CN114660100A - Edge fuzzy defect characteristic reinforced amplification inspection method - Google Patents
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Abstract
本发明公开一种边缘模糊类缺陷特征强化放大检查方法,首先采用X射线反射检测相机对待检测的柔性集成电路基板进行拍摄,随后利用自适应中值滤波消除无缺陷的焊缝区域和背景区域,随后采用模糊增强图像的边界提取算法来使边缘模糊类缺陷特征的边沿明晰使之被强化放大,随后将被强化放大的边缘模糊类缺陷特征整合成缺陷图样并将其存储在处理终端内,再由线扫相机再对柔性集成电路基板表面进行扫描以获得高清图片并与缺陷图样叠加获得被标记缺陷位置的柔性集成电路基板表面高清图片,最后将其与本体进行投影重合,完成本体上边缘模糊类缺陷特征的详细标记,本发明的优点在于提供了一种可以放大强化细小的边缘模糊类缺陷的检查方法。The invention discloses a method for enhanced magnification inspection of edge-blurred defect features. First, an X-ray reflection detection camera is used to photograph a flexible integrated circuit substrate to be inspected, and then an adaptive median filter is used to eliminate defect-free welding seam areas and background areas. Then, the boundary extraction algorithm of the blur enhanced image is used to make the edges of the edge fuzzy defect features clear and enhanced, and then the enhanced and enlarged edge blur defect features are integrated into a defect pattern and stored in the processing terminal. The line scan camera scans the surface of the flexible integrated circuit substrate to obtain a high-definition picture, and superimposes it with the defect pattern to obtain a high-definition picture of the surface of the flexible integrated circuit substrate marked with the defect position. Finally, it is projected and overlapped with the body to complete the blurring of the upper edge of the body. Detailed marking of defect-like features, the present invention has the advantage of providing an inspection method that can magnify and strengthen small edge-blurring-like defects.
Description
技术领域technical field
本发明涉及表面缺陷检测领域,具体地说,是一种边缘模糊类缺陷特征强化放大检查方法。The invention relates to the field of surface defect detection, in particular to a method for enhancing and amplifying the characteristics of edge fuzzy defects.
背景技术Background technique
柔性集成电路基板(Flexible Printed IntegratedCircuit Substrates,简称FICS),基于柔性电路板(Flexible Printed Circuit Board,简称FPC),是一种在聚酰亚胺柔性基板材料表面使用铜箔腐蚀形成线路的印刷线路基板。柔性IC基板具有重量轻、体积小、高密度和可弯曲等特点,在航天、军事、移动终端等领域得到非常广泛的应用。Flexible Printed Integrated Circuit Substrates (FICS), based on Flexible Printed Circuit Board (FPC), is a printed circuit substrate that uses copper foil to corrode the surface of polyimide flexible substrate material to form circuits. . Flexible IC substrates have the characteristics of light weight, small size, high density and bendability, and are widely used in aerospace, military, mobile terminals and other fields.
人们对电子产品微型化的要求,柔性IC基板线路越来越精细,其制造过程中产生的外观缺陷也越来越复杂,其制造过程中质量和缺陷的控制也越来越严格。目前,由不同生产工序产生的不同类别的基板缺陷达到近百种,常见的缺陷也达到十余种,严重影响了产品质量,特别是边缘模糊类缺陷,由于柔性集成电路基板中线性区域较多,对于细小的边缘模糊类缺陷,采用传统的线扫等方式对柔性集成电路基板整体进行缺陷检查很有可能忽视细小的边缘模糊类缺陷,导致成品存在次品风险。People's requirements for the miniaturization of electronic products, flexible IC substrate circuits are becoming more and more refined, the appearance defects generated in the manufacturing process are becoming more and more complex, and the quality and defect control in the manufacturing process are becoming more and more strict. At present, there are nearly 100 kinds of substrate defects of different types produced by different production processes, and more than ten kinds of common defects, which seriously affect the product quality, especially the blurred edge defects, because there are many linear areas in the flexible integrated circuit substrate. , For small blurred edge defects, using traditional line scanning and other methods to inspect the entire flexible integrated circuit substrate is likely to ignore small blurred edge defects, resulting in the risk of defective products.
为解决这一问题,我们需要一种可以放大强化细小的边缘模糊类缺陷的检查方法。To solve this problem, we need an inspection method that can magnify and strengthen small edge blur-like defects.
发明内容SUMMARY OF THE INVENTION
发明目的:本发明目的在于针对现有技术的不足,提供一种边缘模糊类缺陷特征强化放大检查方法。Purpose of the invention: The purpose of the present invention is to provide a method for enhancing and amplifying the characteristics of edge fuzzy defects in view of the deficiencies of the prior art.
技术方案:本发明所述一种边缘模糊类缺陷特征强化放大检查方法,包括以下步骤:Technical solution: The method for enhancing and amplifying the feature of edge fuzzy defects according to the present invention includes the following steps:
S1、采用X射线反射检测相机对待检测的柔性集成电路基板进行拍摄,随后利用自适应中值滤波消除X射线拍摄的数字图像无缺陷的焊缝区域和背景区域,随后采用模糊增强图像的边界提取算法来使柔性集成电路基板上的边缘模糊类缺陷特征的边沿明晰使之被强化放大;S1. Use an X-ray reflection inspection camera to take pictures of the flexible integrated circuit substrate to be inspected, and then use adaptive median filtering to eliminate defect-free weld areas and background areas of the digital image captured by X-rays, and then use the blurred image to enhance the boundary extraction of the image. Algorithms are used to make the edges of edge-blurring-like defect features on flexible integrated circuit substrates clear so that they can be enhanced and amplified;
S2、将被强化放大的边缘模糊类缺陷特征整合成缺陷图样并将其存储在处理终端内;S2. Integrate the enhanced and enlarged edge fuzzy defect features into a defect pattern and store it in the processing terminal;
S3、随后采用线扫相机再对柔性集成电路基板表面进行扫描,获取柔性集成电路基板表面的高清图片,随后将缺陷图样与柔性集成电路基板表面的高清图片进行叠加,从而获得被标记缺陷位置的柔性集成电路基板表面高清图片;S3. Then use a line scan camera to scan the surface of the flexible integrated circuit substrate to obtain a high-definition picture of the surface of the flexible integrated circuit substrate, and then superimpose the defect pattern with the high-definition picture of the surface of the flexible integrated circuit substrate to obtain the marked defect position. High-definition picture of the surface of the flexible integrated circuit substrate;
S4、再将被标记缺陷位置的柔性集成电路基板表面高清图片与柔性集成电路基板本体进行投影重合,完成本体上边缘模糊类缺陷特征的详细标记。S4 , the high-definition picture of the surface of the flexible integrated circuit substrate marked with the defect position is projected and overlapped with the flexible integrated circuit substrate body, so as to complete the detailed marking of the fuzzy edge defect features on the body.
作为优选的,S3中采用线扫相机对柔性集成电路基板表面进行扫描时,采用隧道立体扫描并构建柔性集成电路基板的立体建模。Preferably, when the line scan camera is used to scan the surface of the flexible integrated circuit substrate in S3, three-dimensional scanning of the tunnel is used to construct a three-dimensional modeling of the flexible integrated circuit substrate.
作为优选的,S1中采用X射线反射检测相机对待检测的柔性集成电路基板进行拍摄时采用隧道扫描拍摄,并在S2中以此构建待检测的柔性集成电路基板的全角度缺陷图样,随后将S2中获得的全角度缺陷图样与S3中获得的立体建模进行嵌套的投影重合。Preferably, in S1, the X-ray reflection detection camera is used to photograph the flexible integrated circuit substrate to be inspected by tunnel scanning, and in S2, a full-angle defect pattern of the flexible integrated circuit substrate to be inspected is constructed based on this, and then S2 The full-angle defect pattern obtained in S3 coincides with the nested projection of the stereo modeling obtained in S3.
作为优选的,S2中生成缺陷图样时对各个边缘模糊类缺陷特征进行分级标记并在S4中在本体上标记带有分级等级的边缘模糊类缺陷特征的详细标记。Preferably, when the defect pattern is generated in S2, each edge-blurred defect feature is marked with a grade, and in S4, a detailed mark of the edge-blurred defect feature with a graded level is marked on the body.
本发明相比于现有技术具有以下有益效果:分步采用X射线反射检测相机和线扫相机对柔性集成电路基板表面进行拍摄,由X射线反射检测相机配合自适应中值滤波和模糊增强图像的边界提取算法来获得被强化放大的边缘模糊类缺陷特征整合成的缺陷图样,由线扫相机获取柔性集成电路基板表面的高清图片二者叠加获得被标记缺陷位置的柔性集成电路基板表面高清图片,最后再在本体上进行边缘模糊类缺陷特征的详细标记,采用这种方法可以实现对柔性集成电路基板上的边缘模糊类缺陷特征强化放大,便于检查,且可以实现边缘模糊类缺陷特征在本体上的正确标记。Compared with the prior art, the invention has the following beneficial effects: the X-ray reflection detection camera and the line scan camera are used to photograph the surface of the flexible integrated circuit substrate step by step, and the X-ray reflection detection camera cooperates with adaptive median filtering and blurring to enhance the image. The boundary extraction algorithm is used to obtain the defect pattern integrated by the enhanced and enlarged edge fuzzy defect features, and the high-definition picture of the surface of the flexible integrated circuit substrate is obtained by the line scan camera. Finally, the detailed marking of edge-blurred defect features is carried out on the ontology. Using this method, the edge-blurred defect features on the flexible integrated circuit substrate can be strengthened and enlarged, which is convenient for inspection, and the edge-blurred defect features can be realized on the ontology. correct marking on the .
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, axial, radial, circumferential, etc. is only for the convenience of description The present invention and simplified description do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,也可以是成一体;可以是机械连接,也可以是电连接,也可以是通讯连接;可以是直接连接,也可以通过中间媒介的间接连接,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , it can also be integrated; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two components or two components. interactions, unless otherwise expressly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
下面以具体地实施例对本发明的技术方案进行详细说明。下面这几个具体的实施例可以相互结合,对于相同或相似的概念或过程可能在某些实施例不再赘述。The technical solutions of the present invention will be described in detail below with specific examples. The following specific embodiments may be combined with each other, and the same or similar concepts or processes may not be repeated in some embodiments.
实施例1:一种边缘模糊类缺陷特征强化放大检查方法,包括以下步骤:Embodiment 1: a method for enhancing and amplifying defect features of edge blurring, comprising the following steps:
S1、采用X射线反射检测相机对待检测的柔性集成电路基板进行拍摄,随后利用自适应中值滤波消除X射线拍摄的数字图像无缺陷的焊缝区域和背景区域,随后采用模糊增强图像的边界提取算法来使柔性集成电路基板上的边缘模糊类缺陷特征的边沿明晰使之被强化放大;S1. Use an X-ray reflection inspection camera to take pictures of the flexible integrated circuit substrate to be inspected, and then use adaptive median filtering to eliminate defect-free weld areas and background areas of the digital image captured by X-rays, and then use the blurred image to enhance the boundary extraction of the image. Algorithms are used to make the edges of edge-blurring-like defect features on flexible integrated circuit substrates clear so that they can be enhanced and amplified;
S2、将被强化放大的边缘模糊类缺陷特征整合成缺陷图样并将其存储在处理终端内;S2. Integrate the enhanced and enlarged edge fuzzy defect features into a defect pattern and store it in the processing terminal;
S3、随后采用线扫相机再对柔性集成电路基板表面进行扫描,获取柔性集成电路基板表面的高清图片,随后将缺陷图样与柔性集成电路基板表面的高清图片进行叠加,从而获得被标记缺陷位置的柔性集成电路基板表面高清图片;S3. Then use a line scan camera to scan the surface of the flexible integrated circuit substrate to obtain a high-definition picture of the surface of the flexible integrated circuit substrate, and then superimpose the defect pattern with the high-definition picture of the surface of the flexible integrated circuit substrate to obtain the marked defect position. High-definition picture of the surface of the flexible integrated circuit substrate;
S4、再将被标记缺陷位置的柔性集成电路基板表面高清图片与柔性集成电路基板本体进行投影重合,完成本体上边缘模糊类缺陷特征的详细标记。S4 , the high-definition picture of the surface of the flexible integrated circuit substrate marked with the defect position is projected and overlapped with the flexible integrated circuit substrate body, so as to complete the detailed marking of the fuzzy edge defect features on the body.
实施例2:一种边缘模糊类缺陷特征强化放大检查方法,包括以下步骤:Embodiment 2: a method for enhancing and amplifying the feature of fuzzy edge defects, comprising the following steps:
S1、采用X射线反射检测相机对待检测的柔性集成电路基板进行隧道扫描拍摄,随后利用自适应中值滤波消除X射线拍摄的数字图像无缺陷的焊缝区域和背景区域,随后采用模糊增强图像的边界提取算法来使柔性集成电路基板上的边缘模糊类缺陷特征的边沿明晰使之被强化放大;S1. Use an X-ray reflection detection camera to perform tunnel scanning and shooting of the flexible integrated circuit substrate to be tested, and then use adaptive median filtering to eliminate defect-free weld areas and background areas of the digital image captured by the X-ray, and then use blur to enhance the image. The edge extraction algorithm is used to make the edge of the edge blurred defect feature on the flexible integrated circuit substrate clear, so that it can be strengthened and enlarged;
S2、将被强化放大的边缘模糊类缺陷特征整合成构建待检测的柔性集成电路基板的全角度缺陷图样并将其存储在处理终端内,生成全角度缺陷图样时对各个边缘模糊类缺陷特征进行分级标记;S2. Integrate the enhanced and enlarged edge fuzzy defect features into an all-angle defect pattern for constructing the flexible integrated circuit substrate to be inspected and store it in the processing terminal, and perform a full-angle defect pattern on each edge fuzzy defect feature when generating the full-angle defect pattern. grading mark;
S3、随后采用线扫相机再对柔性集成电路基板表面进行扫描,采用线扫相机对柔性集成电路基板表面进行扫描时,采用隧道立体扫描并构建柔性集成电路基板的立体建模,随后将全角度缺陷图样与柔性集成电路基板表面的立体建模进行叠加,从而获得被标记缺陷位置的柔性集成电路基板表面高清图片;S3. Then use the line scan camera to scan the surface of the flexible integrated circuit substrate. When the line scan camera is used to scan the surface of the flexible integrated circuit substrate, use the tunnel stereo scan to construct a three-dimensional modeling of the flexible integrated circuit substrate, and then use the full-angle scan to scan the surface of the flexible integrated circuit substrate. The defect pattern is superimposed with the three-dimensional modeling of the surface of the flexible integrated circuit substrate, so as to obtain a high-definition picture of the surface of the flexible integrated circuit substrate with the marked defect position;
S4、再将被标记缺陷位置的柔性集成电路基板表面高清图片与柔性集成电路基板本体进行投影重合,随后在本体上标记带有分级等级的边缘模糊类缺陷特征的详细标记。S4, the high-definition picture of the surface of the flexible integrated circuit substrate marked with the defect position is projected and overlapped with the flexible integrated circuit substrate body, and then a detailed mark with a graded edge fuzzy defect feature is marked on the body.
这一技术方案的优点在于分步采用X射线反射检测相机和线扫相机对柔性集成电路基板表面进行拍摄,由X射线反射检测相机配合自适应中值滤波和模糊增强图像的边界提取算法来获得被强化放大的边缘模糊类缺陷特征整合成的缺陷图样,由线扫相机获取柔性集成电路基板表面的高清图片二者叠加获得被标记缺陷位置的柔性集成电路基板表面高清图片,最后再在本体上进行边缘模糊类缺陷特征的详细标记,采用这种方法可以实现对柔性集成电路基板上的边缘模糊类缺陷特征强化放大,便于检查,且可以实现边缘模糊类缺陷特征在本体上的正确标记。The advantage of this technical solution is that the X-ray reflection detection camera and the line scan camera are used to photograph the surface of the flexible integrated circuit substrate step by step, and the X-ray reflection detection camera cooperates with the adaptive median filter and the boundary extraction algorithm of the blur enhanced image to obtain the image. The defect pattern formed by the enhanced and magnified edge fuzzy defect features is obtained by the line scan camera to obtain the high-definition picture of the surface of the flexible integrated circuit substrate. Carry out detailed marking of edge fuzzy defect features. This method can realize the enhancement and enlargement of edge fuzzy defect features on flexible integrated circuit substrates, which is convenient for inspection, and can realize the correct marking of edge fuzzy defect features on the body.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一特征和第二特征直接接触,或第一特征和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可以是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度低于第二特征。在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”或“一些示例”等的描述,意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact with the first feature and the second feature, or the first feature and the second feature through the middle indirect contact with the media. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. A first feature "below", "below" and "below" a second feature may mean that the first feature is directly or obliquely below the second feature, or simply means that the first feature is level below the second feature. In the description of this specification, reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., means specific features described in connection with the embodiment or example. , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example.
而且,描述的具体特征、结构、材料或者特点可以在任意一个或者多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
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