CN114657806A - Thickened insulating cardboard and production method thereof - Google Patents

Thickened insulating cardboard and production method thereof Download PDF

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Publication number
CN114657806A
CN114657806A CN202011540362.1A CN202011540362A CN114657806A CN 114657806 A CN114657806 A CN 114657806A CN 202011540362 A CN202011540362 A CN 202011540362A CN 114657806 A CN114657806 A CN 114657806A
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parts
water
pulper
insulating paperboard
pulp
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CN114657806B (en
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林惠添
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Shantou Chenghai Xinan Dongshe Paper Mill
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H11/00Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
    • D21H11/02Chemical or chemomechanical or chemothermomechanical pulp
    • D21H11/04Kraft or sulfate pulp
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/12Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
    • D21B1/30Defibrating by other means
    • D21B1/34Kneading or mixing; Pulpers
    • D21B1/345Pulpers
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F5/00Dryer section of machines for making continuous webs of paper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/03Non-macromolecular organic compounds
    • D21H17/05Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
    • D21H17/06Alcohols; Phenols; Ethers; Aldehydes; Ketones; Acetals; Ketals
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/21Macromolecular organic compounds of natural origin; Derivatives thereof
    • D21H17/24Polysaccharides
    • D21H17/28Starch
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/34Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/36Polyalkenyalcohols; Polyalkenylethers; Polyalkenylesters
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/46Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/46Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/54Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen
    • D21H17/55Polyamides; Polyaminoamides; Polyester-amides
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/66Salts, e.g. alums
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H25/00After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
    • D21H25/04Physical treatment, e.g. heating, irradiating
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/64Paper recycling

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
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Abstract

本发明属于纸板生产领域,尤其是一种加厚绝缘纸板及其生产方法,针对现有绝缘纸板的层间结合力较弱,且抗张强度较低,使用时的防水防火性能较差的问题,现提出如下方案,其中加厚绝缘纸板包括未漂硫酸盐针叶木浆50‑70份,水20‑30份,聚乙二醇0.1‑0.6份,聚丙烯酰胺1‑5份,丙烯酸‑2‑乙基己脂与苯乙烯的共聚物1‑6份,氧化淀粉1‑10份,焦磷酸四钠1‑3份,甲醛0.1‑0.5份,对硝基酚0.3‑0.6份,防水薄膜1‑5份。本发明的加厚绝缘纸板的层间结合力较腔,且抗张强度较高,导电率较低,使用时的防水防火性能较好,长时间使用也可避免发生开裂,使用寿命更长。The invention belongs to the field of paperboard production, in particular to a thickened insulating paperboard and a production method thereof, aiming at the problems that the existing insulating paperboard has weak interlayer bonding force, low tensile strength and poor waterproof and fireproof performance during use. , the following scheme is now proposed, wherein the thickened insulating paperboard includes 50-70 parts of unbleached kraft softwood pulp, 20-30 parts of water, 0.1-0.6 parts of polyethylene glycol, 1-5 parts of polyacrylamide, acrylic acid-2 parts ‑1‑6 parts of copolymer of ethylhexyl ester and styrene, 1‑10 parts of oxidized starch, 1‑3 parts of tetrasodium pyrophosphate, 0.1‑0.5 parts of formaldehyde, 0.3‑0.6 parts of p-nitrophenol, 1 part of waterproof film ‑5 servings. The thickened insulating paperboard of the present invention has stronger interlayer bonding force, higher tensile strength, lower electrical conductivity, better waterproof and fireproof performance in use, and can avoid cracking during long-term use, and has a longer service life.

Description

一种加厚绝缘纸板及其生产方法Thickened insulating cardboard and production method thereof

技术领域technical field

本发明涉及纸板生产技术领域,尤其涉及一种加厚绝缘纸板及其生产方法。The invention relates to the technical field of paperboard production, in particular to a thickened insulating paperboard and a production method thereof.

背景技术Background technique

电气工业绝缘用纸板的总称,空气绝缘纸板还须有较高的紧度和耐电压强度,用未漂硫酸盐木浆为原料,经粘状打浆制成,用于电动机,电力仪表等中,通常有空气绝缘纸板和油绝缘纸板等,绝缘纸板又分为平板和卷筒纸板两种,厚度大于0.5mm的为平板纸板,厚度为0.5mm及以下者为卷筒纸板,绝缘纸板的原料是未漂硫酸盐木浆和棉浆,将两种原料分别打浆,生产必须使用净化水,管道,浆泵要清污,洗净,不得混有含导电成分的杂质,采用专门的绝缘纸板机进行抄造;The general term for insulating cardboard in the electrical industry. Air insulating cardboard must also have high tightness and withstand voltage strength. It is made of unbleached kraft wood pulp as raw material and is made by viscous beating. It is used in motors, power meters, etc. Usually there are air-insulated cardboard and oil-insulated cardboard, etc. Insulating cardboard is divided into two types: flat cardboard and reel cardboard. The thickness of more than 0.5mm is flat cardboard, and the thickness of 0.5mm and below is reel cardboard. The raw material of insulating cardboard is Unbleached kraft wood pulp and cotton pulp are pulped separately. Purified water must be used for production. The pipes and pulp pumps must be cleaned and washed, and impurities containing conductive components must not be mixed. copy;

然而现有的绝缘纸板的层间结合力较弱,且抗张强度较低,使用时的防水防火性能较差。However, the interlayer bonding force of the existing insulating paperboard is weak, the tensile strength is low, and the waterproof and fireproof performance during use is poor.

发明内容SUMMARY OF THE INVENTION

本发明的目的是为了解决现有技术中存在的缺点,而提出的一种加厚绝缘纸板及其生产方法。The purpose of the present invention is to propose a thickened insulating paperboard and a production method thereof in order to solve the shortcomings existing in the prior art.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种加厚绝缘纸板,包括以下重量份的原料:未漂硫酸盐针叶木浆50-70份,水20-30份,聚乙二醇0.1-0.6份,聚丙烯酰胺1-5份,丙烯酸-2-乙基己脂与苯乙烯的共聚物1-6份,氧化淀粉1-10份,焦磷酸四钠1-3份,甲醛0.1-0.5份,对硝基酚0.3-0.6份,防水薄膜1-5份,玻璃纤维网格布1-5份,防火泥1-5份,网格状碳纤维加强筋板1-5份,防火涂层1-5份和UV耐磨涂层1-5份。A thickened insulating paperboard, comprising the following raw materials by weight: 50-70 parts of unbleached sulfate softwood pulp, 20-30 parts of water, 0.1-0.6 parts of polyethylene glycol, 1-5 parts of polyacrylamide, and acrylic acid -1-6 parts of copolymer of 2-ethylhexyl ester and styrene, 1-10 parts of oxidized starch, 1-3 parts of tetrasodium pyrophosphate, 0.1-0.5 parts of formaldehyde, 0.3-0.6 parts of p-nitrophenol, waterproof 1-5 parts of film, 1-5 parts of glass fiber mesh, 1-5 parts of fireproof mud, 1-5 parts of grid carbon fiber reinforced plate, 1-5 parts of fireproof coating and 1-5 parts of UV wear-resistant coating 5 servings.

优选的,包括以下重量份的原料:未漂硫酸盐针叶木浆50份,水20份,聚乙二醇0.1份,聚丙烯酰胺1份,丙烯酸-2-乙基己脂与苯乙烯的共聚物1份,氧化淀粉1份,焦磷酸四钠1份,甲醛0.1份,对硝基酚0.3份,防水薄膜1份,玻璃纤维网格布1份,防火泥1份,网格状碳纤维加强筋板1份,防火涂层1份和UV耐磨涂层1份。Preferably, it includes the following raw materials by weight: 50 parts of unbleached kraft softwood pulp, 20 parts of water, 0.1 part of polyethylene glycol, 1 part of polyacrylamide, copolymerization of 2-ethylhexyl acrylate and styrene 1 part of carbon fiber, 1 part of oxidized starch, 1 part of tetrasodium pyrophosphate, 0.1 part of formaldehyde, 0.3 part of p-nitrophenol, 1 part of waterproof film, 1 part of glass fiber mesh, 1 part of fireproof mud, mesh carbon fiber reinforcement 1 part of ribs, 1 part of fireproof coating and 1 part of UV wear-resistant coating.

本发明还提出了一种加厚绝缘纸板的生产方法,包括以下步骤:The present invention also proposes a method for producing thickened insulating cardboard, comprising the following steps:

S1:按以下重量份依次称取原材料:未漂硫酸盐针叶木浆50-70份,水20-30份,聚乙二醇0.1-0.6份,聚丙烯酰胺1-5份,丙烯酸-2-乙基己脂与苯乙烯的共聚物1-6份,氧化淀粉1-10份,焦磷酸四钠1-3份,甲醛0.1-0.5份,对硝基酚0.3-0.6份,防水薄膜1-5份,玻璃纤维网格布1-5份,防火泥1-5份,网格状碳纤维加强筋板1-5份,防火涂层1-5份和UV耐磨涂层1-5份;S1: Weigh the raw materials in order by the following parts by weight: 50-70 parts of unbleached kraft softwood pulp, 20-30 parts of water, 0.1-0.6 parts of polyethylene glycol, 1-5 parts of polyacrylamide, acrylic acid-2- 1-6 parts of copolymer of ethylhexyl ester and styrene, 1-10 parts of oxidized starch, 1-3 parts of tetrasodium pyrophosphate, 0.1-0.5 parts of formaldehyde, 0.3-0.6 parts of p-nitrophenol, waterproof film 1- 5 parts, 1-5 parts of glass fiber mesh cloth, 1-5 parts of fireproof mud, 1-5 parts of grid carbon fiber reinforced plate, 1-5 parts of fireproof coating and 1-5 parts of UV wear-resistant coating;

S2:将S1所述的水送入滤箱内进行初次过滤,将水中的大颗粒杂质进行过滤,随后将初滤后的水输送进软化水设备中进行软化,软化后的水再送入反渗透和净水机中,使水分子和离子态的矿物质元素通过反渗透膜,而溶解在水中的绝大部分无机盐,有机物以及细菌,病毒等无法透过反渗透膜,从而使渗透过的纯净水和无法渗透过的浓缩水严格的分开,得到净化水,净化后的水可降低含盐量,有效去除水中的多种杂质,降低水中导电离子,从而降低了导电率,也提升了出水电阻率;S2: The water described in S1 is sent into the filter box for primary filtration, and the large-particle impurities in the water are filtered, and then the water after the primary filtration is sent to the softening water equipment for softening, and the softened water is sent to reverse osmosis. And in the water purifier, water molecules and ionic mineral elements pass through the reverse osmosis membrane, and most of the inorganic salts, organic substances, bacteria, viruses, etc. dissolved in the water cannot pass through the reverse osmosis membrane, so that the permeated Purified water and impermeable concentrated water are strictly separated to obtain purified water. The purified water can reduce the salt content, effectively remove various impurities in the water, and reduce the conductive ions in the water, thereby reducing the conductivity and improving the effluent. resistivity;

S3:将S1所述的未漂硫酸盐针叶木浆送入碎浆机中进行打碎,得到碎浆料,再将碎浆料送入打浆机中进行打浆,同时将聚乙二醇,聚丙烯酰胺,丙烯酸-2-乙基己脂与苯乙烯的共聚物,氧化淀粉,焦磷酸四钠,甲醛和对硝基酚同时放入打浆机内进行搅拌,再将S2所述的净化水加入打浆机内一同搅拌,随后将打浆后的浆料送入抄纸机中进行加工成半成品,在抄纸机加工过程中使用气浮机对细小纤维进行回收,并送入碎浆机中继续加工,得到湿纸,可增加浆料中的细小纤维含量,可对绝缘纸板的强度起到提升,还可提高湿纸页的强度;S3: The unbleached kraft softwood pulp described in S1 is sent to a pulper for crushing to obtain crushed pulp, and then the crushed pulp is sent to a pulper for beating. Acrylamide, the copolymer of acrylic acid-2-ethylhexyl and styrene, oxidized starch, tetrasodium pyrophosphate, formaldehyde and p-nitrophenol are put into the beater at the same time for stirring, and then the purified water described in S2 is added Stir together in the beater, and then send the beaten pulp to the paper machine for processing into semi-finished products. During the processing of the paper machine, the air flotation machine is used to recover the fine fibers, and then sent to the pulper for further processing. , to obtain wet paper, which can increase the content of fine fibers in the pulp, which can improve the strength of insulating cardboard and improve the strength of wet paper sheets;

S4:将S3所述的湿纸送入输送机内进行输送,输送机将湿纸送入热压机中进行热压,即可得到绝缘纸板;S4: The wet paper described in S3 is sent into the conveyor for conveying, and the conveyor sends the wet paper into the hot press for hot pressing to obtain insulating cardboard;

S5:将S4所述的绝缘纸板送入加工台,并将绝缘纸板的两侧分别粘贴连接防水薄膜,在两个防水薄膜上再粘贴连接玻璃纤维网格布,在两个玻璃纤维网格布上再涂抹防火泥,在两个防火泥表面再安装网格状碳纤维加强筋板,最后再将两个网格状碳纤维加强筋板的表面喷涂防火涂层和UV耐磨涂层,得到加厚绝缘纸板。S5: The insulating cardboard described in S4 is sent to the processing table, and the two sides of the insulating cardboard are respectively pasted and connected to the waterproof film, and the glass fiber mesh cloth is pasted and connected on the two waterproof films. Apply fireproof mud on top, install grid-like carbon fiber reinforced rib plates on the surface of the two fire-proof mud, and finally spray the surface of the two grid-like carbon fiber reinforced rib plates with fireproof coating and UV wear-resistant coating to obtain a thickening. Insulating cardboard.

优选的,所述S3中,碎浆机的碎浆时间为30-40分钟,碎浆机内的粉碎转速为8000-12000r/min。Preferably, in S3, the pulping time of the pulper is 30-40 minutes, and the crushing speed in the pulper is 8000-12000 r/min.

优选的,所述S3中,打浆机的打浆时间为40-60分钟,碎浆机内的粉碎转速为4000-6000r/min。Preferably, in the S3, the beating time of the pulper is 40-60 minutes, and the grinding speed in the pulper is 4000-6000 r/min.

优选的,所述S4中,热压机的工作温度为130℃-180℃,压力为0.2-0.9MPa。Preferably, in the S4, the working temperature of the hot press is 130°C-180°C, and the pressure is 0.2-0.9 MPa.

优选的,所述S5中,防水薄膜的厚度为0.3-0.6mm,玻璃纤维网格布的厚度为1.5-2.5mm。Preferably, in the S5, the thickness of the waterproof film is 0.3-0.6 mm, and the thickness of the glass fiber mesh is 1.5-2.5 mm.

与现有技术相比,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:

本发明的加厚绝缘纸板的层间结合力较强,且抗张强度较高,导电率较低,使用时的防水防火性能较好,长时间使用也可避免发生开裂,使用寿命更长。The thickened insulating paperboard of the present invention has strong interlayer bonding force, high tensile strength, low electrical conductivity, good waterproof and fireproof performance during use, and can avoid cracking during long-term use, and has a longer service life.

具体实施方式Detailed ways

下面将对本发明实施例中的技术方案进行清楚,完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

实施例一Example 1

一种加厚绝缘纸板,包括以下重量份的原料:未漂硫酸盐针叶木浆50份,水20份,聚乙二醇0.1份,聚丙烯酰胺1份,丙烯酸-2-乙基己脂与苯乙烯的共聚物1份,氧化淀粉1份,焦磷酸四钠1份,甲醛0.1份,对硝基酚0.3份,防水薄膜1份,玻璃纤维网格布1份,防火泥1份,网格状碳纤维加强筋板1份,防火涂层1份和UV耐磨涂层1份。A thickened insulating paperboard, comprising the following raw materials by weight: 50 parts of unbleached sulfate softwood pulp, 20 parts of water, 0.1 part of polyethylene glycol, 1 part of polyacrylamide, 2-ethylhexyl acrylate and 1 part of styrene copolymer, 1 part of oxidized starch, 1 part of tetrasodium pyrophosphate, 0.1 part of formaldehyde, 0.3 part of p-nitrophenol, 1 part of waterproof film, 1 part of glass fiber mesh, 1 part of fireproof mud, net 1 part of lattice carbon fiber reinforced plate, 1 part of fireproof coating and 1 part of UV wear-resistant coating.

本实施例还提出了一种加厚绝缘纸板的生产方法,包括以下步骤:The present embodiment also proposes a method for producing thickened insulating cardboard, comprising the following steps:

S1:按以下重量份依次称取原材料:未漂硫酸盐针叶木浆50份,水20份,聚乙二醇0.1份,聚丙烯酰胺1份,丙烯酸-2-乙基己脂与苯乙烯的共聚物1份,氧化淀粉1份,焦磷酸四钠1份,甲醛0.1份,对硝基酚0.3份,防水薄膜1份,玻璃纤维网格布1份,防火泥1份,网格状碳纤维加强筋板1份,防火涂层1份和UV耐磨涂层1份;S1: Weigh the raw materials in order by the following parts by weight: 50 parts of unbleached kraft softwood pulp, 20 parts of water, 0.1 part of polyethylene glycol, 1 part of polyacrylamide, a mixture of 2-ethylhexyl acrylate and styrene 1 part of copolymer, 1 part of oxidized starch, 1 part of tetrasodium pyrophosphate, 0.1 part of formaldehyde, 0.3 part of p-nitrophenol, 1 part of waterproof film, 1 part of glass fiber mesh, 1 part of fireproof mud, mesh carbon fiber 1 part of rib plate, 1 part of fireproof coating and 1 part of UV wear-resistant coating;

S2:将S1所述的水送入滤箱内进行初次过滤,将水中的大颗粒杂质进行过滤,随后将初滤后的水输送进软化水设备中进行软化,软化后的水再送入反渗透和净水机中,使水分子和离子态的矿物质元素通过反渗透膜,而溶解在水中的绝大部分无机盐,有机物以及细菌,病毒等无法透过反渗透膜,从而使渗透过的纯净水和无法渗透过的浓缩水严格的分开,得到净化水,净化后的水可降低含盐量,有效去除水中的多种杂质,降低水中导电离子,从而降低了导电率,也提升了出水电阻率;S2: The water described in S1 is sent into the filter box for primary filtration, and the large-particle impurities in the water are filtered, and then the water after the primary filtration is sent to the softening water equipment for softening, and the softened water is sent to reverse osmosis. And in the water purifier, water molecules and ionic mineral elements pass through the reverse osmosis membrane, and most of the inorganic salts, organic substances, bacteria, viruses, etc. dissolved in the water cannot pass through the reverse osmosis membrane, so that the permeated Purified water and impermeable concentrated water are strictly separated to obtain purified water. The purified water can reduce the salt content, effectively remove various impurities in the water, and reduce the conductive ions in the water, thereby reducing the conductivity and improving the effluent. resistivity;

S3:将S1所述的未漂硫酸盐针叶木浆送入碎浆机中进行打碎,得到碎浆料,再将碎浆料送入打浆机中进行打浆,同时将聚乙二醇,聚丙烯酰胺,丙烯酸-2-乙基己脂与苯乙烯的共聚物,氧化淀粉,焦磷酸四钠,甲醛和对硝基酚同时放入打浆机内进行搅拌,再将S2所述的净化水加入打浆机内一同搅拌,随后将打浆后的浆料送入抄纸机中进行加工成半成品,在抄纸机加工过程中使用气浮机对细小纤维进行回收,并送入碎浆机中继续加工,得到湿纸,可增加浆料中的细小纤维含量,可对绝缘纸板的强度起到提升,还可提高湿纸页的强度;S3: The unbleached kraft softwood pulp described in S1 is sent to a pulper for crushing to obtain crushed pulp, and then the crushed pulp is sent to a pulper for beating. Acrylamide, the copolymer of acrylic acid-2-ethylhexyl and styrene, oxidized starch, tetrasodium pyrophosphate, formaldehyde and p-nitrophenol are put into the beater at the same time for stirring, and then the purified water described in S2 is added Stir together in the beater, and then send the beaten pulp to the paper machine for processing into semi-finished products. During the processing of the paper machine, the air flotation machine is used to recover the fine fibers, and then sent to the pulper for further processing. , to obtain wet paper, which can increase the content of fine fibers in the pulp, which can improve the strength of insulating cardboard and improve the strength of wet paper sheets;

S4:将S3所述的湿纸送入输送机内进行输送,输送机将湿纸送入热压机中进行热压,即可得到绝缘纸板;S4: The wet paper described in S3 is sent into the conveyor for conveying, and the conveyor sends the wet paper into the hot press for hot pressing to obtain insulating cardboard;

S5:将S4所述的绝缘纸板送入加工台,并将绝缘纸板的两侧分别粘贴连接防水薄膜,在两个防水薄膜上再粘贴连接玻璃纤维网格布,在两个玻璃纤维网格布上再涂抹防火泥,在两个防火泥表面再安装网格状碳纤维加强筋板,最后再将两个网格状碳纤维加强筋板的表面喷涂防火涂层和UV耐磨涂层,得到加厚绝缘纸板。S5: The insulating cardboard described in S4 is sent to the processing table, and the two sides of the insulating cardboard are respectively pasted and connected to the waterproof film, and the glass fiber mesh cloth is pasted and connected on the two waterproof films. Apply fireproof mud on top, install grid-like carbon fiber reinforced rib plates on the surface of the two fire-proof mud, and finally spray the surface of the two grid-like carbon fiber reinforced rib plates with fireproof coating and UV wear-resistant coating to obtain a thickening. Insulating cardboard.

本实施例中,所述S3中,碎浆机的碎浆时间为30-40分钟,碎浆机内的粉碎转速为8000-12000r/min。In this embodiment, in S3, the pulping time of the pulper is 30-40 minutes, and the crushing speed in the pulper is 8000-12000 r/min.

本实施例中,所述S3中,打浆机的打浆时间为40-60分钟,碎浆机内的粉碎转速为4000-6000r/min。In this embodiment, in S3, the beating time of the pulper is 40-60 minutes, and the grinding speed in the pulper is 4000-6000 r/min.

本实施例中,所述S4中,热压机的工作温度为130℃-180℃,压力为0.2-0.9MPa。In this embodiment, in S4, the working temperature of the hot press is 130°C-180°C, and the pressure is 0.2-0.9MPa.

本实施例中,所述S5中,防水薄膜的厚度为0.3-0.6mm,玻璃纤维网格布的厚度为1.5-2.5mm。In this embodiment, in S5, the thickness of the waterproof film is 0.3-0.6 mm, and the thickness of the glass fiber mesh cloth is 1.5-2.5 mm.

表一生产用水净化前后数据Table 1 Data before and after purification of production water

项目project 电导率Conductivity 出水电阻率Water resistivity 普通水ordinary water 25μs/cm25μs/cm 16.8MΩ.cm16.8MΩ.cm 净化水purified water 0.8μs/cm0.8μs/cm 11.3MΩ.cm11.3MΩ.cm

实施例二Embodiment 2

一种加厚绝缘纸板,包括以下重量份的原料:未漂硫酸盐针叶木浆55份,水25份,聚乙二醇0.2份,聚丙烯酰胺2份,丙烯酸-2-乙基己脂与苯乙烯的共聚物2份,氧化淀粉2份,焦磷酸四钠2份,甲醛0.2份,对硝基酚0.5份,防水薄膜1份,玻璃纤维网格布1份,防火泥1份,网格状碳纤维加强筋板1份,防火涂层1份和UV耐磨涂层1份。A thickened insulating paperboard, comprising the following raw materials by weight: 55 parts of unbleached sulfate softwood pulp, 25 parts of water, 0.2 parts of polyethylene glycol, 2 parts of polyacrylamide, acrylic acid-2-ethylhexyl resin and 2 parts of styrene copolymer, 2 parts of oxidized starch, 2 parts of tetrasodium pyrophosphate, 0.2 parts of formaldehyde, 0.5 parts of p-nitrophenol, 1 part of waterproof film, 1 part of glass fiber mesh, 1 part of fireproof mud, net 1 part of lattice carbon fiber reinforced plate, 1 part of fireproof coating and 1 part of UV wear-resistant coating.

本实施例还提出了一种加厚绝缘纸板的生产方法,包括以下步骤:The present embodiment also proposes a method for producing thickened insulating cardboard, comprising the following steps:

S1:按以下重量份依次称取原材料:未漂硫酸盐针叶木浆55份,水25份,聚乙二醇0.2份,聚丙烯酰胺2份,丙烯酸-2-乙基己脂与苯乙烯的共聚物2份,氧化淀粉2份,焦磷酸四钠2份,甲醛0.2份,对硝基酚0.5份,防水薄膜1份,玻璃纤维网格布1份,防火泥1份,网格状碳纤维加强筋板1份,防火涂层1份和UV耐磨涂层1份;S1: Weigh the raw materials in order by the following parts by weight: 55 parts of unbleached kraft softwood pulp, 25 parts of water, 0.2 parts of polyethylene glycol, 2 parts of polyacrylamide, a mixture of 2-ethylhexyl acrylate and styrene 2 parts of copolymer, 2 parts of oxidized starch, 2 parts of tetrasodium pyrophosphate, 0.2 parts of formaldehyde, 0.5 parts of p-nitrophenol, 1 part of waterproof film, 1 part of glass fiber mesh, 1 part of fireproof mud, mesh carbon fiber 1 part of rib plate, 1 part of fireproof coating and 1 part of UV wear-resistant coating;

S2:将S1所述的水送入滤箱内进行初次过滤,将水中的大颗粒杂质进行过滤,随后将初滤后的水输送进软化水设备中进行软化,软化后的水再送入反渗透和净水机中,使水分子和离子态的矿物质元素通过反渗透膜,而溶解在水中的绝大部分无机盐,有机物以及细菌,病毒等无法透过反渗透膜,从而使渗透过的纯净水和无法渗透过的浓缩水严格的分开,得到净化水,净化后的水可降低含盐量,有效去除水中的多种杂质,降低水中导电离子,从而降低了导电率,也提升了出水电阻率;S2: The water described in S1 is sent into the filter box for primary filtration, and the large-particle impurities in the water are filtered, and then the water after the primary filtration is sent to the softening water equipment for softening, and the softened water is sent to reverse osmosis. And in the water purifier, water molecules and ionic mineral elements pass through the reverse osmosis membrane, and most of the inorganic salts, organic substances, bacteria, viruses, etc. dissolved in the water cannot pass through the reverse osmosis membrane, so that the permeated Purified water and impermeable concentrated water are strictly separated to obtain purified water. The purified water can reduce the salt content, effectively remove various impurities in the water, and reduce the conductive ions in the water, thereby reducing the conductivity and improving the effluent. resistivity;

S3:将S1所述的未漂硫酸盐针叶木浆送入碎浆机中进行打碎,得到碎浆料,再将碎浆料送入打浆机中进行打浆,同时将聚乙二醇,聚丙烯酰胺,丙烯酸-2-乙基己脂与苯乙烯的共聚物,氧化淀粉,焦磷酸四钠,甲醛和对硝基酚同时放入打浆机内进行搅拌,再将S2所述的净化水加入打浆机内一同搅拌,随后将打浆后的浆料送入抄纸机中进行加工成半成品,在抄纸机加工过程中使用气浮机对细小纤维进行回收,并送入碎浆机中继续加工,得到湿纸,可增加浆料中的细小纤维含量,可对绝缘纸板的强度起到提升,还可提高湿纸页的强度;S3: The unbleached kraft softwood pulp described in S1 is sent to a pulper for crushing to obtain crushed pulp, and then the crushed pulp is sent to a pulper for beating. Acrylamide, the copolymer of acrylic acid-2-ethylhexyl and styrene, oxidized starch, tetrasodium pyrophosphate, formaldehyde and p-nitrophenol are put into the beater at the same time for stirring, and then the purified water described in S2 is added Stir together in the beater, and then send the beaten pulp to the paper machine for processing into semi-finished products. During the processing of the paper machine, the air flotation machine is used to recover the fine fibers, and then sent to the pulper for further processing. , to obtain wet paper, which can increase the content of fine fibers in the pulp, which can improve the strength of insulating cardboard and improve the strength of wet paper sheets;

S4:将S3所述的湿纸送入输送机内进行输送,输送机将湿纸送入热压机中进行热压,即可得到绝缘纸板;S4: The wet paper described in S3 is sent into the conveyor for conveying, and the conveyor sends the wet paper into the hot press for hot pressing to obtain insulating cardboard;

S5:将S4所述的绝缘纸板送入加工台,并将绝缘纸板的两侧分别粘贴连接防水薄膜,在两个防水薄膜上再粘贴连接玻璃纤维网格布,在两个玻璃纤维网格布上再涂抹防火泥,在两个防火泥表面再安装网格状碳纤维加强筋板,最后再将两个网格状碳纤维加强筋板的表面喷涂防火涂层和UV耐磨涂层,得到加厚绝缘纸板。S5: The insulating cardboard described in S4 is sent to the processing table, and the two sides of the insulating cardboard are respectively pasted and connected to the waterproof film, and the glass fiber mesh cloth is pasted and connected on the two waterproof films. Apply fireproof mud on top, install grid-like carbon fiber reinforced rib plates on the surface of the two fire-proof mud, and finally spray the surface of the two grid-like carbon fiber reinforced rib plates with fireproof coating and UV wear-resistant coating to obtain a thickening. Insulating cardboard.

本实施例中,所述S3中,碎浆机的碎浆时间为30-40分钟,碎浆机内的粉碎转速为8000-12000r/min。In this embodiment, in S3, the pulping time of the pulper is 30-40 minutes, and the crushing speed in the pulper is 8000-12000 r/min.

本实施例中,所述S3中,打浆机的打浆时间为40-60分钟,碎浆机内的粉碎转速为4000-6000r/min。In this embodiment, in S3, the beating time of the pulper is 40-60 minutes, and the grinding speed in the pulper is 4000-6000 r/min.

本实施例中,所述S4中,热压机的工作温度为130℃-180℃,压力为0.2-0.9MPa。In this embodiment, in S4, the working temperature of the hot press is 130°C-180°C, and the pressure is 0.2-0.9MPa.

本实施例中,所述S5中,防水薄膜的厚度为0.3-0.6mm,玻璃纤维网格布的厚度为1.5-2.5mm。In this embodiment, in S5, the thickness of the waterproof film is 0.3-0.6 mm, and the thickness of the glass fiber mesh cloth is 1.5-2.5 mm.

实施例三Embodiment 3

一种加厚绝缘纸板,包括以下重量份的原料:未漂硫酸盐针叶木浆60份,水25份,聚乙二醇0.2份,聚丙烯酰胺3份,丙烯酸-2-乙基己脂与苯乙烯的共聚物3份,氧化淀粉3份,焦磷酸四钠3份,甲醛0.2份,对硝基酚0.2份,防水薄膜1份,玻璃纤维网格布1份,防火泥1份,网格状碳纤维加强筋板1份,防火涂层1份和UV耐磨涂层1份。A thickened insulating paperboard, comprising the following raw materials by weight: 60 parts of unbleached sulfate softwood pulp, 25 parts of water, 0.2 parts of polyethylene glycol, 3 parts of polyacrylamide, acrylic acid-2-ethylhexyl resin and 3 parts of styrene copolymer, 3 parts of oxidized starch, 3 parts of tetrasodium pyrophosphate, 0.2 parts of formaldehyde, 0.2 parts of p-nitrophenol, 1 part of waterproof film, 1 part of glass fiber mesh, 1 part of fireproof mud, net 1 part of lattice carbon fiber reinforced plate, 1 part of fireproof coating and 1 part of UV wear-resistant coating.

本实施例还提出了一种加厚绝缘纸板的生产方法,包括以下步骤:The present embodiment also proposes a method for producing thickened insulating cardboard, comprising the following steps:

S1:按以下重量份依次称取原材料:未漂硫酸盐针叶木浆60份,水25份,聚乙二醇0.2份,聚丙烯酰胺3份,丙烯酸-2-乙基己脂与苯乙烯的共聚物3份,氧化淀粉3份,焦磷酸四钠3份,甲醛0.2份,对硝基酚0.2份,防水薄膜1份,玻璃纤维网格布1份,防火泥1份,网格状碳纤维加强筋板1份,防火涂层1份和UV耐磨涂层1份;S1: Weigh the raw materials in sequence according to the following parts by weight: 60 parts of unbleached kraft softwood pulp, 25 parts of water, 0.2 part of polyethylene glycol, 3 parts of polyacrylamide, a mixture of 2-ethylhexyl acrylate and styrene 3 parts of copolymer, 3 parts of oxidized starch, 3 parts of tetrasodium pyrophosphate, 0.2 parts of formaldehyde, 0.2 parts of p-nitrophenol, 1 part of waterproof film, 1 part of glass fiber mesh, 1 part of fireproof mud, mesh carbon fiber 1 part of rib plate, 1 part of fireproof coating and 1 part of UV wear-resistant coating;

S2:将S1所述的水送入滤箱内进行初次过滤,将水中的大颗粒杂质进行过滤,随后将初滤后的水输送进软化水设备中进行软化,软化后的水再送入反渗透和净水机中,使水分子和离子态的矿物质元素通过反渗透膜,而溶解在水中的绝大部分无机盐,有机物以及细菌,病毒等无法透过反渗透膜,从而使渗透过的纯净水和无法渗透过的浓缩水严格的分开,得到净化水,净化后的水可降低含盐量,有效去除水中的多种杂质,降低水中导电离子,从而降低了导电率,也提升了出水电阻率;S2: The water described in S1 is sent into the filter box for primary filtration, and the large-particle impurities in the water are filtered, and then the water after the primary filtration is sent to the softening water equipment for softening, and the softened water is sent to reverse osmosis. And in the water purifier, water molecules and ionic mineral elements pass through the reverse osmosis membrane, and most of the inorganic salts, organic substances, bacteria, viruses, etc. dissolved in the water cannot pass through the reverse osmosis membrane, so that the permeated Purified water and impermeable concentrated water are strictly separated to obtain purified water. The purified water can reduce the salt content, effectively remove various impurities in the water, and reduce the conductive ions in the water, thereby reducing the conductivity and improving the effluent. resistivity;

S3:将S1所述的未漂硫酸盐针叶木浆送入碎浆机中进行打碎,得到碎浆料,再将碎浆料送入打浆机中进行打浆,同时将聚乙二醇,聚丙烯酰胺,丙烯酸-2-乙基己脂与苯乙烯的共聚物,氧化淀粉,焦磷酸四钠,甲醛和对硝基酚同时放入打浆机内进行搅拌,再将S2所述的净化水加入打浆机内一同搅拌,随后将打浆后的浆料送入抄纸机中进行加工成半成品,在抄纸机加工过程中使用气浮机对细小纤维进行回收,并送入碎浆机中继续加工,得到湿纸,可增加浆料中的细小纤维含量,可对绝缘纸板的强度起到提升,还可提高湿纸页的强度;S3: The unbleached kraft softwood pulp described in S1 is sent to a pulper for crushing to obtain crushed pulp, and then the crushed pulp is sent to a pulper for beating. Acrylamide, the copolymer of acrylic acid-2-ethylhexyl and styrene, oxidized starch, tetrasodium pyrophosphate, formaldehyde and p-nitrophenol are put into the beater at the same time for stirring, and then the purified water described in S2 is added Stir together in the beater, and then send the beaten pulp to the paper machine for processing into semi-finished products. During the processing of the paper machine, the air flotation machine is used to recover the fine fibers, and then sent to the pulper for further processing. , to obtain wet paper, which can increase the content of fine fibers in the pulp, which can improve the strength of insulating cardboard and improve the strength of wet paper sheets;

S4:将S3所述的湿纸送入输送机内进行输送,输送机将湿纸送入热压机中进行热压,即可得到绝缘纸板;S4: The wet paper described in S3 is sent into the conveyor for conveying, and the conveyor sends the wet paper into the hot press for hot pressing to obtain insulating cardboard;

S5:将S4所述的绝缘纸板送入加工台,并将绝缘纸板的两侧分别粘贴连接防水薄膜,在两个防水薄膜上再粘贴连接玻璃纤维网格布,在两个玻璃纤维网格布上再涂抹防火泥,在两个防火泥表面再安装网格状碳纤维加强筋板,最后再将两个网格状碳纤维加强筋板的表面喷涂防火涂层和UV耐磨涂层,得到加厚绝缘纸板。S5: The insulating cardboard described in S4 is sent to the processing table, and the two sides of the insulating cardboard are respectively pasted and connected to the waterproof film, and the glass fiber mesh cloth is pasted and connected on the two waterproof films. Apply fireproof mud on top, install grid-like carbon fiber reinforced rib plates on the surface of the two fire-proof mud, and finally spray the surface of the two grid-like carbon fiber reinforced rib plates with fireproof coating and UV wear-resistant coating to obtain a thickening. Insulating cardboard.

本实施例中,所述S3中,碎浆机的碎浆时间为30-40分钟,碎浆机内的粉碎转速为8000-12000r/min。In this embodiment, in S3, the pulping time of the pulper is 30-40 minutes, and the crushing speed in the pulper is 8000-12000 r/min.

本实施例中,所述S3中,打浆机的打浆时间为40-60分钟,碎浆机内的粉碎转速为4000-6000r/min。In this embodiment, in S3, the beating time of the pulper is 40-60 minutes, and the grinding speed in the pulper is 4000-6000 r/min.

本实施例中,所述S4中,热压机的工作温度为130℃-180℃,压力为0.2-0.9MPa。In this embodiment, in S4, the working temperature of the hot press is 130°C-180°C, and the pressure is 0.2-0.9MPa.

本实施例中,所述S5中,防水薄膜的厚度为0.3-0.6mm,玻璃纤维网格布的厚度为1.5-2.5mm。In this embodiment, in S5, the thickness of the waterproof film is 0.3-0.6 mm, and the thickness of the glass fiber mesh cloth is 1.5-2.5 mm.

实施例四Embodiment 4

一种加厚绝缘纸板,包括以下重量份的原料:未漂硫酸盐针叶木浆60份,水25份,聚乙二醇0.3份,聚丙烯酰胺4份,丙烯酸-2-乙基己脂与苯乙烯的共聚物3份,氧化淀粉4份,焦磷酸四钠3份,甲醛0.4份,对硝基酚0.4份,防水薄膜1份,玻璃纤维网格布1份,防火泥1份,网格状碳纤维加强筋板1份,防火涂层1份和UV耐磨涂层1份。A thickened insulating paperboard, comprising the following raw materials by weight: 60 parts of unbleached sulfate softwood pulp, 25 parts of water, 0.3 parts of polyethylene glycol, 4 parts of polyacrylamide, acrylic acid-2-ethylhexyl resin and 3 parts of styrene copolymer, 4 parts of oxidized starch, 3 parts of tetrasodium pyrophosphate, 0.4 parts of formaldehyde, 0.4 parts of p-nitrophenol, 1 part of waterproof film, 1 part of glass fiber mesh, 1 part of fireproof mud, net 1 part of lattice carbon fiber reinforced plate, 1 part of fireproof coating and 1 part of UV wear-resistant coating.

本实施例还提出了一种加厚绝缘纸板的生产方法,包括以下步骤:The present embodiment also proposes a method for producing thickened insulating cardboard, comprising the following steps:

S1:按以下重量份依次称取原材料:未漂硫酸盐针叶木浆60份,水25份,聚乙二醇0.3份,聚丙烯酰胺4份,丙烯酸-2-乙基己脂与苯乙烯的共聚物3份,氧化淀粉4份,焦磷酸四钠3份,甲醛0.4份,对硝基酚0.4份,防水薄膜1份,玻璃纤维网格布1份,防火泥1份,网格状碳纤维加强筋板1份,防火涂层1份和UV耐磨涂层1份;S1: Weigh the raw materials in order by the following parts by weight: 60 parts of unbleached kraft softwood pulp, 25 parts of water, 0.3 parts of polyethylene glycol, 4 parts of polyacrylamide, a mixture of 2-ethylhexyl acrylate and styrene 3 parts of copolymer, 4 parts of oxidized starch, 3 parts of tetrasodium pyrophosphate, 0.4 parts of formaldehyde, 0.4 parts of p-nitrophenol, 1 part of waterproof film, 1 part of glass fiber mesh, 1 part of fireproof mud, mesh carbon fiber 1 part of rib plate, 1 part of fireproof coating and 1 part of UV wear-resistant coating;

S2:将S1所述的水送入滤箱内进行初次过滤,将水中的大颗粒杂质进行过滤,随后将初滤后的水输送进软化水设备中进行软化,软化后的水再送入反渗透和净水机中,使水分子和离子态的矿物质元素通过反渗透膜,而溶解在水中的绝大部分无机盐,有机物以及细菌,病毒等无法透过反渗透膜,从而使渗透过的纯净水和无法渗透过的浓缩水严格的分开,得到净化水,净化后的水可降低含盐量,有效去除水中的多种杂质,降低水中导电离子,从而降低了导电率,也提升了出水电阻率;S2: The water described in S1 is sent into the filter box for primary filtration, and the large-particle impurities in the water are filtered, and then the water after the primary filtration is sent to the softening water equipment for softening, and the softened water is sent to reverse osmosis. And in the water purifier, water molecules and ionic mineral elements pass through the reverse osmosis membrane, and most of the inorganic salts, organic substances, bacteria, viruses, etc. dissolved in the water cannot pass through the reverse osmosis membrane, so that the permeated Purified water and impermeable concentrated water are strictly separated to obtain purified water. The purified water can reduce the salt content, effectively remove various impurities in the water, and reduce the conductive ions in the water, thereby reducing the conductivity and improving the effluent. resistivity;

S3:将S1所述的未漂硫酸盐针叶木浆送入碎浆机中进行打碎,得到碎浆料,再将碎浆料送入打浆机中进行打浆,同时将聚乙二醇,聚丙烯酰胺,丙烯酸-2-乙基己脂与苯乙烯的共聚物,氧化淀粉,焦磷酸四钠,甲醛和对硝基酚同时放入打浆机内进行搅拌,再将S2所述的净化水加入打浆机内一同搅拌,随后将打浆后的浆料送入抄纸机中进行加工成半成品,在抄纸机加工过程中使用气浮机对细小纤维进行回收,并送入碎浆机中继续加工,得到湿纸,可增加浆料中的细小纤维含量,可对绝缘纸板的强度起到提升,还可提高湿纸页的强度;S3: The unbleached kraft softwood pulp described in S1 is sent to a pulper for crushing to obtain crushed pulp, and then the crushed pulp is sent to a pulper for beating. Acrylamide, the copolymer of acrylic acid-2-ethylhexyl and styrene, oxidized starch, tetrasodium pyrophosphate, formaldehyde and p-nitrophenol are put into the beater at the same time for stirring, and then the purified water described in S2 is added Stir together in the beater, and then send the beaten pulp to the paper machine for processing into semi-finished products. During the processing of the paper machine, the air flotation machine is used to recover the fine fibers, and then sent to the pulper for further processing. , to obtain wet paper, which can increase the content of fine fibers in the pulp, which can improve the strength of insulating cardboard and improve the strength of wet paper sheets;

S4:将S3所述的湿纸送入输送机内进行输送,输送机将湿纸送入热压机中进行热压,即可得到绝缘纸板;S4: The wet paper described in S3 is sent into the conveyor for conveying, and the conveyor sends the wet paper into the hot press for hot pressing to obtain insulating cardboard;

S5:将S4所述的绝缘纸板送入加工台,并将绝缘纸板的两侧分别粘贴连接防水薄膜,在两个防水薄膜上再粘贴连接玻璃纤维网格布,在两个玻璃纤维网格布上再涂抹防火泥,在两个防火泥表面再安装网格状碳纤维加强筋板,最后再将两个网格状碳纤维加强筋板的表面喷涂防火涂层和UV耐磨涂层,得到加厚绝缘纸板。S5: The insulating cardboard described in S4 is sent to the processing table, and the two sides of the insulating cardboard are respectively pasted and connected to the waterproof film, and the glass fiber mesh cloth is pasted and connected on the two waterproof films. Apply fireproof mud on top, install grid-like carbon fiber reinforced rib plates on the surface of the two fire-proof mud, and finally spray the surface of the two grid-like carbon fiber reinforced rib plates with fireproof coating and UV wear-resistant coating to obtain a thickening. Insulating cardboard.

本实施例中,所述S3中,碎浆机的碎浆时间为30-40分钟,碎浆机内的粉碎转速为8000-12000r/min。In this embodiment, in S3, the pulping time of the pulper is 30-40 minutes, and the crushing speed in the pulper is 8000-12000 r/min.

本实施例中,所述S3中,打浆机的打浆时间为40-60分钟,碎浆机内的粉碎转速为4000-6000r/min。In this embodiment, in S3, the beating time of the pulper is 40-60 minutes, and the grinding speed in the pulper is 4000-6000 r/min.

本实施例中,所述S4中,热压机的工作温度为130℃-180℃,压力为0.2-0.9MPa。In this embodiment, in S4, the working temperature of the hot press is 130°C-180°C, and the pressure is 0.2-0.9MPa.

本实施例中,所述S5中,防水薄膜的厚度为0.3-0.6mm,玻璃纤维网格布的厚度为1.5-2.5mm。In this embodiment, in S5, the thickness of the waterproof film is 0.3-0.6 mm, and the thickness of the glass fiber mesh cloth is 1.5-2.5 mm.

实施例五Embodiment 5

一种加厚绝缘纸板,包括以下重量份的原料:未漂硫酸盐针叶木浆60份,水30份,聚乙二醇0.3份,聚丙烯酰胺5份,丙烯酸-2-乙基己脂与苯乙烯的共聚物5份,氧化淀粉10份,焦磷酸四钠1份,甲醛0.1份,对硝基酚0.3份,防水薄膜1份,玻璃纤维网格布1份,防火泥1份,网格状碳纤维加强筋板1份,防火涂层1份和UV耐磨涂层1份。A thickened insulating paperboard, comprising the following raw materials by weight: 60 parts of unbleached sulfate softwood pulp, 30 parts of water, 0.3 parts of polyethylene glycol, 5 parts of polyacrylamide, acrylic acid-2-ethylhexyl resin and 5 parts of styrene copolymer, 10 parts of oxidized starch, 1 part of tetrasodium pyrophosphate, 0.1 part of formaldehyde, 0.3 part of p-nitrophenol, 1 part of waterproof film, 1 part of glass fiber mesh, 1 part of fireproof mud, net 1 part of lattice carbon fiber reinforced plate, 1 part of fireproof coating and 1 part of UV wear-resistant coating.

本实施例还提出了一种加厚绝缘纸板的生产方法,包括以下步骤:The present embodiment also proposes a method for producing thickened insulating cardboard, comprising the following steps:

S1:按以下重量份依次称取原材料:未漂硫酸盐针叶木浆60份,水30份,聚乙二醇0.3份,聚丙烯酰胺5份,丙烯酸-2-乙基己脂与苯乙烯的共聚物5份,氧化淀粉10份,焦磷酸四钠1份,甲醛0.1份,对硝基酚0.3份,防水薄膜1份,玻璃纤维网格布1份,防火泥1份,网格状碳纤维加强筋板1份,防火涂层1份和UV耐磨涂层1份;S1: Weigh the raw materials in order by the following parts by weight: 60 parts of unbleached kraft softwood pulp, 30 parts of water, 0.3 parts of polyethylene glycol, 5 parts of polyacrylamide, a mixture of 2-ethylhexyl acrylate and styrene 5 parts of copolymer, 10 parts of oxidized starch, 1 part of tetrasodium pyrophosphate, 0.1 part of formaldehyde, 0.3 part of p-nitrophenol, 1 part of waterproof film, 1 part of glass fiber mesh, 1 part of fireproof mud, mesh carbon fiber 1 part of rib plate, 1 part of fireproof coating and 1 part of UV wear-resistant coating;

S2:将S1所述的水送入滤箱内进行初次过滤,将水中的大颗粒杂质进行过滤,随后将初滤后的水输送进软化水设备中进行软化,软化后的水再送入反渗透和净水机中,使水分子和离子态的矿物质元素通过反渗透膜,而溶解在水中的绝大部分无机盐,有机物以及细菌,病毒等无法透过反渗透膜,从而使渗透过的纯净水和无法渗透过的浓缩水严格的分开,得到净化水,净化后的水可降低含盐量,有效去除水中的多种杂质,降低水中导电离子,从而降低了导电率,也提升了出水电阻率;S2: The water described in S1 is sent into the filter box for primary filtration, and the large-particle impurities in the water are filtered, and then the water after the primary filtration is sent to the softening water equipment for softening, and the softened water is sent to reverse osmosis. And in the water purifier, water molecules and ionic mineral elements pass through the reverse osmosis membrane, and most of the inorganic salts, organic substances, bacteria, viruses, etc. dissolved in the water cannot pass through the reverse osmosis membrane, so that the permeated Purified water and impermeable concentrated water are strictly separated to obtain purified water. The purified water can reduce the salt content, effectively remove various impurities in the water, and reduce the conductive ions in the water, thereby reducing the conductivity and improving the effluent. resistivity;

S3:将S1所述的未漂硫酸盐针叶木浆送入碎浆机中进行打碎,得到碎浆料,再将碎浆料送入打浆机中进行打浆,同时将聚乙二醇,聚丙烯酰胺,丙烯酸-2-乙基己脂与苯乙烯的共聚物,氧化淀粉,焦磷酸四钠,甲醛和对硝基酚同时放入打浆机内进行搅拌,再将S2所述的净化水加入打浆机内一同搅拌,随后将打浆后的浆料送入抄纸机中进行加工成半成品,在抄纸机加工过程中使用气浮机对细小纤维进行回收,并送入碎浆机中继续加工,得到湿纸,可增加浆料中的细小纤维含量,可对绝缘纸板的强度起到提升,还可提高湿纸页的强度;S3: The unbleached kraft softwood pulp described in S1 is sent to a pulper for crushing to obtain crushed pulp, and then the crushed pulp is sent to a pulper for beating. Acrylamide, the copolymer of acrylic acid-2-ethylhexyl and styrene, oxidized starch, tetrasodium pyrophosphate, formaldehyde and p-nitrophenol are put into the beater at the same time for stirring, and then the purified water described in S2 is added Stir together in the beater, and then send the beaten pulp to the paper machine for processing into semi-finished products. During the processing of the paper machine, the air flotation machine is used to recover the fine fibers, and then sent to the pulper for further processing. , to obtain wet paper, which can increase the content of fine fibers in the pulp, which can improve the strength of insulating cardboard and improve the strength of wet paper sheets;

S4:将S3所述的湿纸送入输送机内进行输送,输送机将湿纸送入热压机中进行热压,即可得到绝缘纸板;S4: The wet paper described in S3 is sent into the conveyor for conveying, and the conveyor sends the wet paper into the hot press for hot pressing to obtain insulating cardboard;

S5:将S4所述的绝缘纸板送入加工台,并将绝缘纸板的两侧分别粘贴连接防水薄膜,在两个防水薄膜上再粘贴连接玻璃纤维网格布,在两个玻璃纤维网格布上再涂抹防火泥,在两个防火泥表面再安装网格状碳纤维加强筋板,最后再将两个网格状碳纤维加强筋板的表面喷涂防火涂层和UV耐磨涂层,得到加厚绝缘纸板。S5: The insulating cardboard described in S4 is sent to the processing table, and the two sides of the insulating cardboard are respectively pasted and connected to the waterproof film, and the glass fiber mesh cloth is pasted and connected on the two waterproof films. Apply fireproof mud on top, install grid-like carbon fiber reinforced rib plates on the surface of the two fire-proof mud, and finally spray the surface of the two grid-like carbon fiber reinforced rib plates with fireproof coating and UV wear-resistant coating to obtain a thickening. Insulating cardboard.

本实施例中,所述S3中,碎浆机的碎浆时间为30-40分钟,碎浆机内的粉碎转速为8000-12000r/min。In this embodiment, in S3, the pulping time of the pulper is 30-40 minutes, and the crushing speed in the pulper is 8000-12000 r/min.

本实施例中,所述S3中,打浆机的打浆时间为40-60分钟,碎浆机内的粉碎转速为4000-6000r/min。In this embodiment, in S3, the beating time of the pulper is 40-60 minutes, and the grinding speed in the pulper is 4000-6000 r/min.

本实施例中,所述S4中,热压机的工作温度为130℃-180℃,压力为0.2-0.9MPa。In this embodiment, in S4, the working temperature of the hot press is 130°C-180°C, and the pressure is 0.2-0.9MPa.

本实施例中,所述S5中,防水薄膜的厚度为0.3-0.6mm,玻璃纤维网格布的厚度为1.5-2.5mm。In this embodiment, in S5, the thickness of the waterproof film is 0.3-0.6 mm, and the thickness of the glass fiber mesh cloth is 1.5-2.5 mm.

通过检测设备对现有产品和本实施例产品中的抗张强度,电导率和电气强度进行测试,对测试的结果进行记录;The tensile strength, electrical conductivity and electrical strength of the existing products and the products of this embodiment are tested by testing equipment, and the test results are recorded;

抗张强度tensile strength 电导率Conductivity 电气强度Electric strength 现有产品Existing Products 105105 4%4% 4646 本方案产品Products of this program 146146 1.5%1.5% 4949

结果表明:本发明制备的加厚绝缘纸板抗张强度、电导率和电气强度均较好。The results show that the tensile strength, electrical conductivity and electrical strength of the thickened insulating paperboard prepared by the invention are all good.

本发明相对现有技术获得的技术进步是:本发明的加厚绝缘纸板的层间结合力较腔,且抗张强度较高,导电率较低,使用时的防水防火性能较好,长时间使用也可避免发生开裂,使用寿命更长。Compared with the prior art, the technical progress obtained by the present invention is: the thickened insulating paperboard of the present invention has stronger interlayer bonding force, higher tensile strength, lower electrical conductivity, better waterproof and fireproof performance during use, and can be used for a long time. The use can also avoid cracking and have a longer service life.

Claims (8)

1. The thickened insulating paperboard is characterized by comprising the following raw materials in parts by weight: 50-70 parts of unbleached sulfate softwood pulp, 20-30 parts of water, 0.1-0.6 part of polyethylene glycol, 1-5 parts of polyacrylamide, 1-6 parts of a copolymer of acrylic acid-2-ethyl hexyl ester and styrene, 1-10 parts of oxidized starch, 1-3 parts of tetrasodium pyrophosphate, 0.1-0.5 part of formaldehyde, 0.3-0.6 part of paranitrophenol, 1-5 parts of a waterproof film, 1-5 parts of glass fiber mesh cloth, 1-5 parts of fire-proof mud, 1-5 parts of a mesh-shaped carbon fiber reinforcing rib plate, 1-5 parts of a fire-proof coating and 1-5 parts of a UV wear-resistant coating.
2. The thickened insulating paperboard according to claim 1, comprising the following raw materials in parts by weight: 50 parts of unbleached sulfate softwood pulp, 20 parts of water, 0.1 part of polyethylene glycol, 1 part of polyacrylamide, 1 part of a copolymer of acrylic acid-2-ethylhexyl ester and styrene, 1 part of oxidized starch, 1 part of tetrasodium pyrophosphate, 0.1 part of formaldehyde, 0.3 part of p-nitrophenol, 1 part of a waterproof film, 1 part of glass fiber mesh cloth, 1 part of fire-proof mud, 1 part of a latticed carbon fiber reinforced rib plate, 1 part of a fire-proof coating and 1 part of a UV wear-resistant coating.
3. The production method of the thickened insulating paperboard is characterized by comprising the following steps:
s1: weighing the following raw materials in parts by weight: 50-70 parts of unbleached sulfate softwood pulp, 20-30 parts of water, 0.1-0.6 part of polyethylene glycol, 1-5 parts of polyacrylamide, 1-6 parts of a copolymer of acrylic acid-2-ethyl hexyl ester and styrene, 1-10 parts of oxidized starch, 1-3 parts of tetrasodium pyrophosphate, 0.1-0.5 part of formaldehyde, 0.3-0.6 part of paranitrophenol, 1-5 parts of a waterproof film, 1-5 parts of glass fiber mesh cloth, 1-5 parts of fire-proof mud, 1-5 parts of a mesh-shaped carbon fiber reinforcing rib plate, 1-5 parts of a fire-proof coating and 1-5 parts of a UV wear-resistant coating;
s2: the water described in S1 is sent into a filter box for primary filtration, large-particle impurities in the water are filtered, the primarily filtered water is conveyed into water softening equipment for softening, the softened water is sent into a reverse osmosis and water purifying machine again, water molecules and ionic mineral elements pass through the reverse osmosis membrane, most inorganic salts, organic matters, bacteria, viruses and the like dissolved in the water cannot permeate through the reverse osmosis membrane, so that the permeated pure water and the concentrated water which cannot permeate through the reverse osmosis membrane are strictly separated, purified water is obtained, the salt content of the purified water can be reduced, various impurities in the water are effectively removed, conductive ions in the water are reduced, the conductivity is reduced, and the resistivity of the effluent water is also improved;
s3: sending the unbleached sulfate softwood pulp described in S1 into a pulper for smashing to obtain smashed pulp, sending the smashed pulp into the pulper for pulping, simultaneously adding polyethylene glycol, polyacrylamide, a copolymer of acrylic acid-2-ethyl hexyl ester and styrene, oxidized starch, tetrasodium pyrophosphate, formaldehyde and p-nitrophenol into the pulper for stirring, adding the purified water described in S2 into the pulper for stirring, then sending the pulped pulp into a paper machine for processing into a semi-finished product, recovering fine fibers by using an air flotation machine in the paper machine processing process, sending the fine fibers into the pulper for continuous processing to obtain wet paper, increasing the content of the fine fibers in the pulp, improving the strength of an insulating paperboard and improving the strength of a high-humidity paper sheet;
s4: conveying the wet paper of the S3 into a conveyor for conveying, and conveying the wet paper into a hot press by the conveyor for hot pressing to obtain an insulating paperboard;
s5: and S4, feeding the insulating paperboard into a processing table, respectively sticking the two sides of the insulating paperboard with connection waterproof films, sticking connection glass fiber gridding cloth on the two waterproof films, coating fireproof mud on the two glass fiber gridding cloths, installing latticed carbon fiber reinforcing rib plates on the surfaces of the two fireproof mud, and finally spraying fireproof coatings and UV (ultraviolet) wear-resistant coatings on the surfaces of the two latticed carbon fiber reinforcing rib plates to obtain the thickened insulating paperboard.
4. The method as claimed in claim 3, wherein in S3, the pulping time of the pulper is 30-40 min, and the crushing speed in the pulper is 8000-.
5. The method as claimed in claim 3, wherein in S3, the beating time of the beater is 40-60 minutes, and the crushing speed in the pulper is 4000-6000 r/min.
6. The method for producing the thickened insulating paperboard as claimed in claim 3, wherein in S4, the working temperature of the hot press is 130-180 ℃, and the pressure is 0.2-0.9 MPa.
7. The method for producing a thickened insulating paperboard as claimed in claim 3, wherein in S5, the waterproof film has a thickness of 0.3-0.6mm, and the fiberglass mesh fabric has a thickness of 1.5-2.5 mm.
8. The method for producing the thickened insulating paperboard according to claim 3, wherein the thickness of the grid-shaped carbon fiber reinforcing rib is 3.5-4.5mm, and the thickness of the UV wear-resistant coating is 0.4-0.8 mm.
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Publication number Priority date Publication date Assignee Title
GB1357817A (en) * 1970-09-25 1974-06-26 Toray Industries Process for making paper forming pulp
CN105198116A (en) * 2015-08-31 2015-12-30 南京林业大学 Method for reducing wastewater generation during clean papermaking
CN106638079A (en) * 2016-12-08 2017-05-10 中山市为客包装制品有限公司 Method for producing antistatic paper pulp
CN109577070A (en) * 2018-12-06 2019-04-05 康峰(苏州)纸品有限公司 A kind of wear-resisting paper tube of environmental-protection flame-retardant and its preparation process
CN208932056U (en) * 2018-09-07 2019-06-04 成都君诚轨道交通设备有限公司 A kind of novel paper honeycomb

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1357817A (en) * 1970-09-25 1974-06-26 Toray Industries Process for making paper forming pulp
CN105198116A (en) * 2015-08-31 2015-12-30 南京林业大学 Method for reducing wastewater generation during clean papermaking
CN106638079A (en) * 2016-12-08 2017-05-10 中山市为客包装制品有限公司 Method for producing antistatic paper pulp
CN208932056U (en) * 2018-09-07 2019-06-04 成都君诚轨道交通设备有限公司 A kind of novel paper honeycomb
CN109577070A (en) * 2018-12-06 2019-04-05 康峰(苏州)纸品有限公司 A kind of wear-resisting paper tube of environmental-protection flame-retardant and its preparation process

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