CN114653387A - Mercury-free catalyst for producing and synthesizing chloroethylene by using noble metal - Google Patents

Mercury-free catalyst for producing and synthesizing chloroethylene by using noble metal Download PDF

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Publication number
CN114653387A
CN114653387A CN202210379046.3A CN202210379046A CN114653387A CN 114653387 A CN114653387 A CN 114653387A CN 202210379046 A CN202210379046 A CN 202210379046A CN 114653387 A CN114653387 A CN 114653387A
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mercury
activated carbon
free catalyst
noble metals
mercuric chloride
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Inventor
李玉强
陈永堂
张华才
马光坡
常永法
李岩金
刘德胜
刘春华
李云霞
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Inner Mongolia Shenglong Earth Technology Co ltd
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Inner Mongolia Shenglong Earth Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/06Halogens; Compounds thereof
    • B01J27/138Halogens; Compounds thereof with alkaline earth metals, magnesium, beryllium, zinc, cadmium or mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/18Carbon
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G13/00Compounds of mercury
    • C01G13/04Halides
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C21/00Acyclic unsaturated compounds containing halogen atoms
    • C07C21/02Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds
    • C07C21/04Chloro-alkenes
    • C07C21/06Vinyl chloride

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Catalysts (AREA)

Abstract

The application discloses a mercury-free catalyst for producing and synthesizing vinyl chloride by using noble metal, which comprises 90-95 parts of a carrier, 2-8 parts of mercury chloride and 2-3 parts of an additive. The method increases the activity and the service life of the mercury-free catalyst, increases the purity of the synthesized chloroethylene, reduces the production cost of producing the synthesized chloroethylene by using noble metals, and is convenient for the production of the chloroethylene.

Description

Mercury-free catalyst for producing and synthesizing chloroethylene by using noble metal
Technical Field
The application relates to the field of mercury-free catalysts, in particular to a mercury-free catalyst for producing and synthesizing vinyl chloride by using noble metal.
Background
Vinyl chloride, also known as vinyl chloride, is an organic compound, an important monomer in polymer chemistry, and can be prepared from ethylene or acetylene, vinyl chloride is a toxic substance, and can cause liver cancer if inhaled and contacted with vinyl chloride for a long time, a catalyst is another name of "catalyst", which has the function of changing the rate of certain chemical processes to achieve a desired result, and the catalyst is a substance capable of changing the rate of reaction without changing the standard Gibbs free enthalpy change of the reaction, and the function is called catalytic action, and the reaction involving the catalyst is catalytic reaction, and the catalyst can induce the chemical reaction to change, so that the chemical reaction is accelerated or the chemical reaction is carried out in a lower temperature environment.
The prior mercury-free catalyst has lower catalytic activity, lower purity of the synthesized chloroethylene, easy carbon deposition phenomenon and inactivation, shorter service life, increased production cost of the synthesized chloroethylene produced by using noble metals and inconvenient production of the chloroethylene. Therefore, a mercury-free catalyst for synthesizing vinyl chloride using noble metal has been proposed to solve the above problems.
Disclosure of Invention
The embodiment provides a mercury-free catalyst for producing and synthesizing vinyl chloride by using noble metal, which is used for solving the problems that the existing mercury-free catalyst in the prior art is low in catalytic activity, low in purity of synthesized vinyl chloride, easy to generate carbon deposition phenomenon and lose activity, short in service life, increased in production cost of producing and synthesizing vinyl chloride by using noble metal and inconvenient for producing vinyl chloride.
According to one aspect of the present application, there is provided a mercury-free catalyst for synthesizing vinyl chloride using a noble metal, the mercury-free catalyst comprising 90 to 95 parts of a carrier, 2 to 8 parts of mercury chloride, and 2 to 3 parts of an additive.
And further, the preparation process of the mercuric chloride comprises the steps of adding the mercuric chloride into a steam-heated and mechanically-stirred dissolving tank according to the required amount, adding a certain amount of industrial hydrochloric acid and a certain amount of clear water or circulating water in an industrial pool, starting a stirrer, introducing steam for heating, and dissolving the mercuric chloride into a transparent solution to obtain a finished mercuric chloride product.
Further, during the preparation of the mercuric chloride, the heating temperature is 70-90 ℃, and the heating time is 15-25 minutes.
Further, the carrier is treated by the following steps,
s1, preprocessing, namely ultrasonically cleaning the activated carbon by using deionized water, then centrifuging by using a centrifugal device to remove supernatant, and then drying the cleaned activated carbon by using a drying device to obtain preprocessed activated carbon;
s2, modifying with alkali, adding a sodium hydroxide solution into the pretreated activated carbon obtained in the step S1, stirring, soaking, and then cleaning with deionized water until the pH value of the solution after the last washing is neutral to obtain the activated carbon after alkali washing;
and S3, modifying with acid, adding a nitric acid solution into the acid-washed activated carbon obtained in the step S2, stirring, soaking, cleaning with deionized water until the pH value of the solution after the last washing is neutral, and drying the acid-washed activated carbon by using drying equipment to obtain the carrier.
Further, the mass concentration of the sodium hydroxide solution in the step S2 is 1-10%, and the conditions of stirring and soaking are that the temperature is 30-70 ℃ and the time is 1.5-2.5 hours.
Further, the mass concentration of the nitric acid solution in the step S3 is 10-20%, and the stirring and soaking time is 0.5-1.5 hours.
Further, the preparation process of the carrier comprises the following steps,
step one, heating treatment, namely putting the waste catalyst into a recovery furnace, introducing nitrogen, and heating and recovering to obtain mercuric chloride gas and an activated carbon recovered substance;
step two, liquefaction treatment, namely introducing the mercuric chloride gas in the step one into water jet absorption equipment through a negative pressure absorption device, and circularly absorbing to obtain mercuric chloride solution;
and step three, recycling, namely washing, screening and drying the recycled activated carbon in the step one to obtain activated carbon.
Further, the recovery furnace in the first step is heated by using natural gas and is provided with a heat recycling device, and the temperature of the recovery furnace is upgraded to 750-850 ℃.
Further, the pressure of the nitrogen in the first step is 50-100pa, and the dew point of the nitrogen is-30 ℃.
And further, introducing the airflow which is dissipated in the step two and contains a small amount of mercuric chloride into an aqueous solution absorption device for water washing, then carrying out alkali washing treatment, adsorption treatment and vacuum exhaust treatment, wherein the vacuum exhaust treatment is firstly carried out to remove moisture through a fluorosilicone cotton adsorption tank, then the airflow is subjected to secondary adsorption treatment to reach the condition that qualified gases such as mercuric chloride and hydrogen chloride do not exist, and then the airflow returns to the recovery furnace in the step one.
Through the above-mentioned embodiment of this application, it is lower to have solved present mercury-free catalyst catalytic activity, and synthetic chloroethylene purity is lower, and takes place the carbon deposit phenomenon easily and inactivate, and life is shorter, has increased the manufacturing cost who uses noble metal to produce synthetic chloroethylene, the production problem of chloroethylene of being not convenient for, increases the activity and the life of mercury-free catalyst, the production of chloroethylene of being convenient for.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive exercise.
FIG. 1 is a schematic flow chart of a process for preparing activated carbon according to one embodiment of the present disclosure;
fig. 2 is a schematic view of a process flow of treating the waste mercury catalyst according to an embodiment of the present application.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances in order to facilitate the description of the embodiments of the application herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In the present application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate an orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.
Furthermore, the terms "mounted," "disposed," "provided," "connected," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as the case may be.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
Referring to fig. 1-2, a mercury-free catalyst for synthesizing vinyl chloride using noble metals includes 90-95 parts of a carrier, 2-8 parts of mercuric chloride, and 2-3 parts of an additive.
The preparation process of the mercuric chloride comprises the steps of adding the mercuric chloride into a steam-heated and mechanically-stirred dissolving tank according to the required amount, adding a certain amount of industrial hydrochloric acid and a certain amount of clear water or circulating water in an industrial pool, starting a stirrer, introducing steam for heating, and dissolving the mercuric chloride into a transparent solution to obtain a finished mercuric chloride product.
During the preparation of the mercuric chloride, the heating temperature is 70-90 ℃, and the heating time is 15-25 minutes.
S1, preprocessing, namely ultrasonically cleaning the activated carbon by using deionized water, centrifuging by using a centrifugal device to remove supernatant, and drying the cleaned activated carbon by using a drying device to obtain preprocessed activated carbon; s2, modifying with alkali, namely adding a sodium hydroxide solution into the pretreated activated carbon obtained in the step S1, stirring, soaking, and then cleaning with deionized water until the pH value of the solution after the last washing is neutral to obtain the activated carbon after alkali washing; and S3, modifying with acid, adding a nitric acid solution into the acid-washed activated carbon obtained in the step S2, stirring, soaking, cleaning with deionized water until the pH value of the solution after the last washing is neutral, and drying the acid-washed activated carbon by using drying equipment to obtain the carrier.
The mass concentration of the sodium hydroxide solution in the step S2 is 1-10%, and the conditions of stirring and soaking are that the temperature is 30-70 ℃ and the time is 1.5-2.5 hours.
In the step S3, the mass concentration of the nitric acid solution is 10-20%, and the stirring and soaking time is 0.5-1.5 hours.
The preparation process of the carrier comprises the following steps of firstly, heating treatment, namely putting the waste catalyst into a recovery furnace, introducing nitrogen, and heating and recovering to obtain mercuric chloride gas and an activated carbon recovered substance; step two, liquefaction treatment, namely introducing the mercuric chloride gas in the step one into water jet absorption equipment through a negative pressure absorption device, and obtaining mercuric chloride solution through cyclic absorption, wherein the obtained mercuric chloride solution can be directly used for preparing mercuric chloride solution for soaking activated carbon and used for producing mercury-free catalyst; and step three, recovery treatment, namely washing, screening and drying the recovered active carbon in the step one to obtain active carbon, almost all substances contained in the pores of the waste catalyst are sublimated into gas in a high environment of a recovery furnace, the residual recovered active carbon with the pores completely opened is collected, and then the recovered active carbon can be reused for manufacturing a new mercury-free catalyst after being washed, screened and the like.
In the first step, the recovery furnace is heated by using natural gas and is provided with a heat recycling device, and the temperature of the recovery furnace is upgraded to 750-850 ℃.
In the first step, the pressure range of the nitrogen is 50-100pa, and the dew point of the nitrogen is-30 ℃.
And (2) introducing the air flow which is dissipated in the step two and contains a small amount of mercuric chloride into an aqueous solution absorption device for water washing, wherein the aqueous solution absorption device is a tank with an enamel lining inside, the temperature of the solution is controlled at 30-50 ℃, then carrying out alkali washing treatment, adsorption treatment and vacuum exhaust treatment, wherein the vacuum exhaust treatment is carried out by removing moisture through a fluorine-silicon oil cotton adsorption tank, then carrying out secondary adsorption treatment to obtain the product without qualified gases such as mercuric chloride, hydrogen chloride and the like, and returning the product to the recovery furnace in the step one again to realize closed cycle.
The application has the advantages that:
the method increases the activity and the service life of the mercury-free catalyst, increases the purity of the synthesized chloroethylene, reduces the production cost of producing the synthesized chloroethylene by using noble metals, and is convenient for the production of the chloroethylene.
It is well within the skill of those in the art to implement, without undue experimentation, the present application is not directed to software and process improvements, as they relate to circuits and electronic components and modules.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (10)

1. A mercury-free catalyst for producing and synthesizing chloroethylene by using noble metals is characterized in that: the mercury-free catalyst comprises 90-95 parts of carrier, 2-8 parts of mercuric chloride and 2-3 parts of additive.
2. The mercury-free catalyst for vinyl chloride synthesis using noble metals as claimed in claim 1, wherein: the preparation process of the mercuric chloride comprises the steps of adding the mercuric chloride into a steam-heated and mechanically-stirred dissolving tank according to the required amount, adding a certain amount of industrial hydrochloric acid and a certain amount of clear water or circulating water in an industrial pool, starting a stirrer, introducing steam for heating, and dissolving the mercuric chloride into a transparent solution to obtain a finished mercuric chloride product.
3. The mercury-free catalyst for vinyl chloride synthesis using noble metals as claimed in claim 2, wherein: during the preparation of the mercuric chloride, the heating temperature is 70-90 ℃, and the heating time is 15-25 minutes.
4. The mercury-free catalyst for vinyl chloride synthesis using noble metals as claimed in claim 1, wherein: the treatment process of the carrier comprises the following steps of,
s1, preprocessing, namely ultrasonically cleaning the activated carbon by using deionized water, then centrifuging by using a centrifugal device to remove supernatant, and then drying the cleaned activated carbon by using a drying device to obtain preprocessed activated carbon;
s2, modifying with alkali, namely adding a sodium hydroxide solution into the pretreated activated carbon obtained in the step S1, stirring, soaking, and then cleaning with deionized water until the pH value of the solution after the last washing is neutral to obtain the activated carbon after alkali washing;
s3, acid modification, namely adding a nitric acid solution into the acid-washed activated carbon obtained in the step S2, stirring, soaking, then washing with deionized water until the pH value of the solution after the last washing is neutral, and then drying the acid-washed activated carbon by using drying equipment to obtain the carrier.
5. The mercury-free catalyst for vinyl chloride synthesis using noble metals as claimed in claim 4, wherein: the mass concentration of the sodium hydroxide solution in the step S2 is 1-10%, and the conditions of stirring and soaking are that the temperature is 30-70 ℃ and the time is 1.5-2.5 hours.
6. The mercury-free catalyst for vinyl chloride synthesis using noble metals as claimed in claim 4, wherein: the mass concentration of the nitric acid solution in the step S3 is 10-20%, and the stirring and soaking time is 0.5-1.5 hours.
7. The mercury-free catalyst for vinyl chloride synthesis using noble metals as claimed in claim 1, wherein: the preparation process of the carrier comprises the following steps of,
step one, heating treatment, namely putting the waste catalyst into a recovery furnace, introducing nitrogen, and heating and recovering to obtain mercuric chloride gas and an activated carbon recovered substance;
step two, liquefaction treatment, namely introducing the mercuric chloride gas in the step one into water jet absorption equipment through a negative pressure absorption device, and circularly absorbing to obtain mercuric chloride solution;
and step three, recycling, namely washing, screening and drying the recycled activated carbon in the step one to obtain activated carbon.
8. The mercury-free catalyst for vinyl chloride synthesis using noble metals as claimed in claim 7, wherein: in the first step, the recovery furnace is heated by using natural gas and is provided with a heat recycling device, and the temperature of the recovery furnace is upgraded to 750-850 ℃.
9. The mercury-free catalyst for vinyl chloride synthesis using noble metals as claimed in claim 7, wherein: in the first step, the pressure range of the nitrogen is 50-100pa, and the dew point of the nitrogen is-30 ℃.
10. The mercury-free catalyst for vinyl chloride synthesis using noble metals as claimed in claim 7, wherein: and (3) introducing the gas flow which is dissipated in the step two and contains a small amount of mercuric chloride into an aqueous solution absorption device for water washing, then carrying out alkali washing treatment, adsorption treatment and vacuum exhaust treatment, wherein the vacuum exhaust treatment is firstly carried out to remove moisture through a fluorine-silicon oil cotton adsorption tank, then the gas flow is subjected to secondary adsorption treatment to reach the condition that qualified gases such as mercuric chloride and hydrogen chloride do not exist, and then the gas flow is returned to the recovery furnace in the step one.
CN202210379046.3A 2022-04-12 2022-04-12 Mercury-free catalyst for producing and synthesizing chloroethylene by using noble metal Pending CN114653387A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102962033A (en) * 2012-11-23 2013-03-13 那风换 Method for synchronously recovering mercuric chloride, metal salt and active carbon in spent catalyst
CN102962082A (en) * 2012-11-26 2013-03-13 中昊(大连)化工研究设计院有限公司 Low-mercury catalyst used for synthesizing vinyl chloride
WO2013059998A1 (en) * 2011-10-26 2013-05-02 上海中科高等研究院 Catalyst for preparing vinyl chloride, preparation method therefor and use thereof
CN103693676A (en) * 2013-12-12 2014-04-02 毛振华 Waste mercury catalyst recovery technology and waste mercury catalyst recovery device
CN104138767A (en) * 2013-05-07 2014-11-12 贵州省万山银河化工有限责任公司 Activating and recovering method of waste mercuric chloride catalyst
CN105289667A (en) * 2014-06-26 2016-02-03 内蒙古鄂尔多斯电力冶金股份有限公司氯碱化工分公司 Compound mercury catalyst preparation method and compound mercury catalyst
CN109046403A (en) * 2018-07-26 2018-12-21 昆明理工大学 A kind of regeneration method of useless mercuric chloride catalyst
CN113426490A (en) * 2021-06-24 2021-09-24 宁夏新龙蓝天科技股份有限公司 Method for preparing mercury-free catalyst by adding dichloroethane

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013059998A1 (en) * 2011-10-26 2013-05-02 上海中科高等研究院 Catalyst for preparing vinyl chloride, preparation method therefor and use thereof
CN102962033A (en) * 2012-11-23 2013-03-13 那风换 Method for synchronously recovering mercuric chloride, metal salt and active carbon in spent catalyst
CN102962082A (en) * 2012-11-26 2013-03-13 中昊(大连)化工研究设计院有限公司 Low-mercury catalyst used for synthesizing vinyl chloride
CN104138767A (en) * 2013-05-07 2014-11-12 贵州省万山银河化工有限责任公司 Activating and recovering method of waste mercuric chloride catalyst
CN103693676A (en) * 2013-12-12 2014-04-02 毛振华 Waste mercury catalyst recovery technology and waste mercury catalyst recovery device
CN105289667A (en) * 2014-06-26 2016-02-03 内蒙古鄂尔多斯电力冶金股份有限公司氯碱化工分公司 Compound mercury catalyst preparation method and compound mercury catalyst
CN109046403A (en) * 2018-07-26 2018-12-21 昆明理工大学 A kind of regeneration method of useless mercuric chloride catalyst
CN113426490A (en) * 2021-06-24 2021-09-24 宁夏新龙蓝天科技股份有限公司 Method for preparing mercury-free catalyst by adding dichloroethane

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Application publication date: 20220624