CN114663387A - Drive assembly bearing retention system - Google Patents

Drive assembly bearing retention system Download PDF

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Publication number
CN114663387A
CN114663387A CN202210277067.4A CN202210277067A CN114663387A CN 114663387 A CN114663387 A CN 114663387A CN 202210277067 A CN202210277067 A CN 202210277067A CN 114663387 A CN114663387 A CN 114663387A
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China
Prior art keywords
embossing machine
depth
plate
value
pattern
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CN202210277067.4A
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CN114663387B (en
Inventor
刘理淳
蒋国泰
徐士春
倪明
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Jiangyin Jingcheng Computer Numerical Control Co ltd
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Jiangyin Jingcheng Computer Numerical Control Co ltd
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Priority to CN202210277067.4A priority Critical patent/CN114663387B/en
Publication of CN114663387A publication Critical patent/CN114663387A/en
Priority to GBGB2210195.0A priority patent/GB202210195D0/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
    • G06T5/73
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/12Edge-based segmentation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/13Edge detection
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/30Subject of image; Context of image processing
    • G06T2207/30108Industrial image inspection
    • G06T2207/30164Workpiece; Machine component

Abstract

The invention relates to a drive assembly bearing securing system comprising: the bearing structure is arranged in the plate embossing machine and used for fixing a driving assembly of the plate embossing machine; the amplitude identification component is used for executing audio amplitude identification action on the surrounding environment of the plate embossing machine when detecting that a driving component of the plate embossing machine is in an operating state so as to obtain corresponding real-time identification amplitude; the enabling control component is used for controlling the driving component to suspend running when the received real-time identification amplitude exceeds the limit; and the command analysis mechanism is used for sending out commands with different depths when the received difference mean value data is greater than or equal to a preset difference threshold value. According to the invention, intelligent maintenance of a plurality of fault-prone points of the plate embossing machine can be realized simultaneously, including overhigh sound frequency of the plate embossing machine and the defect of pattern depth of embossed patterns of the plate embossing machine, so that the fault of the plate embossing machine can be detected in time, and defective products are reduced from entering the market.

Description

Drive assembly bearing retention system
Technical Field
The invention relates to the field of bearing fixing, in particular to a drive assembly bearing fixing system.
Background
The stainless steel embossing plate is used for the places requiring smoothness and ornamental value by applying a concavo-convex pattern on the surface of a steel plate. Embossing is carried out by means of patterned working rolls, which are usually machined with an aggressive liquid, the depth of the relief in the plate varying from one pattern to the next and varying from about 20 to 30 microns. Currently, in the specific use process of the plate material embossing machine, an effective intelligent maintenance mechanism is lacked to simultaneously maintain a plurality of fault-prone points of the plate material embossing machine, for example, if the sound emission amplitude is too high during the operation of the plate material embossing machine, the fault is likely to occur, and the depths of the various flower textures pressed after the plate material embossing machine is used for a long time are likely to be different.
Disclosure of Invention
In order to solve the technical problems in the prior art, the invention provides a drive assembly bearing fixing system which can introduce an intelligent maintenance mechanism and simultaneously realize intelligent maintenance of a plurality of easily-occurring fault points of a plate embossing machine, wherein the intelligent maintenance comprises overhigh sounding frequency of the plate embossing machine and the defect of depth of embossed body textures of the plate embossing machine, so that the safe and stable operation environment of the plate embossing machine is effectively ensured.
According to an aspect of the present invention, there is provided a drive assembly bearing securing system, the system comprising:
the bearing structure is arranged in the plate embossing machine and used for fixing a driving assembly of the plate embossing machine;
the amplitude identification component is arranged on a base of the plate embossing machine and is used for executing audio amplitude identification action on the surrounding environment of the plate embossing machine when detecting that a driving assembly of the plate embossing machine is in a running state so as to obtain corresponding real-time identification amplitude;
the enabling control component is connected with the amplitude identification component and the driving component and is used for controlling the driving component to suspend running when the received real-time identification amplitude is greater than or equal to a set amplitude threshold value;
the dot matrix capturing component is used for performing downward shooting action on the plate after the plate embossing machine finishes the embossing action so as to obtain a corresponding on-site downward shooting image;
the primary acquisition mechanism is connected with the dot matrix capture component and is used for carrying out image data sharpening action by high-pass filtering on the received on-site depression image so as to obtain a primary acquisition image;
the middle-level acquisition mechanism is connected with the primary acquisition mechanism and used for executing artifact removing action on the received primary acquired image so as to obtain a middle-level acquired image;
a final-stage acquisition mechanism connected to the intermediate-stage acquisition mechanism for performing an image data filtering action applying statistical sorting on the received intermediate-stage acquired image to obtain a final-stage acquired image;
the pattern identification mechanism is connected with the final-stage acquisition mechanism and is used for identifying each pattern image block in the received final-stage acquired image according to the standard outline of the printed pattern of the plate;
the target judging mechanism is connected with the pattern identifying mechanism and is used for acquiring each depth of field value corresponding to each constituent pixel point of each pattern image block, and taking the middle value of a plurality of depth of field values left after the maximum value of each depth of field value is removed as the depth reference data of the pattern image block;
the depth comparison mechanism is connected with the target judgment mechanism and used for acquiring each depth reference data corresponding to each pattern image block respectively, calculating the mean value of each depth reference data to be used as middle reference data, accumulating the absolute value of the difference value of each depth reference data and the middle reference data and dividing the absolute value by the total number of each depth reference data to acquire difference value mean value data;
and the command analysis mechanism is connected with the depth comparison mechanism and is used for sending out commands with different depths when the received difference mean value data is greater than or equal to a preset difference threshold value.
The invention has at least the following two key inventive concepts:
(1) performing consistency detection operation of depth data on each pattern pit body of the plate body after the embossing operation is completed on the plate embossing machine by adopting a high-precision visual intelligent detection mechanism so as to identify the current embossing effect of the plate embossing machine;
(2) and measuring the field operation sound of the plate embossing machine in real time so as to judge that the plate embossing machine is abnormal when the measurement result exceeds the limit and quickly forbid the plate embossing machine to avoid accident spreading.
Drawings
Embodiments of the invention will now be described with reference to the accompanying drawings, in which:
fig. 1 is a schematic view showing the outer configuration of a plate embossing machine to which a bearing fixing system of a drive assembly is applied according to an embodiment of the present invention.
Detailed Description
Embodiments of the drive assembly bearing retention system of the present invention will now be described in detail with reference to the accompanying drawings.
The metal embossing plate is mainly formed by compounding three parts, is different in market calling and calling, and comprises a metal embossing plate, a metal embossed plate, an outer wall heat-insulation decorative plate and a heat-insulation decorative integrated plate. The surface of the metal embossed plate is a high-quality color embossed decorative metal plate treated by a special layer, the middle layer is a hard high-density phenolic foam heat-preservation heat-insulation layer subjected to flame-retardant treatment, and the bottom surface is an aluminum foil protective layer with heat-preservation, heat-preservation and moisture-proof effects. The standard length is 4000 mm; the thickness is 16 mm; the height is divided into 375mm and 385mm according to the pattern of the board surface.
Currently, in the specific use process of the plate material embossing machine, an effective intelligent maintenance mechanism is lacked to simultaneously maintain a plurality of fault-prone points of the plate material embossing machine, for example, if the sound emission amplitude is too high during the operation of the plate material embossing machine, the fault is likely to occur, and the depths of the various flower textures pressed after the plate material embossing machine is used for a long time are likely to be different.
In order to overcome the defects, the invention builds a drive assembly bearing fixing system, and can effectively solve the corresponding technical problem.
The invention has at least the following two key inventive concepts:
(1) performing consistency detection operation of depth data on each pattern pit body of the plate body after the embossing operation is completed on the plate embossing machine by adopting a high-precision visual intelligent detection mechanism so as to identify the current embossing effect of the plate embossing machine;
(2) and measuring the field operation sound of the plate embossing machine in real time so as to judge that the plate embossing machine is abnormal when the measurement result exceeds the limit and rapidly forbid the plate embossing machine to avoid the spread of accidents.
Fig. 1 is a schematic view showing the outer configuration of a plate embossing machine to which a bearing fixing system of a drive assembly is applied according to an embodiment of the present invention.
As shown in fig. 1, 1 is a base of the sheet embossing machine, and 2 is an embossing roll body of the sheet embossing machine.
A drive assembly bearing securing system is shown according to an embodiment of the invention comprising:
the bearing structure is arranged in the plate embossing machine and used for fixing a driving assembly of the plate embossing machine;
the amplitude identification component is arranged on a base of the plate embossing machine and is used for executing audio amplitude identification action on the surrounding environment of the plate embossing machine when detecting that a driving assembly of the plate embossing machine is in a running state so as to obtain corresponding real-time identification amplitude;
the enabling control component is connected with the amplitude identification component and the driving component and is used for controlling the driving component to suspend running when the received real-time identification amplitude is greater than or equal to a set amplitude threshold value;
the dot matrix capturing component is used for performing downward shooting action on the plate after the plate embossing machine finishes the embossing action so as to obtain a corresponding on-site downward shooting image;
the primary acquisition mechanism is connected with the dot matrix capture component and is used for carrying out image data sharpening action by high-pass filtering on the received on-site depression image so as to obtain a primary acquisition image;
the middle-level acquisition mechanism is connected with the primary acquisition mechanism and used for executing artifact removing action on the received primary acquired image so as to obtain a middle-level acquired image;
the final-stage acquisition mechanism is connected with the intermediate-stage acquisition mechanism and is used for executing image data filtering action applying statistical sorting on the received intermediate-stage acquired image so as to obtain a final-stage acquired image;
the pattern identification mechanism is connected with the final-stage acquisition mechanism and is used for identifying each pattern image block in the received final-stage acquired image according to the standard outline of the printed pattern of the plate;
the target judging mechanism is connected with the pattern identifying mechanism and is used for acquiring each depth of field value corresponding to each constituent pixel point of each pattern image block, and taking the middle value of a plurality of depth of field values left after the maximum value of each depth of field value is removed as the depth reference data of the pattern image block;
the depth comparison mechanism is connected with the target judgment mechanism and used for acquiring each depth reference data corresponding to each pattern image block respectively, calculating the mean value of each depth reference data to be used as middle reference data, accumulating the absolute value of the difference value of each depth reference data and the middle reference data and dividing the absolute value by the total number of each depth reference data to acquire difference value mean value data;
and the command analysis mechanism is connected with the depth comparison mechanism and is used for sending out commands with different depths when the received difference mean value data is greater than or equal to a preset difference threshold value.
Next, a further description of the specific structure of the drive assembly bearing fixing system of the present invention will be continued.
In the drive assembly bearing securing system, further comprising:
and the cloud storage network element is connected with the pattern identification mechanism and used for storing the standard outline of the printed pattern of the plate.
In the drive assembly bearing securing system, further comprising:
and the state acquisition component is connected with the driving component of the plate embossing machine and is used for acquiring whether the driving component of the plate embossing machine is in a running state or not.
In the drive assembly bearing securing system:
the collecting whether a driving assembly of the sheet embossing machine is in an operating state comprises: when a driving assembly of the plate embossing machine is in an operating state, sending a first detection instruction;
wherein, gather whether the drive assembly of panel knurling machinery is in operating condition still includes: and when the driving assembly of the plate embossing machine is not in an operating state, sending a second detection command.
In the drive assembly bearing securing system, further comprising:
the information supply mechanism is respectively connected with the primary acquisition mechanism, the intermediate acquisition mechanism, the final acquisition mechanism, the pattern identification mechanism and the target judgment mechanism;
wherein the information supply mechanism is used for respectively providing the primary acquisition mechanism, the intermediate acquisition mechanism, the final acquisition mechanism, the pattern identification mechanism and the target judgment mechanism with respective required configuration information.
In the drive assembly bearing securing system:
the enabling control component is further used for controlling the driving component to continue to operate when the received real-time identification amplitude is smaller than the set amplitude threshold value.
In the drive assembly bearing securing system:
and the command analysis mechanism is also used for sending out a depth approach command when the received difference mean data is smaller than the preset difference threshold.
In the drive assembly bearing securing system:
identifying each pattern image block in the received final captured image according to the standard outline of the pattern printed on the plate comprises: image blocks in the final-stage collected image, which are over-limit with the standard outline matching degree of the patterns printed on the plate, are output as single pattern image blocks;
wherein, according to the standard outline recognition of the decorative pattern that the panel was printed each decorative pattern image piecemeal in the final stage collection image that receives still includes: and outputting the image blocks which are not in overrun with the standard outline matching degree of the patterns printed on the plate in the final-stage collected image as single non-pattern image blocks.
And in the drive assembly bearing securing system:
obtaining each depth of field value corresponding to each constituent pixel point of each pattern image block, and taking the intermediate value of the plurality of depth of field values left after the removal of the maximum value of each depth of field value as the depth reference data of the pattern image block comprises: and removing the maximum value of the preset number and the minimum value of the preset number in each depth value to obtain a plurality of residual depth values, and taking the middle value of the plurality of residual depth values as the depth reference data of the pattern image block.
In addition, in the drive unit bearing fixing system, removing a maximum value of a preset number and a minimum value of a preset number from the respective depth values to obtain a plurality of remaining depth values, and using a median value of the plurality of remaining depth values as the depth reference data for the pattern image block includes: the proportion of the preset number occupying each depth value is less than or equal to a set proportion limit.
By adopting the drive assembly bearing fixing system, aiming at the technical problem that the plate embossing machine in the prior art is lack of a reliable and compatible intelligent maintenance mechanism, the intelligent maintenance of a plurality of easily-occurring fault points of the plate embossing machine is realized simultaneously by introducing the intelligent maintenance mechanism, including the overhigh sounding frequency of the plate embossing machine and the defect of the texture depth of the embossed body of the plate embossing machine, so that the faults of the plate embossing machine are detected in time, and the defect products are reduced from flowing into the market.
Although the embodiments of the present invention have been described to a certain extent with particular reference to specific examples, it should be understood that the invention is not limited thereto. It will be further understood by those skilled in the art that various changes and modifications may be made to the invention without departing from the spirit and scope of the invention.

Claims (9)

1. A drive assembly bearing retention system, the system comprising:
the bearing structure is arranged in the plate embossing machine and used for fixing a driving assembly of the plate embossing machine;
the amplitude identification component is arranged on a base of the plate embossing machine and is used for executing audio amplitude identification action on the surrounding environment of the plate embossing machine when detecting that a driving assembly of the plate embossing machine is in a running state so as to obtain corresponding real-time identification amplitude;
the enabling control component is connected with the amplitude identification component and the driving component and is used for controlling the driving component to suspend running when the received real-time identification amplitude is larger than or equal to a set amplitude threshold value;
the dot matrix capturing component is used for performing downward shooting action on the plate after the embossing action of the plate embossing machine is finished so as to obtain a corresponding on-site downward shooting image;
the primary acquisition mechanism is connected with the dot matrix capture component and is used for carrying out image data sharpening action by utilizing high-pass filtering on the received on-site video image so as to obtain a primary acquisition image;
the middle-level acquisition mechanism is connected with the primary acquisition mechanism and used for executing artifact removing action on the received primary acquired image so as to obtain a middle-level acquired image;
the final-stage acquisition mechanism is connected with the intermediate-stage acquisition mechanism and is used for executing image data filtering action applying statistical sorting on the received intermediate-stage acquired image so as to obtain a final-stage acquired image;
the pattern identification mechanism is connected with the final acquisition mechanism and is used for identifying each pattern image block in the received final acquisition image according to the standard outline of the printed pattern of the plate;
the target judging mechanism is connected with the pattern identifying mechanism and is used for acquiring each depth of field value corresponding to each constituent pixel point of each pattern image block, and the middle value of a plurality of depth of field values left after the most value of each depth of field value is removed is used as the depth reference data of the pattern image block;
the depth comparison mechanism is connected with the target judgment mechanism and used for acquiring each depth reference data corresponding to each pattern image block respectively, calculating the mean value of each depth reference data to be used as middle reference data, accumulating the absolute value of the difference value of each depth reference data and the middle reference data and dividing the absolute value by the total number of each depth reference data to acquire difference value mean value data;
and the command analysis mechanism is connected with the depth comparison mechanism and is used for sending out commands with different depths when the received difference mean value data is greater than or equal to a preset difference threshold value.
2. The drive assembly bearing securing system of claim 1, further comprising:
and the cloud storage network element is connected with the pattern identification mechanism and used for storing the standard outline of the printed pattern of the plate.
3. The drive assembly bearing securing system of claim 1, further comprising:
and the state acquisition component is connected with the driving component of the plate embossing machine and is used for acquiring whether the driving component of the plate embossing machine is in a running state or not.
4. The drive assembly bearing securement system of claim 3, wherein:
the collecting whether a driving assembly of the sheet embossing machine is in an operating state comprises: when a driving assembly of the plate embossing machine is in an operating state, sending a first detection instruction;
wherein, gather whether the drive assembly of panel knurling machinery is in operating condition still includes: and when the driving assembly of the plate embossing machine is not in an operating state, sending a second detection command.
5. The drive assembly bearing securing system of claim 1, further comprising:
an information supply mechanism connected to the primary collection mechanism, the intermediate collection mechanism, the final collection mechanism, the pattern identification mechanism, and the target judgment mechanism, respectively;
wherein, the information supply mechanism is used for respectively providing the primary acquisition mechanism, the intermediate acquisition mechanism, the final acquisition mechanism, the pattern identification mechanism and the target judgment mechanism with the needed configuration information.
6. The drive assembly bearing securement system of any one of claims 1-5, wherein:
the enabling control component is further used for controlling the driving component to continue to operate when the received real-time identification amplitude is smaller than the set amplitude threshold value.
7. The drive assembly bearing securement system of any one of claims 1-5, wherein:
and the command analysis mechanism is also used for sending out a depth approach command when the received difference mean data is smaller than the preset difference threshold.
8. The drive assembly bearing securement system of any one of claims 1-5, wherein:
identifying each pattern image block in the received final captured image according to the standard outline of the pattern printed on the plate comprises: image blocks in the final-stage collected image, which are over-limit with the standard outline matching degree of the patterns printed on the plate, are output as single pattern image blocks;
wherein, according to the standard outline recognition of the decorative pattern that the panel was printed each decorative pattern image segmentation in the final stage collection image that receives still includes: and outputting the image blocks which are not in overrun with the standard outline matching degree of the patterns printed on the plate in the final-stage collected image as single non-pattern image blocks.
9. The drive assembly bearing securement system of any one of claims 1-5, wherein:
obtaining each depth of field value corresponding to each constituent pixel point of each pattern image block, and taking the intermediate value of the plurality of depth of field values left after the removal of the maximum value of each depth of field value as the depth reference data of the pattern image block comprises: and removing the maximum value of the preset number and the minimum value of the preset number in each depth value to obtain a plurality of residual depth values, and taking the middle value of the plurality of residual depth values as the depth reference data of the pattern image block.
CN202210277067.4A 2022-03-21 2022-03-21 Drive assembly bearing retention system Active CN114663387B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
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CN102253055A (en) * 2011-04-27 2011-11-23 中国计量学院 Device and method for detecting surface defects of surface with periodical patterns
US20130218783A1 (en) * 2012-02-21 2013-08-22 Digital Manufacturing, Inc. Apparatus and method for real-time data capture and usage for fault repair
CN112937223A (en) * 2021-01-18 2021-06-11 王安竹 Vehicle tire wear degree real-time monitoring platform
CN113983946A (en) * 2021-09-09 2022-01-28 金平 Mechanical state switching system for rod type pit digging
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