CN114645380A - Stab-resistant garment fabric and preparation method thereof - Google Patents

Stab-resistant garment fabric and preparation method thereof Download PDF

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Publication number
CN114645380A
CN114645380A CN202210232601.XA CN202210232601A CN114645380A CN 114645380 A CN114645380 A CN 114645380A CN 202210232601 A CN202210232601 A CN 202210232601A CN 114645380 A CN114645380 A CN 114645380A
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China
Prior art keywords
stab
shear thickening
resistant
fibers
fabric
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CN202210232601.XA
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Chinese (zh)
Inventor
钱飞
赵磊
陈春侠
顾李晨
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Yancheng Institute of Industry Technology
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Yancheng Institute of Industry Technology
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Priority to CN202210232601.XA priority Critical patent/CN114645380A/en
Publication of CN114645380A publication Critical patent/CN114645380A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/12Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with filaments or yarns secured together by chemical or thermo-activatable bonding agents, e.g. adhesives, applied or incorporated in liquid or solid form
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/24Resistant to mechanical stress, e.g. pierce-proof
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/24Resistant to mechanical stress, e.g. pierce-proof
    • A41D31/245Resistant to mechanical stress, e.g. pierce-proof using layered materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/16Yarns or threads made from mineral substances
    • D02G3/18Yarns or threads made from mineral substances from glass or the like
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/368Hydroxyalkylamines; Derivatives thereof, e.g. Kritchevsky bases
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/327Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
    • D06M15/333Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/12Processes in which the treating agent is incorporated in microcapsules
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/18Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/20Polyalkenes, polymers or copolymers of compounds with alkenyl groups bonded to aromatic groups
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/34Polyamides
    • D06M2101/36Aromatic polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • D10B2101/06Glass
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/021Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D10B2331/021Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/04Outerwear; Protective garments

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The application relates to the field of fabrics, and particularly discloses a stab-resistant garment fabric and a preparation method thereof. The stab-resistant garment fabric comprises at least one base fabric layer, wherein the base fabric layer is prepared from stab-resistant yarns, the stab-resistant yarns are formed by double twisting composite fibers, and the composite fibers comprise at least two of ultra-high molecular weight polyethylene fibers, aramid fibers and glass fibers. The preparation method comprises the following steps: and (3) treating the shear thickening liquid: taking the shear thickening liquid and placing the shear thickening liquid in a vacuum environment for defoaming treatment; taking a base cloth layer, soaking the base cloth layer in shear thickening liquid, and vertically suspending the base cloth layer for 10s after soaking treatment for 25-35 s; and after drying treatment, collecting the dry base fabric, thermally sealing the base fabric in a polyethylene bag, and performing vacuum compression treatment to obtain the stab-resistant garment material. This application is through having optimized composite fiber's component, can effectively combine each fibrous beneficial effect, improves the base cloth layer structural performance of preparation to improve the clothing material of preventing stinging and prevent stinging the performance.

Description

Stab-resistant garment fabric and preparation method thereof
Technical Field
The application relates to the field of fabrics, in particular to a stab-resistant garment fabric and a preparation method thereof.
Background
Generally stab-resistant materials can be divided into three categories according to their flexibility: hard stab-resistant materials, semi-hard stab-resistant materials, and flexible stab-resistant materials. With the continuous improvement of the demand of people on the stab-resistant material and the progress of science and technology, high-performance fibers such as carbon fibers, high-molecular-weight polyethylene fibers, poly-p-phenylene benzobisoxazole fibers and the like are developed in succession and applied to the field of flexible stab-resistant materials. The high-performance fibers have the characteristics of high strength, high modulus, low density and the like, not only can overcome the defect of heavy weight and large volume of the traditional hard materials, but also have good flexibility, can effectively improve the flexibility and comfort of users, and are widely applied to various stab-resistant garment materials for use.
The flexible stab-resistant material becomes a research hotspot in recent years by overcoming the defect of heavy weight of the traditional hard material, and mainly comprises high-performance fibers, such as: aramid fibers, ultra-high molecular weight polyethylene fibers, and the like. The commonly used fabric structures of the stab-resistant material mainly comprise: laid fabrics, woven, knitted, non-woven, and the like. In order to further improve the comprehensive properties of the material, such as protection, wearability and the like, methods of fabric lamination, coating on the surface of the fabric by using hard particles or compounding the substrate and the fabric, and the like are mostly adopted.
Aiming at the related technologies, the inventor thinks that the existing stab-resistant fabric is prepared by weaving single fiber, so the strength of the stab-resistant fabric is not good, and the requirement of the existing stab-resistant fabric on the stab-resistant strength cannot be met.
Disclosure of Invention
In order to overcome the defect that the existing stab-resistant fabric is poor in stab-resistant effect, the application provides a stab-resistant garment fabric and a preparation method thereof.
In a first aspect, the application provides a method for preparing a stab-resistant garment material, which adopts the following technical scheme:
the preparation method of the stab-resistant garment material comprises at least one base cloth layer, wherein the base cloth layer is prepared from stab-resistant yarns, the stab-resistant yarns are formed by double twisting of composite fibers, and the composite fibers comprise at least two of ultra-high molecular weight polyethylene fibers, aramid fibers and glass fibers.
By adopting the technical scheme, the stab-resistant yarn is prepared by selecting the composite fiber in a composite mode, because the ultrahigh molecular weight polyethylene fiber and the aramid fiber have ultrahigh strength and modulus, and the glass fiber has higher strength and weather resistance, the prepared base cloth layer structural performance is improved by compounding the ultrahigh molecular weight polyethylene fiber, the aramid fiber and the glass fiber, the beneficial effects of all fibers can be effectively combined, and the stab-resistant performance of the stab-resistant garment fabric is improved.
Preferably, the composite fiber further comprises surface-etched aramid chopped fibers and glass beads, wherein the weight of the surface-etched aramid chopped fibers and the weight of the glass beads are 5-8% of the weight of the high-molecular-weight polyethylene fibers.
Through adopting above-mentioned technical scheme, composite fiber's component has further been optimized in this application, form effectual tangle structure through adding surface etching aramid short fiber and glass microsphere, composite fiber's fibre is powerful has been improved, surface etching aramid short fiber has higher roughness, can be effectively as the node of tangling, improve the entanglement strength between each fibre in the composite fiber, the porosity of composite fiber can be improved to the glass microballon that this application adopted simultaneously, improve its softness can and performance, thereby when making the stab-resistant clothing surface fabric of preparation have excellent stab-resistant performance, improve its and dress comfortable performance.
Preferably, the stab-resistant fabric further comprises a shear thickening liquid, wherein the shear thickening liquid comprises the following substances in parts by weight:
45-50 parts of a dispersion base fluid;
10-15 parts of nano silicon dioxide particles.
Through adopting above-mentioned technical scheme, single base cloth layer structure is improved to shear thickening liquid for use in this application, because shear thickening liquid belongs to the dilatant fluid as a non-Newtonian fluid. Under the impact action of external stress, the viscosity of the fluid can be rapidly increased and even increased by orders of magnitude, and the fluid is converted from a liquid state to a solid-like state; after external stress withdraws, system viscosity will reduce gradually and resume initial value, with it add to carry out the use in this application base cloth layer hole, because the anti-stab yarn that this application adopted is formed by multiple fiber mixture, so has good pore structure, with its add to the anti-stab yarn in back, the shearing thickening liquid can further permeate to the inside of anti-stab yarn to the anti-stab performance of anti-stab surface fabric has effectively been improved.
Preferably, the solid content of the shear thickening liquid is 25-30%.
Through adopting above-mentioned technical scheme, this application has optimized the solid content of shear thickening liquid, and the shear thickening liquid after the optimization not only has good flow properties, and simultaneously in subsequent use, the nanometer silica granule of its inside interpolation has good structural strength, can prevent the problem that the anti-stab performance descends after shear thickening liquid is too thin.
Preferably, the dispersion base fluid comprises 1-hydroxyethyl-3-methylimidazolium tetrafluoroborate and polyvinyl alcohol solution mixed by equal mass.
By adopting the technical scheme, the 1-hydroxyethyl-3-methylimidazole tetrafluoroborate and the polyvinyl alcohol solution are selected as main materials, and the hydroxyl functional group and SiO in the 1-hydroxyethyl-3-methylimidazole tetrafluoroborate2The surface of the nano particles has silanol groups for reaction, so that the dispersion performance of the surface of the nano silicon dioxide particles is improved, and the nano silicon dioxide particles are effectively dispersed in the shear thickening liquid to form a stable colloidal dispersion, so that the stab resistance of the stab-resistant fabric is further improved.
Preferably, the shear thickening liquid further comprises 3-10 parts by weight of phase change microcapsule particles, and the particle size of the phase change microcapsule particles is 20-200 μm.
Through adopting above-mentioned technical scheme, the constitution of shear thickening liquid has further been optimized to this application, modify through adding phase change microcapsule granule, because the 1-hydroxyethyl-3 methylimidazole tetrafluoroborate that this application adopted can rise along with the temperature in the in-service use process, lead to the viscosity reduction of shear thickening liquid, thereby reduced the thickening effect, phase change microcapsule material has further been chooseed for use in this application and has been added, effectively improve its sensitive degree to temperature variation, thereby further improve the performance of puncture-proof fabric under extreme environment.
Preferably, the phase-change microcapsule particles are prepared by adopting the following scheme:
stirring and mixing long-chain fatty acid, cetyl trimethyl ammonium bromide, petroleum ether and n-butyl alcohol, performing ultrasonic dispersion, and collecting a mixed solution;
adding tetraethoxysilane into the mixed solution, stirring and mixing, dropwise adding hydrochloric acid, keeping the temperature for reaction, standing, filtering, washing a filter cake, drying and sieving to prepare the phase-change microcapsule particles.
Preferably, the long chain fatty acid comprises one or more of palmitic acid or stearic acid.
By adopting the technical scheme, the phase-change material is prepared by further selecting long-chain fatty acid as a core material and inorganic material as a wall material. On one hand, the shear thickening liquid adopted by the application is added with the nano silicon dioxide material, so that the phenomenon of agglomeration among different components can be prevented. On the other hand, the inorganic material is used as the material prepared by the wall material, so that the structural strength and the stability are good, and the use performance of the stab-resistant fabric in an extreme environment is further improved.
In a second aspect, the application provides a preparation method of a stab-resistant garment material, comprising the following preparation steps:
and (3) treating the shear thickening liquid: taking the shear thickening liquid and placing the shear thickening liquid in a vacuum environment for defoaming treatment;
taking a base cloth layer, soaking the base cloth layer in shear thickening liquid, and vertically suspending the base cloth layer for 10s after soaking treatment for 25-35 s;
and after drying treatment, collecting the dry base cloth, thermally sealing the dry base cloth in a polyethylene bag, and performing vacuum compression treatment to obtain the stab-resistant clothing fabric.
Through adopting above-mentioned technical scheme, this application will dry in the base member flooding shear thickening liquid, through improving the base cloth layer to shear thickening liquid's adsorption capacity, effectively improved prevent stinging garment materials prevent stinging performance.
In summary, the present application has the following beneficial effects:
first, this application prevents stinging yarn through selecting for use composite fiber complex preparation, because ultrahigh molecular weight polyethylene fiber and aramid fiber have super high intensity and modulus, and glass fiber has higher intensity and weatherability, so through carrying out the complex use with ultrahigh molecular weight polyethylene fiber, aramid fiber and glass fiber, can effectively combine each fibrous beneficial effect, improve the base cloth layer structural performance of preparation to prevent stinging garment materials and prevent stinging the performance.
Second, composite fiber's component has further been optimized in this application, form effectual entanglement structure through adding surface etching aramid staple fiber and glass microsphere, composite fiber's fibre is powerful has been improved, surface etching aramid staple fiber has higher roughness, can be effectively as entangling the node, improve the entanglement strength between each fibre in the composite fiber, composite fiber's porosity can be improved to the glass microballon that this application adopted simultaneously, improve its softness can and performance, thereby when making the puncture-proof garment materials of preparation have the excellent puncture-proof performance, improve it and dress comfort.
Third, this application chooses shear thickening liquid to improve single base cloth layer structure, because shear thickening liquid is as a non-Newtonian fluid, belongs to dilatant fluid. Under the impact action of external stress, the viscosity of the fluid can be rapidly increased and even increased by orders of magnitude, and the fluid is converted from a liquid state to a solid-like state; after external stress withdraws, system viscosity will reduce gradually and resume initial value, with it add to carry out the use in this application base cloth layer hole, because the anti-stab yarn that this application adopted is formed by multiple fiber mixture, so has good pore structure, with its add to the anti-stab yarn in back, the shearing thickening liquid can further permeate to the inside of anti-stab yarn to the anti-stab performance of anti-stab surface fabric has effectively been improved.
Detailed Description
The present application will be described in further detail with reference to examples.
Preparation example
Preparation example 1
Preparation of shear thickening fluid 1: stirring and mixing 1kg of 1-hydroxyethyl-3-methylimidazolium tetrafluoroborate and 1kg of 0.5mol/L polyvinyl alcohol solution, and collecting the dispersion base fluid; 4.5kg of dispersing base liquid and 1kg of nano silicon dioxide particles are stirred and mixed, and the mixture is dried in vacuum until the solid content is 25 percent to prepare the shear thickening liquid 1.
Preparation example 2
Preparation of shear thickening fluid 2: stirring and mixing 1kg of 1-hydroxyethyl-3-methylimidazolium tetrafluoroborate and 1kg of 0.5mol/L polyvinyl alcohol solution, and collecting the dispersion base fluid; 4.7kg of dispersing base liquid and 1.2kg of nano silicon dioxide particles are taken to be stirred and mixed, and the mixture is dried in vacuum until the solid content is 25 percent to prepare the shear thickening liquid 2.
Preparation example 3
Preparation of shear thickening fluid 3: stirring and mixing 1kg of 1-hydroxyethyl-3-methylimidazolium tetrafluoroborate and 1kg of 0.5mol/L polyvinyl alcohol solution, and collecting the dispersion base fluid; 5.0kg of dispersing base liquid and 1.5kg of nano silicon dioxide particles are taken to be stirred and mixed, and the mixture is dried in vacuum until the solid content is 25 percent to prepare the shear thickening liquid 3.
Preparation example 4
Preparation of shear thickening fluid 4: stirring and mixing 1kg of 1-hydroxyethyl-3-methylimidazolium tetrafluoroborate and 1kg of 0.5mol/L polyvinyl alcohol solution, and collecting the dispersion base fluid; 5kg of dispersing base liquid and 1.5kg of nano silicon dioxide particles are stirred and mixed, and the mixture is dried in vacuum until the solid content is 30 percent to prepare the shear thickening liquid 4.
Preparation example 5
Stirring and mixing 2kg of long-chain fatty acid, 0.5kg of hexadecyl trimethyl ammonium bromide, 50kg of petroleum ether and 0.5kg of n-butyl alcohol, performing ultrasonic dispersion under 200W, and collecting a mixed solution;
adding 2.5kg of ethyl orthosilicate into the mixed solution, stirring and mixing, dropwise adding 0.02kg of 0.5mol/L hydrochloric acid, reacting at 80 ℃, standing, filtering and washing a filter cake, and drying at 60 ℃ through a 20-200 mu m screen to prepare the phase-change microcapsule particles.
Preparation example 6
Preparation of shear thickening fluid 5: stirring and mixing 1kg of 1-hydroxyethyl-3-methylimidazolium tetrafluoroborate and 1kg of 0.5mol/L polyvinyl alcohol solution, and collecting the dispersion base fluid; 5kg of dispersing base liquid and 1.5kg of nano silicon dioxide particles are stirred and mixed, vacuum drying is carried out until the solid content is 30%, and then 3kg of phase change microcapsule particles are added to prepare the shear thickening liquid 5.
Preparation example 7
Preparation of shear thickening fluid 6: stirring and mixing 1kg of 1-hydroxyethyl-3-methylimidazolium tetrafluoroborate and 1kg of 0.5mol/L polyvinyl alcohol solution, and collecting the dispersion base fluid; 5kg of dispersing base fluid and 1.5kg of nano silicon dioxide particles are stirred and mixed, vacuum drying is carried out until the solid content is 30%, and then 6kg of phase change microcapsule particles are added to prepare the shear thickening fluid 6.
Preparation example 8
Preparation of shear thickening fluid 7: stirring and mixing 1kg of 1-hydroxyethyl-3-methylimidazolium tetrafluoroborate and 1kg of 0.5mol/L polyvinyl alcohol solution, and collecting the dispersion base fluid; 5kg of dispersing base liquid and 1.5kg of nano silicon dioxide particles are stirred and mixed, vacuum drying is carried out until the solid content is 30%, and then 10kg of phase change microcapsule particles are added to prepare the shear thickening liquid 7.
Preparation example 9
Base fabric layer 1: placing a water-based adhesive in a gluing device, winding yarns prepared by double twisting aramid filaments and ultra-high molecular weight polyethylene filaments on a rotating roller through the gluing device, enabling a lead screw to move parallel to the roller at a constant speed, and uniformly distributing fibers on the roller; and (3) unfolding the filaments by using a filament unfolding device, drying by using a hot air device, cutting the dried base fabric along a roller bus, rotating by 90 degrees, sticking the base fabric on the roller, and repeating the steps to obtain the base fabric layer 1.
Preparation example 10
And (3) a base fabric layer 2: placing a water-based adhesive in a gluing device, winding yarns prepared from aramid filaments and glass fibers on a rotating roller through the gluing device, enabling a lead screw to move parallel to the roller at a constant speed, and uniformly distributing the fibers on the roller; and (3) unfolding the filaments by using a filament unfolding device, drying by using a hot air device, cutting the dried base fabric along a roller bus, rotating by 90 degrees, sticking the base fabric on the roller, and repeating the steps to obtain the base fabric layer 2.
Preparation example 11
And (3) placing the aramid fiber filaments in the maleic anhydride molten liquid, standing for 3h, taking filter cakes, washing and drying to prepare the surface-etched aramid chopped fibers.
Preparation example 12
A base fabric layer 3: placing a water-based adhesive in a gluing device, winding yarns prepared from aramid filaments, glass fibers, surface-etched aramid chopped fibers and glass beads on a rotating roller through the gluing device, controlling the addition amount of the surface-etched aramid chopped fibers and the glass beads to be 5% of the mass of the yarns, enabling a lead screw to move parallel to the roller at a constant speed, and uniformly distributing the fibers on the roller; and (3) unfolding the filaments by using a filament unfolding device, drying by using a hot air device, cutting the dried base fabric along a roller bus, rotating by 90 degrees, sticking the base fabric on the roller, and repeating the steps to obtain the base fabric layer 3.
Preparation example 13
And (4) a base fabric layer: placing a water-based adhesive in a gluing device, winding yarns prepared from aramid filaments, glass fibers, surface-etched aramid chopped fibers and glass beads on a rotating roller through the gluing device, controlling the addition amounts of the surface-etched aramid chopped fibers and the glass beads to be 6.5% of the mass of the yarns, enabling a lead screw to move parallel to the roller at a constant speed, and uniformly distributing the fibers on the roller; and (3) unfolding the filaments by using a filament unfolding device, drying by using a hot air device, cutting the dried base fabric along a roller bus, rotating by 90 degrees, sticking the base fabric on the roller, and repeating the steps to obtain the base fabric layer 4.
Preparation example 14
A base fabric layer 5: placing a water-based adhesive in a gluing device, winding yarns prepared from aramid filaments, glass fibers, surface-etched aramid chopped fibers and glass beads on a rotating roller through the gluing device, controlling the addition amount of the surface-etched aramid chopped fibers and the glass beads to be 8% of the mass of the yarns, enabling a lead screw to move parallel to the roller at a constant speed, and uniformly distributing the fibers on the roller; and (3) unfolding the filaments by using a filament unfolding device, drying by using a hot air device, cutting the dried base fabric along a roller bus, rotating by 90 degrees, sticking the base fabric on the roller, and repeating the steps to obtain the base fabric layer 5.
Examples
Examples 1 to 5: the base cloth layers 1-5 are respectively adopted as the anti-stab garment fabric.
Example 6
A preparation method of the stab-resistant garment material comprises the following steps:
and (3) treating the shear thickening liquid: taking the shear thickening liquid, placing the shear thickening liquid in a vacuum environment, and defoaming for 24 hours;
taking a base cloth layer 1, soaking the base cloth layer in the shear thickening liquid 1, and vertically suspending the base cloth layer for 10s after soaking treatment for 25 s;
and after drying treatment, collecting the dry base cloth, thermally sealing the dry base cloth in a polyethylene bag, and performing vacuum compression treatment to obtain the stab-resistant clothing fabric.
Example 7
A preparation method of the stab-resistant garment material comprises the following steps:
and (3) treating the shear thickening liquid: taking the shear thickening liquid 2 and placing the shear thickening liquid in a vacuum environment for defoaming treatment for 24 hours;
taking a base cloth layer 1, soaking the base cloth layer in shear thickening liquid 2, and vertically suspending the base cloth layer for 10s after soaking treatment for 30 s;
and after drying treatment, collecting the dry base fabric, thermally sealing the base fabric in a polyethylene bag, and performing vacuum compression treatment to obtain the stab-resistant garment material.
Example 8
A preparation method of the stab-resistant garment material comprises the following steps:
and (3) treating the shear thickening liquid: taking the shear thickening liquid 3 and placing the shear thickening liquid in a vacuum environment for defoaming treatment for 24 hours;
taking the base cloth layer 1, soaking the base cloth layer in the shear thickening liquid 3, and vertically suspending the base cloth layer for 10s after soaking treatment for 30 s;
and after drying treatment, collecting the dry base fabric, thermally sealing the base fabric in a polyethylene bag, and performing vacuum compression treatment to obtain the stab-resistant garment material.
Examples 9 to 12
Compared with the embodiment 6, the shear thickening liquids 4-7 are adopted in the embodiments 9-12 to replace the shear thickening liquid 1, and the rest conditions and components are the same as those of the embodiment 1.
Examples 13 to 16
In comparison with example 12, in examples 13 to 16, the base fabric layers 2 to 5 were used instead of the base fabric layer 1, and the other conditions and components were the same as in example 1.
Comparative example
Comparative example 1
The stab-resistant fabric is different from the fabric in example 1 in that the base cloth layer adopted in the comparative example 1 is prepared from single aramid filaments.
Comparative example 2
The difference between the stab-resistant fabric and the example 1 is that the base fabric layer adopted in the comparative example 1 is prepared from single ultrahigh molecular weight polyethylene fibers.
Comparative example 3
The stab-resistant fabric is different from the fabric in example 1 in that the base fabric layer adopted in the comparative example 1 is prepared from single glass fiber.
Performance test
The stab-resistant fabrics prepared in examples 1 to 11 and comparative examples 1 to 3 were tested, and the stab-resistant performance was specifically tested.
Dynamic puncture resistance of the textile composite was determined by a falling test using an impact tester, using nails 9mm in diameter and 3000g in mass, each of which was punctured at a speed of 4m/s into the mesh
Target 10 layers, 200mm x 200mm in size, were placed on 50mm thick glass. Specific results are shown in table 1.
TABLE 1 Performance test Table
Sample(s) Penetration depth/mm
Example 1 45
Example 2 46
Example 3 43
Example 4 40
Example 5 42
Example 6 28
Example 7 26
Example 8 27
Example 9 25
Example 10 23
Example 11 22
Example 12 24
Example 13 24
Example 14 22
Example 15 21
Example 16 23
Comparative example 1 75
Comparative example 2 78
Comparative example 3 69
By combining the performance test tables of examples 1 to 16, comparative examples 1 to 3 and table 1, comparison can be found out that:
the examples 1 to 5, 6 to 12, 13 to 16 and the comparative examples 1 to 3 are used as comparison groups, and the comparison is specifically as follows:
(1) firstly, the performance comparison is carried out by combining the examples 1-5 with the comparative examples 1-3, and as can be seen from the data in the table 1, the data of the examples 1-5 is obviously superior to the data of the comparative examples 1-3, which shows that the technical scheme of the application selects the composite fiber to prepare the stab-resistant yarn, because the ultra-high molecular weight polyethylene fiber and the aramid fiber have ultra-high strength and modulus, and the glass fiber has higher strength and weather resistance, the beneficial effects of the fibers can be effectively combined by compounding the ultra-high molecular weight polyethylene fiber, the aramid fiber and the glass fiber, the structural performance of the prepared base cloth layer is improved, and the stab-resistant performance of the stab-resistant garment fabric is improved.
Further, the embodiment 3-5 is better than the embodiment 1-2 in effect, and the application shows that the fiber strength of the composite fiber is improved by further optimizing the components of the composite fiber, so that the prepared stab-resistant clothing fabric has excellent stab-resistant performance and the wearing comfort performance of the stab-resistant clothing fabric is improved.
(2) Comparing examples 6-12 with examples 1-5, wherein the data of examples 6-9 and examples 10-12 show that the application selects 1-hydroxyethyl-3-methylimidazolium tetrafluoroborate and polyvinyl alcohol solution as main materials, and improves the dispersibility of the surface of the nano silica particles, so that after the nano silica particles are effectively dispersed in the shear thickening liquid, a stable colloidal dispersion is formed, and the stab resistance of the stab-resistant fabric is further improved.
Meanwhile, the data of the embodiments 6 to 9 and 10 to 12 are combined, and the application further explains that the thickening effect is reduced by adding the phase-change microcapsule particles for modification, and the sensitivity of the phase-change microcapsule particles to temperature change is effectively improved, so that the service performance of the stab-resistant fabric in an extreme environment is further improved.
(3) Compare embodiment 13 ~ 16 and embodiment 12, combine the data of table 1 to discover, single base cloth layer structure is improved to shear thickening liquid for the selection of this application technical scheme, because the anti-thorn yarn that this application adopted is formed by multiple fiber mixture, so has good pore structure, adds it to the back in the anti-thorn yarn, and shear thickening liquid can further permeate to the inside of anti-thorn yarn to effectively improved the anti-thorn performance of anti-thorn surface fabric.
The present embodiment is only for explaining the present application, and it is not limited to the present application, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present application.

Claims (9)

1. The stab-resistant garment material is characterized by comprising at least one base cloth layer, wherein the base cloth layer is prepared from stab-resistant yarns, the stab-resistant yarns are formed by double twisting composite fibers, and the composite fibers comprise at least two of ultra-high molecular weight polyethylene fibers, aramid fibers and glass fibers.
2. The stab-resistant clothing fabric of claim 1, wherein the composite fibers further comprise surface-etched aramid chopped fibers and glass beads, and the amount of the surface-etched aramid chopped fibers and the amount of the glass beads are 5-8% of the mass of the high molecular weight polyethylene fibers.
3. The stab-resistant clothing fabric of claim 1, further comprising a shear thickening fluid, wherein the shear thickening fluid comprises the following substances in parts by weight:
45-50 parts of a dispersion base fluid;
10-15 parts of nano silicon dioxide particles.
4. A stab-resistant garment fabric as claimed in claim 3, wherein the shear thickening fluid has a solid content of 25-30%.
5. A stab-resistant garment fabric as claimed in claim 3, further comprising a shear thickening fluid, said dispersion matrix fluid comprising an equal mass mixture of 1-hydroxyethyl-3-methylimidazolium tetrafluoroborate and polyvinyl alcohol solution.
6. The stab-resistant clothing fabric according to claim 3, wherein the shear thickening fluid further comprises 3-10 parts by weight of phase-change microcapsule particles, and the particle size of the phase-change microcapsule particles is 20-200 μm.
7. The stab-resistant garment fabric of claim 6, wherein the phase-change microcapsule particles are prepared by adopting the following scheme:
stirring and mixing long-chain fatty acid, cetyl trimethyl ammonium bromide, petroleum ether and n-butyl alcohol, performing ultrasonic dispersion, and collecting a mixed solution;
adding tetraethoxysilane into the mixed solution, stirring and mixing, dropwise adding hydrochloric acid, keeping the temperature for reaction, standing, filtering, washing a filter cake, drying and sieving to prepare the phase-change microcapsule particles.
8. A stab-resistant garment fabric as claimed in claim 6, wherein said long-chain fatty acids comprise one or more of palmitic acid or stearic acid.
9. The preparation method of the stab-resistant garment material according to any one of claims 1 to 8, wherein the preparation method comprises the following preparation steps:
and (3) treating the shear thickening liquid: taking the shear thickening liquid and placing the shear thickening liquid in a vacuum environment for defoaming treatment;
taking a base cloth layer, soaking the base cloth layer in shear thickening liquid, and vertically suspending the base cloth layer for 10s after soaking treatment for 25-35 s;
and after drying treatment, collecting the dry base cloth, thermally sealing the dry base cloth in a polyethylene bag, and performing vacuum compression treatment to obtain the stab-resistant clothing fabric.
CN202210232601.XA 2022-03-09 2022-03-09 Stab-resistant garment fabric and preparation method thereof Pending CN114645380A (en)

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