CN114645359B - Raw materials warping device for textile processing - Google Patents
Raw materials warping device for textile processing Download PDFInfo
- Publication number
- CN114645359B CN114645359B CN202210292778.9A CN202210292778A CN114645359B CN 114645359 B CN114645359 B CN 114645359B CN 202210292778 A CN202210292778 A CN 202210292778A CN 114645359 B CN114645359 B CN 114645359B
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- Prior art keywords
- warp
- dividing
- frame
- clamping
- roller
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H3/00—Warping machines
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H1/00—Creels, i.e. apparatus for supplying a multiplicity of individual threads
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H13/00—Details of machines of the preceding groups
- D02H13/02—Stop motions
- D02H13/04—Stop motions responsive to breakage, slackness, or excessive tension of threads, with detectors for individual threads or small groups of threads
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H13/00—Details of machines of the preceding groups
- D02H13/16—Reeds, combs, or other devices for determining the spacing of threads
- D02H13/18—Reeds, combs, or other devices for determining the spacing of threads with adjustable spacing
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H13/00—Details of machines of the preceding groups
- D02H13/22—Tensioning devices
- D02H13/26—Tensioning devices for threads in warp form
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H13/00—Details of machines of the preceding groups
- D02H13/28—Warp beams
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Warping, Beaming, Or Leasing (AREA)
Abstract
The invention relates to a raw material warping device for textile processing, which comprises a warping frame, wherein a plurality of warp beam columns which are uniformly distributed in an array manner are arranged on one side of the warping frame, a plurality of warp beams which are uniformly distributed in an array manner are arranged on the warp beam columns, a warp dividing frame, a compression roller, a tension roller, a warp guide frame and a warp winding roller are sequentially arranged on the inner side of the warping frame from one side close to the warp beam columns to the other side far away from the warp beam columns, a lifting roller used for lifting and abutting against the compression roller is arranged on the lower side of the compression roller, guide rollers symmetrical to the tension roller are arranged on the two sides of the tension roller, the two ends of the guide roller are fixedly connected with the inner side wall of the warping frame, a plurality of warp dividing sheets which are uniformly distributed at equal intervals are arranged in the warp dividing frame, warp tensioning mechanisms used for tensioning warp yarns are arranged on the peripheries of each warp beam column, the warp dividing sheets are used for separating the warp yarns, and the warp yarns are quickly and accurately wound through the warp winding rollers, so that the warp yarns are not wound around all warping processes.
Description
Technical Field
The invention relates to the technical field of textile processing, in particular to a raw material warping device for textile processing.
Background
Warping machines are mainly classified into a batch warping machine and a sectional warping machine, and the warping machine is an apparatus for uniformly winding a certain number of warps on a warp beam at certain intervals with a certain width according to process design requirements, and the conventional warping device is shown in fig. 9.
The patent document with the publication number of CN113026169A discloses a high performance warp warper, including equipment box, support column, installation mechanism, line concentration mechanism, combing line mechanism, straining device, spiral mechanism and controlling means, the support column is placed the left side of equipment box, installation mechanism is located the front side of support column, line concentration mechanism passes through bolt fixed connection and is in the left side wall of equipment box, combing line mechanism passes through bolt fixed connection and is in between the lateral wall left side around the inner chamber of equipment box.
The warping machine that has now need artifically to separate warp and pass the warping reed at the in-process of warping, the step is loaded down with trivial details, make warp intertwine together easily, and can not adapt to the warp of different diameters, current warping machine does not consider warp row warp atress shrink and to the inside winding phenomenon of warp book at the in-process of rolling at the in-process of warping, it produces the winding to make warp arrange easily at the rolling in-process, make the warping process effect of warp poor, inefficiency, thereby current warping machine can not keep the state of tightening after the warp is taken out at the warping in-process warp from a section of thick bamboo and avoid the phenomenon that can not in time discover the collapsing of warp, the end of a thread of warp is difficult to arrange neatly after taking out simultaneously, work efficiency is low, the warping effect is poor.
Disclosure of Invention
The invention aims to solve the problems and the defects, and provides a raw material warping device for textile processing, which improves the overall working efficiency.
The technical problem solved by the invention is as follows:
(1) The existing warping machine needs to manually separate warps and pass through a warping reed in the warping process, the steps are complicated, the warps are easy to be mutually wound together, and the warping machine cannot adapt to warps with different diameters;
(2) The existing warping machine does not consider the phenomenon that warp lines are stressed to shrink and are wound into warp rolls in the warp line winding process in the warping process, so that the warp lines are easy to wind in the winding process, the warping process effect of the warp lines is poor, and the efficiency is low;
(3) The existing warping machine can not keep a tight state after the warp is drawn out from the warp cylinder in the warping process, so that the phenomenon that the warp can not be found to break in time is avoided, and simultaneously, the thread ends of the warp are difficult to arrange neatly after being drawn out, so that the working efficiency is low, and the warping effect is poor.
The purpose of the invention can be realized by the following technical scheme: the utility model provides a raw materials warper device for textile processing, including the warper, one side of warper is equipped with a plurality of and is array evenly distributed's warp section of thick bamboo post, install a plurality of and be array evenly distributed's warp section of thick bamboo on the section of thick bamboo post, the branch warp frame is installed in proper order to one side of keeping away from by being close to one side of warp section of thick bamboo post in the inboard of warper, the pinch roll, the tensioning roller, lead warp frame and warp winding roller, the downside of pinch roll is provided with and is used for going up and down and the lift roller that compresses tightly roller looks butt, the both sides of tensioning roller all are provided with the guide roll about the tensioning roller symmetry, the both ends of guide roll all with the inside wall fixed connection of warper, the internally mounted of branch warp frame has a plurality of equidistance evenly distributed's branch warp piece, all be provided with the straining device who is used for the tensioning warp around lieing on the section of thick bamboo post on every warp section of thick bamboo post.
As a further scheme of the invention, a warp dividing frame is arranged in the middle of the warp dividing frame, two warp dividing slide bars are arranged in the middle of the inner side of the warp dividing frame, a plurality of warp dividing clamping grooves which are uniformly distributed at equal intervals are formed in the inner side walls of the upper side and the lower side of the warp dividing frame, two warp dividing support plates are arranged on the warp dividing frame through the warp dividing clamping grooves, and warp dividing sheets are arranged between the two warp dividing support plates.
As a further scheme of the invention, two ends of one side of the warp dividing sheet are respectively provided with a limiting gasket, one side of the warp dividing sheet close to the limiting gasket and one side of the limiting gasket far away from the warp dividing sheet are respectively and fixedly connected with a connecting buckle sheet, and one side of the warp dividing sheet far away from the limiting gasket and one side of the limiting gasket close to the warp dividing sheet are respectively and fixedly connected with a connecting clamping sleeve.
As a further scheme of the invention, two mounting seats are mounted on one side of the lower end of the warp dividing frame close to the compression roller, a mounting rod is mounted between the two mounting seats, a plurality of mounting grooves which are uniformly distributed at equal intervals are formed in the middle of the mounting rod, and a plurality of clamping sheets which are uniformly distributed at equal intervals are mounted on the mounting rod through the mounting grooves.
As a further scheme of the invention, one side of the clamping piece is provided with a J-shaped clamping groove, the clamping piece is provided with a J-shaped wire clamping block through the J-shaped clamping groove, the middle part of the inner side of the J-shaped wire clamping block is provided with a J-shaped crack, and the other side of the clamping piece is provided with an installation block.
As a further scheme of the invention, a C-shaped support frame is arranged on the outer side of the warp guide frame, an electric push rod is arranged on the lower side of the C-shaped support frame, a plurality of connecting sliding grooves distributed at equal intervals penetrate through the middle part of the C-shaped support frame, and the telescopic end of the electric push rod is connected with the warp guide frame through a connecting sliding block.
As a further scheme of the invention, the middle part of the upper side of the warp guide frame is spliced with a warp dividing reed frame, a plurality of warp dividing reed needles which are uniformly distributed at equal intervals are arranged on the warp dividing reed frame side by side, one side of the warp guide frame, which is close to the warp winding roller, is provided with a wire slide bar, and a laser scanner is arranged between the warp guide frame and the wire slide bar.
As a further scheme of the invention, the warp cylinder is connected with the warp cylinder through the cylinder post by the wire cylinder supporting rod, a first spring rod penetrates through one end of the wire cylinder supporting rod close to the warp cylinder post, one side of the upper end of the first spring rod close to the warp cylinder is rotatably connected with a clamping rotating rod, and the clamping rotating rod and the warp cylinder are kept in rolling connection.
As a further scheme of the invention, one side of the upper end of the first spring rod, which is far away from the warp cylinder, is fixedly connected with an L-shaped connecting frame, one end of the L-shaped connecting frame is fixedly connected with a supporting frame, a plurality of supporting slide rods which are uniformly distributed at equal intervals are installed on the inner side of the supporting frame, a supporting slide block is sleeved on the supporting slide rods in a sliding manner, second spring rods are fixedly connected to both sides of the upper surface of the supporting slide block, a wire pulley is installed between the upper ends of the two second spring rods, and the wire pulley and the clamping rotating rod are kept flush.
The invention has the beneficial effects that:
(1) The warp dividing support plate on one side is installed on the warp dividing frame through the warp dividing clamping grooves, warps on each warp drum sequentially pass through the warp dividing frame one by one, a warp dividing sheet is installed in the warp dividing frame when each warp passes through one warp, until all the warps pass through the warp dividing frame, the warp dividing sheets, the limiting gaskets and the connecting clamping sheets are all in sliding connection with the warp dividing sliding rods through the warp dividing sliding grooves, so that the warp dividing sheets are flexibly moved leftwards and rightwards by the aid of the warp dividing sliding rods, a user can conveniently and quickly separate a plurality of warps through the warp dividing sheets, when a plurality of warp dividing sheets are installed in the warp dividing frame, the adjacent warp dividing sheets are kept at equal intervals through the limiting gaskets, when warping processes of warps with different diameters are required, the intervals of the adjacent warp dividing sheets are adjusted by increasing and decreasing the number of the connecting clamping sleeves, the warp dividing sheets are adaptive to the diameters of different warps, the adaptive range is expanded, the middle of one side, the warp dividing sheets far away from the limiting gaskets are installed with the guiding pulleys, friction between the warps and the warp dividing sheets in the conveying process are reduced, the probability of breakage in warping processes is reduced, the warp dividing sheets, the warp winding process, the warp dividing sheets are avoided, and the warp winding process is finally, and the warp winding process is avoided;
(2) When a plurality of warps pass through the warp dividing frame, the warp dividing frame is firstly installed in a clamping groove on an installation rod, then when a piece of warp dividing sheet is inserted into the warp dividing frame, a warp dividing reed needle is inserted into the warp dividing frame, the warps passing through the warp dividing frame are separated one by one through the warp dividing reed needle, when all the warps uniformly pass through the warp dividing frame and the warp dividing frame, the ends of the warps are clamped one by one through a plurality of clamping sheets and installed on the installation rod, then the installation rod is disassembled, the clamping sheets clamping the warps and the warp dividing frame are moved to a warp guide frame through the installation rod, the warp dividing frame is taken down from the installation rod, the warp dividing frame separated by clamping of the warp dividing reed needle is installed on a warp guide frame, then the clamping sheets clamping the ends of the warps and the installation rod are wound around a warp roller, the warp ends are wound on the warp winding roller in an equidistant arrangement mode, when the warp winding roller rolls warps, the electric push rod pushes the connecting slide block to push the warp guide frame to reciprocate on the C-shaped support frame, the warps are spirally wound on the warp winding roller through the warp guide frame, the warps are wound in a whole row during winding, disordered or front-back winding warps during winding are avoided, each circle of warp coils on the warp winding roller are arranged neatly, meanwhile, the laser scanner continuously scans each warp passing above the laser scanner, when the warp is broken, the broken warp serial number can be rapidly obtained through the laser scanner, a signal is sent to enable the warp winding roller to pause and wind, and therefore workers can conveniently connect and arrange the broken warps through monitoring of the laser scanner, the broken warp threads in the warping frame are prevented from being ignored;
(3) After the bobbin supporting rod of the bobbin column is provided with the warp bobbin, the peripheral side surface of the clamping rotating rod is abutted against the peripheral side surface of the warp bobbin through the elastic force generated by the stretching of the first spring rod, the clamping rotating rod rotates along with the rotation of the warp bobbin, then warps on the warp bobbin are wound in a crack of the wire guide pulley, and the supporting sliding block is slid, so that the warps are kept parallel and do not cross when being drawn out from the warp bobbin, the wire guide pulley is pressed by the stress of the warps, the second spring rod is pressed to shrink by the stress, the wire guide pulley and the clamping rotating rod are kept flush, and meanwhile, the warp is kept tight by the stress, so that the warp is kept tight in the warping process, the phenomenon that the warps are loosened in the warping process is avoided, and meanwhile, when the warps break occurs after being drawn out, the second spring rod extends without generating the elastic force, and each warp bobbin is classified and numbered, thereby facilitating the staff to quickly know the warp bobbin with broken warp and to connect, each clamping piece and each warp bobbin are numbered and classified, so that the clamping pieces and the warp bobbins are in one-to-one correspondence, then the thread ends of the warp bobbins are clamped through the cracks on the J-shaped clamping block, each warp is driven to pass through the warp splitting frame one by moving the clamping pieces, and the clamping pieces are clamped on the mounting rod, so that the thread ends of the warps are orderly arranged and fixedly mounted on the mounting rod in sequence, the thread ends are not loosened from the clamping pieces by the J-shaped cracks of the J-shaped clamping block, so that the warps and the clamping pieces are stably connected, when all the warps are arranged, the mounting rod and the mounting seat are separated, the mounting rod is moved, and the thread ends of the warps are stably clamped by the clamping pieces, thereby will arrange orderly warp and quick the cup jointing simultaneously in pinch rolls, tensioning roller, guide roll and lead the warp frame to finally roll through rolling up the warp roller fast and accurately, greatly improved the work efficiency during the warping.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a front view of the warp beam splitter of the present invention;
FIG. 3 is a schematic view of the overall structure of the warp separator and the spacing washer of the present invention;
FIG. 4 is a schematic view of the overall structure of the clamping piece of the present invention;
FIG. 5 is a schematic view of the overall structure of the warp guiding frame of the present invention;
FIG. 6 is an elevational view of the overall construction of the tensioning mechanism of the present invention;
FIG. 7 is a side view of the overall construction of the tensioning mechanism of the present invention;
FIG. 8 is a schematic view of the overall structure of the L-shaped connecting frame of the present invention;
FIG. 9 is a schematic view of a prior art structure;
in the figure: 1. a warping frame; 2. passing through a cylindrical column; 3. a warp dividing frame; 4. a pressure roller; 5. a tension roller; 6. a warp guide frame; 7. a warp winding roller; 8. a lifting roller; 9. a guide roller; 10. dividing into warp frames; 11. a warp dividing slide bar; 12. a warp dividing support plate; 13. a channel dividing clamping groove; 14. a support sleeve; 15. a limiting rod; 16. a limiting sheet; 17. dividing into warp pieces; 18. a limiting gasket; 19. a guide pulley; 20. a mounting seat; 21. mounting a rod; 22. a clamping sheet; 23. mounting grooves; 24. connecting the buckling pieces; 25. connecting the clamping sleeve; 26. a warp dividing chute; 27. mounting blocks; 28. a J-shaped clamping groove; 29. a J-shaped wire clamping block; 30. a C-shaped support frame; 31. a warp dividing reed frame; 32. a wire slide bar; 33. a laser scanner; 34. an electric push rod; 35. connecting the sliding chute; 36. a bobbin strut; 37. a warp bobbin; 38. a first spring lever; 39. an L-shaped connecting frame; 40. clamping the rotating rod; 41. a support frame; 42. a wire pulley; 43. a second spring lever; 44. supporting the sliding rod; 45. a support slide block; 46. dividing warp reed needles.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description of the embodiments, structures, characteristics and effects according to the present invention will be made with reference to the accompanying drawings and preferred embodiments.
Please refer to fig. 1-8: the utility model provides a raw materials warper for textile processing, including warping frame 1, one side of warping frame 1 is equipped with a plurality of and is array evenly distributed's warp section of thick bamboo post 2, install a plurality of warp section of thick bamboo 37 that is array evenly distributed on the warp section of thick bamboo post 2, warp section of thick bamboo frame 3 is installed in proper order to one side of keeping away from by being close to one side through section of thick bamboo post 2 in warping frame 1's inboard, pinch roller 4, tensioning roller 5, lead warp frame 6 and warp winding roller 7, warping device divides warp on a plurality of warp section of thick bamboo 37 to separate in proper order and arrange into one row through warp section of thick bamboo frame 3, the warp that will set up side by side afterwards passes through pinch roller 4's centre gripping, thereby the tensioning of tensioning roller 5 and the last coiling of taking in on warp winding roller 7 of reciprocating motion direction of lead frame 6 are finally taken in, the downside of pinch roller 4 is provided with the lift roller 8 that is used for going up and down and pinch roller 4 looks butt, the both sides of tensioning roller 5 all are provided with the guide roll 9 about tensioning roller 5 symmetrical, the both ends of guide roller 9 all with warping frame 1's inside wall fixed connection, the inboard wall of a plurality of branch warp section of installing has evenly distributed through the evenly distributed, the warp section of thick bamboo post 17, be provided with the tensioning mechanism on every tensioning mechanism is used for tensioning mechanism.
The middle part of the warp dividing frame 3 is provided with a warp dividing frame 10, the middle part of the inner side of the warp dividing frame 10 is provided with two warp dividing slide bars 11, the inner side walls of the upper side and the lower side of the warp dividing frame 10 are respectively provided with a plurality of warp dividing clamping grooves 13 which are uniformly distributed at equal intervals, the warp dividing frame 10 is provided with two warp dividing supporting plates 12 through the warp dividing clamping grooves 13, a warp dividing sheet 17 is arranged between the two warp dividing supporting plates 12, two ends of the two warp dividing supporting plates 12 are respectively provided with a supporting sleeve 14 in a penetrating manner, the internal thread of the supporting sleeve 14 is sleeved with a limiting rod 15, the limiting rod 15 penetrates through the supporting sleeve 14, one end of the limiting rod 15 is rotatably connected with a limiting sheet 16 which is used for being abutted against the warp dividing sheet 17, and the other end of the limiting rod 15 is fixedly sleeved with an anti-slip sleeve which increases friction force;
during use, the warp separating support plate 12 on one side is installed on the warp separating frame 10 through the warp separating clamping grooves 13, warps on each warp barrel 37 sequentially pass through the warp separating frame 10 one by one, one warp separating sheet 17 is installed in each warp separating sheet 10 after each warp passes through one warp until all the warps pass through the warp separating frame 10, a plurality of warps are separated through the warp separating sheets 17, and therefore mutual winding among the warps is avoided, meanwhile, the warps are arranged into one row, the warp row is convenient to fast bypass the compression roller 4, the tension roller 5, the guide roller 9 and the warp guiding frame 6, and finally the warps are fast and accurately wound through the warp winding roller 7, and the warps are guaranteed not to be wound in all warping processes.
Two mounting seats 20 are mounted on one side, close to the compression roller 4, of the lower end of the warp dividing frame 3, a mounting rod 21 is mounted between the two mounting seats 20, two ends of the mounting rod 21 are clamped with the mounting seats 20 on two sides respectively, a plurality of mounting grooves 23 which are uniformly distributed at equal intervals are formed in the middle of the mounting rod 21, a plurality of clamping pieces 22 which are distributed at equal intervals are mounted on the mounting rod 21 through the mounting grooves 23, a J-shaped clamping groove 28 is formed in one side of each clamping piece 22, one end of each J-shaped clamping groove 28 is arranged at the edge of each clamping piece 22 and is provided with an opening, the other end of each J-shaped clamping groove 28 is hook-shaped, each clamping piece 22 is provided with a J-shaped wire clamping block 29 through each J-shaped clamping groove 28, a J-shaped clamping seam is formed in the middle of the inner side of each J-shaped wire clamping block 29, a mounting block 27 is arranged on the other side of each clamping piece 22, the mounting grooves 23 are clamped with the mounting blocks 27, and are mounted on the mounting rod 21, and a plurality of anti-slip rubber strips are fixedly connected to two sides of the mounting blocks 27;
through numbering and classifying every holding piece 22 and every warp section of thick bamboo 37 thereby make holding piece 22 and warp section of thick bamboo 37 be the one-to-one each other, later with the end of a thread of warp section of thick bamboo 37 carry out the centre gripping through the crack on the J-shaped card line piece 29, through removing holding piece 22 and drive every warp and pass minute warp frame 10 one by one, and with holding piece 22 joint to installation pole 21, thereby arrange in good order and fixed mounting in proper order the end of a thread on installation pole 21, make the end of a thread not take off with holding piece 22 pine through the J-shaped clip seam of J-shaped card line piece 29, thereby make warp and holding piece 22 keep stable connection, after all warp whole arrangements are accomplished, separation installation pole 21 and mount pad 20, through removing installation pole 21, and through the stable centre gripping of the end of a thread of holding piece 22, thereby will arrange orderly warp simultaneously quick winding and connect at pinch roll 4, tensioning roller 5, guide roll 9 and lead warp frame 6, thereby finally roll up through rolling up warp roller 7 and accurately fast, the work efficiency when warping has greatly improved.
The two ends of one side of the warp dividing sheet 17 are both provided with a limiting gasket 18, when a plurality of warp dividing sheets 17 are arranged in the warp dividing frame 10, the adjacent warp dividing sheets 17 keep equal intervals through the separation of the limiting gasket 18, one side of the warp dividing sheet 17 close to the limiting gasket 18 and one side of the limiting gasket 18 far away from the warp dividing sheet 17 are both fixedly connected with a connecting buckle sheet 24, one side of the warp dividing sheet 17 far away from the limiting gasket 18 and one side of the limiting gasket 18 close to the warp dividing sheet 17 are both fixedly connected with a connecting sleeve 25, the warp dividing sheet 17 and the limiting gasket 18 are connected with each other through the corresponding clamping of the connecting buckle sheet 24 and the connecting sleeve 25, the two ends of the warp dividing sheet 17, the middle part of one side of the limiting gasket 18 and the middle part of one side of the connecting buckle sheet 24 are all provided with a warp dividing sliding groove 26 in a penetrating way, minute warp piece 17, spacing gasket 18 and connection buckle piece 24 are all through minute warp spout 26 with minute warp slide bar 11 sliding connection, thereby make minute warp piece 17 utilize the minute warp slide bar 11 to remove about in a flexible way, the person of facilitating the use separates a plurality of warps fast through minute warp piece 17, when the warp of different diameters carries out the warping process, the interval of the adjacent minute warp piece 17 of quantity regulation through increase and decrease connection cutting ferrule 25, thereby suit with the diameter of different warp, enlarge the adaptation scope, one side mid-mounting that spacing gasket 18 was kept away from to minute warp piece 17 has guide pulley 19, reduce the warp through guide pulley 19 in transportation process and the friction between minute warp piece 17, thereby reduce the cracked probability of warp at the warping in-process.
The outer side of the warp guide frame 6 is provided with a C-shaped support frame 30, two sides of the C-shaped support frame 30 are fixedly connected with inner walls of two sides of the warping frame 1, the warp guide frame 6 is connected with the C-shaped support frame 30 in a sliding mode, an electric push rod 34 is installed on the lower side of the C-shaped support frame 30, a plurality of connecting sliding grooves 35 distributed at equal intervals are formed in the middle of the C-shaped support frame 30 in a penetrating mode, connecting sliding blocks are connected in the connecting sliding grooves 35 in a sliding mode, the telescopic end of the electric push rod 34 is connected with the warp guide frame 6 through the connecting sliding blocks, a warp dividing reed frame 31 is installed in a splicing mode in the middle of the upper side of the warp guide frame 6, a plurality of warp dividing reed needles 46 distributed uniformly at equal intervals are installed on the warp dividing reed frame 31 in a parallel mode, clamping grooves corresponding to the bottom of the warp dividing reed frame 31 are formed in the upper side face of the installation rod 21, a lead slide rod 32 is installed on one side, close to the warp winding roller 7 of the warp guide frame 6, and a laser scanner 33 is arranged between the warp guide frame 6 and the lead rod 32;
when in use, when a plurality of warps pass through the warp dividing frame 10, the warp dividing reed frame 31 is firstly arranged in the clamping groove on the installation rod 21, then each time a piece of warp dividing sheet 17 is inserted into the warp dividing frame 10, a warp dividing reed needle 46 is inserted into the warp dividing reed frame 31, the warps passing through the warp dividing reed frame 31 are separated one by one through the warp dividing reed needle 46, when all the warps pass through the warp dividing frame 10 and the warp dividing reed frame 31 one by one, the ends of the warps are clamped and installed on the installation rod 21 one by one through the clamping sheets 22, then the installation rod 21 is disassembled, the clamping sheets 22 clamping the warps and the warp dividing reed frame 31 are moved to the warp guide frame 6 together through the installation rod 21, the warp dividing reed frame 31 is removed from the installation rod 21, and the warp dividing reed frame 31 clamping and separating the warps through the warp dividing reed needle 46 is installed on the warp guide frame 6, then, a plurality of clamping pieces 22 holding warp ends and the mounting rod 21 are wound around the warp winding roller 7, the warp ends are wound on the warp winding roller 7 in an equidistant arrangement mode, when warp threads are wound on the warp winding roller 7, the electric push rod 34 pushes the warp guide frame 6 to reciprocate on the C-shaped support frame 30 by pushing the connecting slide block, so that the warp threads are wound on the warp winding roller 7 in a spiral mode, the warp threads are wound in a whole row during winding, the warp threads are prevented from being disordered or being wound in a staggered mode during winding, each coil of warp threads on the warp winding roller 7 are kept in an orderly arrangement mode, meanwhile, the laser scanner 33 continuously scans each warp thread passing above the warp thread, when the warp threads are broken, the number of the broken warp thread can be rapidly obtained through the laser scanner 33, and a signal is sent to enable the warp winding roller 7 to be suspended for winding, thereby make things convenient for the staff to plug into and arrange in order cracked warp, through the monitoring of laser scanner 33, avoid neglecting cracked warp in the warping frame 1.
The warp bobbin 37 is connected with the bobbin support rod 36 through the bobbin support rod 2, the bobbin 37 is in sliding connection with the bobbin support rod 36, a first spring rod 38 penetrates through one end, close to the bobbin 2, of the bobbin support rod 36, the first spring rod 38 is fixedly connected with the bobbin support rod 36, one side, close to the bobbin 37, of the upper end of the first spring rod 38 is rotatably connected with a clamping rotating rod 40, the clamping rotating rod 40 is perpendicular to the first spring rod 38, the clamping rotating rod 40 is parallel to the bobbin support rod 36, and when the warp bobbin 37 wound with warp threads is mounted on the bobbin support rod 36, the clamping rotating rod 40 is in rolling connection with the warp bobbin 37;
an L-shaped connecting frame 39 is fixedly connected to one side, far away from the warp cylinder 37, of the upper end of the first spring rod 38, a supporting frame 41 is fixedly connected to one end of the L-shaped connecting frame 39, a plurality of supporting slide rods 44 which are uniformly distributed at equal intervals are mounted on the inner side of the supporting frame 41, a supporting slide block 45 is slidably sleeved on the supporting slide rods 44, second spring rods 43 are fixedly connected to two sides of the upper surface of the supporting slide block 45, a wire pulley 42 is mounted between the upper ends of the two second spring rods 43, and the end portion of a rotating shaft of the wire pulley 42 is rotatably connected with the upper ends of the second spring rods 43;
after the warp bobbin 37 is installed on the bobbin support rod 36 of the bobbin column 2, the peripheral side face of the clamping rotating rod 40 is abutted to the peripheral side face of the warp bobbin 37 through elastic force generated by stretching of the first spring rod 38, the clamping rotating rod 40 rotates along with rotation of the warp bobbin 37, warps on the warp bobbin 37 are wound in a gap of the wire pulley 42 and slide the supporting slider 45, so that the warps are kept parallel and do not cross when being drawn out of the warp bobbin 37, under pulling of the warps, the wire pulley 42 is pressed downwards under stress, so that the second spring rod 43 is pressed to be stressed and contracted, the wire pulley 42 and the clamping rotating rod 40 are kept flush, meanwhile, the warp stress is kept tight, so that the warps are kept tight in the warping process, the phenomenon that the warps are loosened in the warping process is avoided, meanwhile, when the warps break occurs after being drawn out, the second spring rod 43 does not generate elastic force, and each warp bobbin 37 is classified and labeled, so that workers can know the broken warps 37 and can be connected quickly.
In the using process of the invention, a plurality of warp threads on a warp thread cylinder 37 are sequentially separated and arranged into a row through a warp thread separating frame 3, then the warp threads arranged side by side are clamped by a pressing roller 4, tensioned by a tensioning roller 5 and guided by the reciprocating movement of a warp guide frame 6 so as to be finally wound and stored on a warp winding roller 7, the warp thread separating support plate 12 on one side is installed on a warp thread separating frame 10 through a warp thread separating clamping groove 13, then the warp threads on each warp thread cylinder 37 sequentially pass through a warp thread separating frame 10 one by one, each warp thread passing through one warp thread is installed in the warp thread separating frame 10 until all warp threads pass through the warp thread separating frame 10, a warp thread separating sheet 17, a limit gasket 18 and a connecting clamping sheet 24 are all in sliding connection with a warp thread separating slide rod 11 through a warp thread separating sliding groove 26, so that the warp thread separating sheet 17 flexibly moves left and right by using the warp separating slide rod 11, a user can conveniently and rapidly separate a plurality of warp threads through the warp thread separating sheet 17, when a plurality of warp dividing sheets 17 are arranged in the warp dividing frame 10, the adjacent warp dividing sheets 17 keep equal intervals through the separation of the limiting gaskets 18, when warping of warps with different diameters is required, the intervals of the adjacent warp dividing sheets 17 are adjusted by increasing or decreasing the number of the connecting clamping sleeves 25, the guide pulleys 19 are arranged in the middle of one side, away from the limiting gaskets 18, of the warp dividing sheets 17, the friction between the warps and the warp dividing sheets 17 in the conveying process is reduced through the guide pulleys 19, so that the probability of breakage of the warps in the warping process is reduced, the warp dividing sheets 17 separate a plurality of warps, so that the mutual winding among the warps is avoided, meanwhile, the warps are arranged into a row, the warp row can conveniently and quickly bypass the compression roller 4, the tension roller 5, the guide roller 9 and the warp guide frame 6, and finally, the winding is quickly and accurately carried out through the warp winding roller 7, ensuring that the warp threads are not intertwined in all warping processes;
when a plurality of warps are passed through the warp dividing frame 10, the warp dividing frame 31 is first installed in the engaging groove of the installation bar 21, then each time a piece of warp dividing sheet 17 is inserted into the warp dividing frame 10, a warp dividing reed needle 46 is inserted into the warp dividing frame 31, the warps passed through the warp dividing frame 31 are separated one by the warp dividing reed needle 46, when all the warps are passed through the warp dividing frame 10 and the warp dividing frame 31 one by one, the ends of the warps are held one by the plurality of holding sheets 22 and installed on the installation bar 21, then the installation bar 21 is detached, the holding sheets 22 holding the warps and the warp dividing frame 31 are moved together to the warp guide frame 6 by the installation bar 21, the warp dividing frame 31 is detached from the installation bar 21, and the warp dividing frame 31 holding the separated by the warp dividing reed needle 46 is installed on the warp guide frame 6, then the holding sheets 22 holding the ends of the warps are wound around the warp winding roller 7 together with the installation bar 21, and the warp thread ends are wound on the warp winding roller 7 in an equidistance arrangement mode, when the warp winding roller 7 winds warp threads, the electric push rod 34 pushes the warp guide frame 6 to reciprocate on the C-shaped support frame 30 by pushing the connecting slide block, so that the warp threads are wound on the warp winding roller 7 in a spiral mode, the warp threads are wound in a whole row during winding by the spiral winding of the warp threads on the warp winding roller 7, the warp threads are prevented from being disordered or being wound back and forth in a winding process, each circle of warp thread roll on the warp winding roller 7 is kept in a regular arrangement, meanwhile, the laser scanner 33 continuously scans each warp thread passing above the laser scanner, when the warp thread is broken, the broken serial number can be rapidly obtained by the laser scanner 33, a warp thread signal is sent to enable the warp winding roller 7 to pause winding, and monitoring by the laser scanner 33 is carried out, avoiding neglecting broken warps in the warping frame 1;
after the warp bobbin 37 is mounted on the bobbin support rod 36 of the bobbin column 2, the elastic force is generated by the stretching of the first spring rod 38 to enable the peripheral side surface of the clamping rotating rod 40 to be abutted against the peripheral side surface of the warp bobbin 37, the clamping rotating rod 40 rotates along with the rotation of the warp bobbin 37, then the warps on the warp bobbin 37 are wound around the crack of the wire pulley 42 and slide the supporting slide block 45, so that the warps are kept parallel to each other and do not cross when being drawn out of the warp bobbin 37, the wire pulley 42 is pressed by the stress under the pulling of the warps, the second spring rod 43 is pressed by the stress to shrink, the wire pulley 42 and the clamping rotating rod 40 are kept flush, meanwhile, the warp is kept tight by the stress, the warp is kept tight in the warping process, the phenomenon that the warp is loosened in the warping process is avoided, and when the warp is broken after being drawn out, the second spring rod 43 is stretched without generating elasticity, and each warp cylinder 37 is classified and labeled, thereby facilitating the staff to quickly know the warp cylinder 37 with broken warps and perform connection, each clamping piece 22 and each warp cylinder 37 are classified by numbering so that the clamping pieces 22 and the warp cylinders 37 are in one-to-one correspondence, then the thread ends of the warp cylinders 37 are clamped through the seams on the J-shaped clamping pieces 29, each warp thread penetrates through the warp splitting frame 10 one by moving the clamping pieces 22, the clamping pieces 22 are clamped on the mounting rod 21, so that the thread ends of the warps are orderly arranged and fixedly mounted on the mounting rod 21 in sequence, the thread ends are not loosened from the clamping pieces 22 through the J-shaped seams of the J-shaped clamping pieces 29, so that the warp threads are stably connected with the clamping pieces 22, after all the warps are arranged, the mounting rod 21 and the mounting seat 20 are separated, through removing installation pole 21 to stabilize the centre gripping to the end of a thread of warp through holding piece 22, thereby will arrange neat warp and connect in the fast wraparound simultaneously in pinch roller 4, tensioning roller 5, guide roll 9 and lead warp frame 6, thereby finally carry out the rolling through rolling up warp roller 7 fast and accurately.
Although the present invention has been described with reference to the preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (1)
1. The utility model provides a raw materials warper for textile processing, includes warping frame (1), one side of warping frame (1) is equipped with a plurality of warp section of thick bamboo post (2), its characterized in that, install a plurality of warp section of thick bamboo (37) on warp section of thick bamboo post (2), install in proper order in warping frame (1) and divide warp section of thick bamboo frame (3), pinch roller (4), tension roller (5), lead warp section of thick bamboo (6) and book warp roller (7), the downside of pinch roller (4) is provided with lift roller (8), the both sides of tension roller (5) all are provided with guide roll (9) about tension roller (5) symmetry, the both ends of guide roll (9) all with the inside wall fixed connection of warping frame (1), the internally mounted of branch warp section of thick bamboo frame (3) has a plurality of equidistance evenly distributed's branch warp section of thick bamboo piece (17), all be provided with the straining device that is used for the tensioning around lieing in every warp section of thick bamboo post (37) on warp section of thick bamboo post (2);
the middle part of the warp dividing frame (3) is provided with a warp dividing frame (10), the inner side of the warp dividing frame (10) is provided with two warp dividing slide bars (11), the inner side of the warp dividing frame (10) is provided with a plurality of warp dividing clamping grooves (13) which are uniformly distributed at equal intervals from top to bottom, the warp dividing frame (10) is provided with two warp dividing supporting plates (12) through the warp dividing clamping grooves (13), and the warp dividing sheet (17) is arranged between the two warp dividing supporting plates (12);
limiting gaskets (18) are mounted at two ends of one side of the warp dividing sheet (17), connecting buckle sheets (24) are fixedly connected to one side, close to the limiting gaskets (18), of the warp dividing sheet (17) and one side, far away from the warp dividing sheet (17), of the warp dividing sheet (17), and connecting clamp sleeves (25) are fixedly connected to one side, far away from the limiting gaskets (18), of the warp dividing sheet (17) and one side, close to the warp dividing sheet (17), of the limiting gaskets (18);
two mounting seats (20) are mounted on one side, close to the compression roller (4), of the lower end of the warp dividing frame (3), a mounting rod (21) is mounted between the two mounting seats (20), a plurality of mounting grooves (23) which are uniformly distributed at equal intervals are formed in the middle of the mounting rod (21), and a plurality of clamping pieces (22) which are distributed at equal intervals are mounted on the mounting rod (21) through the mounting grooves (23);
a J-shaped clamping groove (28) is formed in one side of the clamping piece (22), a J-shaped wire clamping block (29) is installed on the clamping piece (22) through the J-shaped clamping groove (28), a J-shaped crack is formed in the middle of the inner side of the J-shaped wire clamping block (29), and an installation block (27) is arranged on the other side of the clamping piece (22);
a C-shaped support frame (30) is arranged on the outer side of the warp guide frame (6), an electric push rod (34) is mounted on the lower side of the C-shaped support frame (30), a plurality of connecting sliding grooves (35) are formed in the middle of the C-shaped support frame (30) in a penetrating mode, and the telescopic end of the electric push rod (34) is connected with the warp guide frame (6) through a connecting sliding block;
the middle part of the upper side of the warp guide frame (6) is provided with a warp dividing reed frame (31) in a splicing manner, a plurality of warp dividing reed needles (46) which are uniformly distributed at equal intervals are arranged on the warp dividing reed frame (31) side by side, one side of the warp guide frame (6) close to the warp rolling roller (7) is provided with a wire slide bar (32), and a laser scanner (33) is arranged between the warp guide frame (6) and the wire slide bar (32);
the warp cylinder (37) is connected with the warp cylinder (2) through a warp cylinder support rod (36), a first spring rod (38) penetrates through one end, close to the warp cylinder (2), of the warp cylinder support rod (36), one side, close to the warp cylinder (37), of the upper end of the first spring rod (38) is rotatably connected with a clamping rotating rod (40), and the clamping rotating rod (40) is in rolling connection with the warp cylinder (37);
one side of the upper end of the first spring rod (38) far away from the warp cylinder (37) is fixedly connected with an L-shaped connecting frame (39), one end of the L-shaped connecting frame (39) is fixedly connected with a supporting frame (41), a plurality of supporting slide rods (44) which are uniformly distributed at equal intervals are installed on the inner side of the supporting frame (41), a supporting slide block (45) is sleeved on the supporting slide rods (44) in a sliding mode, second spring rods (43) are fixedly connected to two sides of the upper surface of the supporting slide block (45), a wire pulley (42) is installed between the upper ends of the two second spring rods (43), and the wire pulley (42) and the clamping rotating rod (40) are kept flush;
two ends of each of the two warp splitting supporting plates (12) are respectively provided with a supporting sleeve (14) in a penetrating manner, the internal threads of the supporting sleeves (14) are sleeved with a limiting rod (15), the limiting rods (15) penetrate through the supporting sleeves (14), one end of each limiting rod (15) is rotatably connected with a limiting sheet (16) which is used for being abutted against the corresponding warp splitting sheet (17), and the other end of each limiting rod (15) is fixedly sleeved with an anti-skidding sleeve for increasing friction force;
the clamping piece (22) is clamped with the mounting groove (23) through a mounting block (27) and then is mounted on the mounting rod (21), and a plurality of anti-skid rubber strips are fixedly connected to two sides of the mounting block (27);
one side of the meridian dividing piece (17) far away from the limiting gasket (18) and one side of the limiting gasket (18) close to the meridian dividing piece (17) are fixedly connected with a connecting clamping sleeve (25), the meridian dividing piece (17) and the limiting gasket (18) are connected with each other through corresponding clamping of a connecting clamping buckle piece (24) and the connecting clamping sleeve (25), two ends of the meridian dividing piece (17), the middle part of one side of the limiting gasket (18) and the middle part of one side of the connecting clamping buckle piece (24) are provided with meridian dividing sliding chutes (26) in a penetrating mode, the meridian dividing piece (17), the limiting gasket (18) and the connecting clamping buckle piece (24) are connected with the meridian dividing slide bar (11) in a sliding mode through the meridian dividing sliding chutes (26), and therefore the meridian dividing piece (17) can flexibly move left and right by means of the meridian dividing slide bar (11);
warp threads on a plurality of warp thread cylinders (37) are sequentially separated and arranged into a row through a warp dividing frame (3), then the warp threads arranged side by side are clamped by a pressing roller (4), tensioned by a tensioning roller (5) and guided by a warp guiding frame (6) in a reciprocating movement way so as to be finally wound and stored on a warp winding roller (7), a warp dividing support plate (12) on one side is installed on a warp dividing frame (10) through a warp dividing clamping groove (13), then the warp threads on each warp thread cylinder (37) sequentially penetrate through the warp dividing frame (10) one by one, each warp dividing sheet (17) is installed in a warp dividing frame (10) after penetrating one, until all warp threads penetrate through the warp dividing frame (10), the warp dividing sheets (17), a limiting gasket (18) and a connecting buckle sheet (24) are all in sliding connection with the warp dividing slide rod (11) through a warp dividing sliding groove (26), so that the warp dividing sheets (17) can be flexibly moved left and right through the warp dividing grooves (11), a user can conveniently install the warp dividing sheets (17) on the warp dividing slide rod (11) through the warp dividing sheets in a plurality of the warp dividing sheets, when the warp dividing clamping sleeves (17) are connected with adjacent warp cutting sleeves (17), the warp cutting sleeves, the adjacent warp cutting sleeves (17), the warp threads are kept at equal intervals, and the spacing distance, when the warp cutting sleeves (17) are kept by the adjacent warp cutting sleeves (17), and the warp cutting sleeves are adjusted quickly, one side mid-mounting that spacing gasket (18) was kept away from to minute warp piece (17) has leading pulley (19), reduce the warp through leading pulley (19) and divide the friction between warp piece (17) in transportation process, thereby reduce the cracked probability of warp in the warping process, separate a plurality of warp through minute warp piece (17), thereby avoid intertwining between the warp, arrange warp into one row simultaneously, conveniently arrange warp row fast and bypass pinch roll (4), tensioning roller (5), guide roll (9) and lead warp frame (6), thereby finally roll up through rolling up warp roller (7) fast and accurately, ensure that warp does not twine each other in whole warping processes;
when a plurality of warps pass through the warp dividing frame (10), the warp dividing reed frame (31) is installed in a clamping groove on the installation rod (21), then every time a piece of warp dividing sheet (17) is inserted into the warp dividing frame (10), a warp dividing reed needle (46) is inserted into the warp dividing reed frame (31), warps passing through the warp dividing reed frame (31) are separated one by one through the warp dividing reed needle (46), when all the warps uniformly pass through the warp dividing frame (10) and the warp dividing reed frame (31), the ends of the warps are clamped one by one through a plurality of clamping sheets (22) and installed on the installation rod (21), then the installation rod (21) is disassembled, the clamping sheets (22) clamping the warps and the warp dividing reed frame (31) are moved together to the warp guiding frame (6) through the installation rod (21), the warp dividing reed frame (31) is taken down from the installation rod (21), the warp dividing reed frame (31) is installed on the warp guiding frame (6) by the warp dividing reed needle (46) and is pushed to pass through the warp guiding frame (6) in an electric reciprocating manner, and the warp guiding frame (7) is installed on the warp guiding frame (7), and the warp dividing reed frame (7) and the warp dividing reed frame (7) and is connected with the warp dividing reed roller (7) in a reciprocating manner, when the warp guiding frame (7) and the warp winding is installed on the warp guiding frame (7), make the warp arrange and be the heliciform winding on book warp roller (7), through the spiral winding of warp row on book warp roller (7), make the warp keep whole winding when the winding, avoid the warp to appear chaotically or the crisscross entanglement of the warp of winding around or in the winding process, make every circle warp book on book warp roller (7) keep neatly arranging, every warp of passing through its top is constantly scanned to laser scanner (33) simultaneously, when there is the cracked phenomenon of warp wherein, can obtain cracked warp's serial number through laser scanner (33) rapidly, and send signal makes book warp roller (7) pause rolling, through the monitoring of laser scanner (33), avoid neglecting cracked warp in warping frame (1).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210292778.9A CN114645359B (en) | 2022-03-22 | 2022-03-22 | Raw materials warping device for textile processing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210292778.9A CN114645359B (en) | 2022-03-22 | 2022-03-22 | Raw materials warping device for textile processing |
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| CN114645359A CN114645359A (en) | 2022-06-21 |
| CN114645359B true CN114645359B (en) | 2023-03-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210292778.9A Active CN114645359B (en) | 2022-03-22 | 2022-03-22 | Raw materials warping device for textile processing |
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| CN110817589A (en) * | 2019-11-27 | 2020-02-21 | 郑州市凯龙化纤有限公司 | Spiral net monofilament tension constant and uniform unwinding device |
| CN212669932U (en) * | 2020-07-01 | 2021-03-09 | 江苏三盛纺织有限公司 | Warping machine bobbin cradle |
| CN112981654A (en) * | 2021-02-24 | 2021-06-18 | 湖北玉兔家纺有限公司 | Take warper of lead wire function |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB971564A (en) * | 1961-01-06 | 1964-09-30 | Sdruzeni Podniku Textilniho St | Improvements in or relating to shuttleless looms |
| JPH11189942A (en) * | 1997-12-22 | 1999-07-13 | Nippon Mayer Ltd | Winding circumference controller in warper equipped with press roller and winding circumference control |
| CN204224791U (en) * | 2014-11-13 | 2015-03-25 | 杭州华水布艺有限公司 | Warping machines section space reed device |
| CN206089950U (en) * | 2016-09-28 | 2017-04-12 | 海宁科美吉新材料有限公司 | Warping machine |
| CN207759763U (en) * | 2017-12-26 | 2018-08-24 | 重庆市勇焜电子科技有限公司 | A kind of protective film production rolling stand |
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| CN110817589A (en) * | 2019-11-27 | 2020-02-21 | 郑州市凯龙化纤有限公司 | Spiral net monofilament tension constant and uniform unwinding device |
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| CN112981654A (en) * | 2021-02-24 | 2021-06-18 | 湖北玉兔家纺有限公司 | Take warper of lead wire function |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114645359A (en) | 2022-06-21 |
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