CN114652689A - Tadalafil freeze-dried flash-release tablet and preparation process thereof - Google Patents

Tadalafil freeze-dried flash-release tablet and preparation process thereof Download PDF

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Publication number
CN114652689A
CN114652689A CN202210198275.5A CN202210198275A CN114652689A CN 114652689 A CN114652689 A CN 114652689A CN 202210198275 A CN202210198275 A CN 202210198275A CN 114652689 A CN114652689 A CN 114652689A
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tadalafil
freeze
release tablet
flash
pullulan
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CN114652689B (en
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蔡孟杰
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Hubei Feirui Biopharmaceutical Co ltd
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Hebei Feirui Biotechnology Co ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/2095Tabletting processes; Dosage units made by direct compression of powders or specially processed granules, by eliminating solvents, by melt-extrusion, by injection molding, by 3D printing
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/495Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with two or more nitrogen atoms as the only ring heteroatoms, e.g. piperazine or tetrazines
    • A61K31/4985Pyrazines or piperazines ortho- or peri-condensed with heterocyclic ring systems
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/0053Mouth and digestive tract, i.e. intraoral and peroral administration
    • A61K9/006Oral mucosa, e.g. mucoadhesive forms, sublingual droplets; Buccal patches or films; Buccal sprays
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/2004Excipients; Inactive ingredients
    • A61K9/2013Organic compounds, e.g. phospholipids, fats
    • A61K9/2018Sugars, or sugar alcohols, e.g. lactose, mannitol; Derivatives thereof, e.g. polysorbates
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/2004Excipients; Inactive ingredients
    • A61K9/2022Organic macromolecular compounds
    • A61K9/205Polysaccharides, e.g. alginate, gums; Cyclodextrin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P15/00Drugs for genital or sexual disorders; Contraceptives
    • A61P15/10Drugs for genital or sexual disorders; Contraceptives for impotence

Abstract

The invention discloses a tadalafil freeze-drying flash-release tablet and a preparation process thereof, wherein the tadalafil freeze-drying flash-release tablet comprises the following components: 1-10 parts of tadalafil, 1-20 parts of a propping agent, 1-20 parts of a binder and 0.1-5 parts of a sweetening agent. Wherein, when the propping agent is mannitol and the adhesive is pullulan, the freeze-dried quick-release tablet has good forming and quick disintegration time, and the optimal addition amount of the mannitol and the pullulan is determined through experiments. The tadalafil freeze-dried flash-release tablet prepared by the invention has the advantages of good forming, rapid disintegration, improved bioavailability, convenience for patients to take medicine, rapid effect and reduced waiting time after taking medicine.

Description

Tadalafil freeze-dried flash-release tablet and preparation process thereof
Technical Field
The invention relates to the field of medicines, in particular to a tadalafil freeze-dried flash-release tablet and a preparation process thereof.
Background
Tadalafil (Tadalafil), chemically known as (6R-12aR) -6- (1, 3-benzodioxol-5-yl) -2-methyl-2, 3,6,7,12,12 a-hexahydropyrazino [1',2' -1,6] -pyrido [3,4-b ] indole-1, 4-dione, is a cyclic guanosine monophosphate (cGMP) specific phosphodiesterase 5(PDE5) inhibitor, and acts to treat male Erectile Dysfunction (ED) by increasing cGMP levels in the corpora cavernosa to relax smooth muscle, resulting in increased penile blood flow. Approved by the FDA in the united states for marketing in 2003 as a drug for the treatment of ED. Tadalafil has rapid onset of action and long duration of drug action, and is the only drug which is not influenced by high-fat diet and alcohol intake in the current four anti-ED drugs. Besides the ED indications, tadalafil was approved for Pulmonary Arterial Hypertension (PAH) and Benign Prostatic Hyperplasia (BPH) in turn.
Today, tadalafil tablets, i.e. formulations of celecoxib, are used clinically. It is taken orally at least 30 minutes before sexual life, and reaches the peak blood medicine concentration in 2 hours. The long waiting period after taking the medicine causes a certain stress to the psychology of the patient, and the quality of the sexual life is influenced. Some patients may not have drinking water around the patient when taking the tablet, which greatly limits the application range of the tablet, and the excessively obvious action of taking the medicine also puts certain stress on the psychology of the patient. In order to improve the performance of the medicine, facilitate the medicine taking of patients, simultaneously take effect quickly and reduce the waiting time after the medicine taking. At this time, the tadalafil freeze-dried flash-release tablet which is convenient to take and takes effect quickly has great research and development significance and market potential.
The flash release tablet is taken as a novel drug delivery system, has a plurality of remarkable characteristics, and is firstly directly put into the oral cavity without drinking water for taking, so that the tablet is convenient to take, has quick response, can be quickly dissolved in the oral cavity, releases the drug, can ensure that most of the drug is absorbed into blood circulation through oral mucosa, and has quick response.
Patent CN105611918B discloses an orally disintegrating film preparation containing tadalafil and a method for producing the same, which comprises tadalafil as an active ingredient; and a combination of pullulan and polyvinylpyrrolidone as a film forming agent. The orally disintegrating film formulation of the invention does not show oral absorption and can be formulated to show bioequivalence to a tablet containing tadalafil. And the orally disintegrating film formulation of the invention shows excellent stability. The preparation method has the problems that the tadalafil orally disintegrating film preparation prepared by the invention does not have oral absorption, so that the effect of the medicament is not fast enough, the first pass effect of the liver cannot be avoided, the utilization rate of the unit medicament is low, and adverse reactions are likely to occur.
Patent CN112972405A discloses a tadalafil freeze-dried orally disintegrating tablet and a preparation method thereof, the tadalafil freeze-dried orally disintegrating tablet prepared by the invention comprises tadalafil and pullulan, and the invention shows that although the freeze-dried orally disintegrating tablet can be prepared by using different thickeners, the effect is different in the actual use process, the prepared product has better appearance forming and quick response when being taken, has good compliance and improves the bioavailability. The invention has the problems that the pullulan has strong hydrophilicity, has no obvious synergistic effect on the direct absorption of tadalafil in a mucous membrane part, causes lower absorption amount through the mucous membrane, has unobvious improvement on the unit drug utilization rate, and needs to be further improved.
Disclosure of Invention
In view of the defects of slow effect and low bioavailability of tadalafil tablet medicaments in the prior art, the invention provides a tadalafil freeze-dried flash release tablet and a preparation process thereof.
In order to achieve the purpose of the invention, the invention adopts the following technical scheme:
a tadalafil freeze-dried flash-release tablet comprises the following components: tadalafil, proppant, binder, sweetener.
Preferably, the tadalafil freeze-dried flash-release tablet comprises the following components in parts by mass: 1-10 parts of tadalafil, 1-20 parts of a propping agent, 1-20 parts of a binder and 0.1-5 parts of a sweetening agent.
Preferably, the proppant is any one of mannitol, dextrin, starch and microcrystalline cellulose.
Further preferably, the proppant is mannitol.
Mannitol is a sugar alcohol, is an isomer of sorbitol, has sweet taste similar to sucrose, has no hygroscopicity, is dried quickly, has good chemical stability, and has the characteristics of good taste and granulation property. It absorbs heat when dissolved, has sweet taste and obvious comfort to the oral cavity, and mannitol can be absorbed by the intestines and stomach of human, but does not accumulate in the body, so that the mannitol has good biocompatibility, so the mannitol is preferably used as a propping agent of the flash release tablet.
Preferably, the binder is any one of pullulan, sodium carboxymethyl cellulose, hydroxypropyl cellulose and methyl cellulose.
Further preferably, the binder is pullulan.
The pullulan is a natural degradable macromolecular polymer, is extracellular water-soluble mucoid sugar which is produced by fermenting pullulan and is similar to glucan and xanthan gum, has no harm, is easy to prepare into a film and has good biocompatibility. Pullulan has many advantageous properties due to its specific polysaccharide structure. Pullulan, which contains 9 hydroxyl groups per glucose unit, is very soluble in water, is stable in aqueous solution, has a low viscosity compared to other water-soluble polysaccharides, and is not affected by temperature, pH, and most metal ions, and thus is frequently used as a food additive as well as a pharmaceutical additive.
And a great deal of experiments show that the forming rate and the disintegration speed of the flash-release tablet prepared by taking the pullulan as the binder are obviously improved by other binders, so that the pullulan is preferably taken as the binder to prepare the tadalafil freeze-dried flash-release tablet.
Preferably, the sweetener is any one of sucralose, aspartame, neotame, sucrose and acesulfame potassium.
The invention also provides a preparation method of the tadalafil freeze-dried flash-release tablet, which comprises the following steps:
s1, dissolving the adhesive in water to obtain an adhesive aqueous solution;
s2, adding the sweetener, the proppant and the tadalafil into the adhesive aqueous solution, dissolving, and adding water to a constant volume to obtain a feed liquid;
s3, emulsifying the feed liquid and degassing to obtain degassed feed liquid;
s4, respectively filling the degassed liquid into the bubble holes of the bubble cap plate to obtain the bubble cap plate filled with the liquid;
s5, pre-freezing the bubble cap plate filled with the feed liquid;
s6, freeze-drying the pre-frozen bubble-cap plate;
s7, packaging and cutting the freeze-dried bubble-cap plate.
Preferably, the emulsification condition in the step S3 is 5000-12000 rpm for 5-20 min.
Preferably, the pre-freezing method in the step S5 is to pre-freeze the bubble cap plate filled with the feed liquid in a liquid nitrogen tunnel at a temperature of between-100 and-85 ℃ for 10 to 20 min.
Preferably, the lyophilization conditions in step S6 are as follows: transferring the pre-frozen bubble plate into a freeze dryer, and operating the following freeze-drying curve: keeping the temperature of minus 35 to minus 25 ℃ for 60 to 90 min; keeping the temperature of minus 25 to minus 15 ℃ for 300 to 360 min; keeping the temperature of minus 20 to minus 10 ℃ for 120 to 150 min; keeping the temperature of-15 to-5 ℃ for 120 to 150 min; keeping the temperature of the mixture at minus 5 to 5 ℃ for 60 to 90 min; running for 30-60 min at the temperature of-5-25 ℃, and keeping for 180-240 min at the temperature of 25-30 ℃.
Preferably, the preparation method of the tadalafil freeze-dried flash-release tablet comprises the following steps:
s1, 100-300 mL of water is measured and placed in a beaker, the beaker is heated in a water bath at 50-65 ℃, 1-20 g of adhesive is weighed and added into the beaker, the mixture is stirred to be completely dissolved, and the mixture is cooled to 20-30 ℃ to obtain an adhesive aqueous solution;
s2, weighing 0.1-5 g of sweetening agent, 1-20 g of propping agent and 1-10 g of tadalafil, adding into the adhesive aqueous solution, stirring to completely dissolve, adding water and fixing the volume to 500mL to obtain feed liquid;
s3, emulsifying the feed liquid in an emulsifying machine at the rotating speed of 5000-12000 rpm for 5-20 min; vacuum degassing the emulsified feed liquid for 10-20 min to obtain degassed feed liquid;
s4, distributing the degassed liquid into bubble holes of a bubble cap plate according to 0.5-5 mL/sheet to obtain the bubble cap plate filled with the liquid;
s5, placing the bubble cap plate filled with the feed liquid into a liquid nitrogen tunnel at the temperature of-100 to-85 ℃ for pre-freezing for 10 to 20 min;
s6 the pre-frozen blister card was transferred to a lyophilizer and the following lyophilization profile was run: keeping the temperature of minus 35 to minus 25 ℃ for 60 to 90 min; keeping the temperature of minus 25 to minus 15 ℃ for 300 to 360 min; keeping the temperature of minus 20 to minus 10 ℃ for 120 to 150 min; keeping the temperature of-15 to-5 ℃ for 120 to 150 min; keeping the temperature of minus 5 to 5 ℃ for 60 to 90 min; running for 30-60 min at the temperature of-5-25 ℃, and keeping for 180-240 min at the temperature of 25-30 ℃;
s7, taking out the bubble-cap plate from the freeze dryer, and coating, packaging and cutting the bubble-cap plate on a sealing machine.
Compared with the prior art, the invention has the beneficial effects that:
1. the tadalafil freeze-dried flash-release tablet prepared by the method is good in forming, free of the phenomena of cracking and collapsing, and free of the phenomenon of shrinking after being placed under the condition of an accelerated test to prevent sampling for 2 months.
2. The tadalafil freeze-dried flash-release tablet prepared by the invention is quick to disintegrate, can improve the bioavailability of the medicament, is convenient for patients to take the medicament, and simultaneously takes effect quickly, and reduces the waiting time after the medicament is taken.
Detailed Description
The experimental procedures used in the following examples are all conventional procedures unless otherwise specified.
Materials, reagents and the like used in the following examples are commercially available unless otherwise specified.
The specific parameters of some substances and instruments in the examples of the invention are as follows:
tadalafil, Shandong Tetmann pharmaceutical Co., Ltd;
pullulan, jieyuqing jingmo (r), jieyu de ltd;
mannitol, Shandong Tianli pharmaceutical Co., Ltd;
artificial saliva, bioscience, ltd, shanghai yumu.
Example 1
A preparation method of tadalafil freeze-dried flash-release tablets comprises the following steps:
s1, measuring 300mL of water, putting the water into a beaker, heating the water in a water bath at 50 ℃, weighing 16.5g of pullulan, adding the pullulan into the beaker, stirring the pullulan to be completely dissolved, and cooling the pullulan to 25 ℃ to obtain a pullulan aqueous solution;
s2, weighing 0.9g of sucralose, 17.5g of mannitol and 10g of tadalafil, adding the sucralose, the mannitol and the tadalafil into the pullulan aqueous solution, stirring the mixture to be completely dissolved, and adding water to a constant volume of 500mL to obtain feed liquid;
s3 emulsifying the feed liquid in an emulsifying machine at 10000rpm for 10 min; vacuum degassing the emulsified feed liquid for 10min to obtain degassed feed liquid;
s4, respectively filling the degassed feed liquid into the bubble holes of the bubble cap plate according to 0.5 mL/piece to obtain the bubble cap plate filled with the feed liquid;
s5 placing the bubble cap plate filled with the feed liquid into a liquid nitrogen tunnel at the temperature of 100 ℃ below zero for pre-freezing for 10 min;
s6 the pre-frozen blister card was transferred to a lyophilizer and the following lyophilization profile was run: holding at-35 deg.C for 60 min; maintaining at-25 deg.C for 300 min; holding at-20 deg.C for 120 min; holding at-15 deg.C for 120 min; holding at-5 deg.C for 60 min; running at 15 deg.C for 30min, and maintaining at 25 deg.C for 180 min;
s7, taking out the bubble-cap plate from the freeze dryer, and coating, packaging and cutting the bubble-cap plate on a sealing machine.
Example 2
The preparation method of the tadalafil freeze-dried flash-release tablet has the same steps as the example 1, and is different from the production formula.
Raw materials Amount of use (g)
Tadalafil 10.0
Mannitol 15.0
Pullulan polysaccharide 17.5
Sucralose 0.9
Example 3
The preparation method of the tadalafil freeze-dried flash-release tablet has the same steps as the example 1, and is different from the production formula.
Figure BDA0003528052610000061
Figure BDA0003528052610000071
Comparative example 1
The preparation method of the tadalafil freeze-dried flash-release tablet has the same steps as the example 1, and is different from the production formula.
Raw materials Amount of use (g)
Tadalafil 10.0
Mannitol 12.5
Pullulan polysaccharide 15.0
Sucralose 0.9
Comparative example 2
The preparation method of the tadalafil freeze-dried flash-release tablet has the same steps as the example 1, and is different from the production formula.
Raw materials Amount of use (g)
Tadalafil 10.0
Mannitol 10.0
Pullulan polysaccharide 12.5
Sucralose 0.9
Test example 1
And (3) testing the formation of the tadalafil freeze-dried flash-release tablet:
the purpose of the experiment is as follows: observation of the Effect of binder to proppant ratio on the moldability of lyophilized flash release tablets
The experimental method comprises the following steps: after the sample is taken out of the box, observing whether the sample is cracked and collapsed by naked eyes; the plate was placed in a stability testing box under accelerated conditions (25 ℃ C., RH 60%) to observe whether the plate was shrunk or not.
The results of the experiment are shown in table 1:
TABLE 1 Tadalafil lyophilized flash-release tablet formation test results
Figure BDA0003528052610000081
From the results in table 1, it is found that the ratio (g/mL,%) of pullulan in the feed liquid is 3.3 to 3.7%; the content of mannitol in the feed liquid (g/mL,%) is 2.8-3.5%, the obtained freeze-dried flash-release tablet has good molding performance and no cracking and collapse phenomena, and the sample is placed for about 2 months under the condition of placing accelerated test, and the sample in the example has no shrinkage phenomenon.
Test example 2
Oral disintegration time limit test of tadalafil freeze-dried flash release tablets:
the purpose of the experiment is as follows: the influence of different stabilizers and proppant ratios on the disintegration time of tadalafil freeze-dried flash-release tablets.
The experimental method comprises the following steps: the disintegrating basket is fixed on a bracket and is immersed into a 1000ml cup, about 900ml of water with the temperature of 37 +/-1 ℃ is contained in the cup, and the bottom of the basket is 15 +/-1 mm below the water surface. Sample 1 tablet was placed in a disintegration basket and the time to complete disintegration and passage through a 710 μm mesh was recorded.
The results of the experiment are shown in table 2:
TABLE 2 oral disintegration time limit test results for tadalafil lyophilized flash release tablets
Sample (I) Disintegration time limit(s)
Example 1 3
Example 2 2
Example 3 5
Comparative example 1 3 (lobe)
Comparative example 2 Collapse failure to determine
The results in Table 2 show that the ratio (g/mL,%) of pullulan in the feed liquid in the examples is 3.3-3.7%; the content of mannitol in the feed liquid is 2.8-3.5%, and the obtained freeze-dried flash-release tablet disintegrates rapidly.
Example 4
A preparation method of tadalafil freeze-dried flash-release tablets comprises the following steps:
s1, measuring 300mL of water, placing the water in a beaker, heating the water in a water bath at 50 ℃, weighing 17.5g of modified pullulan, adding the modified pullulan into the beaker, stirring the mixture to completely dissolve the pullulan, and cooling the mixture to 25 ℃ to obtain a modified pullulan aqueous solution;
s2, 0.9g of sucralose, 15g of mannitol and 10g of tadalafil are weighed and added into the modified pullulan aqueous solution, and after the components are completely dissolved by stirring, water is added to the solution until the volume is up to 500mL to obtain feed liquid;
s3 emulsifying the feed liquid in an emulsifying machine at 10000rpm for 10 min; vacuum degassing the emulsified feed liquid for 10min to obtain degassed feed liquid;
s4, respectively filling the degassed feed liquid into the bubble holes of the bubble cap plate according to 0.5 mL/piece to obtain the bubble cap plate filled with the feed liquid;
s5 placing the bubble cap plate filled with the feed liquid into a liquid nitrogen tunnel at the temperature of 100 ℃ below zero for pre-freezing for 10 min;
s6 the pre-frozen blister card was transferred to a lyophilizer and the following lyophilization curve was run: holding at-35 deg.C for 60 min; holding at-25 deg.C for 300 min; holding at-20 deg.C for 120 min; holding at-15 deg.C for 120 min; holding at-5 deg.C for 60 min; running at 15 deg.C for 30min, and maintaining at 25 deg.C for 180 min;
s7, taking out the bubble-cap plate from the freeze dryer, and coating, packaging and cutting the bubble-cap plate on a sealing machine.
The preparation method of the modified pullulan comprises the following steps: dissolving 0.85g of oleic acid, 0.56g of 1-ethyl- (3-dimethylaminopropyl) carbodiimide and 0.37g of 4-dimethylaminopyridine in 10mL of dimethyl sulfoxide, stirring and activating for 1h at 25 ℃, adding the activated reaction solution into 10mL of 18 wt% pullulan polysaccharide dimethyl sulfoxide solution, stirring and reacting for 48h at 25 ℃, after the reaction is finished, adding the reaction solution into 500mL of ethanol, filtering and collecting white precipitate, washing the precipitate for 3 times with ethanol, dissolving the precipitate in 15mL of water, transferring the precipitate into a dialysis bag with the molecular weight cutoff of 10000, dialyzing for 3d in water, and freeze-drying for 48h at-45 ℃ after the dialysis is finished to obtain the modified pullulan polysaccharide.
The tadalafil belongs to BCS IV class medicines, the medicines are poor in solubility and poor in bioavailability, after the quick-release tablets are quickly dispersed and dissolved in the oral cavity, the medicines are distributed in the oral cavity in a large area and have multiple absorption points, wherein one part of the medicines are absorbed by capillary vessels such as buccal parts and sublingual parts, oral cavities, pharyngeal parts and mucous membranes of esophagus, so that part of the medicines directly reach systemic circulation through superior vena cava before reaching the stomach, thereby reducing the local stimulation of the tadalafil to gastrointestinal tracts, reducing the intestinal residue, relieving the side effect of the intestines and stomach, shortening the onset time and reducing the first pass effect and the gastric acid degradation effect of the liver. Therefore, in order to improve the bioavailability thereof, it is required to improve the absorption efficiency of tadalafil on the mucosa.
The pullulan is a natural degradable macromolecular polymer, has no harm, is easy to prepare into a film, has good biocompatibility, is paid much attention to in the medical field due to a large number of excellent characteristics, and has certain limitation in application. The pullulan has no electronegativity and strong hydrophilicity, so that the permeation flux of the drug on mucosa is small, and the drug availability is reduced due to the first pass effect.
In order to solve the problem, in the embodiment, the pullulan is modified, and because the pullulan has a large number of hydroxyl groups, oleic acid with hydrophobicity is connected to the main chain of the pullulan through an esterification reaction, so that the modified pullulan has amphipathy, the mucoadhesion effect of the drug is improved, and the mucosal absorption time is prolonged. And due to the lipid composition of the mucosal epithelium, the distribution phenomenon entering the epithelium causes the main factor for driving the absorption of tadalafil, and the modified pullulan polysaccharide can build different chemical interactions with membrane phospholipid to increase the permeability of epithelial cells, thereby being beneficial to the permeation and absorption of tadalafil. Therefore, the modified pullulan polysaccharide can remarkably improve the permeation flux of tadalafil on mucosa and improve the drug availability by prolonging the mucosal absorption time and improving the permeability of mucosal epithelial cells.
Example 5
A preparation method of tadalafil freeze-dried flash-release tablets comprises the following steps:
s1, measuring 300mL of water, placing the water in a beaker, heating the water in a water bath at 50 ℃, weighing 17.5g of pullulan, adding the pullulan into the beaker, stirring the pullulan to be completely dissolved, and cooling the solution to 25 ℃ to obtain a pullulan aqueous solution;
s2, 0.9g of sucralose, 15g of mannitol, 10g of tadalafil and 10g of tween 80 are weighed and added into the pullulan aqueous solution, and after the materials are completely dissolved by stirring, water is added to the solution until the volume is up to 500mL, so that feed liquid is obtained;
s3 emulsifying the feed liquid in an emulsifying machine at 10000rpm for 10 min; vacuum degassing the emulsified feed liquid for 10min to obtain degassed feed liquid;
s4, respectively filling the degassed feed liquid into the bubble holes of the bubble cap plate according to 0.5 mL/piece to obtain the bubble cap plate filled with the feed liquid;
s5 placing the bubble cap plate filled with the feed liquid into a liquid nitrogen tunnel at the temperature of 100 ℃ below zero for pre-freezing for 10 min;
s6 the pre-frozen blister card was transferred to a lyophilizer and the following lyophilization profile was run: holding at-35 deg.C for 60 min; holding at-25 deg.C for 300 min; holding at-20 deg.C for 120 min; holding at-15 deg.C for 120 min; holding at-5 deg.C for 60 min; running at 15 deg.C for 30min, and maintaining at 25 deg.C for 180 min;
s7 taking out the blister plate from the freeze dryer, coating and packaging on a sealing machine, and cutting.
Example 6
A preparation method of tadalafil freeze-dried flash-release tablets comprises the following steps:
s1, measuring 300mL of water, placing the water in a beaker, heating the water in a water bath at 50 ℃, weighing 17.5g of modified pullulan, adding the modified pullulan into the beaker, stirring the mixture to completely dissolve the pullulan, and cooling the mixture to 25 ℃ to obtain a modified pullulan aqueous solution;
s2, 0.9g of sucralose, 15g of mannitol, 10g of tadalafil and 10g of tween 80 are weighed and added into the modified pullulan aqueous solution, and after the materials are completely dissolved by stirring, water is added to the solution until the volume is up to 500mL, so that feed liquid is obtained;
s3 emulsifying the feed liquid in an emulsifying machine at 10000rpm for 10 min; vacuum degassing the emulsified feed liquid for 10min to obtain degassed feed liquid;
s4, respectively filling the degassed feed liquid into the bubble holes of the bubble cap plate according to 0.5 mL/piece to obtain the bubble cap plate filled with the feed liquid;
s5 placing the bubble cap plate filled with the feed liquid into a liquid nitrogen tunnel at the temperature of 100 ℃ below zero for pre-freezing for 10 min;
s6 the pre-frozen blister card was transferred to a lyophilizer and the following lyophilization curve was run: holding at-35 deg.C for 60 min; holding at-25 deg.C for 300 min; holding at-20 deg.C for 120 min; holding at-15 deg.C for 120 min; holding at-5 deg.C for 60 min; running at 15 deg.C for 30min, and maintaining at 25 deg.C for 180 min;
s7, taking out the bubble-cap plate from the freeze dryer, and coating, packaging and cutting the bubble-cap plate on a sealing machine.
The preparation method of the modified pullulan comprises the following steps: dissolving 0.85g of oleic acid, 0.56g of 1-ethyl- (3-dimethylaminopropyl) carbodiimide and 0.37g of 4-dimethylaminopyridine in 10mL of dimethyl sulfoxide, stirring and activating for 1h at 25 ℃, adding the activated reaction solution into 10mL of 18 wt% pullulan polysaccharide dimethyl sulfoxide solution, stirring and reacting for 48h at 25 ℃, after the reaction is finished, adding the reaction solution into 500mL of ethanol, filtering and collecting white precipitate, washing the precipitate for 3 times with ethanol, dissolving the precipitate in 15mL of water, transferring the precipitate into a dialysis bag with the molecular weight cutoff of 10000, dialyzing for 3d in water, and freeze-drying for 48h at-45 ℃ after the dialysis is finished to obtain the modified pullulan polysaccharide.
In subsequent experiments, the improvement of the permeation flux of tadalafil on mucosa is not obvious by using the flash-release tablet prepared from the modified pullulan, and then analysis shows that the possible reason is that the modified pullulan can be automatically assembled in an aqueous solution to form a nano micelle with a unique core-shell structure, the hydrophobic segment wraps tadalafil in a hydrophobic core through hydrophobic interaction, and a hydrophilic polysaccharide chain forms a shell structure, although the drug-carrying micelle stabilizes a carrier structure, improves certain drug availability, and simultaneously reduces the toxic and side effects of the drug on an organism, the micelle structure also avoids the first pass effect and the gastric acid degradation effect of the drug to a certain extent, but the effect of free modified pullulan on mucosa is reduced due to the micelle formation of a large amount of the modified pullulan, so that the absorption efficiency of tadalafil on mucosa is lowered, the onset of action is increased.
In order to solve the problem, on the premise of using the modified pullulan, the surfactant Tween 80 is added, the mucoadhesion effect can be obviously improved by the synergistic effect of the modified pullulan and the Tween 80, and the permeability of epithelial cells can be further increased by establishing different chemical interactions with membrane phospholipid through the combination of the modified pullulan and the Tween 80, so that the permeation and the absorption of tadalafil are facilitated. In addition, under the action of Tween 80, the permeability of epithelial cells is increased, and the micelles wrapping tadalafil can also be absorbed and utilized by a human body in an endocytosis mode, so that the absorption efficiency and the bioavailability are further improved.
Test example 3
Epithelial cell in vitro penetration test: the excised epithelium of pig feeding tube was used as a barrier to drug permeation, and the radius of the feeding chamber was 0.9cm, and the permeation area was about 2.54cm2The receiving and supply chambers had a volume of about 8 mL. During testing, the pig feeding tube epithelium is placed between two chambers of the diffusion pool, and the pig feeding tube epithelium is held in close contact with the receiving liquid and the supply liquid. Wherein the supply solution is 1 tadalafil lyophilized flash release tablet prepared in examples 2 and 4-6 respectively dissolved in 8mL of artificial saliva, and the receiving solution is 8mL of artificial saliva. Stirring the device in a 37 deg.C constant temperature water bath at 300rpm for 24h, terminating the test, and detecting the content of tadalafil in the receiving solution by high performance liquid chromatography, the results are shown in Table 3Shown in the figure.
TABLE 3 epithelial cell in vitro permeation test results
Content (mg) of tadalafil in the receiving liquid
Example 2 0.26
Example 4 1.37
Example 5 1.98
Example 6 3.86
Through a drug transepithelial cell test, the permeation flux of the tadalafil freeze-dried flash-release tablet prepared in the embodiment on a mucosa can be obtained by comparing the content of tadalafil in a receiving liquid, and the larger the content of tadalafil in the receiving liquid is, the larger the permeation flux of the tadalafil freeze-dried flash-release tablet on the mucosa is, which means that the more the amount of tadalafil absorbed through the mucosa is, the more the drug can avoid the first pass effect and the gastric acid degradation effect, so that the higher the drug availability of tadalafil is.
As can be seen from the results in table 3, the permeation flux of the tadalafil lyophilized flash release tablet prepared in example 6 was the largest on the mucosa, and the permeation flux of the tadalafil lyophilized flash release tablet prepared in example 2 was the smallest on the mucosa. The possible reasons for this are that pullulan has no electronegativity, is strongly hydrophilic, and has no interaction between epithelial cells, whereas absorption of tadalafil by epithelial cells is mainly through a form of passive diffusion, and thus the permeation flux on mucosa is low for example 2; both the modified pullulan and tween 80 have amphiphilicity, and can remarkably improve the permeation flux of tadalafil on the mucosa by prolonging the mucosal absorption time and improving the permeability of mucosal epithelial cells, so that examples 4 and 5 have remarkable improvement in the permeation flux on the mucosa compared with example 2, and the modified pullulan can be self-assembled in an aqueous solution to form nano-micelles with unique core-shell structures, resulting in less free modified pullulan, so that the permeation flux on the mucosa of example 5 is better than that of example 4; in example 6, free modified pullulan and tween 80 significantly improved mucoadhesion through synergistic effects and further increased permeability of epithelial cells by establishing different chemical interactions with membrane phospholipids.

Claims (10)

1. The tadalafil freeze-dried flash-release tablet is characterized by comprising the following components: tadalafil, proppant, binder, sweetener.
2. The tadalafil freeze-dried flash release tablet according to claim 1, comprising the following components in parts by mass: 1-10 parts of tadalafil, 1-20 parts of a propping agent, 1-20 parts of a binder and 0.1-5 parts of a sweetening agent.
3. The tadalafil lyophilized flash release tablet of claim 1 or 2, wherein: the proppant is any one of mannitol, dextrin, starch and microcrystalline cellulose.
4. The tadalafil lyophilized flash release tablet of claim 3, wherein: the proppant is mannitol.
5. The tadalafil lyophilized flash release tablet of claim 1 or 2, wherein: the adhesive is any one of pullulan polysaccharide, sodium carboxymethyl cellulose, hydroxypropyl cellulose and methyl cellulose.
6. The tadalafil lyophilized flash release tablet of claim 5, wherein: the adhesive is pullulan.
7. The tadalafil lyophilized flash release tablet of claim 1 or 2, wherein: the sweetener is any one of sucralose, aspartame, neotame, sucrose and acesulfame potassium.
8. The method for preparing tadalafil freeze-dried flash release tablets according to any of the claims 1 to 7, comprising the steps of:
s1, dissolving the adhesive in water to obtain an adhesive aqueous solution;
s2, adding the sweetener, the proppant and the tadalafil into the adhesive aqueous solution, dissolving, and adding water to a constant volume to obtain a feed liquid;
s3, emulsifying the feed liquid and degassing to obtain degassed feed liquid;
s4, respectively filling the degassed liquid into the bubble holes of the bubble cap plate to obtain the bubble cap plate filled with the liquid;
s5, pre-freezing the bubble cap plate filled with the feed liquid;
s6, freeze-drying the pre-frozen bubble-cap plate;
s7, packaging and cutting the freeze-dried bubble-cap plate.
9. The method for preparing tadalafil lyophilized flash tablets according to claim 8, wherein: the emulsification condition in the step S3 is that the rotation speed is 5000-12000 rpm and the emulsification is carried out for 5-20 min.
10. The method for preparing tadalafil lyophilized flash release tablet according to claim 8, wherein the lyophilization conditions in step S6 are: transferring the pre-frozen bubble plate into a freeze dryer, and operating the following freeze-drying curve: keeping the temperature of minus 35 to minus 25 ℃ for 60 to 90 min; keeping the temperature of minus 25 to minus 15 ℃ for 300 to 360 min; keeping the temperature of minus 20 to minus 10 ℃ for 120 to 150 min; keeping the temperature of-15 to-5 ℃ for 120 to 150 min; keeping the temperature of the mixture at minus 5 to 5 ℃ for 60 to 90 min; running for 30-60 min at the temperature of-5-25 ℃, and keeping for 180-240 min at the temperature of 25-30 ℃.
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