CN114644552A - Method for preparing propionic acid by acrylic acid hydrogenation - Google Patents
Method for preparing propionic acid by acrylic acid hydrogenation Download PDFInfo
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- CN114644552A CN114644552A CN202210440988.8A CN202210440988A CN114644552A CN 114644552 A CN114644552 A CN 114644552A CN 202210440988 A CN202210440988 A CN 202210440988A CN 114644552 A CN114644552 A CN 114644552A
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- ruthenium
- acrylic acid
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- propionic acid
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- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 title claims abstract description 110
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 title claims abstract description 55
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 title claims abstract description 55
- 235000019260 propionic acid Nutrition 0.000 title claims abstract description 55
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 37
- 238000005984 hydrogenation reaction Methods 0.000 title claims abstract description 23
- 239000003054 catalyst Substances 0.000 claims abstract description 68
- 238000006243 chemical reaction Methods 0.000 claims abstract description 49
- NCPHGZWGGANCAY-UHFFFAOYSA-N methane;ruthenium Chemical compound C.[Ru] NCPHGZWGGANCAY-UHFFFAOYSA-N 0.000 claims abstract description 40
- 238000002360 preparation method Methods 0.000 claims abstract description 13
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 12
- 239000001257 hydrogen Substances 0.000 claims abstract description 12
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000002904 solvent Substances 0.000 claims abstract description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 30
- 238000001914 filtration Methods 0.000 claims description 19
- 239000000243 solution Substances 0.000 claims description 19
- 238000001035 drying Methods 0.000 claims description 18
- 150000003303 ruthenium Chemical class 0.000 claims description 17
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 15
- 239000002243 precursor Substances 0.000 claims description 15
- 239000000047 product Substances 0.000 claims description 15
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 13
- 229910052707 ruthenium Inorganic materials 0.000 claims description 13
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 10
- 239000012716 precipitator Substances 0.000 claims description 10
- 238000001556 precipitation Methods 0.000 claims description 9
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 7
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 5
- 238000007598 dipping method Methods 0.000 claims description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 5
- IYWJIYWFPADQAN-LNTINUHCSA-N (z)-4-hydroxypent-3-en-2-one;ruthenium Chemical compound [Ru].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O IYWJIYWFPADQAN-LNTINUHCSA-N 0.000 claims description 4
- 239000011259 mixed solution Substances 0.000 claims description 4
- OJLCQGGSMYKWEK-UHFFFAOYSA-K ruthenium(3+);triacetate Chemical compound [Ru+3].CC([O-])=O.CC([O-])=O.CC([O-])=O OJLCQGGSMYKWEK-UHFFFAOYSA-K 0.000 claims description 4
- 235000017550 sodium carbonate Nutrition 0.000 claims description 4
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 4
- AEETWQIZFGAMIM-UHFFFAOYSA-K azane;trichlororuthenium;dihydrochloride Chemical compound [NH4+].[NH4+].[Cl-].[Cl-].[Cl-].[Cl-].[Cl-].[Ru+3] AEETWQIZFGAMIM-UHFFFAOYSA-K 0.000 claims description 3
- 229910019891 RuCl3 Inorganic materials 0.000 claims description 2
- 239000002244 precipitate Substances 0.000 claims description 2
- 239000012266 salt solution Substances 0.000 claims description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims 4
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims 2
- 235000017557 sodium bicarbonate Nutrition 0.000 claims 2
- 239000000203 mixture Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000015572 biosynthetic process Effects 0.000 abstract description 4
- 230000003197 catalytic effect Effects 0.000 abstract description 4
- 238000003786 synthesis reaction Methods 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 238000003756 stirring Methods 0.000 description 9
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- 238000004817 gas chromatography Methods 0.000 description 7
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- 238000001354 calcination Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 239000012065 filter cake Substances 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- NBBJYMSMWIIQGU-UHFFFAOYSA-N Propionic aldehyde Chemical compound CCC=O NBBJYMSMWIIQGU-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000006315 carbonylation Effects 0.000 description 2
- 238000005810 carbonylation reaction Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229910002668 Pd-Cu Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N butyric aldehyde Natural products CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000007810 chemical reaction solvent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- BIXNGBXQRRXPLM-UHFFFAOYSA-K ruthenium(3+);trichloride;hydrate Chemical compound O.Cl[Ru](Cl)Cl BIXNGBXQRRXPLM-UHFFFAOYSA-K 0.000 description 1
- YBCAZPLXEGKKFM-UHFFFAOYSA-K ruthenium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Ru+3] YBCAZPLXEGKKFM-UHFFFAOYSA-K 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/347—Preparation of carboxylic acids or their salts, halides or anhydrides by reactions not involving formation of carboxyl groups
- C07C51/36—Preparation of carboxylic acids or their salts, halides or anhydrides by reactions not involving formation of carboxyl groups by hydrogenation of carbon-to-carbon unsaturated bonds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
- B01J23/46—Ruthenium, rhodium, osmium or iridium
- B01J23/462—Ruthenium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/40—Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0203—Impregnation the impregnation liquid containing organic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/03—Precipitation; Co-precipitation
- B01J37/031—Precipitation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/16—Reducing
- B01J37/18—Reducing with gases containing free hydrogen
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/584—Recycling of catalysts
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Abstract
The invention discloses a method for preparing propionic acid by acrylic acid hydrogenation. The method comprises the following steps: carrying out hydrogenation reaction on a mixed reaction system containing acrylic acid, a nano-load ruthenium-carbon catalyst and a solvent for 2.0-6.0 h under the conditions that the hydrogen pressure is 1.0-7.0 atm and the temperature is 20-65 ℃ to prepare propionic acid; wherein the solvent comprises propionic acid. The invention realizes the synthesis of propionic acid by catalyzing the hydrogenation of acrylic acid through the nano-load ruthenium carbon, does not need product separation, has simple and convenient catalyst composition and preparation method, can be circulated for more than twenty times, and has the advantages of mild reaction conditions, high product yield, low production cost, long catalytic life and the like.
Description
Technical Field
The invention belongs to the technical field of organic chemistry, and particularly relates to a method for preparing propionic acid by hydrogenating acrylic acid.
Background
Propionic acid is an important fine chemical and basic chemical raw material, and is widely applied to the fields of feed, plastics, food, rubber, paint, spice, pesticide and the like. The demand for propionic acid has increased rapidly in recent years and this trend will continue for the next few years. The 20 th century and the 50 th century developed the synthesis of acetic acid and propionic acid as the by-product by light hydrocarbon compounds, and the 60 th century developed the carbonylation of ethylene, and then developed a variety of technologies such as the oxidation of propionaldehyde, the carbonylation of ethanol, the oxidation of acrylonitrile and the oxidation of n-propanol. The industrialization of the domestic propionic acid production has been already realized, the traditional light hydrocarbon oxidation method is still adopted in the domestic propionic acid preparation technology, and the development of the suitable advanced propionic acid production technology is urgently needed, so that the development of a new propionic acid production method is very necessary.
Acrylic acid is used as an important organic synthetic raw material and a synthetic resin monomer, and the application range of the acrylic acid is gradually expanded. More than 85% of acrylic acid is prepared by adopting an economical propylene oxidation method, and the method is also the first method for large-scale production, and the capability of producing cheap acrylic acid is formed in the world at present. Therefore, the technology for preparing the propionic acid by hydrogenating the acrylic acid is expected to be a cheap technology for producing the propionic acid. At present, few reports relating to the preparation of propionic acid by acrylic acid hydrogenation are reported, and certain progress is made on Pd-based catalysts. For example, Pd/SiO is used2When the catalyst reacts at 200 ℃, the selectivity of the propionic acid can reach 100 percent; the liquid phase reaction is carried out at the reaction temperature of 20-80 ℃ by adopting catalysts such as Pd-Cu, Pd/C and the like, and the conversion rate of acrylic acid can reach 99%. However, the Pd-based catalyst still has the defects of high catalyst cost, poor catalytic stability and acrylic acid under the reaction conditionEasy polymerization, etc. Therefore, it is an urgent problem to provide a low-cost method for preparing propionic acid by hydrogenating acrylic acid.
Disclosure of Invention
The invention mainly aims to provide a method for preparing propionic acid by hydrogenating acrylic acid, which overcomes the defects of the prior art.
In order to achieve the purpose, the technical scheme adopted by the invention comprises the following steps:
the embodiment of the invention provides a method for preparing propionic acid by hydrogenating acrylic acid, which comprises the following steps: carrying out hydrogenation reaction on a mixed reaction system containing acrylic acid, a nano-load ruthenium-carbon catalyst and a solvent for 2.0-6.0 h under the conditions that the hydrogen pressure is 1.0-7.0 atm and the temperature is 20-65 ℃ to prepare propionic acid; wherein the solvent comprises propionic acid.
The embodiment of the invention also provides a preparation method of the nano supported ruthenium-carbon catalyst, which comprises the following steps: and (2) putting the activated carbon into a ruthenium salt precursor solution for dipping treatment, then adding an alkaline precipitator for precipitation treatment, and then filtering, drying, roasting and reducing the precipitate to obtain the nano supported ruthenium-carbon catalyst.
The embodiment of the invention also provides the nano supported ruthenium-carbon catalyst prepared by the method, wherein the content of ruthenium in the nano supported ruthenium-carbon catalyst is 2.0-5.0 wt%.
Compared with the prior art, the invention has the beneficial effects that:
(1) the method adopts the nano supported ruthenium-carbon catalyst, can realize the preparation of propionic acid by the hydrogenation of the raw material acrylic acid under mild conditions, ensures that the conversion rate of the raw material acrylic acid and the yield of the product propionic acid both reach more than 99 percent, basically has no generation of polymerization products, and has simple preparation process and high catalytic activity;
(2) the catalyst in the preparation of propionic acid by acrylic acid hydrogenation is simply separated and recycled, can be repeatedly used and has long service life;
(3) the synthetic process of the propionic acid is easy to operate, the product does not need to be separated, and the industrial feasibility is high.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a graph of the recycling performance of the nano ruthenium carbon catalyst used in the reaction of preparing propionic acid by hydrogenating acrylic acid in example 1 of the present invention.
Detailed Description
In view of the defects of the prior art, the inventor of the present invention has long studied and largely practiced to propose the technical solution of the present invention, which will be clearly and completely described below, and it is obvious that the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Specifically, as an aspect of the technical solution of the present invention, a method for preparing propionic acid by hydrogenating acrylic acid includes: carrying out hydrogenation reaction on a mixed reaction system containing acrylic acid, a nano-load ruthenium-carbon catalyst and a solvent for 2.0-6.0 h under the conditions that the hydrogen pressure is 1.0-7.0 atm and the temperature is 20-65 ℃ to prepare propionic acid; wherein the solvent comprises propionic acid.
In some preferred embodiments, the hydrogen pressure is 1.0 to 4.5 atm.
In some preferred embodiments, the mass ratio of acrylic acid to solvent is from 1: 3 to 3: 1.
In some preferred embodiments, the mass ratio of the catalyst to acrylic acid is 1-10: 100.
In some preferred embodiments, the conversion of acrylic acid in the hydrogenation reaction is above 99%.
In some preferred embodiments, the yield of propionic acid in the hydrogenation reaction is above 99%.
In some preferred embodiments, the ruthenium content of the nano-supported ruthenium carbon catalyst is 2.0 to 5.0 wt%.
In some preferred embodiments, the preparation method of the nano-supported ruthenium carbon catalyst comprises: and (2) putting the activated carbon into a ruthenium salt precursor solution for dipping treatment, then adding an alkaline precipitator for precipitation treatment, and then filtering, drying, roasting and reducing to obtain the nano supported ruthenium-carbon catalyst.
In some preferred embodiments, the precipitation treatment comprises: and adding an alkaline precipitator into the mixed solution formed by the activated carbon and the ruthenium salt precursor solution, and adjusting the pH value to 8-10.
Further, the alkaline precipitant includes any one or a combination of two or more of ammonia water, sodium hydroxide, sodium carbonate, and sodium bicarbonate, and is not limited thereto.
In some preferred embodiments, the firing treatment comprises: and roasting the product obtained by drying treatment at 400-600 ℃ for 2.0-4.0 h under a protective atmosphere.
Further, the protective atmosphere comprises N2。
In some preferred embodiments, the reduction treatment comprises: at H2And reducing the product obtained by roasting treatment at 200-400 ℃ for 2.0-5.0 h under the atmosphere.
In some preferred embodiments, the ruthenium salt in the ruthenium salt precursor solution includes RuCl hydrate3Any one or a combination of two or more of ruthenium acetate, ruthenium acetylacetonate, ammonium hexachlororuthenate and ammonium pentachlororuthenate hydrate, without being limited thereto.
Specifically, the method for preparing propionic acid by hydrogenating acrylic acid comprises the following steps: adopting a nano-load ruthenium-carbon catalyst, taking propionic acid as a reaction solvent, reacting for a certain time at a certain mass ratio of acrylic acid to the catalyst, a certain mass ratio of acrylic acid to propionic acid, a certain reaction temperature and pressure to obtain a propionic acid product, and recycling the catalyst.
In some more specific embodiments, the method for preparing propionic acid by hydrogenating acrylic acid comprises: sequentially adding 0.5-1.5 g of catalyst, 10-30 g of acrylic acid and 30-10 g of propionic acid into a 100mL high-pressure reaction kettle, replacing for 3 times by hydrogen, heating to the required reaction temperature of 20-65 ℃, keeping the reaction pressure of 1.0-4.5 atm, and reacting for 2.0-6.0 h at the reaction speed of 700 r/min. And releasing the pressure after the reaction is finished. Filtering the reaction mixture, analyzing the liquid by a gas chromatography with an FID detector, and recovering the catalyst solid which can be directly reused without drying.
The method realizes the synthesis of the propionic acid by catalyzing the hydrogenation of the acrylic acid by the nano-load ruthenium carbon, does not need product separation, has simple and convenient catalyst preparation, can be circulated for more than twenty times, and has the advantages of mild reaction conditions, high product yield, low production cost, long catalytic life and the like.
Another aspect of an embodiment of the present invention also provides a method for preparing a nano-supported ruthenium carbon catalyst, including: the preparation method comprises the following steps of putting active carbon into ruthenium salt water solution for dipping treatment, then adding alkaline precipitator for precipitation treatment, and then preparing the nano supported ruthenium-carbon catalyst, wherein the preparation method comprises the following steps: filtering, drying, roasting and reducing to obtain the nano supported ruthenium-carbon catalyst.
In some preferred embodiments, the precipitation treatment comprises: and adding an alkaline precipitator into the mixed solution formed by the activated carbon and the ruthenium salt water solution, and adjusting the pH value to 8-10.
In some preferred embodiments, the firing treatment comprises: and roasting the product obtained by drying treatment at 400-600 ℃ for 2.0-4.0 h in a protective atmosphere.
Further, the protective atmosphere comprises N2。
In some preferred embodiments, the reduction treatment comprises: at H2And reducing the product obtained by roasting treatment at 200-400 ℃ for 2.0-5.0 h under the atmosphere.
In some preferred embodiments, the alkaline precipitant includes one or a combination of two or more of ammonia water, sodium hydroxide, sodium carbonate, and sodium bicarbonate, and is not limited thereto.
In some preferred embodiments, the ruthenium salt in the aqueous ruthenium salt solution includes RuCl hydrate3Any one or a combination of two or more of ruthenium acetate, ruthenium acetylacetonate, ammonium hexachlororuthenate and ammonium pentachlororuthenate hydrate, without being limited thereto.
In some more specific embodiments, the method for preparing the nano-supported ruthenium carbon catalyst comprises: in RuCl3(ruthenium content: 37.5%) into the precursor solution, the specific surface area was 950m2·g-1Stirring the activated carbon for 1.0h, then adjusting the pH value to 8-10 by ammonia water, continuously stirring the mixture for 2.0h, filtering the mixture, washing the mixture by water until the mixture is neutral and chloride ions cannot be detected, transferring the mixture to an oven for drying, and drying the mixture in an N atmosphere2Roasting at 400-600 ℃ for 2.0-4.0H in the atmosphere, and roasting in H2Reducing for 2.0-5.0 h at 200-400 ℃ in the atmosphere to obtain the nano supported ruthenium-carbon catalyst. The weight percentage of ruthenium in the catalyst is 2.0-5.0%.
In another aspect of the embodiment of the invention, the nano-supported ruthenium carbon catalyst prepared by the method is provided, and the ruthenium content in the nano-supported ruthenium carbon catalyst is 2.0-5.0 wt%.
The technical solutions of the present invention are further described in detail below with reference to several preferred embodiments and the accompanying drawings, which are implemented on the premise of the technical solutions of the present invention, and a detailed implementation manner and a specific operation process are provided, but the scope of the present invention is not limited to the following embodiments.
The experimental materials used in the examples used below were all available from conventional biochemical reagents companies, unless otherwise specified.
Example 1
Preparing a catalyst: 0.85g of hydrated RuCl is weighed out3The precursor is stirred and dissolved into 100mL of water, and the specific surface area is added to be 950m2·g-110.00g of activated carbon (2), stirred for 1.0h, and then mixed with 1.0 mol. L-1Adjusting pH to 8 with ammonia water, stirring for 2.0 hr, filtering, washing filter cake with water to neutrality, transferring to oven, drying in N2Roasting at 500 deg.C in atmosphere of 4.0H and at 300 ℃ in H2Reducing in atmosphere to obtain the nanometer load type ruthenium carbon catalyst with the weight percentage of ruthenium of 3.0 percent.
And (3) acrylic acid hydrogenation reaction: 1.5g of catalyst, 30g of acrylic acid and 10g of propionic acid are sequentially added into a 100mL high-pressure reaction kettle, after hydrogen replacement is carried out for 3 times, the temperature is raised to 60 ℃, the reaction pressure is kept at 4.5atm, the reaction speed is 700r/min, and the reaction is carried out for 4.0 h. And releasing the pressure after the reaction is finished. The reacted liquid was collected by filtration and analyzed by gas chromatography with FID detector.
Example 2
Preparing a catalyst: 1.11g of hydrated RuCl was weighed out3The precursor is stirred and dissolved into 100mL of water, and the specific surface area is added to be 950m2·g-110.00g of activated carbon (2), stirred for 1.0h, and then mixed with 1.0 mol. L-1Adjusting pH to 10 with sodium carbonate, stirring for 2.0 hr, filtering, washing filter cake with water to neutrality, transferring to oven, drying, and adding N2Roasting at 400 deg.C for 4.0H under atmosphere, and calcining at 400 deg.C in H2Reducing in atmosphere to obtain the nanometer load type ruthenium carbon catalyst with the ruthenium weight percentage of 4.0 percent.
And (3) acrylic acid hydrogenation reaction: 0.5g of catalyst, 10g of acrylic acid and 30g of propionic acid are sequentially added into a 100mL high-pressure reaction kettle, after hydrogen replacement is carried out for 3 times, the temperature is increased to 80 ℃, the reaction pressure is kept at 6.0atm, the reaction speed is 700r/min, and the reaction lasts for 2.0 hours. And releasing the pressure after the reaction is finished. The reacted liquid was collected by filtration and analyzed by gas chromatography with FID detector.
Example 3
Preparing a catalyst: 0.54g of hydrated RuCl was weighed out3The precursor is stirred and dissolved into 100mL of water, and the specific surface area is added to be 950m2·g-110.00g of activated carbon (2), stirred for 1.0h, and then mixed with 1.0 mol. L-1Adjusting pH to 8 with sodium bicarbonate, stirring for 2.0 hr, filtering, washing filter cake with water to neutrality, transferring to oven for drying, and adding N2Calcining at 500 deg.C for 4.0H in an atmosphere, and calcining at 200 deg.C in H2Reducing in atmosphere to obtain the nanometer load type ruthenium carbon catalyst with the ruthenium weight percentage of 2.0 percent.
And (3) acrylic acid hydrogenation reaction: 1.0g of catalyst, 20g of acrylic acid and 20g of propionic acid are sequentially added into a 100mL high-pressure reaction kettle, after hydrogen replacement is carried out for 3 times, the temperature is raised to 40 ℃, the reaction pressure is kept at 7.0atm, the reaction speed is 700r/min, and the reaction lasts for 2.5 hours. And releasing the pressure after the reaction is finished. The reacted liquid was collected by filtration and analyzed by gas chromatography with FID detector.
Example 4
Preparing a catalyst: 1.40g of hydrated RuCl was weighed3The precursor is stirred and dissolved into 100mL of water, and the specific surface area is added to be 950m2·g-110.00g of activated carbon (1.0 h), and then 1.0 mol. L-1Adjusting pH to 9 with sodium hydroxide, stirring for 2.0 hr, filtering, washing filter cake with water to neutrality, transferring to oven for drying, and adding N2Roasting at 600 deg.C for 2.0H under atmosphere, and calcining at 300 deg.C in H2Reducing in atmosphere to obtain the nanometer load type ruthenium carbon catalyst with the ruthenium weight percentage of 5.0 percent.
And (3) acrylic acid hydrogenation reaction: 0.5g of catalyst, 20g of acrylic acid and 20g of propionic acid are sequentially added into a 100mL high-pressure reaction kettle, after hydrogen replacement is carried out for 3 times, the temperature is raised to 20 ℃, the reaction pressure is kept at 5.0atm, the reaction speed is 700r/min, and the reaction is carried out for 4.0 h. And releasing the pressure after the reaction is finished. The reacted liquid was collected by filtration and analyzed by gas chromatography with FID detector.
Example 5
Preparing a catalyst: 0.85g of hydrated RuCl was weighed3The precursor is stirred and dissolved into 100mL of water, and the specific surface area is added to be 950m2·g-110.00g of activated carbon (2), stirred for 1.0h, and then mixed with 1.0 mol. L-1Adjusting pH to 10 with ammonia water, stirring for 2.0 hr, filtering, washing filter cake with water to neutrality, transferring to oven, drying in N2Calcining at 500 deg.C for 3.0H in the atmosphere, and calcining at 300 deg.C in H2Reducing in atmosphere to obtain the nanometer load type ruthenium carbon catalyst with the ruthenium weight percentage of 3.0 percent.
And (3) acrylic acid hydrogenation reaction: 1.5g of catalyst, 20g of acrylic acid and 20g of propionic acid are sequentially added into a 100mL high-pressure reaction kettle, after hydrogen replacement is carried out for 3 times, the temperature is raised to 65 ℃, the reaction pressure is kept at 1.0atm, the reaction speed is 700r/min, and the reaction lasts for 6.0 hours. And releasing the pressure after the reaction is finished. The reacted liquid was collected by filtration and analyzed by gas chromatography with FID detector.
Comparative example 1
Preparing a catalyst: 0.85g of ruthenium trichloride hydrate is weighed and dissolved in 100mL of ethylene glycol by stirring, and the specific surface area is 950m2·g-110.00g of active carbon, heating to 160 ℃, stirring and refluxing for 6.0 h. Naturally cooling to room temperature, filtering, washing with anhydrous ethanol for 3 times, 50mL each time, washing with water for 6 times, 50mL each time to remove Cl-), draining, and drying in a vacuum drying oven at 80 ℃ overnight to obtain the ruthenium-carbon catalyst with the ruthenium weight percentage of 3.0%.
And (3) acrylic acid hydrogenation reaction: 1.5g of catalyst, 30g of acrylic acid and 10g of propionic acid are sequentially added into a 100mL high-pressure reaction kettle, after hydrogen replacement is carried out for 3 times, the temperature is raised to 60 ℃, the reaction pressure is kept at 6.0atm, the reaction speed is 700r/min, and the reaction is carried out for 4.0 h. And releasing the pressure after the reaction is finished. The reacted liquid was collected by filtration and analyzed by gas chromatography with FID detector.
The results of using the nano-supported ruthenium carbon catalysts prepared by the methods of examples 1 to 5 and comparative example in the reaction for preparing propionic acid by hydrogenating acrylic acid are specifically shown in table 1:
table 1 results of the reaction for preparing propionic acid by hydrogenating acrylic acid in examples 1 to 5
Examples | 1 | 2 | 3 | 4 | 5 | Comparative example 1 |
Acrylic acid conversion% | 99.8 | 99.9 | 99.9 | 99.6 | 99.5 | 85.5 |
Propionic acid yield% | 99.8 | 99.9 | 99.9 | 99.6 | 99.5 | 85.5 |
The reaction results of twenty times of such recycling are specifically shown in fig. 1, in which the nano-supported ruthenium-carbon catalyst prepared in example 1 is used in the reaction of preparing propionic acid by hydrogenating acrylic acid, and then the catalyst is filtered and directly subjected to the next reaction.
As can be seen from table 1, the ruthenium carbon catalyst prepared using the method of the present invention has higher activity in preparing propionic acid by hydrogenation of acrylic acid than the nano-supported ruthenium carbon catalyst prepared using the liquid phase reduction method, and no formation of polymerization product was detected. As can be seen from FIG. 1, after the catalyst is recycled for 20 times, the yield of the propionic acid is basically maintained and still can reach more than 99 percent, so that the catalyst prepared by the method has good stability.
In addition, the inventors of the present invention have also made experiments with other materials, process operations, and process conditions described in the present specification with reference to the above examples, and have obtained preferable results.
It should be understood that the technical solution of the present invention is not limited to the above-mentioned specific embodiments, and all technical modifications made according to the technical solution of the present invention fall within the protection scope of the present invention without departing from the spirit of the present invention and the protection scope of the claims.
Claims (10)
1. A method for preparing propionic acid by hydrogenating acrylic acid is characterized by comprising the following steps: carrying out hydrogenation reaction on a mixed reaction system containing acrylic acid, a nano-load ruthenium-carbon catalyst and a solvent for 2.0-6.0 h under the conditions that the hydrogen pressure is 1.0-7.0 atm and the temperature is 20-65 ℃ to prepare propionic acid; wherein the solvent comprises propionic acid.
2. The method of claim 1, wherein: the mass ratio of the acrylic acid to the solvent is 1: 3-3: 1;
and/or the mass ratio of the catalyst to the acrylic acid is 1-10: 100.
3. The method of claim 1, wherein: the conversion rate of acrylic acid in the hydrogenation reaction is more than 99 percent;
and/or the yield of propionic acid in the hydrogenation reaction is more than 99%.
4. The method of claim 1, wherein: the content of ruthenium in the nano supported ruthenium-carbon catalyst is 2.0-5.0 wt%.
5. The method of claim 1, wherein the preparation method of the nano-supported ruthenium carbon catalyst comprises: and (2) putting the activated carbon into a ruthenium salt precursor solution for dipping treatment, then adding an alkaline precipitator for precipitation treatment, and then filtering, drying, roasting and reducing to obtain the nano supported ruthenium-carbon catalyst.
6. The method of claim 5, wherein the precipitation treatment comprises: adding an alkaline precipitator into the mixed solution formed by the activated carbon and the ruthenium salt precursor solution, and adjusting the pH value to 8-10; preferably, the alkaline precipitant comprises one or more of ammonia water, sodium hydroxide, sodium carbonate and sodium bicarbonate;
and/or, the roasting treatment comprises: roasting the product obtained by drying treatment at 400-600 ℃ for 2.0-4.0 h in a protective atmosphere;
and/or the reduction treatment comprises the following steps: at H2Reducing the product obtained by roasting treatment at 200-400 ℃ for 2.0-5.0 h under the atmosphere;
and/or the ruthenium salt in the aqueous ruthenium salt solution comprises RuCl hydrate3One or the combination of more than two of ruthenium acetate, ruthenium acetylacetonate, ammonium hexachlororuthenate and ammonium pentachlororutarate hydrate.
7. A preparation method of a nano-load ruthenium-carbon catalyst is characterized by comprising the following steps: and (2) putting the activated carbon into a ruthenium salt precursor solution for dipping treatment, then adding an alkaline precipitator for precipitation treatment, and then filtering, drying, roasting and reducing the precipitate to obtain the nano supported ruthenium-carbon catalyst.
8. The method of claim 7, wherein the precipitation treatment comprises: adding an alkaline precipitator into the mixed solution formed by the activated carbon and the ruthenium salt precursor solution, and adjusting the pH value to 8-10;
the roasting treatment comprises the following steps: roasting the product obtained by drying treatment at 400-600 ℃ for 2.0-4.0 h in a protective atmosphere;
and/or the reduction treatment comprises the following steps: at H2And reducing the product obtained by roasting treatment at 200-400 ℃ for 2.0-5.0 h under the atmosphere.
9. The method of claim 7, wherein: the alkaline precipitator comprises any one or the combination of more than two of ammonia water, sodium hydroxide, sodium carbonate and sodium bicarbonate;
and/or the ruthenium salt in the ruthenium salt precursor solution comprises hydrated RuCl3One or the combination of more than two of ruthenium acetate, ruthenium acetylacetonate, ammonium hexachlororuthenate and ammonium pentachlororuthenate hydrate.
10. The nano-supported ruthenium carbon catalyst prepared by the method of any one of claims 7 to 9, wherein the ruthenium content in the nano-supported ruthenium carbon catalyst is 2.0 to 5.0 wt%.
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