CN114670543A - Automatic processing system of paper roll after printing - Google Patents
Automatic processing system of paper roll after printing Download PDFInfo
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- CN114670543A CN114670543A CN202210325318.1A CN202210325318A CN114670543A CN 114670543 A CN114670543 A CN 114670543A CN 202210325318 A CN202210325318 A CN 202210325318A CN 114670543 A CN114670543 A CN 114670543A
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- 238000012545 processing Methods 0.000 title claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims abstract description 71
- 238000012546 transfer Methods 0.000 claims abstract description 71
- 238000001816 cooling Methods 0.000 claims abstract description 53
- 238000003860 storage Methods 0.000 claims abstract description 47
- 101100134058 Caenorhabditis elegans nth-1 gene Proteins 0.000 abstract 1
- 210000000078 claw Anatomy 0.000 description 13
- 238000000034 method Methods 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000004806 packaging method and process Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 6
- 210000001503 joint Anatomy 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
- B41F23/0476—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
Abstract
The embodiment of the invention provides an automatic processing system of a printed paper roll, which is used for cooling and storing a printed first paper roll and comprises a cooling unit and a storage unit, wherein the cooling unit comprises an inlet, an outlet and a transmission area, the transmission area comprises N first transmission roller ways arranged at intervals, each first transmission roller way is sequentially defined as a 1 st first transmission roller way, a 2 nd … … Nth first transmission roller way, each first transmission roller way comprises a transfer roller way, the transfer roller ways are movably butted with adjacent transfer roller ways, the cooling unit further comprises a timing device and a preset time T0, the timing device records the time T1 of the first paper roll at the inlet and the time T2 at the outlet, if T2-T1 is more than or equal to T0, the first paper roll is conveyed to the storage unit, if T2-T1 is less than T0, the first paper roll is transferred to any one of the 1 st to the Nth-1 st first transmission roller ways, n is more than or equal to 3, so that the first paper roll can easily meet the first-in first-out requirement and have enough cooling time.
Description
Technical Field
The invention relates to the technical field of packaging, in particular to an automatic processing system for a printed paper roll.
Background
In the packaging industry, the packaging paper is transferred in a paper roll form among all working procedures, for example, the printed packaging paper is conveyed to the next working procedure in a paper roll form, and according to the process specification, the printed packaging paper roll needs to be cooled for 8-10 hours before being sent to the next working procedure.
At present, cooling and storage of printed packaging paper rolls are finished by arranging a semi-finished product line side warehouse on a production field, and a through logistics channel needs to be reserved between the paper rolls because the principle of first-in first-out of the paper rolls is met. The drawbacks of this approach include: the through type logistics channel ensures the passing and steering of the transport vehicle, and occupies a large area; the semi-finished product line side bin is arranged at a production site, and the space utilization rate of the production site is low; the production efficiency is low due to frequent material discharging and taking of the transport vehicle; the paper roll information and the cooling time need to be marked manually, so that the efficiency is low and errors are easy to make.
Disclosure of Invention
In view of the defects in the prior art, the invention provides an automatic processing system for a printed first paper roll, so as to realize automatic and ordered control of cooling and storage of the printed first paper roll.
The invention adopts a technical scheme that: an automatic processing system of a printed paper roll is used for cooling and storing a printed first paper roll, and comprises a cooling unit and a storage unit, wherein the cooling unit comprises an inlet, an outlet and a transmission area arranged between the inlet and the outlet, the transmission area comprises N first transmission roller ways arranged at intervals, each first transmission roller way is sequentially defined as the 1 st first transmission roller way and the 2 nd … … Nth first transmission roller way from the inlet to the outlet, each first transmission roller way comprises transfer roller ways positioned at two ends of each first transmission roller way, the transfer roller ways are movably abutted to adjacent first transmission rollers so as to transfer the first paper roll to the adjacent first transmission roller ways, the cooling unit further comprises a timing device, and the timing device is configured to record the time T1 when the first paper roll is positioned at the inlet, and recording the time T2 when the first paper roll is positioned at the outlet, wherein the cooling unit further comprises a preset time T0, if T2-T1 is more than or equal to T0, the first paper roll is conveyed to the storage unit, if T2-T1 is less than T0, the first paper roll is transferred to any one of the 1 st to the N-1 st first conveying roller ways, and N is more than or equal to 3;
and the storage unit is used for storing the first paper roll cooled by the cooling unit.
Further, when T2-T1 is less than T0, and the running time of the first paper roll on each first conveying roller way is the same, the running time of the first paper roll on the first conveying roller way is T, N [ (T0- (T2-T1))/T ], when N is less than or equal to 1, the first paper roll at the outlet is transferred and conveyed to the (N-1) th first conveying roller way, when N is more than 1, the first paper roll at the outlet is transferred and conveyed to the (N-N) th first conveying roller way, wherein [ ] represents rounding, and N-N is more than or equal to 1.
Further, when T2-T1 is less than T0, the conveying directions of the adjacent first conveying roller ways are opposite, the running time of the first paper rolls on each first conveying roller way is the same, the running time of the first paper rolls on the first conveying roller ways is T, and h [ [ (T0- (T2-T1))/T ]/2 ]. times.2 +1, the first paper rolls at the outlet are transferred and conveyed to the Nth first conveying roller ways, wherein [ ] represents rounding.
Further, when T2-T1 is smaller than T0, the transmission time of the first paper roll on each first transmission roller way is unequal, the required time of the first paper roll on the 1 st, the 2 nd, the mth and the Nth first transmission roller ways is T1, T2 … … tm … … tn, and tn + tn-1 … … tm is more than or equal to T0- (T2-T1), the first paper roll is transferred and transmitted to the mth first transmission roller way.
Furthermore, the transfer roller ways are movably configured to rotate to be in butt joint with the straight roller ways or in butt joint with the transfer roller ways on the adjacent first transmission roller ways, and when the transfer roller ways rotate to be in butt joint with the transfer roller ways on the adjacent first transmission roller ways, the first paper rolls on the transfer roller ways are transferred to the transfer roller ways on the adjacent first transmission roller ways.
Furthermore, the first conveying roller way comprises a straight roller way positioned between the transfer roller ways, the straight roller way comprises a plurality of first conveying roller positions, a sensor is arranged on each first conveying roller position and used for acquiring state information of the first conveying roller positions, the state information comprises full-load and no-load information, wherein the full load is defined as that a first paper roll is supported by the first conveying roller positions, and the no-load is defined as that the first paper roll is not supported by the first conveying roller positions.
Further, be provided with first entry bar code scanner and be provided with export bar code scanner in the position that corresponds with the entry in the position that corresponds with the export, first scroll including the two-dimensional code label that has associated worksheet information, first entry bar code scanner acquires the worksheet information of first scroll through scanning the two-dimensional code label on it, and, acquires and take notes first sweep yard time, first sweep yard time be the time T1 that first scroll is located the entrance, export bar code scanner through scanning the two-dimensional code label on the first scroll, acquire the worksheet information of first scroll to scan yard time through timing device acquisition second, the second is swept yard time and is done first scroll be located the time T2 in exit, the storage unit includes second entry bar code scanner and second transmission roll table, the second transmission roll table includes a plurality of second transmission roller positions, the second entry bar code scanner scans the first scroll two-dimensional code label that sends into the storage unit and inputs the two-dimensional code label of this scroll into the second scroll And the first paper roll is transmitted to a preset second transmission roller position for storage according to the work order information.
Further, first scroll includes the core pipe at least one end connection of core pipe has the card stopper, the card stopper includes the chuck and connects a plurality of elasticity jack catchs in the first side of chuck, the two-dimensional code label is attached chuck with on the relative second side of first side, when connecting the core pipe, the elasticity jack catch is embedded into to the core intraductal, the chuck protrusion is in the tip outside of core pipe.
Furthermore, the chuck comprises a middle shaft, a supporting block is eccentrically connected to the middle shaft, the supporting block can rotate relative to the middle shaft, and the two-dimension code label is attached to the supporting block.
Further, the elasticity jack catch is provided with two at least along the circumference interval of chuck, every the elasticity jack catch all faces the center of chuck is crooked, is equipped with four at least through-holes at the inboard interval of elasticity jack catch, through to two adjacent through-holes penetrate the pin make the elasticity jack catch with the chuck is connected.
Has the advantages that: the embodiment of the invention provides an automatic processing system of a printed paper roll, which is used for cooling and storing a printed first paper roll, and comprises a cooling unit and a storage unit, wherein the cooling unit comprises an inlet, an outlet and a transmission area arranged between the inlet and the outlet, the transmission area comprises N first transmission roller ways arranged at intervals, each first transmission roller way is sequentially defined as a 1 st first transmission roller way and a 2 nd … … Nth first transmission roller way from the inlet to the outlet, each first transmission roller way comprises transfer roller ways positioned at two ends of the first transmission roller way, the transfer roller ways are movably abutted with adjacent first transmission rollers so as to transfer the first paper roll to the adjacent first transmission rollers, the cooling unit further comprises a timing device, the timing device is configured to record the time T1 of the first paper roll at the inlet and record the time T2 of the first paper roll at the outlet, the cooling unit further comprises a preset time T0, if T2-T1 is more than or equal to T0, the first paper roll is conveyed to the storage unit, if T2-T1 is less than T0, the first paper roll is transferred to any one of the 1 st to the N-1 st first conveying roller ways, N is more than or equal to 3, and the storage unit is used for storing the first paper roll cooled by the cooling unit, so that the first paper roll can be easily subjected to first-in first-out and has enough cooling time.
Drawings
Figure 1 is a schematic view of an automated system for handling a first web of paper after printing according to an embodiment of the present invention;
FIG. 2 is a top view of the cooling unit and the storage unit in an embodiment of the present invention;
FIG. 3 is a schematic structural view of the cooling unit according to the embodiment of the present invention;
FIG. 4 is a schematic structural diagram of the memory cell in an embodiment of the invention;
fig. 5 is a schematic structural diagram of the card plug in the embodiment of the present invention.
Illustration of the symbols:
a printing apparatus 10; a first lifting device 11;
a cooling unit 20; a first conveying table 21; a transfer table 211; a straight roller table 212; a first transfer roller position 2121; photosensors 2122, 321; an inlet 22; a first ingress scanner 221; an outlet 23; an exit scanner 231;
a storage unit 30; a second entrance scanner 31; a second conveying table 32; a second transfer roller station 320;
back end of line equipment 40; a second lifting device 41;
a jam 50; a chuck 51; a resilient pawl 52; a first through hole 521; a second through hole 522; a third through-hole 523; a fourth through-hole 524; a support block 53; a pin 54; a two-dimensional code label 100; a central axis 510.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and will thus make the scope of the invention more clearly and clearly defined.
The invention provides an automatic processing system of a printed first paper roll, which is suitable for the field of packaging.
Referring to fig. 1 and 2, fig. 1 shows a front view structure of the automatic processing system for the printed first paper roll according to the embodiment of the present invention, fig. 2 shows a top view structure of a cooling unit 20 and a storage unit 30 therein, the automatic processing system for the printed first paper roll comprises the cooling unit 20 and the storage unit 30 arranged above a printing device 10, the printing device 10 is used for printing various characters, patterns, etc. on the packaging paper, the packaging paper completing the printing process is in a roll shape, i.e. the first paper roll described herein, the first paper roll is cooled by the cooling unit 20 and then can be sent to a subsequent processing process, such as a composite process, etc., and the first paper roll cooled by the cooling unit 20 is sent to the storage unit 30 for storage for subsequent processing.
A first lifting device 11 is arranged between the printing device 10 and the cooling unit 20, and the first lifting device 11 conveys the printed first paper roll upwards to the cooling unit 20 for cooling; a second lifting device 41 is provided between the storage unit 30 and the subsequent process equipment 40 of the printing process, and the first paper roll of the storage unit 30 is transported downward by the second lifting device 41 to the subsequent process equipment 40 for subsequent processing.
Compared with the existing automatic processing system for the printed first paper roll, which is provided with a semi-finished product line edge warehouse in the production field to cool and store the printed first paper roll, the automatic processing system for the printed first paper roll has the advantages that the cooling station and the storage station of the printed first paper roll are arranged above the space between the printing equipment 10 and the rear-section processing equipment 40, and the space utilization rate of a production workshop is greatly improved.
The first lifting device 11 and the second lifting device 41 are lifting devices driven by cylinders, hydraulic cylinders, linear motors or the like, or lifting devices driven by motors and driven by lead screw nuts, gear racks or the like.
The printed first paper roll comprises a two-dimensional code label 100, the two-dimensional code label 100 is associated with work order information of the first paper roll, and the work order information is various production information related to the rolled material and comprises production date, material specification, production line information and the like.
Referring to fig. 3, fig. 3 shows the composition of the cooling unit 20 according to the embodiment of the present invention, the cooling unit 20 includes an inlet 22, an outlet 23, and a transmission area disposed between the inlet 22 and the outlet 23, the transmission area includes N first transmission roller ways 21 disposed at intervals, each first transmission roller way 21 is sequentially defined as the 1 st first transmission roller way and the 2 nd … … nth first transmission roller way 21 from the inlet 22 to the outlet 23, the first transmission roller way 21 includes transfer roller ways 211 disposed at two ends of the first transmission roller way 21, the transfer roller ways 211 are configured to transfer a first paper roll to the adjacent first transmission roller ways 21, the cooling unit 20 further includes a timing device configured to record a time T1 when the first paper roll is located at the inlet 22 and record a time T2 when the first paper roll is located at the outlet 23, the cooling unit 20 further comprises a predetermined time T0, if T2-T1 is more than or equal to T0, the first paper roll is transported to the storage unit 30, if T2-T1 is less than T0, the first paper roll is transferred to one of the 1 st to the N-1 st first conveying roller ways 21, N is more than or equal to 3
Specifically, in this embodiment, the inlet 22 is disposed at the lower right corner of the transmission area, the outlet 23 is disposed at the upper right corner of the transmission area, the transmission area is disposed between the inlet 22 and the outlet 23, the first transmission roller way 21 is disposed in a bar shape and used for supporting a first paper roll and conveying the supported first paper roll, the first transmission roller way 21 includes a straight roller way 212, the transfer roller ways 211 are disposed at two ends of the straight roller way 212 so as to transfer the first paper roll conveyed by the first transmission roller way 21 to the adjacent first transmission roller ways 21, and therefore the first paper roll can be conveyed on each first transmission roller way 21.
Meanwhile, a first entrance code scanner 221 is arranged at a position corresponding to the entrance 22, and an exit code scanner 231 is arranged at a position corresponding to the exit 23, wherein the first entrance code scanner 221 can scan the two-dimensional code label 100 thereon to obtain the work order information of the first paper roll, and obtain and record the code scanning time, as can be understood, the code scanning time can be considered as the time T1 when the first paper roll is located at the entrance 22, the code scanning time can be obtained by a timing device, the timing device can be various timing devices in the prior art, such as a quartz timing device, a mechanical timing device, an atomic clock, or a timing device for providing time information by receiving a remote timing system, and the like, the exit code scanner 231 obtains the work order information of the first paper roll by scanning the two-dimensional code label 100 on the first paper roll, and the code scanning time is obtained by the timing device, it can be understood that the code scanning time can be regarded as the time T2 when the first roll is located at the outlet 23, and the cooling unit 20 further comprises a storage device for prestoring the predetermined time T0, so as to determine the difference between T2-T1 and T0, wherein the predetermined time T0 is the cooling time required by the printed first roll.
It can be understood that if T2-T1 is greater than or equal to T0, the first paper roll is transported to the storage unit 30, and if T2-T1 < T0, the first paper roll is transported to the adjacent first transport roller way 21, specifically, in this embodiment, the transfer roller way 211 is configured to rotate 90 ° around a vertical axis in the horizontal direction, so that the first paper roll on the transfer roller way 211 rotates 90 ° and is connected to the adjacent first transport roller way 21, and is transported to one of the 1 st to N-1 st first transport roller ways 21, for example, in this embodiment, when the first paper roll is at the position of the outlet 23, and if T2-T1 < T0, the transfer roller way 211 of the N-1 st first transport roller way 21 rotates towards the N-1 st first transport roller way 21, and at the transfer roller way 211 corresponding to the N-1 st first transport roller way 21 rotates towards the N-1 st first transport roller way 21, so that the two transfer roller ways 211 are butted, and the first paper roll on the nth first transfer roller way 21 is conveyed to the transfer roller way 211 of the N-1 first transfer roller way 21, so that the transfer roller way 211 of the N-2 first transfer roller way 21 rotates towards the N-1 first transfer roller way 21 and is butted with the transfer roller way 211 of the N-1 first transfer roller way 21, and the first paper roll can be transferred from the N-1 first transfer roller way 21 to the N-2 first transfer roller way 21, which can be understood, if the first paper roll on the N-1 first transfer roller way 21 is not required to be transferred to the N-2 first transfer roller ways 21, the transfer roller way 211 of the N-1 first transfer roller way 21 reversely rotates to be butted with the straight roller way 212 on the N-1 first transfer roller way 21, it will be appreciated that in the manner described above, the first roll at exit 23 may be fed to any of the 1 st to N-1 st first transfer tables 21, thereby increasing the time of the first roll in the transfer zone to eventually reach T2-T1 > T0.
It can be understood that, when T2-T1 < T0, if the running time of the first paper roll on the first conveying roller way 21 is T, and N ═ T [ (T- (T2-T1))/T ], when N is less than or equal to 1, the first paper roll at the outlet 23 is transferred and conveyed to the N-1 st first conveying roller way 21, and when N is greater than 1, the first paper roll at the outlet 23 is transferred and conveyed to the N-N first conveying roller way 21, wherein [ ] represents rounding, and N-N is greater than or equal to 1, so that the first paper roll can simultaneously satisfy the first-in first-out and reach the predetermined cooling time in the conveying area.
It will be understood that the transport directions of adjacent first transfer tables 21 are opposite so that the first rolls can move in a serpentine shape in the transport zone and stay for a predetermined time, and that when the first rolls move in a serpentine shape on each first transfer table 21, with h [ [ (T2-T1))/T ]/2] × 2+1, the first rolls at the exit 23 are transferred onto the N-h first transfer tables 21, where [ ] denotes rounding.
It can be understood that, in the above description, the transport time of the first paper roll on each first transport roller way 21 is equal, when T2-T1 < T0, and the transport time of the first paper roll on each first transport roller way 21 is not equal, if it is set that the time required for the first paper roll on the 1 st, 2 nd, mth, and nth first transport roller ways 21 is T1, T2 … … tm … … tn, and tn + tn-1 … … tm ≧ T0- (T2-T1), the first paper roll is transferred to the mth first transport roller way 21.
Further, the straight roller path 212 includes a plurality of first transportation roller positions 2121, the first paper roll entering the cooling unit 20 is sequentially transported among the plurality of first transportation roller positions 2121, and each first transportation roller position 2121 is provided with a photoelectric sensor 2122 for sensing the first paper roll on the first transportation roller position 2121 to feed back the loading condition of each first transportation roller position 2121.
In a specific second embodiment, each first conveying roller table 21 includes a plurality of first conveying roller positions 2121, each first conveying roller position 2121 is provided with a photoelectric sensor 2122 for sensing a first paper roll on the first conveying roller position 2121, the first inlet code scanner 221 scans the two-dimensional code label 100 of the first paper roll fed into the cooling unit 20, records the work order information corresponding to the first paper roll, and records the code scanning time, and then the first paper roll is conveyed to the idle first conveying roller position 2121, and after the predetermined time, the first paper roll is conveyed from the first conveying roller table 21 to the storage unit 30 through the outlet 23 of the cooling unit 20.
It can be understood that, in this embodiment, the cooling unit 20 further includes a controller, each of the photoelectric sensors 2122 feeds back the loading condition on the corresponding first transportation roller position 2121 to the controller, and the controller sends a control command to the first transportation roller table 21 to transfer the first paper roll to the empty first transportation roller position 2121, and after the predetermined time, the first paper roll is transferred from the first transportation roller table 21 to the storage unit 30.
Unlike the first embodiment, in this embodiment, the first paper roll entering the cooling unit 20 is precisely transferred to the empty first transfer roller position 2121 for cooling under the command of the controller.
Referring to fig. 4, fig. 4 shows a structure of the storage unit 30 according to the embodiment of the present invention, where the storage unit 30 includes a second entrance scanner 31 and a second conveying roller table 32, and the second conveying roller table 32 includes a plurality of second conveying roller positions 320.
The second entrance scanner 31 is disposed at the entrance 22 of the storage unit 30, scans the two-dimensional code label 100 on the paper roll fed into the storage unit 30, records the work order information of the paper roll, and the paper roll is transferred to the predetermined second transfer roller position 320 for storage according to the work order information.
Further, the second conveying roller table 32 is divided into a plurality of roller position areas, each roller position area includes a plurality of second conveying roller positions 320 in an array strip, and each second conveying roller position 320 is provided with a photoelectric sensor 2122 for sensing a paper roll on the second conveying roller position 320.
Specifically, the second entrance code scanner 31 scans the two-dimensional code label 100 of the paper roll entering the storage unit 30, and after acquiring the work order information of the paper roll, the paper roll is transmitted to the idle second transmission roller 320 on the predetermined roller position area for storage according to the work order information, that is, the predetermined second transmission roller 320 is the idle second transmission roller 320 on the roller position area matched with the work order information of the paper roll.
It is understood that each of the roll location areas includes at least two of the second transfer roll locations 320.
Further, the second conveying roller ways 32 of the whole storage unit 30 are arranged to be multiple, two second conveying roller positions 320 located at the outermost side of each second conveying roller way 32 are connected with a rotating table for conveying the paper roll between two adjacent second conveying roller ways 32, and the rotating table can drive the second conveying roller positions 320 to rotate 90 degrees in two directions, so that the second conveying roller positions 320 can be in butt joint with the second conveying roller positions 320 of the second conveying roller ways 32 where the second conveying roller positions 320 are located, and can be in butt joint with the second conveying roller positions 320 of the adjacent second conveying roller ways 32, so that the paper roll can be conveyed across the strips.
Further, the storage unit 30 further includes a controller and a display, the second entrance code scanner 31 and the plurality of photoelectric sensors 2122 are connected to an input end of the controller, the second entrance code scanner 31 scans the two-dimensional code label 100 of the paper roll entering the storage unit 30 to obtain work order information of the paper roll and transmits the work order information to the controller, and the controller controls the second conveying roller table 32 to transmit the paper roll to a predetermined second conveying roller position 320 according to the received work order information and a loading state on each second conveying roller position 320 on a corresponding roller position area.
When the preset roll position area matched with the paper roll work order information is full, namely all the second transmission roll positions 320 on the roll position area are in a material loading state and the roll position area is in an idle load state, the controller presets another idle roll position area matched with the paper roll work order information and transmits paper rolls to the roll position area; and when all the roll position areas are not in the idle state, the controller sends a waiting instruction to suspend the transmission of the paper roll.
The display is connected with the output end of the controller, the controller sends the real-time material loading information of each roller position area to the display, and the real-time material loading state of the plurality of roller position areas is displayed.
After the back-end processing procedure sends a feeding request to the controller, the controller sends a feeding instruction to enable the paper rolls in the corresponding roll position areas to be transmitted to the second lifting device 41 according to a first-in first-out sequence, the controller updates the loading state of each roll position area on the storage unit 30 and displays the updated loading information of the roll position areas on the display, and the output paper rolls are conveyed downwards to the back-end processing device 40 by the second lifting device 41 to be processed in the back end.
After the back-end processing procedure sends a feeding request to the controller, the controller sends a feeding instruction to enable the first paper roll in the corresponding roll position area to be transmitted to the second lifting device 41 in a first-in first-out sequence, the controller updates the loading state of each roll position area on the storage unit 30 and displays the updated loading information of the roll position area on the display, and the output first paper roll is conveyed downwards to the back-end processing device 40 by the second lifting device 41 to be processed in the back end.
According to the automatic processing system for the printed first paper roll, the cooling station and the storage station of the printed first paper roll are reasonably arranged, and the cooling unit 20 and the storage unit 30 are respectively subjected to automatic and ordered management and control, so that the space utilization rate of a production workshop is greatly improved, and the production efficiency is improved.
In the invention, the printed first paper roll comprises a two-dimensional code label 100, the two-dimensional code label 100 is fixed on the first paper roll, and the first entrance code scanner 221, the exit code scanner 231 and the second entrance code scanner 31 all scan the two-dimensional code label 100 to enter or acquire the related information of the first paper roll.
Further, the first paper roll comprises a hollow core tube, a clamping plug 50 is connected to at least one end of the core tube, and the two-dimensional code label 100 is fixed on the clamping plug 50.
Referring to fig. 5, the locking plug 50 includes a chuck 51 and a plurality of elastic jaws 52 connected to a first side of the chuck 51, when the core tube is connected, the elastic jaws 52 are embedded into the core tube, the chuck 51 protrudes outside an end portion of the core tube, a two-dimensional code label 100 is attached to a second side of the chuck 51 opposite to the first side, the chuck 51 is a circular disc having a diameter greater than an inner diameter of the core tube, and fig. 5 shows a structure of the second side of the locking plug 50 in an embodiment.
In this embodiment, a central shaft 510 is fixedly connected to the second side of the chuck 51, a supporting block 53 is eccentrically connected to the central shaft 510, the supporting block 53 is a circular block, the supporting block 53 can rotate relative to the central shaft 510, and the two-dimensional code tag 100 is attached to the supporting block 53.
It can be understood that, during the transportation on the transportation roller way, the first scroll is in a rolling state, during the rolling of the first scroll, the supporting block 53 rotates around the central shaft 510, and due to the eccentric connection between the supporting block 53 and the central shaft 510, when the first scroll stops rolling, the two-dimensional code label 100 thereon is always in a predetermined position below the central shaft 510 under the action of gravity of the supporting block 53, so as to ensure that the first inlet code scanner 221, the outlet code scanner 231 and the second inlet code scanner 31 which are fixedly arranged complete code scanning efficiently.
Further, the number of the elastic claws 52 is three at intervals along the circumferential direction of the chuck 51, each of the elastic claws 52 is bent toward the center of the chuck 51, and four through holes are formed at intervals on the inner side of the elastic claw 52, wherein the inner side of the elastic claw 52 refers to one side of the elastic claw 52 facing the center of the chuck 51, it can be understood that the outer side of the elastic claw 52 abuts against the inner wall of the core tube, in addition, the number of the elastic claws 52 can be set to be two, four or more, the number of the through holes can be set to be five, six or more, and three elastic claws 52 and four through holes are exemplified in the following description.
In the present invention, the elastic claws 52 are configured such that when the pins 54 are inserted into two of the four through holes, the elastic claws 52 are connected to the chucks 51, and when the pins 54 are inserted into two different through holes, the stoppers 50 are respectively adapted to core tubes having different inner diameter specifications.
In some application scenarios, when the pin 54 is inserted into the first through hole 521 and the second through hole 522 of the three elastic jaws 52, the outer part of each elastic jaw 52 away from the center of the chuck 51 abuts against the inner wall of the core tube, and the chuck plug 50 is suitable for the first paper roll with the largest inner diameter of the core tube; when the pin 54 is inserted into the third through hole 523 and the fourth through hole 524, the outer part of each elastic claw 52 close to the center of the chuck 51 abuts against the inner wall of the core tube, and the chuck plug 50 is suitable for the first paper roll with the smallest inner diameter of the core tube; when the pin 54 is inserted into the second through hole 522 and the third through hole 523, the jam 50 is applied to the first paper roll with the center of the inner diameter of the core tube.
In practical applications, the pin 54 may be inserted into the first through hole 521, the third through hole 523, or the pin 54 may be inserted into the second through hole 522 and the fourth through hole 524 of the three elastic claws 52, or the pin 54 may be inserted into the first through hole 521 and the fourth through hole 524 of the three elastic claws 52, so that the plug 50 is suitable for first paper rolls with different core tube inner diameters.
Specifically, the inner diameter of the core tube to which the plug 50 is applied can be controlled by presetting the distance between two adjacent through holes. It will be appreciated that four through holes are also provided at corresponding locations on the chuck 51.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. An automatic processing system of a printed paper roll is used for cooling and storing a first printed paper roll and is characterized by comprising a cooling unit and a storage unit,
the cooling unit comprises an inlet, an outlet and a transmission area arranged between the inlet and the outlet, wherein the transmission area comprises N first transmission roller ways arranged at intervals, the 1 st first transmission roller way and the 2 nd … … nth first transmission roller way are sequentially defined from the inlet to the outlet, the first transmission roller ways comprise transfer roller ways positioned at two ends of the first transmission roller ways, the transfer roller ways are movably butted with the transfer roller ways adjacent to the first transmission roller ways so as to transfer a first paper roll to the adjacent first transmission roller ways, the cooling unit further comprises a timing device, the timing device is configured to record the time T1 when the first paper roll is positioned at the inlet and record the time T2 when the first paper roll is positioned at the outlet, the cooling unit further comprises a preset time T0, and if T2-T1 is more than or equal to T0, the first paper roll is conveyed to the storage unit, if T2-T1 is more than T0, the first paper roll is transferred to any one of the 1 st to the N-1 st first conveying roller ways, and N is more than or equal to 3;
and the storage unit is used for storing the first paper roll cooled by the cooling unit.
2. The automated processing system according to claim 1, wherein when T2-T1 < T0 and the running time of the first paper roll on each first transfer table is the same, the running time of the first paper roll on the first transfer table is T, N ═ [ (T0- (T2-T1))/T ], when N is less than or equal to 1, the first paper roll at the exit is transferred to the N-1 th first transfer table, when N is greater than 1, the first paper roll at the exit is transferred to the N-N th first transfer table, where [ ] indicates rounding, and N-N is greater than or equal to 1.
3. The automatic handling system according to claim 1, wherein when T2-T1 < T0 and the transport directions of the adjacent first transporting roller ways are opposite, the running time of the first paper roll on each first transporting roller way is the same, and the running time of the first paper roll on the first transporting roller way is T, and h [ [ (T0- (T2-T1))/T ]/2] × 2+1, the first paper roll at the exit is transferred to the N-h first transporting roller way, wherein [ ] indicates rounding.
4. The automated processing system of claim 1, wherein when T2-T1 < T0, the first roll is transported on the first transport tables at unequal times, and if the first roll takes time T1, T2 … … tm … … tn from the 1 st, 2 nd, m th, to N th first transport tables, and if tn + tn-1 … … tm ≧ T0- (T2-T1), the first roll is transferred to the m th first transport table.
5. The automated processing system according to any one of claims 1 to 4, wherein the transfer table is configured to be rotated to either dock with the straight table or dock with a transfer table on an adjacent first transfer table, and wherein the first roll on the transfer table is transferred to the transfer table on the adjacent first transfer table when the transfer table is rotated to dock with the transfer table on the adjacent first transfer table.
6. The automated processing system of claim 5, wherein the first conveyor run comprises a straight run between transfer runs, the straight run comprising a plurality of first conveyor run positions, and wherein a sensor is positioned at each first conveyor run position for obtaining status information about the first conveyor run position, the status information comprising full and empty information, wherein full is defined as the first conveyor run position supporting a first roll and empty is defined as the first conveyor run position not supporting a first roll.
7. The automated processing system of claim 5, wherein a first entrance scanner is disposed at a position corresponding to the entrance and an exit scanner is disposed at a position corresponding to the exit, the first roll includes a two-dimensional code tag associated with the work order information, the first entrance scanner obtains the work order information of the first roll by scanning the two-dimensional code tag thereon and obtains and records a first scanning time, the first scanning time is a time T1 when the first roll is at the entrance, the exit scanner obtains the work order information of the first roll by scanning the two-dimensional code tag on the first roll and obtains a second scanning time by a timing device, the second scanning time is a time T2 when the first roll is at the exit, the storage unit includes a second entrance scanner and a second transport roller, the second transport roller includes a plurality of second transport roller positions, and the second inlet code scanner scans the first paper roll two-dimensional code label sent into the storage unit and records the work order information of the paper roll, and the first paper roll is transmitted to a preset second transmission roller position for storage according to the work order information.
8. The automated processing system according to claim 7, wherein the first paper roll comprises a core tube, a jam is attached to at least one end of the core tube, the jam comprises a chuck and a plurality of elastic jaws attached to a first side of the chuck, the two-dimensional code label is attached to a second side of the chuck opposite to the first side, the elastic jaws are embedded in the core tube when the core tube is attached, and the chuck protrudes outside an end of the core tube.
9. The automated processing system of claim 8, wherein the chuck comprises a central shaft having a support block eccentrically attached thereto, the support block being rotatable relative to the central shaft, the two-dimensional code label being affixed to the support block.
10. The automated processing system according to claim 9, wherein the resilient jaws are provided at least two spaced intervals along a circumferential direction of the chuck, each of the resilient jaws is bent toward a center of the chuck, at least four through holes are provided at intervals inside the resilient jaws, and the resilient jaws are coupled to the chuck by inserting a pin into adjacent two of the through holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210325318.1A CN114670543A (en) | 2022-03-29 | 2022-03-29 | Automatic processing system of paper roll after printing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210325318.1A CN114670543A (en) | 2022-03-29 | 2022-03-29 | Automatic processing system of paper roll after printing |
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| CN114670543A true CN114670543A (en) | 2022-06-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210325318.1A Pending CN114670543A (en) | 2022-03-29 | 2022-03-29 | Automatic processing system of paper roll after printing |
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