CN114653760A - Edge extension control method for cold-rolled strip steel plate shape - Google Patents

Edge extension control method for cold-rolled strip steel plate shape Download PDF

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CN114653760A
CN114653760A CN202210218059.2A CN202210218059A CN114653760A CN 114653760 A CN114653760 A CN 114653760A CN 202210218059 A CN202210218059 A CN 202210218059A CN 114653760 A CN114653760 A CN 114653760A
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width
strip steel
edge
strip
undetected
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罗劲松
郑涛
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Ningbo Baoxin Stainless Steel Co Ltd
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Ningbo Baoxin Stainless Steel Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/28Control of flatness or profile during rolling of strip, sheets or plates

Abstract

The invention relates to a method for controlling the edge extension of the shape of a cold-rolled strip steel plate, which comprises the following steps: step 1, calculating the undetected width of the edge part of a plurality of strip steels of the same steel type and different widths on the same plate-shaped roller; step 2, cold rolling is respectively carried out on each strip steel in the step 1 to obtain the optimal edge extension value of each strip steel; step 3, establishing a relational expression between the optimal edge extension value and the undetected edge width of the strip steel; step 4, calculating the undetected width of the edge of the strip steel with the width of x0, which is the same as the steel grade in the step 1, by adopting the same method in the step 1; and 5, substituting the undetected width of the edge of the strip steel in the step 4 into a relational expression to obtain the optimal edge extension value corresponding to the strip steel with the width of x 0. The method solves the blind area of strip edge shape control caused by the detection limitation of the equipment in the cold rolling production process, and effectively reduces the accidents of strip breakage, disqualification and the like caused by improper shape control in the actual production.

Description

Edge extension control method for cold-rolled strip steel plate shape
Technical Field
The invention relates to the technical field of cold rolling, in particular to a method for controlling the edge extension of the shape of a cold-rolled strip steel plate.
Background
When the strip steel is subjected to cold rolling, in order to obtain good strip shape, strip steel shape detection equipment is generally arranged, and the most commonly used detection equipment is that a high-sensitivity pressure sensor is arranged inside a strip roller, the pressure sensor is generally distributed along the axial direction of the roller body of the strip roller, when the strip steel passes through the strip roller, pressure is generated on the roller surface, the pressure is detected by the pressure sensor on the strip roller, and after a series of conversion treatments, a strip shape graph at the position of the strip steel is obtained.
During rolling, a roll body of a certain plate-shaped roll is divided into a plurality of detection areas (each detection area is provided with 4 high-sensitivity pressure sensors, the pressure value is detected every time the roll body rotates by 90 degrees), strip steel is pressed on each detection area during rolling (note that the sensors on the detection areas can normally work only when the strip steel completely covers the detection areas), and strip steel pressures detected by the detection areas on the plate-shaped roll are converted and combined together to form a strip steel width direction plate diagram.
At present, a target curve of a plate shape in a plate shape system in actual production is only related to the type and the thickness of strip steel, when strip steel with a conventional width is rolled, the plate shape is controlled according to a designed target curve of the plate shape, the measured plate shape of the edge of the strip steel is high in correspondence with the actual plate shape, but when the strip steel with the conventional width is produced, the area where the edge of the strip steel is located cannot be completely covered on a detection area, so that the area where the edge of the strip steel is located cannot be normally detected, the difference of different degrees between the actual plate shape and the measured plate shape can be caused, and the situation that the edge is too small in extension or too large in extension to cause unqualified product quality or even strip steel is broken can be caused. The optimal edge extension value can be obtained only by continuous trial and error during rolling, but the method is time-consuming and labor-consuming and wastes a large amount of strip steel. Further improvements are therefore desirable.
Disclosure of Invention
The invention aims to solve the technical problem of providing an edge extension control method for solving the problem of improper plate shape control caused by a strip steel edge detection blind area and having high efficiency in the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows: a method for controlling the edge extension of the cold-rolled strip steel plate shape is characterized by comprising the following steps: the method comprises the following steps:
step 1, calculating the undetected widths of the edges of a plurality of strip steels of the same steel type and different widths on the same plate-shaped roller;
step 2, cold rolling is respectively carried out on each strip steel in the step 1 to obtain the optimal edge extension value of each strip steel;
step 3, establishing a relational expression between the optimal edge extension value and the edge undetected width of the strip steel according to the edge undetected width of each strip steel and the corresponding optimal edge extension value;
step 4, calculating the undetected width of the edge of the strip steel with the width of x0, which is the same as the steel grade in the step 1, by adopting the same method in the step 1; x0 is a preset value;
and 5, substituting the undetected width of the edge of the strip steel in the step 4 into the relational expression in the step 3 to obtain the optimal edge extension value corresponding to the strip steel with the width of x 0.
As an improvement, the method for calculating the undetected width of the edge of the strip steel in the step 1 comprises the following steps:
dividing the roller body of the plate-shaped roller into N detection areas with equal distance, wherein the width of each detection area is x;
aligning the width midpoint position of each strip steel with the midpoint position of the plate-shaped roller;
when N is an odd number, the calculation formula of the number M of the detection areas on the cover plate-shaped roller of the strip steel with the width of W1 at any side area of the midpoint position is as follows: m ═ W1-x)/2/x;
when N is even number, the calculation formula of the number M of detection areas of the covering plate-shaped roller in any side area of the midpoint position on the strip steel with the width of W1 is as follows: m is W1/2/x;
then: the undetected width W of any side part of the strip steel with the width W1 is as follows: w ═ M ═ x;
where [ M ] is the integer function of M.
In order to increase the rate of obtaining the optimal edge extension value, it is preferable that the strip steel in step 1 is selected to have a width commonly used in the actual production, that is, the optimal edge extension value of each strip steel in step 2 is an empirical value in the actual cold rolling process.
Preferably, in the step 3, a relation between the optimal edge extension value and the undetected width of the edge of the strip is established through a mathematical fitting method.
Compared with the prior art, the invention has the advantages that: by establishing a relational expression between the optimal edge extension value and the undetected width of the edge of the strip steel, the mathematical model is adopted to calculate the edge extension setting data with different widths for the strip steel to carry out the strip shape control during cold rolling. Therefore, the method solves the dead zone of strip edge shape control caused by the detection limitation of the equipment in the cold rolling production process, optimizes the strip shape control method of strips with different widths, and effectively reduces the accidents of strip breakage, disqualification and the like caused by improper strip shape control in actual production.
Drawings
FIG. 1 is a flowchart of a method for controlling edge elongation of a cold rolled steel strip in accordance with an embodiment of the present invention;
FIG. 2 is a schematic diagram showing the undetected width of the edge of the strip steel on the same plate-shaped roll in the embodiment of the present invention (the number of detection areas on the plate-shaped roll is odd);
FIG. 3 is a schematic diagram showing the undetected edge widths of the strip on the same plate roll in the embodiment of the present invention (the detected regions on the plate roll are even numbers).
Detailed Description
The invention is described in further detail below with reference to the accompanying examples.
As shown in fig. 1, the method for controlling the edge elongation of the cold-rolled steel strip shape in the present embodiment includes the steps of:
step 1, calculating the undetected width of the edge part of a plurality of strip steels of the same steel type and different widths on the same plate-shaped roller;
the method for calculating the undetected width of the edge of the strip steel comprises the following steps:
dividing the roll body of the plate-shaped roll into N detection areas with equal distance, wherein the width of each detection area is x;
aligning the width midpoint position of each strip steel with the midpoint position of the plate-shaped roller;
when N is an odd number, the calculation formula of the number M of the detection areas on the cover plate-shaped roller of the strip steel with the width of W1 at any side area of the midpoint position is as follows: m ═ W1-x)/2/x;
as shown in fig. 3, when N is an even number, the number M of detection areas of the cover plate rolls in any one side area of the strip having a width of W1 at the midpoint is calculated by the following formula: m is W1/2/x;
then: the undetected width W of any side part of the strip steel with the width W1 is as follows: w ═ (M) x;
wherein [ M ] is a rounding function of M;
as shown in fig. 2, the roll body of the plate-shaped roll 1 is divided into 5 detection areas 11 at equal intervals, the strip steel 2 respectively comprises a first strip steel 21 positioned on the left side of the central dotted line and a second strip steel 22 positioned on the right side of the central dotted line, and the detection areas on the plate-shaped roll are covered on the first strip steel 21 and the second strip steel 22 as shown in fig. 2;
as shown in fig. 3, the roll body of the plate-shaped roll 1 is divided into 6 detection areas 11 at equal intervals, the strip steel 2 comprises a first strip steel 21 positioned on the left side of the dotted line of the center and a second strip steel 22 positioned on the right side of the dotted line of the center, and the detection areas on the plate-shaped roll are covered on the first strip steel 21 and the second strip steel 22 as shown in fig. 3;
step 2, cold rolling is respectively carried out on each strip steel in the step 1 to obtain the optimal edge extension value of each strip steel;
because the target curve of the plate shape in the plate shape system in the actual production is only related to the steel type and the thickness of the strip steel, when the strip steel with the conventional width is rolled, the plate shape is controlled according to the designed target curve of the plate shape, the measured plate shape of the edge of the strip steel has higher correspondence with the actual plate shape, therefore, the strip steel in the step 1 selects the width commonly used in the actual production, and the optimal edge extension value of each strip steel in the step 2 adopts the empirical value in the actual cold rolling process, thereby ensuring that the optimal edge extension value is determined at the fastest speed and improving the accuracy of the optimal edge extension value;
wherein the optimal edge extension value is a plate shape target value when the error between the reference set plate shape target value and the actual plate shape graph in rolling is within a preset range (the actual plate shape histogram contour is matched with a preset plate shape curve in an ideal state);
step 3, establishing a relational expression between the optimal edge extension value and the edge undetected width of the strip steel according to the edge undetected width of each strip steel and the corresponding optimal edge extension value;
establishing a relation between the optimal edge extension value and the undetected width of the edge of the strip steel by a mathematical fitting method; the mathematical fitting method can adopt a common fitting method; for example: linear, polynomial, or other fitting methods;
step 4, calculating the undetected width of the edge of the strip steel with the width of x0, which is the same as the steel grade in the step 1, by adopting the same method in the step 1; x0 is a preset value;
and 5, substituting the undetected width of the edge of the strip steel in the step 4 into the relational expression in the step 3 to obtain the optimal edge extension value corresponding to the strip steel with the width of x 0.
In the invention, the relation between the optimal edge extension value and the undetected width of the edge of the strip steel is firstly researched, and then the undetected width of the edge of the strip steel to be rolled is brought into the relation, so that the optimal edge extension value can be obtained. Therefore, the method obtains the edge extension value through the guidance of a mathematical modeling method, has good reference value, solves the dead zone of strip edge shape control caused by the detection limitation of equipment in the cold rolling production process, optimizes the strip shape control method of strips with different widths, and effectively reduces the accidents of strip breakage, disqualification and the like caused by improper strip shape control in the actual production.
Since the relationship between the edge extension value during cold rolling and the force applied during cold rolling is common knowledge in the industry, for example: 8I-unit is 16.8N/mm2, wherein I-unit is a plate unit; n/mm2 is the pressure unit, force per square millimeter; therefore, the magnitude of force applied during cold rolling is regulated and controlled through the obtained optimal edge extension value, so as to obtain the strip steel meeting the plate shape requirement.
The method of the present invention will be explained by using the following specific examples, in this example, the common material used in the actual cold rolling process is 304 steel, the strip steel with the width of 1092mm, 1248mm and 1194mm is used as the reference for establishing the data model, the roll body of the plate-shaped roll is divided into 27 detection areas with equal distance, and the width of each detection area is 52 mm;
Figure BDA0003535894100000041
the optimal edge extension value is an optimal value determined empirically in the actual finish rolling pass process, and an equation is established for the undetected edge width and the optimal edge extension value in the table 1, and the optimal edge extension value can be obtained by adopting a special fitting software fitting formula or a manual drawing fitting mode; in this embodiment, a drawing and fitting manner is described, where an edge undetected width is taken as an abscissa, and an optimal edge extension value is taken as an ordinate, points corresponding to the edge undetected width and the optimal edge extension value of each strip steel are drawn in a coordinate system, the three points are connected by straight lines, a two-stage linear relationship is approximately formed between the optimal edge extension value and the edge undetected width through analysis, and the calculation is performed according to a linear fitting calculation method to obtain:
Figure BDA0003535894100000042
wherein x corresponds to the undetected width of the edge; y corresponds to the optimum edge extension in units of I-units (which corresponds to the units of measure for the panel shape).
Experiment one, assuming that the material of the strip steel to be rolled is 304 steel types, the strip steel is rolled from 3.0mm to 0.6mm, the rolling pass of the strip steel is 8 passes, and the width of the strip steel is 1200 mm; the same plate-shaped rolls as in table 1 above were used;
the specific calculation method comprises the following steps:
detection zone coverage: (1200-52)/2/52 ═ 11.04 (pieces);
the edge undetected width was: (11.04-11) × 52 ═ 2 (mm);
optimum edge extension value:
Figure BDA0003535894100000051
experiment II, assuming that the material of the strip steel to be rolled is 304 steel types, the strip steel is rolled from 3.0mm to 1.0mm, the rolling pass of the strip steel is 5 passes, and the width of the strip steel is 1245 mm; the same plate-shaped rolls as in table 1 above were used;
the specific calculation method comprises the following steps:
detection zone coverage: (1245-52)/2/52 ═ 11.47 (pieces);
the edge undetected width was: (11.47-11) × 52 ═ 24.44 (mm);
optimum edge extension value:
Figure BDA0003535894100000052
thirdly, assuming that the material of the strip steel to be rolled is 304 steel types, the strip steel is rolled from 3.0mm to 0.9mm, the rolling pass of the strip steel is 6 passes, and the width of the strip steel is 1150 mm; the same plate-shaped rolls as in table 1 above were used;
the specific calculation method comprises the following steps:
detection zone coverage: (1150-52)/2/52-10.56 (pieces);
the edge undetected width was: (10.56-10) ≈ 52 ≈ 29 (mm);
optimum edge extension value:
Figure BDA0003535894100000053
according to the formula of 16.8N/mm2, the force applied to the edge part during the actual rolling can be obtained, and the obtained force is used during the rolling so as to obtain the plate shape meeting the product quality requirement.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (4)

1. A method for controlling the edge extension of the cold-rolled strip steel plate shape is characterized by comprising the following steps: the method comprises the following steps:
step 1, calculating the undetected width of the edge part of a plurality of strip steels of the same steel type and different widths on the same plate-shaped roller;
step 2, cold rolling is respectively carried out on each strip steel in the step 1 to obtain the optimal edge extension value of each strip steel;
step 3, establishing a relational expression between the optimal edge extension value and the edge undetected width of the strip steel according to the edge undetected width of each strip steel and the corresponding optimal edge extension value;
step 4, calculating the undetected width of the edge of the strip steel with the width of x0, which is the same as the steel grade in the step 1, by adopting the same method in the step 1; x0 is a preset value;
and 5, substituting the undetected width of the edge of the strip steel in the step 4 into the relational expression in the step 3 to obtain the optimal edge extension value corresponding to the strip steel with the width of x 0.
2. The method of controlling edge extension in a cold rolled steel strip shape according to claim 1, wherein: the method for calculating the undetected width of the edge of the strip steel in the step 1 comprises the following steps:
dividing the roller body of the plate-shaped roller into N detection areas with equal distance, wherein the width of each detection area is x;
aligning the width midpoint position of each strip steel with the midpoint position of the plate-shaped roller;
when N is an odd number, the calculation formula of the number M of the detection areas on the cover plate-shaped roller of the strip steel with the width of W1 at any side area of the midpoint position is as follows: m ═ W1-x)/2/x;
when N is even number, the calculation formula of the number M of detection areas of the covering plate-shaped roller in any side area of the midpoint position on the strip steel with the width of W1 is as follows: m is W1/2/x;
then: the undetected width W of any side part of the strip steel with the width W1 is as follows: w ═ M ═ x;
where [ M ] is the integer function of M.
3. The method of controlling edge extension in a cold rolled steel strip shape according to claim 1, wherein: the width of the strip steel in the step 1 is selected to be the width commonly used in the actual production, and the optimal edge extension value of each strip steel in the step 2 is the empirical value in the actual cold rolling process.
4. The method of controlling edge extension in a cold rolled steel strip shape according to claim 1, wherein: and 3, establishing a relation between the optimal edge extension value and the undetected width of the edge of the strip steel by a mathematical fitting method.
CN202210218059.2A 2022-03-08 2022-03-08 Edge extension control method for cold-rolled strip steel plate shape Pending CN114653760A (en)

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