CN114653898A - Full-automatic wet clay sand core making machine - Google Patents
Full-automatic wet clay sand core making machine Download PDFInfo
- Publication number
- CN114653898A CN114653898A CN202210349683.6A CN202210349683A CN114653898A CN 114653898 A CN114653898 A CN 114653898A CN 202210349683 A CN202210349683 A CN 202210349683A CN 114653898 A CN114653898 A CN 114653898A
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- China
- Prior art keywords
- sand core
- core box
- plate
- rod
- fixed plate
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- 239000004927 clay Substances 0.000 title claims abstract description 19
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 44
- 238000005507 spraying Methods 0.000 claims abstract description 20
- 230000000149 penetrating effect Effects 0.000 claims abstract description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 18
- 238000001125 extrusion Methods 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 230000006698 induction Effects 0.000 claims description 3
- 210000003437 trachea Anatomy 0.000 claims description 3
- 239000007921 spray Substances 0.000 abstract description 3
- 239000006082 mold release agent Substances 0.000 description 9
- 239000004576 sand Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003110 molding sand Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/10—Cores; Manufacture or installation of cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C17/00—Moulding machines characterised by the mechanism for separating the pattern from the mould or for turning over the flask or the pattern plate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C19/00—Components or accessories for moulding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C23/00—Tools; Devices not mentioned before for moulding
- B22C23/02—Devices for coating moulds or cores
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
Abstract
The invention relates to the technical field of wet clay sand core making, in particular to a full-automatic wet clay sand core making machine, which comprises a workbench, wherein a support plate is arranged on the upper surface of the workbench; a fixed plate is arranged at the center of the upper surface of the workbench; slide bars which are uniformly distributed are fixedly arranged on one side of the fixed plate, which is far away from the workbench; one sides of the sliding rods, which are far away from the fixed plate, are jointly connected with a movable plate in a sliding manner; the upper surface of the supporting plate is fixedly provided with a first cylinder; the output end of the first air cylinder penetrates through the supporting plate and is fixedly connected with the upper surface of the moving plate; a sand core box is arranged on one side of the movable plate opposite to the fixed plate; the sand core box is detachably connected with the movable plate and the fixed plate through the fixing device; the central position of the fixing plate is connected with a spraying device in a penetrating mode, the circulating pipe is arranged, the releasing agent is driven by airflow to uniformly spray the inner cavity of the sand core box, and the surplus releasing agent is recycled by the aid of circulation of the airflow, so that the applicability of the sand core box is enhanced.
Description
Technical Field
The invention relates to the technical field of wet clay sand core making, in particular to a full-automatic wet clay sand core making machine.
Background
The clay sand mainly comprises raw sand, clay, additives and water, wherein the medium-sized sand is formed under the action of external force in the molding process and reaches a certain compactness to form a sand core, and the clay sand is mainly used for molding sand and additives of the core sand for casting and non-ferrous metal castings, so that the wet strength is improved, and the molding performance is improved.
In the process of implementing the invention, the following problems in the prior art are found to be at least not solved:
1. the existing core making machine adopts a plurality of screws for fixing when replacing some small core boxes, is very time-consuming in disassembly and assembly, is difficult to twist when twisting the screws because the screws are corroded, and even is connected with the core boxes into a whole to cause that the core making machine can be disassembled without destroying the core boxes.
2. The release agents are sprayed into the sand core box before the sand core is processed every time, the existing off-line agent spraying is usually manual spraying, the release agents cannot be uniformly sprayed, a large amount of waste of the release agents is easily caused, operators are prone to fatigue when spraying for a long time, and productivity is reduced.
Therefore, a full-automatic wet clay sand core making machine is provided.
Disclosure of Invention
The present invention has been made to solve the above-mentioned problems occurring in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic wet clay sand core making machine comprises a workbench, wherein the upper surface of the workbench is fixedly connected with a supporting plate through a stand column; a fixed plate is arranged at the center of the upper surface of the workbench; slide bars which are uniformly distributed are fixedly arranged on one side of the fixed plate, which is far away from the workbench; one sides of the sliding rods, which are far away from the fixed plate, are jointly connected with a movable plate in a sliding manner; the upper surface of the supporting plate is fixedly provided with a first cylinder; the output end of the first air cylinder penetrates through the supporting plate and is fixedly connected with the upper surface of the moving plate; a sand core box is arranged on one side of the movable plate opposite to the fixed plate; the sand core box is detachably connected with the movable plate and the fixed plate through the fixing device; the center of the fixing plate is connected with a spraying device in a penetrating manner and used for spraying a release agent into the sand core box;
the fixing device comprises a U-shaped groove, a telescopic head, a fixing rod, an iron ring and a spring; the opposite sides of the movable plate and the fixed plate are fixedly provided with cylindrical rods; one side of the cylindrical rod close to the top end is provided with a U-shaped groove; the sand core box is provided with L-shaped grooves corresponding to the cylindrical rods; the cylindrical rod extends into the L-shaped groove; a fixing rod is elastically arranged at one end of the L-shaped groove, which is far away from the cylindrical rod, through a spring; the fixed rod extends into the L-shaped groove, and one end of the fixed rod, which is positioned in the L-shaped groove, is fixedly connected with a telescopic head; the telescopic head is in fit connection with the U-shaped groove in an initial state; and one end of the fixed rod, which is far away from the telescopic head, is hinged with an iron ring.
Preferably, the spraying device comprises a connecting rod, an air pipe, a top cap and an atomizing nozzle; the fixed plate is connected with a connecting rod in a penetrating manner, a plurality of designed air pipes are connected in the connecting rod in a penetrating manner, the top end of the connecting rod is fixedly provided with a top cap, the surface of the top cap is provided with a plurality of atomizing nozzles in a penetrating manner, and the atomizing nozzles are communicated with the air pipes; the sand core box is provided with positioning holes corresponding to the connecting rods; the connecting rod extends into the positioning hole; the locating hole is kept away from connecting rod one side joint and is had the filter.
Preferably, the release agent tank is connected to the one end of trachea, workstation below one side position fixed mounting has an air compressor, air compressor is used for providing power for the release agent tank.
Preferably, one end of the fixing rod, which is close to the telescopic head, is provided with a hole groove.
Preferably, the top end of the cylindrical rod and the telescopic head are both designed into a U shape.
Preferably, one side of the moving plate, which is close to the fixed plate, is fixedly connected with guide pipes which are uniformly distributed; a clamping plate is connected in the guide pipe in a sliding manner; the cross sections of the clamping plates are all designed in an L shape; one ends of the clamping plates, which are positioned in the guide pipes, are fixedly connected with extrusion bags; the other end of the extrusion bag is fixedly connected with the inner wall of the guide pipe; the outer wall of the sliding rod is sleeved with a telescopic pipe; a compression bag is arranged in the extension pipe; the compression bag and the extrusion bag are designed to be communicated through a catheter;
preferably, a pressure induction switch is installed on one side, close to the sand core box, of the clamping plate; the pressure sensing switch is used for starting the air compressor; the output end of the air compressor is communicated with the inner cavity of the connecting rod; one side of the top cap, which is close to the inner cavity of the sand core box, is fixedly connected with a circulating pipe; the circulating pipe penetrates through the connecting rod and extends into the release agent tank; the circulating pipe and the air pipe are respectively positioned at the top and the bottom of the release agent tank; the circulating pipe and one end of the air pipe, which is far away from the release agent tank, are in one-way conduction design, the conduction direction of the circulating pipe is far away from the inner cavity of the sand core box, and the conduction direction of the air pipe faces the top cap.
Preferably, the atomizing nozzle is obliquely designed on the surface of the top cap, and the oblique directions of the atomizing nozzle face the inner wall of the core box;
compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the cylindrical rod is tightly attached to the groove on the lower surface of the core box, the core box is pressed to enable the telescopic head to enter the U-shaped groove to be clamped, so that the core box fixing plate is tightly fixed, the core box can be fixed without screws, the problem of complex screwing of screws is avoided, when the core box is required to be disassembled, the core box can be taken down only by pulling the iron ring to separate the telescopic head from the U-shaped groove, the core box is easily disassembled, the replacement speed of the core box is accelerated, and the working efficiency is improved.
2. The invention inflates the demoulding agent pipe, so that the demoulding agent in the demoulding agent tank flows into the air pipe, and the demoulding agent is finally sprayed out at the atomizing nozzle and uniformly sprayed in the sand core box, because the atomizing nozzle adopted at the nozzle has good spraying effect, the unevenness and waste of manual spraying are uniformly avoided, and simultaneously, the manpower is liberated, and the long-time work fatigue of operators is avoided.
3. According to the invention, through the arrangement of the circulating pipe, the mold release agent is driven by airflow to uniformly spray the inner cavity of the sand core box, and the excess mold release agent is recovered by the circulation of the airflow, so that the labor intensity of the coating process of the mold release agent is effectively reduced, the spraying uniformity of the mold release agent in the concept of a ballast area is effectively improved, the use of the mold release agent is saved, and the production cost is reduced.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view of the fastening device of the present invention;
FIG. 3 is an enlarged view of the invention at A;
FIG. 4 is an enlarged view of the invention at B;
fig. 5 is a cross-sectional view of a fixation rod of the present invention.
In the figure: 1. a work table; 2. a fixing plate; 21. a guide tube; 22. clamping a plate; 23. extruding the bag; 24. a pressure sensitive switch; 25. a circulation pipe; 3. a core box; 4. moving the plate; 5. a first cylinder; 6. a slide bar; 61. a telescopic pipe; 62. compressing the bag; 7. a cylindrical rod; 8. a fixing device; 9. a spraying device; 10. a hole groove; 81. a U-shaped groove; 82. a telescopic head; 83. fixing the rod; 84. an iron ring; 85. a spring; 91. a connecting rod; 93. an air tube; 94. a top cap; 95. an atomizing nozzle; 96. and (4) a mold release agent tank.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise. Furthermore, the terms "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 5, the present invention provides a technical solution:
a fully automatic wet clay sand core making machine, as shown in fig. 1 to 3 and 5, comprising a worktable 1, characterized in that: the upper surface of the workbench 1 is fixedly connected with a supporting plate through an upright post; a fixed plate 2 is arranged at the center of the upper surface of the workbench 1; slide bars 6 which are uniformly distributed are fixedly arranged on one side of the fixed plate 2, which is far away from the workbench; one sides of the slide bars 6, which are far away from the fixed plate, are jointly connected with a movable plate 4 in a sliding manner; the upper surface of the supporting plate is fixedly provided with a first air cylinder 5; the output end of the first air cylinder 5 penetrates through the supporting plate and is fixedly connected with the upper surface of the moving plate 4; a sand core box 3 is arranged on one side of the movable plate 4 opposite to the fixed plate 2; the sand core box 3 is detachably connected with the movable plate 4 and the fixed plate 2 through a fixing device 8; the center of the fixed plate 2 is connected with a spraying device 9 in a penetrating way and used for spraying a release agent into the core box 3; the fixing device 8 comprises a U-shaped groove 81, a telescopic head 82, a fixing rod 83, an iron ring 84 and a spring 85; the cylindrical rod 7 is provided with a U-shaped groove 81 on one side close to the top end, a telescopic head 82 is attached to the inside of the U-shaped groove 81, a fixing rod 83 is fixedly mounted at the center of one end of the telescopic head 82, and a spring 85 is arranged on the outer circular surface of the fixing rod 83 close to one end.
By adopting the technical scheme, when the core box 3 needs to be installed, the groove on the lower surface of the core box 3 is aligned with the cylindrical rod 7 and slides downwards, the cylindrical rod 7 is tightly attached to the groove on the lower surface of the core box 3, the top end of the cylindrical rod 7 can be abutted against the telescopic head 82, the top end of the cylindrical rod 7 of the core box 3 is continuously pressed downwards to continuously push the telescopic head 82, the telescopic head 82 pushes the fixing rod 83 to drive the spring 85 on the fixing rod 83 to deform, when the U-shaped groove 81 and the telescopic head 82 are in a horizontal position, the telescopic head 82 drives the telescopic head 82 to enter the U-shaped groove 81 to be clamped because the spring 85 recovers to deform at the moment, so that the core box 3 is tightly fixed with the fixing plate 2, the core box 3 can be fixed without screws, the problem of cockamamie screwing is avoided, when the core box 3 needs to be disassembled, only the iron ring 84 needs to be pulled to enable the hole groove 10 on the fixing rod 83 to leak, then the fixing rod 83 is inserted into the hole groove 10, and the thin cylindrical iron rod 83 pulls the telescopic head 82 and the U-shaped groove 81 to be tightly fixed rod 81 And (3) separating, wherein an operator can take the sand core box 3 to separate the sand core box from the fixing plate 2 and then take down the thin cylindrical iron rod in the hole groove 10, so that the sand core box 3 can be easily disassembled, the problem of complex screwing is avoided, the replacement speed of the sand core box 3 is increased, and the work efficiency is improved.
Specifically, as shown in fig. 2, the spraying device 9 includes a connecting rod 91, an air pipe 93, a top cap 94, and an atomizing nozzle 95; the fixed plate 2 is connected with a connecting rod 91 in a penetrating manner, a plurality of designed air pipes 93 are connected in the connecting rod 91 in a penetrating manner, the top end of the connecting rod 91 is fixedly provided with a top cap 94, the surface of the top cap 94 is provided with a plurality of atomizing nozzles 95 in a penetrating manner, and the atomizing nozzles 95 are communicated with the air pipes 93; the sand core box 3 is provided with a positioning hole corresponding to the connecting rod 91; the connecting rod 91 extends into the positioning hole; the locating hole is kept away from connecting rod one side joint and is had the filter, the one end of trachea 93 is connected with release agent jar 96, 1 below one side position fixed mounting of workstation has air compressor, air compressor is used for providing power for release agent jar 96.
By adopting the technical scheme, the air compressor continuously inputs air into the connecting rod 91, so that the release agent in the release agent tank 96 is introduced into the air pipe 93, the release agent is finally sprayed out from the atomizing nozzle 95 and uniformly sprayed into the sand core box 3, and the air compressor provides a continuous power source for spraying the release agent.
Specifically, as shown in fig. 5, one end of the fixing rod 83 close to the telescopic head 82 is provided with a hole slot 10.
By adopting the technical scheme, because the fixing devices 8 are arranged at the positions, close to the corners, of the sand core box 3, the iron rings 84 are pulled to expose the hole grooves 10, the slender rod objects are inserted into the hole grooves 10 to separate the telescopic heads 82 from the U-shaped grooves 81, and then the iron rings 84 in the other fixing device 8 are pulled to carry out the same operation until the telescopic heads 82 and the U-shaped grooves 81 in the 4 groups of fixing devices 8 are separated to remove the sand core box 3, although the iron rings 84 on the 4 groups of fixing devices 8 are pulled simultaneously to remove the sand core box 3, the operation of multiple persons is needed, and the slender rod objects are inserted into the hole grooves 10 to realize the disassembly by the operation of one person.
Specifically, as shown in fig. 3, the top end of the cylindrical rod 7 and the telescopic head 82 are both designed in a U shape.
By adopting the technical scheme, the top end of the cylindrical rod 7 and the telescopic head 82 are designed in a U shape, so that the contact area of the cylindrical rod 7 and the telescopic head 82 is small and the cylindrical rod 7 is easy to slide when the cylindrical rod abuts against the telescopic head 82, the telescopic head 82 is easy to enter the U-shaped groove 81, and the telescopic head 82 is designed in a U shape and is also tightly combined with the inside of the U-shaped groove 81, so that the sand core box 3 is fixed more tightly.
Specifically, the side of the fixing plate 24 close to the fixing plate 2 is fixedly connected with guide pipes 21 which are uniformly distributed; a clamping plate 22 is connected in the guide tube 21 in a sliding manner; the cross section of the clamping plate 22 is designed in an L shape; one ends of the clamping plates 22, which are positioned in the guide pipes 21, are fixedly connected with extrusion bags 23; the other end of the extrusion bag 23 is fixedly connected with the inner wall of the guide tube 21; the outer wall of the slide bar 6 is sleeved with a telescopic pipe 61; a compression bag 62 is arranged in the telescopic pipe 61; the compression bag 62 and the extrusion bag 23 are designed to be communicated through a catheter;
when the sand core box fixing device works, the fixing plate 24 is driven by the first air cylinder to move towards the fixing plate 2, the slide rod 6 is further driven to move towards the inner cavity of the extension tube 61, the compression bag 62 positioned in the inner cavity of the extension tube 61 is extruded, the extruded compression bag 62 conveys internal gas into the extrusion bag 23 through the guide tube, the extrusion bag 23 positioned in the guide tube 21 is inflated and expanded, the clamping plates 22 in the guide tube 21 are extruded by the inflated and expanded extrusion bag 23, the clamping plates 22 slide towards the sand core box 3 in the guide tube 21 until the clamping plates 22 at two sides of the sand core box 3 clamp the sand core box 3, the fixing effect on the bottom sand core box 3 is effectively enhanced, and the stability of the sand core box 3 is enhanced;
specifically, a pressure sensing switch 24 is installed on one side of the clamping plate 22 close to the sand core box 3; the pressure sensing switch 24 is used for starting the air compressor; the output end of the air compressor is communicated with the inner cavity of the connecting rod 91; one side of the top cap 94 close to the inner cavity of the sand core box 3 is fixedly connected with a circulating pipe 25; the circulation pipe 25 penetrates through the connecting rod 91 and extends to the interior of the release agent tank 96; the circulating pipe 25 and the air pipe 93 are respectively positioned at the top and the bottom of the release agent tank 96; the circulation pipe 25 and one end of the air pipe 93 far away from the mold release agent tank 96 are both in one-way conduction design, the conduction direction of the circulation pipe 25 is far away from the inner cavity of the sand core box 3, and the conduction direction of the air pipe 93 faces to the top cap 94;
when the sand core box pressing device works, after the clamping plate 22 receives the pressing action of the pressing bag 23 and is pressed against the side wall of the sand core box 3, the pressure induction switch 24 arranged on the clamping plate 22 is under the pressure action, the air compressor is controlled to start through an electric signal, after the air compressor is started, airflow is stably conveyed to the inner cavity of the connecting rod 91, the airflow is guided through the inner cavity of the connecting rod 91 and finally enters the inner cavity of the sand core box 3, the inner cavity of the sand core box 3 is cleaned, residual molding sand, impurities and the like in the inner cavity of the sand core box 3 are prevented from staying, negative effects are further caused on the remanufacturing of a sand core, meanwhile, the airflow guided into the sand core box 3 through the connecting rod 91 is kept close to the direction of the fixing plate 2, after the sand core box 3 on the fixing plate 24 and the sand core box 3 on the fixing plate 2 are closed, the airflow guided into the sand core box 3 through the connecting rod 91 cannot diffuse to the outside, and the pressure in the sand core box 3 is increased, the increased air pressure finally forces the circulating pipe 25 to be conducted and enters the releasing agent tank 96 through the circulating pipe 25, the pressure in the releasing agent tank 96 is increased, the releasing agent is caused to flow along the air pipe 93, when the releasing agent moves to the end part of the air pipe 93, the air pipe 93 is conducted under the action of the pressure, the releasing agent is further caused to enter the inner cavity of the connecting rod 91, the spraying nozzle 95 on the top cap 94 sprays the inner cavity of the sand core box 3 under the wrapping and clamping action of the air flow, meanwhile, in the spraying process, the redundant releasing agent is gathered and then flows into the releasing agent tank 96 again through the circulating pipe 25 along with the air flow, and the waste of the releasing agent is further reduced.
Specifically, the atomizing nozzles 95 are designed to be inclined on the surface of the top cap 94, and the inclined directions of the atomizing nozzles face the inner wall of the core box 3;
when the mold is in operation, the airflow mixed mold release agent is sprayed to the inner wall of the core box 3 through the atomizing nozzle 95, and then the circulating pipe 25 positioned in the middle of the top cap 94 is matched to form a complete airflow direction in the inner cavity of the core box 3, so that the uniform coating of the mold release agent on the inner wall of the core box 3 is effectively enhanced;
the working principle is as follows: when the core box 3 needs to be installed, the groove on the lower surface of the core box 3 is aligned with the cylindrical rod 7 to slide downwards, the cylindrical rod 7 is tightly attached to the groove on the lower surface of the core box 3, the top end of the cylindrical rod 7 can prop against the telescopic head 82, the top end of the cylindrical rod 7 of the core box 3 is continuously pressed downwards, the telescopic head 82 can continuously push the telescopic head 82, the telescopic head 82 pushes the fixed rod 83 to drive the spring 85 on the fixed rod 83 to deform, when the U-shaped groove 81 and the telescopic head 82 are in a horizontal position, the telescopic head 82 drives the telescopic head 82 to enter the U-shaped groove 81 to be clamped tightly because the spring 85 needs to restore to deform at the moment, the core box 3 and the fixed plate 2 are tightly fixed, the core box 3 can be fixed without screws, the problem of cockamamie screws is avoided, when the core box 3 needs to be disassembled, only the iron ring 84 needs to be pulled to enable the hole groove 10 on the fixed rod 83 to leak out, then the fixed rod 83 is inserted into the hole groove 10, and the fixed rod 83 pulls the telescopic head 82 to separate from the U-shaped groove 81, an operator can take up the sand core box 3 to separate the sand core box 3 from the fixed plate 2 and then take down the thin cylindrical iron rod in the hole groove 10, so that the sand core box 3 can be easily disassembled, the problem of complex screwing is avoided, the replacing speed of the sand core box 3 is accelerated, the working efficiency is improved, when the fixed plate 24 is driven by the first air cylinder to approach to the direction of the fixed plate 2, the slide rod 6 is further moved to the inner cavity of the extension tube 61, the compression bag 62 positioned in the inner cavity of the extension tube 61 is extruded, the extruded compression bag 62 conveys the internal gas to the extrusion bag 23 through the conduit, the extrusion bag 23 positioned in the guide tube 21 is inflated and expanded, the inflated and expanded extrusion bag 23 extrudes the clamping plates 22 in the guide tube 21, the clamping plates 22 slide in the guide tube 21 to the direction of the sand core box 3 until the clamping plates 22 positioned at two sides of the sand core box 3 clamp the sand core box 3, the pressure sensing switch 24 arranged on the clamping plate 22 is acted by pressure, and then the air compressor is controlled to start through an electric signal, after the air compressor is started, airflow is stably conveyed to the inner cavity of the connecting rod 91, the airflow is guided through the inner cavity of the connecting rod 91 and finally enters the inner cavity of the sand core box 3, and the inner cavity of the sand core box 3 is cleaned, so that residual molding sand, impurities and the like in the inner cavity of the sand core box 3 are prevented from staying, and further negative influence is caused on the remanufacturing of sand cores, meanwhile, as the fixing plate 24 continuously draws close to the direction of the fixing plate 2, after the sand core box 3 on the fixing plate 24 and the sand core box 3 on the fixing plate 2 are folded, the airflow guided through the connecting rod 91 and entering the sand core box 3 cannot diffuse to the outside, and further the internal pressure of the sand core box 3 is increased, the increased air pressure finally forces the circulating pipe 25 to be conducted and enters the release agent tank 96 through the circulating pipe 25, and the pressure in the release agent tank 96 is increased, the release agent is caused to flow along the air pipe 93, when the release agent moves to the end part of the air pipe 93, the air pipe 93 is conducted under the action of pressure, and then the release agent enters the inner cavity of the connecting rod 91 and is sprayed to the inner cavity of the sand core box 3 through the atomizing nozzle 95 on the top cap 94 under the wrapping action of air flow;
although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a full-automatic wet clay sand core making machine, includes workstation (1), its characterized in that: the upper surface of the workbench (1) is fixedly connected with a supporting plate through an upright post; a fixed plate (2) is arranged at the center of the upper surface of the workbench (1); slide bars (6) which are uniformly distributed are fixedly arranged on one side of the fixed plate (2) far away from the workbench; one sides of the slide bars (6) far away from the fixed plate are jointly connected with a movable plate (4) in a sliding manner; a first cylinder (5) is fixedly arranged on the upper surface of the supporting plate; the output end of the first air cylinder (5) penetrates through the supporting plate and is fixedly connected with the upper surface of the moving plate (4); a sand core box (3) is arranged on one side of the movable plate (4) opposite to the fixed plate (2); the sand core box (3) is detachably connected with the movable plate (4) and the fixed plate (2) through a fixing device (8); the center of the fixing plate (2) is connected with a spraying device (9) in a penetrating way and used for spraying a release agent into the sand core box (3);
the fixing device (8) comprises a U-shaped groove (81), a telescopic head (82), a fixing rod (83), an iron ring (84) and a spring (85); a cylindrical rod (7) is fixedly arranged on one side of the movable plate (4) opposite to the fixed plate (2); one side of the cylindrical rod (7) close to the top end is provided with a U-shaped groove (81); the sand core box (3) is provided with L-shaped grooves corresponding to the cylindrical rods (7); the cylindrical rod (7) extends into the L-shaped groove; one end of the L-shaped groove, which is far away from the cylindrical rod (7), is elastically provided with a fixed rod (83) through a spring (85); the fixing rod (83) extends into the L-shaped groove, and one end, positioned in the L-shaped groove, of the fixing rod (83) is fixedly connected with a telescopic head (82); the telescopic head (82) is attached to and connected with the U-shaped groove (81) in an initial state; one end of the fixed rod (83) far away from the telescopic head (82) is hinged with an iron ring (84).
2. A fully automatic wet clay sand core making machine according to claim 1, characterized in that: the spraying device (9) comprises a connecting rod (91), an air pipe (93), a top cap (94) and an atomizing nozzle (95); the fixed plate (2) is connected with a connecting rod (91) in a penetrating manner, a plurality of designed air pipes (93) are connected in the connecting rod (91) in a penetrating manner, a top cap (94) is fixedly installed at the top end of the connecting rod (91), a plurality of atomizing nozzles (95) are arranged on the surface of the top cap (94) in a penetrating manner, and the atomizing nozzles (95) are communicated with the air pipes (93); the sand core box (3) is provided with positioning holes corresponding to the connecting rods (91); the connecting rod (91) extends into the positioning hole; a filter plate is clamped at one side of the positioning hole, which is far away from the connecting rod; the one end of trachea (93) is connected with release agent jar (96), workstation (1) below one side position fixed mounting has air compressor, air compressor is used for providing power for release agent jar (96).
3. A fully automatic wet clay sand core making machine according to claim 1, characterized in that: one end of the fixing rod (83) close to the telescopic head (82) is provided with a hole groove (10).
4. A fully automatic wet clay sand core making machine according to claim 5, characterized in that: the top end of the cylindrical rod (7) and the telescopic head (82) are both designed into a U shape.
5. A fully automatic wet clay sand core making machine according to claim 1, characterized in that: one side of the fixed plate (24) close to the fixed plate (2) is fixedly connected with guide pipes (21) which are uniformly distributed; a clamping plate (22) is connected in the guide tube (21) in a sliding manner; the cross section of the clamping plate (22) is in an L-shaped design; one end of the clamping plate (22) positioned in the guide pipe (21) is fixedly connected with a squeezing bag (23); the other end of the extrusion bag (23) is fixedly connected with the inner wall of the guide pipe (21); an extension tube (61) is sleeved on the outer wall of the slide rod (6); a compression bag (62) is arranged in the telescopic pipe (61); the compression bag (62) and the extrusion bag (23) are designed to be communicated through a catheter.
6. A fully automatic wet clay sand core making machine according to claim 5, characterized in that: a pressure induction switch (24) is arranged on one side of the clamping plate (22) close to the sand core box (3); the pressure sensing switch (24) is used for starting the air compressor; the output end of the air compressor is communicated with the inner cavity of the connecting rod (91); one side of the top cap (94) close to the inner cavity of the sand core box (3) is fixedly connected with a circulating pipe (25); the circulating pipe (25) penetrates through the connecting rod (91) and extends to the interior of the release agent tank (96); the circulating pipe (25) and the air pipe (93) are respectively positioned at the top and the bottom of the release agent tank (96); the circulation pipe (25) and one end of the air pipe (93) far away from the release agent tank (96) are both in one-way conduction design, the conduction direction of the circulation pipe (25) is far away from the inner cavity of the sand core box (3), and the conduction direction of the air pipe (93) faces towards the top cap (94).
7. A fully automatic wet clay sand core making machine according to claim 6, characterized in that: the atomizing nozzle (95) is obliquely arranged on the surface of the top cap (94), and the oblique directions of the atomizing nozzle face the inner wall of the sand core box (3).
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CN202210349683.6A CN114653898A (en) | 2022-04-02 | 2022-04-02 | Full-automatic wet clay sand core making machine |
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CN202210349683.6A CN114653898A (en) | 2022-04-02 | 2022-04-02 | Full-automatic wet clay sand core making machine |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110039011A (en) * | 2019-06-05 | 2019-07-23 | 含山县富瑞机械厂 | A kind of packaged type Double-station core shooter |
CN210045960U (en) * | 2019-05-28 | 2020-02-11 | 潍坊市宝利丰机械科技有限公司 | Full-automatic wet clay sand core making machine |
CN113352555A (en) * | 2021-07-25 | 2021-09-07 | 陈尧 | High-efficient type injection mold is used in auto-parts processing |
CN215467940U (en) * | 2021-07-13 | 2022-01-11 | 湖北天河汽车科技有限公司 | Novel core shooting device |
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2022
- 2022-04-02 CN CN202210349683.6A patent/CN114653898A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN210045960U (en) * | 2019-05-28 | 2020-02-11 | 潍坊市宝利丰机械科技有限公司 | Full-automatic wet clay sand core making machine |
CN110039011A (en) * | 2019-06-05 | 2019-07-23 | 含山县富瑞机械厂 | A kind of packaged type Double-station core shooter |
CN215467940U (en) * | 2021-07-13 | 2022-01-11 | 湖北天河汽车科技有限公司 | Novel core shooting device |
CN113352555A (en) * | 2021-07-25 | 2021-09-07 | 陈尧 | High-efficient type injection mold is used in auto-parts processing |
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