Abstract
The invention belongs to the technical field of unmanned platform control boxes, and particularly relates to a small comprehensive control box suitable for remote programming control and a use method thereof, wherein the small comprehensive control box comprises the following steps: the intelligent power distribution system comprises an intelligent power distribution assembly, a communication control assembly, a network exchange assembly, a horizontal motor driving assembly, a pitching motor driving assembly, an external interface assembly and a box body assembly. The communication control assembly can realize remote control of each load through the network exchange assembly and the motor driving assembly, so that the equipment has the online programming and ad hoc network capability, and the burden of personnel can be reduced to a great extent; meanwhile, each device of the unmanned load platform can be comprehensively controlled and controlled in power distribution/outage through the communication control assembly, the working state of each load can be collected through the information indication panel, and the information indication panel can be displayed through the indication lamp.
Description
Technical Field
The invention belongs to the technical field of unmanned platform control boxes, and particularly relates to a small comprehensive control box suitable for remote programming control and a use method thereof.
Background
The remote programming technology means that under the condition of being far away from equipment, a specific PLC is programmed and monitored through a certain means, then a program is modified and controlled according to monitoring data, the structure of modern equipment is increasingly complex, the degree of automation is also increasingly high, and many pieces of equipment integrate advanced technologies such as machinery, electronics, automatic control, computers and the like, so that the diagnosis difficulty is increased when the equipment breaks down, the problem can be solved by the remote programming technology, and a remote control device can be arranged together through a small comprehensive control box, so that the equipment is convenient to use and maintain.
In the process of using the small-sized comprehensive control box suitable for remote programming control, the existing small-sized comprehensive control box suitable for remote programming control in the current market has two defects when in use, firstly, the existing small-sized comprehensive control box suitable for remote programming control cannot realize intelligent control of equipment when in use, and secondly, the existing small-sized comprehensive control box suitable for remote programming control is large in size and fixed in structure when in use, so that maintenance and use are not facilitated.
Disclosure of Invention
First, the technical problem to be solved
The invention aims to solve the technical problems that: aiming at the defects of the prior art, how to provide a small-sized comprehensive control box suitable for remote programming control, and solve the problems that the intelligent control of equipment and the large size and fixed structure are not beneficial to maintenance and use can not be realized when the control box is used.
(II) technical scheme
In order to solve the technical problems, the present invention provides a small-sized integrated control box suitable for remote programming control, comprising: the intelligent power distribution assembly 1, the communication control assembly 2, the network exchange assembly 3, the horizontal motor driving assembly 4, the pitching motor driving assembly 5, the external interface assembly 6 and the box body assembly 7;
the main body of the intelligent power distribution assembly 1 is a cuboid carrier piece, the intelligent power distribution assembly is vertically arranged in a working state, the left side part and the middle part of the back face of the intelligent power distribution assembly are in butt joint with the box body assembly 7, the front and the rear of a box body 8 in the box body assembly 7 are opened, the inside of the box body is formed into a left side cavity and a right side cavity, the front opening of the box body 8 is connected to the back face of the intelligent power distribution assembly 1, and the rear opening of the box body 8 is in butt joint with the external interface assembly 6;
the back of the intelligent power distribution assembly 1 is provided with an installation boss for fixing the communication control assembly 2; the communication control assembly 2 is in butt joint with the back of the intelligent power distribution assembly 1 through a connector;
the communication control assembly 2 and the network exchange assembly 3 are formed by butting two parts of a mother board and a son board and are integrated in a cavity on the left side of a box body 8 of the box body assembly 7;
the horizontal motor driving assembly 4 and the pitching motor driving assembly 5 are positioned in a cavity on the right side of the box body 8 and fixed on the upper side wall and the lower side wall of the cavity on the right side of the box body 8;
the horizontal motor driving assembly 4, the pitching motor driving assembly 5 and the communication control assembly 2 are in butt joint through wall penetrating connectors.
Wherein, the left side cavity and the right side cavity of the box 8 are sealed relatively and independently.
Wherein, the intelligent power distribution assembly 1 is provided with an information indication panel 9 on the front face.
The intelligent power distribution assembly 1 is characterized in that a right side part of the back surface of the intelligent power distribution assembly 1, which does not cover the box body assembly 7, is provided with a plurality of first electric interfaces 10 for load power supply and distribution, a left side part of the intelligent power distribution assembly is provided with a second electric interface 11 connected with the communication control assembly 2 at a position close to the communication control assembly 2, and a middle part of the intelligent power distribution assembly is provided with a third electric interface 12 for power supply and distribution of the horizontal motor driving assembly 4 and the pitching motor driving assembly 5.
The intelligent power distribution assembly 1 is provided with a first mechanical interface 13 and a sealing groove 14 which are connected with the box body 8 on the back face.
Wherein the box body assembly 7 comprises a box body 8 and a penetrating wallboard 16;
the wall penetrating plate 16 is used for dividing the box 8 into a left cavity and a right cavity, and a wall penetrating connector is arranged on the wall penetrating plate.
Wherein, be provided with the seal groove between box subassembly 7 and the intelligent power distribution subassembly 1, through the fix with screw.
Wherein said external interface assembly 6 is provided with a plurality of electrical distribution and control interfaces 15.
Wherein the external interface component 6 and the box component 7 are fixed by screws.
In addition, the invention also provides a use method of the small integrated control box suitable for remote programming control, the use method is suitable for the small integrated control box,
the method comprises the following steps:
step S1: the communication control assembly 2 and the network switching assembly 3 are arranged in the left cavity in the box assembly 7, so that the multi-channel RS422 communication interface capability, the information interaction and processing functions of multi-channel gigabit Ethernet ports are realized, and the remote network control of the equipment is realized, so that the equipment has the online programming and ad hoc network capability, and the burden of personnel can be reduced to a large extent;
step S2: the intelligent power distribution assembly 1 and the communication control assembly 2 comprehensively control each device of the unmanned load platform and control power distribution/outage, so that intelligent operation can be realized;
step S3: the horizontal motor driving assembly 4 and the pitching motor driving assembly 5 realize the control of the horizontal and pitching working conditions through the communication control assembly 2;
step S4: the intelligent power distribution system comprises an information indication panel 9 arranged on the front surface of an intelligent power distribution assembly 1, wherein the working state of each load is collected through a communication control assembly 2, and the information indication panel 9 is displayed through an indication lamp, so that the real-time positioning and state display and control of fault information can be realized;
step S5: the communication control assembly 2, the network exchange assembly 3, the horizontal motor driving assembly 4 and the pitching motor driving assembly 5 are integrated in two relatively independent cavities, so that miniaturization and integrated design are realized, and the weight and the volume of the equipment are greatly reduced.
(III) beneficial effects
The invention provides a small-sized comprehensive control box suitable for remote programming control and a use method thereof, which have the following beneficial effects compared with the prior art:
(1) The invention can realize the remote network control of the equipment through the communication control assembly, the network exchange assembly and the motor driving assembly, thereby enabling the equipment to have the online programming and ad hoc network capability and reducing the burden of personnel to a great extent. Meanwhile, the intelligent power distribution assembly and the communication control assembly can comprehensively control and control the power distribution/outage of each device of the unmanned load platform, so that intelligent operation can be realized; and be provided with information indication panel in intelligent power distribution subassembly openly, can gather the operating condition of each load through communication control assembly to can demonstrate through the pilot lamp on information indication panel, make it can realize real-time location and state display and the control to fault information, make it can realize the intelligent control to equipment.
(2) The invention adopts modularized structural design for equipment, thereby facilitating function replacement and combination, equipment upgrading, equipment miniaturization and high integration of functions, and simultaneously, in the structure, a certain isolation approach is realized between the high-power devices and the control parts by adopting physical isolation, thereby ensuring electromagnetic compatibility and facilitating maintenance and use.
Drawings
Fig. 1 and fig. 2 are schematic structural diagrams of the technical scheme of the present invention;
fig. 3 is a rear side view of the intelligent power distribution assembly 1;
fig. 4 is an elevational side view of the intelligent power distribution assembly 1.
Detailed Description
For the purposes of clarity, content, and advantages of the present invention, a detailed description of the embodiments of the present invention will be described in detail below with reference to the drawings and examples.
In order to solve the above technical problems, the present invention provides a small-sized integrated control box suitable for remote programming control, as shown in fig. 1-4, which includes: the intelligent power distribution assembly 1, the communication control assembly 2, the network exchange assembly 3, the horizontal motor driving assembly 4, the pitching motor driving assembly 5, the external interface assembly 6 and the box body assembly 7;
the main body of the intelligent power distribution assembly 1 is a cuboid carrier piece, the intelligent power distribution assembly is vertically arranged in a working state, the left side part and the middle part of the back face of the intelligent power distribution assembly are in butt joint with the box body assembly 7, the front and the rear of a box body 8 in the box body assembly 7 are opened, the inside of the box body is formed into a left side cavity and a right side cavity, the front opening of the box body 8 is connected to the back face of the intelligent power distribution assembly 1, and the rear opening of the box body 8 is in butt joint with the external interface assembly 6;
the back of the intelligent power distribution assembly 1 is provided with an installation boss for fixing the communication control assembly 2; the communication control assembly 2 is in butt joint with the back of the intelligent power distribution assembly 1 through a connector;
the communication control assembly 2 and the network exchange assembly 3 are formed by butting two parts of a mother board and a son board and are integrated in a cavity on the left side of a box body 8 of the box body assembly 7;
the horizontal motor driving assembly 4 and the pitching motor driving assembly 5 are positioned in the right cavity of the box body 8 and are fixed on the upper side wall and the lower side wall of the right cavity of the box body 8 through screws;
the horizontal motor driving assembly 4, the pitching motor driving assembly 5 and the communication control assembly 2 are in butt joint through wall penetrating connectors.
Wherein, the left side cavity and the right side cavity of the box 8 are sealed relatively and independently.
Wherein, the intelligent power distribution assembly 1 is provided with an information indication panel 9 on the front face.
The intelligent power distribution assembly 1 is characterized in that a right side part of the back surface of the intelligent power distribution assembly 1, which does not cover the box body assembly 7, is provided with a plurality of first electric interfaces 10 for load power supply and distribution, a left side part of the intelligent power distribution assembly is provided with a second electric interface 11 connected with the communication control assembly 2 at a position close to the communication control assembly 2, and a middle part of the intelligent power distribution assembly is provided with a third electric interface 12 for power supply and distribution of the horizontal motor driving assembly 4 and the pitching motor driving assembly 5.
The intelligent power distribution assembly 1 is provided with a first mechanical interface 13 and a sealing groove 14 which are connected with the box body 8 on the back face.
Wherein the box body assembly 7 comprises a box body 8 and a penetrating wallboard 16;
the wall penetrating plate 16 is used for dividing the box 8 into a left cavity and a right cavity, and a wall penetrating connector is arranged on the wall penetrating plate.
Wherein, be provided with the seal groove between box subassembly 7 and the intelligent power distribution subassembly 1, through the fix with screw.
Wherein said external interface assembly 6 is provided with a plurality of electrical distribution and control interfaces 15.
Wherein the external interface component 6 and the box component 7 are fixed by screws.
In addition, the invention also provides a use method of the small integrated control box suitable for remote programming control, the use method is suitable for the small integrated control box,
the method comprises the following steps:
step S1: the communication control assembly 2 and the network switching assembly 3 are arranged in the left cavity in the box assembly 7, so that the multi-channel RS422 communication interface capability, the information interaction and processing functions of multi-channel gigabit Ethernet ports are realized, and the remote network control of the equipment is realized, so that the equipment has the online programming and ad hoc network capability, and the burden of personnel can be reduced to a large extent;
step S2: the intelligent power distribution assembly 1 and the communication control assembly 2 comprehensively control each device of the unmanned load platform and control power distribution/outage, so that intelligent operation can be realized;
step S3: the horizontal motor driving assembly 4 and the pitching motor driving assembly 5 realize the control of the horizontal and pitching working conditions through the communication control assembly 2;
step S4: the intelligent power distribution system comprises an information indication panel 9 arranged on the front surface of an intelligent power distribution assembly 1, wherein the working state of each load is collected through a communication control assembly 2, and the information indication panel 9 is displayed through an indication lamp, so that the real-time positioning and state display and control of fault information can be realized;
step S5: the communication control assembly 2, the network exchange assembly 3, the horizontal motor driving assembly 4 and the pitching motor driving assembly 5 are integrated in two relatively independent cavities, so that miniaturization and integrated design are realized, and the weight and the volume of the equipment are greatly reduced.
Example 1
As shown in fig. 1-4, an embodiment of the present invention provides a small integrated control box suitable for remote programming control, which includes an intelligent power distribution assembly 1, a communication control assembly 2, a network switching assembly 3, a horizontal motor driving assembly 4, a pitch motor driving assembly 5, an external interface assembly 6, a box assembly 7, and the like.
The communication control component 2 and the network switching component 3 are formed in a manner of butting two parts of a sub-mother board, can provide 6 paths of RS422 and 3 paths of gigabit Ethernet ports, and can realize remote network control of loads.
The two components are fixed by four high-connecting screws. The communication control assembly 2 is fixed on the installation boss of the intelligent power distribution assembly 1 through screws. The communication control assembly 2 is connected with the intelligent power distribution assembly 1 through a 10-core Morse connector, the intelligent power distribution assembly 1 realizes the power distribution of the communication control assembly 2 through the connector, and the communication control assembly 2 realizes the intelligent power supply and distribution control, the information state display control and the like of the intelligent power distribution assembly 1 through the connector.
The intelligent power distribution assembly 1 is provided with an information indication panel 9 on the front face, and the panel is provided with 1 total power supply indicator lamp and 8 load state indicator lamps. The right side of the back of the intelligent power distribution assembly 1 is provided with a first electric interface 10 for supplying and distributing power to each load, and the first electric interface comprises a total power interface and three load power interfaces. A second electrical interface 11 is provided on the left side with the communications control assembly 2, optionally a 10-core morse socket. The middle part of the intelligent power distribution assembly 1 is provided with a horizontal motor driving assembly 4 and a third electric interface 12 for power supply and distribution of a pitching motor driving assembly 5, and the embodiment is a 2-core J29 power socket.
The horizontal motor driving assembly 4 and the pitching motor driving assembly 5 are positioned in the cavity on the right side of the box body 8 and are respectively fixed on the upper side wall and the lower side wall of the inner cavity through 4 screws;
the horizontal motor driving assembly 4, the pitching motor driving assembly 5 and the communication control assembly 2 are in butt joint through two through-wall connectors, and the two cavities are sealed relatively independently.
The intelligent power distribution assembly 1 back is provided with first mechanical interface 13 and annular seal groove 14 that are connected with box 8, realizes the seal between intelligent power distribution assembly 1 and the box subassembly 7 through electrically conductive sealing strip. The box assembly 7 is fixed with the intelligent power distribution assembly 1 through 10 mounting screws.
The box body assembly 7 is composed of a box body 8 and a penetrating wallboard 16; a sealing groove is arranged between the box body assembly 7 and the intelligent power distribution assembly 1 and is fixed through screws; the external interface assembly 6 is provided with a plurality of distribution and control electrical interfaces 15; the external interface component 6 and the box component 7 are fixed through screws.
In addition, the use method of the small integrated control box suitable for remote programming control is also provided, and the method comprises the following steps of;
s1, a communication control assembly 2 and a network switching assembly 3 are arranged in a left cavity in a box assembly 7, the multi-channel RS422 communication interface capability is provided, the information interaction and processing functions of multi-channel gigabit Ethernet ports are realized, and the remote network control of equipment can be realized, so that the equipment has the online programming and ad hoc network capability, and the burden of personnel can be reduced to a large extent;
s2, the intelligent power distribution assembly 1 and the communication control assembly 2 can comprehensively control and control the equipment of the unmanned load platform and the power distribution/outage, so that intelligent operation can be realized;
s3, the horizontal motor driving assembly 4 and the pitching motor driving assembly 5 can control the horizontal and pitching working conditions through the communication control assembly 2;
s4, an information indication panel 9 is arranged on the front surface of the intelligent power distribution assembly 1, working states of various loads can be collected through the communication control assembly 2, and the information indication panel 9 can be displayed through indication lamps, so that fault information can be positioned in real time, displayed and controlled.
S5, the communication control assembly 2, the network exchange assembly 3, the horizontal motor driving assembly 4 and the pitching motor driving assembly 5 are highly integrated in two relatively independent cavities, so that miniaturization and integration design are realized, and the weight and the volume of the equipment are greatly reduced.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that modifications and variations could be made by those skilled in the art without departing from the technical principles of the present invention, and such modifications and variations should also be regarded as being within the scope of the invention.
Claims (8)
1. A small integrated control box suitable for remote programming control, comprising: the intelligent power distribution system comprises an intelligent power distribution assembly (1), a communication control assembly (2), a network switching assembly (3), a horizontal motor driving assembly (4), a pitching motor driving assembly (5), an external interface assembly (6) and a box body assembly (7);
the intelligent power distribution assembly (1) is characterized in that a main body of the intelligent power distribution assembly (1) is a cuboid carrier piece and is vertically arranged in a working state, a left side part and a middle part of the back face of the main body are in butt joint with each other to form a box body assembly (7), a front opening and a rear opening of a box body (8) in the box body assembly (7) are formed into a left side cavity and a right side cavity, the front opening of the box body (8) is connected to the back face of the intelligent power distribution assembly (1), and the rear opening of the box body (8) is in butt joint with the external interface assembly (6);
the back of the intelligent power distribution assembly (1) is provided with an installation boss for fixing the communication control assembly (2); the communication control assembly (2) is in butt joint with the back of the intelligent power distribution assembly (1) through a connector;
the communication control assembly (2) and the network switching assembly (3) are formed by butting two parts of a mother board and a son board and are integrated in a cavity on the left side of a box body (8) of the box body assembly (7);
the horizontal motor driving assembly (4) and the pitching motor driving assembly (5) are positioned in a cavity on the right side of the box body (8) and fixed on the upper side wall and the lower side wall of the cavity on the right side of the box body (8);
the horizontal motor driving assembly (4), the pitching motor driving assembly (5) and the communication control assembly (2) are in butt joint through a wall penetrating connector;
the left cavity and the right cavity of the box body (8) are sealed relatively and independently;
the intelligent power distribution assembly is characterized in that a plurality of first electric interfaces (10) for load power supply and distribution are arranged on the right side part of the box body assembly (7) which is not covered on the back surface of the intelligent power distribution assembly (1), a second electric interface (11) connected with the communication control assembly (2) is arranged on the left side of the intelligent power distribution assembly, and a third electric interface (12) for power supply and distribution of the horizontal motor driving assembly (4) and the pitching motor driving assembly (5) is arranged on the middle part of the intelligent power distribution assembly.
2. A compact integrated control box suitable for remote programming control according to claim 1, characterized in that the intelligent power distribution assembly (1) is provided with an information indication panel (9) on the front side.
3. A small integrated control box suitable for remote programming control according to claim 1, characterized in that the intelligent power distribution assembly (1) is provided on the back with a first mechanical interface (13) and a sealing groove (14) connected to the box (8).
4. A compact integrated control box suitable for remote programming control as in claim 1, characterized in that said box assembly (7) comprises a box (8), a wall-penetrating plate (16);
the wall penetrating plate (16) is used for dividing the box body (8) into a left side cavity and a right side cavity, and a wall penetrating connector is arranged on the wall penetrating plate.
5. A small integrated control box suitable for remote programming control according to claim 1, characterized in that a sealing groove is provided between the box assembly (7) and the intelligent power distribution assembly (1), fixed by means of screws.
6. A compact integrated control box suitable for remote programming control as in claim 1, characterized in that said external interface assembly (6) is provided with a plurality of distribution and control electrical interfaces (15).
7. A compact integrated control box suitable for remote programming control as in claim 1, characterized in that the external interface assembly (6) is screwed to the box assembly (7).
8. A method for using a small integrated control box suitable for remote programming control is characterized in that the method is suitable for the small integrated control box as claimed in claim 1,
the method comprises the following steps:
step S1: a communication control assembly (2) and a network switching assembly (3) are arranged in a left cavity in the box assembly (7), so that the multi-channel RS422 communication interface capability, the information interaction and processing function of multi-channel gigabit Ethernet ports are realized, and the remote network control of the equipment is realized, so that the equipment has the online programming and ad hoc network capability, and the burden of personnel can be reduced;
step S2: the intelligent power distribution assembly (1) and the communication control assembly (2) comprehensively control and control the power distribution/outage of each device of the unmanned load platform, so that intelligent operation can be realized;
step S3: the horizontal motor driving assembly (4) and the pitching motor driving assembly (5) realize the control of the working conditions of horizontal and pitching through the communication control assembly (2);
step S4: an information indication panel (9) arranged on the front side of the intelligent power distribution assembly (1) collects working states of all loads through the communication control assembly (2), and the working states are displayed on the information indication panel (9) through indication lamps, so that fault information can be positioned in real time, displayed and controlled;
step S5: the communication control assembly (2), the network exchange assembly (3), the horizontal motor driving assembly (4) and the pitching motor driving assembly (5) are integrated in two relatively independent cavities, so that miniaturization and integration design are realized, and the weight and the volume of the equipment are reduced.
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| CN202210291467.0A CN114679856B (en) | 2022-03-23 | 2022-03-23 | Small-sized comprehensive control box suitable for remote programming control and application method thereof |
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