CN114633390A - A low-temperature automotive interior radiation-free PVC material processing device - Google Patents

A low-temperature automotive interior radiation-free PVC material processing device Download PDF

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CN114633390A
CN114633390A CN202111616268.4A CN202111616268A CN114633390A CN 114633390 A CN114633390 A CN 114633390A CN 202111616268 A CN202111616268 A CN 202111616268A CN 114633390 A CN114633390 A CN 114633390A
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fixedly connected
radiation
free
processing device
low
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朱建良
朱伟
曹丽秋
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Suzhou Edward Petrochemistry Co ltd
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Suzhou Edward Petrochemistry Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/12Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/26Component parts, details or accessories; Auxiliary operations for discharging, e.g. doors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Accessories For Mixers (AREA)

Abstract

The invention relates to the technical field of PVC material processing, and discloses a low-temperature automobile interior radiation-free PVC material processing device. The novel electromagnetic radiation-free discharging device comprises a housin, the top fixedly connected with motor of casing, vertical direction fixedly connected with feeder hopper is followed in the left side of motor, the end of feeder hopper extends to the inside of casing, the diapire fixedly connected with skirt of casing, the inside of casing is equipped with the radiation-free elimination mechanism, the diapire of skirt is equipped with the electromagnetism bleeder valve. According to the invention, the PVC raw material is fully stirred through the matching arrangement among the first material guiding plate, the second material guiding plate and the third material guiding plate, so that the effect of improving the stirring efficiency in the processing process of the PVC raw material is achieved, the problem of poor product effect caused by incomplete stirring in the processing process of the PVC raw material in the prior art is solved, and meanwhile, the neutralization and elimination of ionizing radiation are realized through the matching arrangement among the electromagnetic plate and the elastic connecting rib, so that the radiation hazard generated in the preparation process of the existing PVC raw material is solved.

Description

一种低温汽车内饰免辐射PVC材料加工装置A low-temperature automobile interior radiation-free PVC material processing device

技术领域technical field

本发明涉及PVC材料加工技术领域,具体为一种低温汽车内饰免辐射PVC材料加工装置。The invention relates to the technical field of PVC material processing, in particular to a low-temperature automobile interior radiation-free PVC material processing device.

背景技术Background technique

PVC的全称是聚氟乙烯,是一种过氧化物、偶氮化合物等发光剂或光、热作用下按自由基聚合反应机理聚合而成的聚合物,PVC为无定型结构的白色粉末,广泛应用于建筑材料、工业制品、汽车、发泡材料等领域,由于PVC具有耐紫外、耐溶剂、耐温、耐冲击等良好理化的特性,因此广泛的将PVC材料应用在汽车的内饰中。The full name of PVC is polyvinyl fluoride, which is a polymer polymerized by peroxides, azo compounds and other luminescent agents or under the action of light and heat according to the mechanism of free radical polymerization. PVC is a white powder with an amorphous structure. It is used in building materials, industrial products, automobiles, foaming materials and other fields. Because PVC has good physical and chemical properties such as UV resistance, solvent resistance, temperature resistance, and impact resistance, PVC materials are widely used in automobile interiors.

现有的低温汽车内饰PVC材料加工装置在使用时存在如下技术缺陷:其一、由于PVC材料的良好理化性能,但PVC材料在制备过程中存在大量热力辐射能,现有的PVC材料加工装置无法制备免辐射的PVC材料;其二、PVC材料在加工制备过程中需要对PVC材料进行不断的搅拌,现有的搅拌分离装置搅拌效果较差,且无法实现连续控制出料,因此急需一种高效的PVC材料加工搅拌出料装置。The existing low-temperature automobile interior PVC material processing device has the following technical defects in use: First, due to the good physical and chemical properties of the PVC material, but the PVC material has a large amount of thermal radiation energy in the preparation process, the existing PVC material processing device It is impossible to prepare radiation-free PVC materials; secondly, the PVC materials need to be continuously stirred during the processing and preparation process. The existing stirring and separation devices have poor stirring effects and cannot achieve continuous control of the discharge. Therefore, a kind of material is urgently needed. Efficient PVC material processing mixing and discharging device.

发明内容SUMMARY OF THE INVENTION

针对背景技术中提出的现有PVC材料加工装置在使用过程中存在的不足,本发明提供了一种低温汽车内饰免辐射PVC材料加工装置,具备及时中和制备过程中的电离辐射、搅拌彻底、连续出料的优点,解决了上述背景技术中提出的技术问题。In view of the deficiencies in the use process of the existing PVC material processing device proposed in the background art, the present invention provides a low-temperature automobile interior radiation-free PVC material processing device, which is capable of neutralizing the ionizing radiation in the preparation process in time and stirring thoroughly. , the advantages of continuous discharge, and solve the technical problems raised in the above background technology.

本发明提供如下技术方案:一种低温汽车内饰免辐射PVC材料加工装置,包括壳体,所述壳体的顶部固定连接有电机,所述电机的左侧沿竖直方向固定连接有进料斗,所述进料斗的末端延伸至壳体的内部,所述壳体的底壁固定连接有裙座,所述壳体的内部设有免辐射消除机构;The present invention provides the following technical solutions: a low-temperature automotive interior radiation-free PVC material processing device, comprising a casing, a motor is fixedly connected to the top of the casing, and a feed material is fixedly connected to the left side of the motor along the vertical direction a hopper, the end of the feeding hopper extends to the inside of the casing, the bottom wall of the casing is fixedly connected with a skirt, and the interior of the casing is provided with a radiation-free elimination mechanism;

所述裙座的底壁设有电磁出料阀,所述电磁出料阀的左侧壁固定连接有出料管,所述电磁出料阀的内部设有电磁定料机构。The bottom wall of the skirt seat is provided with an electromagnetic discharging valve, the left side wall of the electromagnetic discharging valve is fixedly connected with a discharging pipe, and an electromagnetic feeding mechanism is arranged inside the electromagnetic discharging valve.

优选的,所述免辐射消除机构包括固定连接在电机末端的转动轴,所述转动轴的外侧壁固定连接有弹性连接杆,所述弹性连接杆的另一端固定连接有弹性连接筋;Preferably, the radiation-free elimination mechanism includes a rotating shaft fixedly connected to the end of the motor, an elastic connecting rod is fixedly connected to the outer side wall of the rotating shaft, and an elastic connecting rib is fixedly connected to the other end of the elastic connecting rod;

所述免辐射消除机构还包括固定连接在弹性连接筋顶部的支撑顶套,所述弹性连接筋的底部固定连接有支撑底套,所述支撑顶套的底壁前后侧固定连接有电磁板,所述弹性连接杆的侧壁设有均匀搅拌机构。The radiation-free elimination mechanism further comprises a supporting top sleeve fixedly connected to the top of the elastic connecting rib, a supporting bottom sleeve is fixedly connected to the bottom of the elastic connecting rib, and an electromagnetic plate is fixedly connected to the front and rear sides of the bottom wall of the supporting top sleeve, The side wall of the elastic connecting rod is provided with a uniform stirring mechanism.

优选的,所述弹性连接杆沿转动轴侧壁对称设置三组,相邻所述弹性连接杆的夹角为30°,所述弹性连接筋的左侧设有第一连接筋,所述第一连接筋的左侧设有第二连接筋。Preferably, three sets of the elastic connecting rods are symmetrically arranged along the side wall of the rotating shaft, the included angle between the adjacent elastic connecting rods is 30°, the left side of the elastic connecting rod is provided with a first connecting rib, and the first connecting rod is arranged on the left side of the elastic connecting rod. The left side of a connecting rib is provided with a second connecting rib.

优选的,所述第一连接筋和第二连接筋的上端固定连接在支撑顶套的底壁,所述第一连接筋和第二连接筋的下端均固定连接在支撑底套的顶壁,所述第一连接筋与第二连接筋均沿转动轴的轴线方向对称镜像设置。Preferably, the upper ends of the first connecting rib and the second connecting rib are fixedly connected to the bottom wall of the supporting top sleeve, and the lower ends of the first connecting rib and the second connecting rib are both fixedly connected to the top wall of the supporting bottom sleeve, The first connecting rib and the second connecting rib are symmetrically mirrored along the axis direction of the rotating shaft.

优选的,所述均匀搅拌机构包括固定连接在弹性连接杆底壁的第一引料板,所述第一引料板设置在靠近转动轴的一侧,所述第一引料板的外侧且位于弹性连接杆的底壁固定连接有第二引料板。所述第二引料板的外侧且位于弹性连接杆的底壁固定连接有第三引料板。Preferably, the uniform stirring mechanism includes a first lead plate fixedly connected to the bottom wall of the elastic connecting rod, the first lead plate is arranged on the side close to the rotating shaft, and the outer side of the first lead plate is located on the elastic connection The bottom wall of the rod is fixedly connected with a second lead plate. A third lead plate is fixedly connected to the outer side of the second lead plate and located on the bottom wall of the elastic connecting rod.

优选的,所述第一引料板与第二引料板的间距值和第二引料板与第三引料板的间距值相同,所述第一引料板、第二引料板、第三引料板与弹性连接杆的之间夹角依次递增。Preferably, the value of the distance between the first lead plate and the second lead plate is the same as the distance between the second lead plate and the third lead plate, and the first lead plate, the second lead plate, the third lead plate and the elastic The included angle between the connecting rods increases sequentially.

优选的,所述电磁定料机构包括固定连接在电磁出料阀内底壁的第一电磁铁,所述第一电磁铁的上端固定连接有弹簧,所述弹簧的另一端固定连接有永磁铁,所述永磁铁的上端设有出料管,所述出料管的顶端延伸至壳体的内部。Preferably, the electromagnetic feeding mechanism includes a first electromagnet fixedly connected to the inner bottom wall of the electromagnetic discharge valve, the upper end of the first electromagnet is fixedly connected with a spring, and the other end of the spring is fixedly connected with a permanent magnet , the upper end of the permanent magnet is provided with a discharge pipe, and the top of the discharge pipe extends to the interior of the casing.

优选的,所述永磁铁的右侧壁与电磁出料阀的内侧壁紧密贴合,所述永磁铁的底壁左右两端均固定连接有弹性伸缩套,所述弹性伸缩套位于第一电磁铁的外侧。Preferably, the right side wall of the permanent magnet is in close contact with the inner side wall of the electromagnetic discharge valve, the left and right ends of the bottom wall of the permanent magnet are fixedly connected with elastic expansion sleeves, and the elastic expansion sleeve is located in the first electromagnetic outside of the iron.

优选的,所述裙座的底壁固定连接有三个支撑柱,所述支撑柱沿裙座的底壁中心等间距设置,所述壳体的侧壁固定连接有控制器。Preferably, the bottom wall of the skirt seat is fixedly connected with three support columns, the support columns are arranged at equal intervals along the center of the bottom wall of the skirt seat, and the side wall of the casing is fixedly connected with the controller.

本发明具备以下有益效果:The present invention has the following beneficial effects:

1、本发明通过电机的转动带动转动轴转动实现对PVC原料的搅拌,同时通过第一引料板、第二引料板、第三引料板之间的配合设置实现对PVC原料原料的充分搅拌,达到提高PVC原料加工过程中的搅拌效率的效果,解决了现有技术PVC原料加工过程中搅拌不彻底导致的产品效果差的问题。1. In the present invention, the rotation of the motor drives the rotating shaft to rotate to realize the stirring of the PVC raw materials, and at the same time, the full stirring of the PVC raw materials is achieved through the cooperation between the first feeding plate, the second feeding plate, and the third feeding plate. The effect of improving the stirring efficiency in the PVC raw material processing process solves the problem of poor product effect caused by incomplete stirring in the PVC raw material processing process in the prior art.

2、本发明通过电机的转动实现对PVC原料的均匀搅拌,同时通过转动过程中的离心力作用使得两侧的弹性连接筋发生形变,同时通过电磁板、弹性连接筋之间的配合设置实现电离辐射的中和消除,解决了现有的PVC原料在制备过程中产生辐射危害。2. The present invention realizes the uniform stirring of the PVC raw materials through the rotation of the motor, and at the same time, the elastic connecting ribs on both sides are deformed by the centrifugal force during the rotation process, and the ionizing radiation is realized through the cooperation between the electromagnetic plate and the elastic connecting ribs. The neutralization and elimination of the existing PVC raw materials solve the radiation hazard in the preparation process.

3、本发明通过电磁出料阀实现对加工装置内部的PVC原料按需出料,同时通过第一电磁铁、弹簧、永磁铁之间的配合设置实现对电磁出料阀内部的PVC原料定量出料,达到连续出料的效果,显著提高了出料效率。3. The present invention realizes the discharge of PVC raw materials inside the processing device on demand through the electromagnetic discharge valve, and simultaneously realizes the quantitative discharge of the PVC raw materials inside the electromagnetic discharge valve through the cooperation between the first electromagnet, the spring and the permanent magnet. It can achieve the effect of continuous discharge and significantly improve the discharge efficiency.

4、本发明通过第二电磁铁工作时的吸附力使得原先形变的弹性连接筋发生内陷,并恢复至初始状态,使电磁互感线圈的磁通量恢复至初始位置,进而便于二次搅拌加工的再次辐射中和消除,使得PVC原料加工过程中始终处于免辐射状态,保证了产品的免辐射制备效果。4. In the present invention, the original deformed elastic connecting rib is indented by the adsorption force when the second electromagnet is working, and returns to the initial state, so that the magnetic flux of the electromagnetic mutual inductance coil returns to the initial position, thereby facilitating the re-processing of the secondary stirring process. The neutralization and elimination of radiation makes the PVC raw material always in a radiation-free state during the processing, which ensures the radiation-free preparation effect of the product.

附图说明Description of drawings

图1为本发明立体结构示意图;1 is a schematic diagram of the three-dimensional structure of the present invention;

图2为本发明内部剖视立体结构示意图;2 is a schematic diagram of an internal cross-sectional three-dimensional structure of the present invention;

图3为本发明免辐射机构结构示意图;3 is a schematic structural diagram of the radiation-free mechanism of the present invention;

图4为本发明免辐射机构底视结构示意图;Fig. 4 is the bottom view structural schematic diagram of the radiation-free mechanism of the present invention;

图5为本发明第一连接筋初始状态结构示意图;5 is a schematic structural diagram of the initial state of the first connecting rib of the present invention;

图6为本发明第一连接筋外扩后的状态结构示意图;FIG. 6 is a schematic view of the state structure of the first connecting rib of the present invention after outward expansion;

图7为本发明电磁出料阀内部结构示意图。7 is a schematic diagram of the internal structure of the electromagnetic discharge valve of the present invention.

图中:1、壳体;2、电机;21、转动轴;3、进料斗;4、控制器;5、裙座;6、电磁出料阀;60、出料管;61、第一电磁铁;62、弹簧;63、永磁铁;64、弹性伸缩套;7、出料筒;8、支撑柱;9、支撑顶套;10、弹性连接筋;101、第一连接筋;102、第二连接筋;11、电磁板;12、支撑底套;13、弹性连接杆;131、第一引料板;132、第二引料板;133、第三引料板;14、第二电磁铁。In the figure: 1. Shell; 2. Motor; 21. Rotating shaft; 3. Feeding hopper; 4. Controller; 5. Skirt; 6. Electromagnetic discharge valve; Electromagnet; 62, spring; 63, permanent magnet; 64, elastic telescopic sleeve; 7, discharge cylinder; 8, support column; 9, support top sleeve; 10, elastic connecting rib; 101, first connecting rib; 102, The second connecting rib; 11, the electromagnetic plate; 12, the supporting bottom sleeve; 13, the elastic connecting rod; 131, the first lead plate; 132, the second lead plate; 133, the third lead plate;

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1-7,一种低温汽车内饰免辐射PVC材料加工装置,包括壳体1,壳体1的顶部固定连接有电机2,电机2的左侧沿竖直方向固定连接有进料斗3,进料斗3的末端延伸至壳体1的内部,壳体1的底壁固定连接有裙座5,壳体1的内部设有免辐射消除机构;Please refer to Figure 1-7, a low-temperature automotive interior radiation-free PVC material processing device, including a casing 1, a motor 2 is fixedly connected to the top of the casing 1, and a feed material is fixedly connected to the left side of the motor 2 along the vertical direction. Bucket 3, the end of the feeding hopper 3 extends to the inside of the casing 1, the bottom wall of the casing 1 is fixedly connected with a skirt 5, and the interior of the casing 1 is provided with a radiation-free elimination mechanism;

裙座5的底壁设有电磁出料阀6,电磁出料阀6的左侧壁固定连接有出料筒7,电磁出料阀6的内部设有电磁定料机构。The bottom wall of the skirt seat 5 is provided with an electromagnetic discharge valve 6 , the left side wall of the electromagnetic discharge valve 6 is fixedly connected with a discharge cylinder 7 , and an electromagnetic feeding mechanism is arranged inside the electromagnetic discharge valve 6 .

免辐射消除机构包括固定连接在电机2末端的转动轴21,转动轴21的外侧壁固定连接有弹性连接杆13,弹性连接杆13的另一端固定连接有弹性连接筋10;The radiation-free elimination mechanism includes a rotating shaft 21 fixedly connected to the end of the motor 2, the outer side wall of the rotating shaft 21 is fixedly connected with an elastic connecting rod 13, and the other end of the elastic connecting rod 13 is fixedly connected with an elastic connecting rib 10;

免辐射消除机构还包括固定连接在弹性连接筋10顶部的支撑顶套9,弹性连接筋10的底部固定连接有支撑底套12,支撑顶套9的底壁前后侧固定连接有电磁板11,开始时首先将PVC原料经过进料斗3加入壳体1的内部,接着开启电机2与电磁板11,在电机2的工作下带动转动轴21发生转动,此时PVC原料于壳体1的内部发生搅拌,通过第一引料板131、第二引料板132、第三引料板133的引流作用使得PVC材料不断撞击各个引料板,使得PVC材料得以充分搅拌,使得弹性连接杆13发生伸长,在转动轴21的转动过程中PVC原料受到离心力的作用不断作用于第一引料板131、第二引料板132、第三引料板133,进而使得第一连接筋101和第二连接筋102发生外扩式形变,弹性连接杆13的侧壁设有均匀搅拌机构。The radiation-free elimination mechanism also includes a support top sleeve 9 fixedly connected to the top of the elastic connecting rib 10, a supporting bottom sleeve 12 is fixedly connected to the bottom of the elastic connecting rib 10, and an electromagnetic plate 11 is fixedly connected to the front and rear sides of the bottom wall of the supporting top sleeve 9. At the beginning, the PVC raw material is first fed into the inside of the shell 1 through the feeding hopper 3, then the motor 2 and the electromagnetic plate 11 are turned on, and the rotating shaft 21 is driven to rotate under the operation of the motor 2. At this time, the PVC raw material is inside the shell 1. When stirring occurs, through the drainage action of the first guiding plate 131, the second guiding plate 132, and the third guiding plate 133, the PVC material continuously hits each guiding plate, so that the PVC material is fully stirred, so that the elastic connecting rod 13 is elongated. During the rotation of the rotating shaft 21, the PVC raw material is subjected to centrifugal force and continuously acts on the first lead plate 131, the second lead plate 132, and the third lead plate 133, thereby causing the first connecting rib 101 and the second connecting rib 102 to expand outward. The side wall of the elastic connecting rod 13 is provided with a uniform stirring mechanism.

弹性连接杆13沿转动轴21侧壁对称设置三组,相邻弹性连接杆13的夹角为30°,弹性连接筋10的左侧设有第一连接筋101,第一连接筋101的左侧设有第二连接筋102。The elastic connecting rods 13 are symmetrically arranged in three groups along the side wall of the rotating shaft 21, and the included angle between the adjacent elastic connecting rods 13 is 30°. A second connecting rib 102 is provided on the side.

第一连接筋101和第二连接筋102的上端固定连接在支撑顶套9的底壁,第一连接筋101和第二连接筋102的下端均固定连接在支撑底套12的顶壁,第一连接筋101与第二连接筋102均沿转动轴21的轴线方向对称镜像设置,电磁板11产生的电磁场垂直横穿过第一连接筋101与第二连接筋102构成的闭合回路,由于第一连接筋101与第二连接筋102的形变,从而使得第一连接筋101与第二连接筋102产生的闭合回路的面积增大,此时的磁通量变大,因此使得电磁场构成电磁感应模型产生感应电流,进而产生感生电动势,从而达到对PVC材料内部的辐射得到有效中和,通过电机2的转动实现对PVC原料的均匀搅拌,同时通过转动过程中的离心力作用使得两侧的弹性连接筋10发生形变,同时通过电磁板11、弹性连接筋10之间的配合设置实现电离辐射的中和消除,解决了现有的PVC原料在制备过程中产生辐射危害。The upper ends of the first connecting ribs 101 and the second connecting ribs 102 are fixedly connected to the bottom wall of the support top sleeve 9, and the lower ends of the first connecting ribs 101 and the second connecting ribs 102 are fixedly connected to the top wall of the supporting bottom sleeve 12. A connecting rib 101 and a second connecting rib 102 are symmetrically mirrored along the axis of the rotating shaft 21, and the electromagnetic field generated by the electromagnetic plate 11 vertically traverses the closed loop formed by the first connecting rib 101 and the second connecting rib 102. The deformation of the first connecting rib 101 and the second connecting rib 102 increases the area of the closed loop generated by the first connecting rib 101 and the second connecting rib 102 , and the magnetic flux at this time increases, so that the electromagnetic field constitutes an electromagnetic induction model. Induce current, and then generate induced electromotive force, so as to effectively neutralize the radiation inside the PVC material, and realize the uniform stirring of the PVC material through the rotation of the motor 2. At the same time, through the centrifugal force during the rotation process, the elastic connecting ribs on both sides are 10 is deformed, and at the same time, the neutralization and elimination of ionizing radiation is realized through the cooperation between the electromagnetic plate 11 and the elastic connecting ribs 10, which solves the radiation hazard caused by the existing PVC raw materials in the preparation process.

均匀搅拌机构包括固定连接在弹性连接杆13底壁的第一引料板131,第一引料板131设置在靠近转动轴21的一侧,第一引料板131的外侧且位于弹性连接杆13的底壁固定连接有第二引料板132。第二引料板132的外侧且位于弹性连接杆13的底壁固定连接有第三引料板133,当出料完成后,通过控制器4,开启第二电磁铁14,原先形变外扩的磁性第一连接筋101与第二连接筋102,在第二电磁铁14的吸附作用下,发生内陷,从而使得第一连接筋101与第二连接筋102恢复至初始状态,此时重复上述工作原理,实现PVC物料的二次加工。The uniform stirring mechanism includes a first lead plate 131 fixedly connected to the bottom wall of the elastic connecting rod 13 , the first lead plate 131 is arranged on the side close to the rotating shaft 21 , the outer side of the first lead plate 131 is located at the bottom of the elastic connecting rod 13 . A second lead plate 132 is fixedly connected to the wall. The third lead plate 133 is fixedly connected to the outer side of the second lead plate 132 and is located on the bottom wall of the elastic connecting rod 13. After the discharge is completed, the controller 4 is used to turn on the second electromagnet 14, and the magnetic first plate 14 is deformed and expanded outwardly. A connecting rib 101 and a second connecting rib 102 are indented under the adsorption action of the second electromagnet 14, so that the first connecting rib 101 and the second connecting rib 102 are restored to their original state, and the above working principle is repeated at this time. , to realize the secondary processing of PVC materials.

第一引料板131与第二引料板132的间距值和第二引料板132与第三引料板133的间距值相同,第一引料板131、第二引料板132、第三引料板133与弹性连接杆13的之间夹角依次递增,使得PVC原料在转动过程中连续不断的撞击各个引料板,引料板起到引流的同时也增大了与物料的接触面积,实现提高物料搅拌效果,通过电机2的转动带动转动轴21转动实现对PVC原料的搅拌,同时通过第一引料板131、第二引料板132、第三引料板133之间的配合设置实现对PVC原料原料的充分搅拌,达到提高PVC原料加工过程中的搅拌效率的效果,解决了现有技术PVC原料加工过程中搅拌不彻底导致的产品效果差的问题。The distance value between the first lead plate 131 and the second lead plate 132 and the distance between the second lead plate 132 and the third lead plate 133 are the same. The first lead plate 131, the second lead plate 132, the third lead plate 133 and the elastic The angle between the connecting rods 13 increases in turn, so that the PVC raw material continuously hits each lead plate during the rotation process. The lead plate plays a role in drainage and also increases the contact area with the material, so as to improve the material stirring effect. The rotation of the motor 2 drives the rotation shaft 21 to rotate to realize the stirring of the PVC raw materials, and at the same time, through the cooperation between the first guiding plate 131, the second guiding plate 132, and the third guiding plate 133, the PVC raw materials are fully stirred. The effect of improving the stirring efficiency in the PVC raw material processing process solves the problem of poor product effect caused by incomplete stirring in the PVC raw material processing process in the prior art.

电磁定料机构包括固定连接在电磁出料阀6内底壁的第一电磁铁61,第一电磁铁61的上端固定连接有弹簧62,弹簧62的另一端固定连接有永磁铁63,永磁铁63的上端设有出料管60,出料管60的顶端延伸至壳体1的内部。The electromagnetic fixing mechanism includes a first electromagnet 61 fixedly connected to the inner bottom wall of the electromagnetic discharge valve 6, the upper end of the first electromagnet 61 is fixedly connected with a spring 62, and the other end of the spring 62 is fixedly connected with a permanent magnet 63, the permanent magnet The upper end of 63 is provided with a discharge pipe 60 , and the top of the discharge pipe 60 extends to the inside of the casing 1 .

永磁铁63的右侧壁与电磁出料阀6的内侧壁紧密贴合,永磁铁63的底壁左右两端均固定连接有弹性伸缩套64,弹性伸缩套64位于第一电磁铁61的外侧,当物料搅拌完成后,通过控制器4开启电磁出料阀6内部的第一电磁铁61,在电磁的吸附力作用下,使得永磁铁63下移,进而使得弹簧62压缩,此时的出料管60的阀道得以开启,此时只需控制第一电磁铁61的通电时长,即可实现PVC原料经过出料管60经过出料筒7连续出料,进而实现对物料的定量出料,通过电磁出料阀6实现对加工装置内部的PVC原料按需出料,同时通过第一电磁铁61、弹簧62、永磁铁63之间的配合设置实现对电磁出料阀6内部的PVC原料定量出料,达到连续出料的效果,显著提高了出料效率。The right side wall of the permanent magnet 63 is in close contact with the inner side wall of the electromagnetic discharge valve 6 , the left and right ends of the bottom wall of the permanent magnet 63 are fixedly connected with elastic telescopic sleeves 64 , and the elastic telescopic sleeves 64 are located outside the first electromagnet 61 . , when the material stirring is completed, the first electromagnet 61 inside the electromagnetic discharge valve 6 is turned on by the controller 4, and under the action of the electromagnetic adsorption force, the permanent magnet 63 is moved down, and then the spring 62 is compressed. The valve passage of the material pipe 60 is opened, and at this time, it is only necessary to control the power-on duration of the first electromagnet 61, so that the PVC raw material can be continuously discharged through the discharge pipe 60 and through the discharge cylinder 7, thereby realizing the quantitative discharge of the material. , Through the electromagnetic discharge valve 6, the PVC raw material inside the processing device can be discharged on demand, and at the same time, the PVC raw material inside the electromagnetic discharge valve 6 can be discharged through the cooperation between the first electromagnet 61, the spring 62 and the permanent magnet 63. Quantitative discharge, to achieve the effect of continuous discharge, significantly improve the discharge efficiency.

裙座5的底壁固定连接有三个支撑柱8,支撑柱8沿裙座5的底壁中心等间距设置,壳体1的侧壁固定连接有控制器4。The bottom wall of the skirt seat 5 is fixedly connected with three support columns 8 , which are arranged at equal intervals along the center of the bottom wall of the skirt seat 5 , and the controller 4 is fixedly connected to the side wall of the housing 1 .

本发明的使用方法(工作原理)如下:The use method (working principle) of the present invention is as follows:

开始时首先将PVC原料经过进料斗3加入壳体1的内部,接着开启电机2与电磁板11,在电机2的工作下带动转动轴21发生转动,此时PVC原料于壳体1的内部发生搅拌,通过第一引料板131、第二引料板132、第三引料板133的引流作用使得PVC材料不断撞击各个引料板,使得PVC材料得以充分搅拌,使得弹性连接杆13发生伸长,在转动轴21的转动过程中PVC原料受到离心力的作用不断作用于第一引料板131、第二引料板132、第三引料板133,进而使得第一连接筋101和第二连接筋102发生外扩式形变;At the beginning, the PVC raw material is first fed into the inside of the shell 1 through the feeding hopper 3, then the motor 2 and the electromagnetic plate 11 are turned on, and the rotating shaft 21 is driven to rotate under the operation of the motor 2. At this time, the PVC raw material is inside the shell 1. When stirring occurs, through the drainage action of the first guiding plate 131, the second guiding plate 132, and the third guiding plate 133, the PVC material continuously hits each guiding plate, so that the PVC material is fully stirred, so that the elastic connecting rod 13 is elongated. During the rotation of the rotating shaft 21, the PVC raw material is subjected to centrifugal force and continuously acts on the first lead plate 131, the second lead plate 132, and the third lead plate 133, thereby causing the first connecting rib 101 and the second connecting rib 102 to expand outward. form deformation;

电磁板11产生的电磁场垂直横穿过第一连接筋101与第二连接筋102构成的闭合回路,由于第一连接筋101与第二连接筋102的形变,从而使得第一连接筋101与第二连接筋102产生的闭合回路的面积增大,此时的磁通量变大,因此使得电磁场构成电磁感应模型产生感应电流,进而产生感生电动势,从而达到对PVC材料内部的辐射得到有效中和;The electromagnetic field generated by the electromagnetic plate 11 vertically traverses the closed loop formed by the first connecting rib 101 and the second connecting rib 102. Due to the deformation of the first connecting rib 101 and the second connecting rib 102, the first connecting rib 101 and the The area of the closed loop generated by the two connecting ribs 102 increases, and the magnetic flux becomes larger at this time, so that the electromagnetic field forms an electromagnetic induction model to generate an induced current, thereby generating an induced electromotive force, so as to effectively neutralize the radiation inside the PVC material;

当物料搅拌完成后,通过控制器4开启电磁出料阀6内部的第一电磁铁61,在电磁的吸附力作用下,使得永磁铁63下移,进而使得弹簧62压缩,此时的出料管60的阀道得以开启,此时只需控制第一电磁铁61的通电时长,即可实现PVC原料经过出料管60经过出料筒7连续出料,进而实现对物料的定量出料;When the stirring of the material is completed, the first electromagnet 61 inside the electromagnetic discharge valve 6 is turned on by the controller 4, and under the action of the electromagnetic adsorption force, the permanent magnet 63 is moved down, thereby compressing the spring 62. At this time, the material is discharged. The valve passage of the pipe 60 can be opened. At this time, it is only necessary to control the power-on duration of the first electromagnet 61 to realize the continuous discharge of the PVC raw material through the discharge pipe 60 and the discharge cylinder 7, thereby realizing the quantitative discharge of the material;

当出料完成后,通过控制器4,开启第二电磁铁14,原先形变外扩的磁性第一连接筋101与第二连接筋102,在第二电磁铁14的吸附作用下,发生内陷,从而使得第一连接筋101与第二连接筋102恢复至初始状态,此时重复上述工作原理,实现PVC物料的二次加工。When the discharging is completed, the second electromagnet 14 is turned on by the controller 4 , and the magnetic first connecting rib 101 and the second connecting rib 102 , which were deformed and expanded outward, are indented under the adsorption of the second electromagnet 14 . , so that the first connecting rib 101 and the second connecting rib 102 are restored to the initial state, and the above working principle is repeated at this time to realize the secondary processing of the PVC material.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (9)

1. The utility model provides a low temperature automotive interior exempts from to radiate PVC material processingequipment, includes casing (1), its characterized in that: the radiation-free radiation-eliminating mechanism is characterized in that a motor (2) is fixedly connected to the top of the shell (1), a feed hopper (3) is fixedly connected to the left side of the motor (2) in the vertical direction, the tail end of the feed hopper (3) extends into the shell (1), a skirt (5) is fixedly connected to the bottom wall of the shell (1), and a radiation-free eliminating mechanism is arranged in the shell (1);
the bottom wall of skirt (5) is equipped with electromagnetism bleeder valve (6), the left side wall fixedly connected with play feed cylinder (7) of electromagnetism bleeder valve (6), the inside of electromagnetism bleeder valve (6) is equipped with electromagnetism and decides the material mechanism.
2. The processing device of the low-temperature radiation-free PVC material for the automotive interior according to claim 1, is characterized in that: the radiation-free elimination mechanism comprises a rotating shaft (21) fixedly connected to the tail end of the motor (2), the outer side wall of the rotating shaft (21) is fixedly connected with an elastic connecting rod (13), and the other end of the elastic connecting rod (13) is fixedly connected with an elastic connecting rib (10);
exempt from radiation elimination mechanism still includes support top cover (9) at elastic connection muscle (10) top, the bottom fixedly connected with of elastic connection muscle (10) supports end cover (12), side fixedly connected with electromagnetic plate (11) around the diapire of support top cover (9), the lateral wall of elastic connection pole (13) is equipped with even rabbling mechanism.
3. The processing device of the low-temperature radiation-free PVC material for the automotive interior according to claim 2, is characterized in that: elastic connection pole (13) set up three groups along axis of rotation (21) lateral wall symmetry, and are adjacent the contained angle of elastic connection pole (13) is 30, the left side of elastic connection muscle (10) is equipped with first splice bar (101), the left side of first splice bar (101) is equipped with second splice bar (102).
4. The processing device of the low-temperature radiation-free PVC material for the automotive interior according to claim 3, is characterized in that: the upper end fixed connection of first splice bar (101) and second splice bar (102) is at the diapire that supports top cover (9), the equal fixed connection of the lower extreme of first splice bar (101) and second splice bar (102) is at the roof that supports end cover (12), the axis direction symmetry mirror image setting of axis of rotation (21) is all followed with second splice bar (102) in first splice bar (101).
5. The processing device of the low-temperature radiation-free PVC material for the automotive interior according to claim 2, is characterized in that: the uniform stirring mechanism comprises a first material guiding plate (131) fixedly connected to the bottom wall of the elastic connecting rod (13), the first material guiding plate (131) is arranged on one side close to the rotating shaft (21), the outer side of the first material guiding plate (131) is fixedly connected with a second material guiding plate (132) located on the bottom wall of the elastic connecting rod (13), and the outer side of the second material guiding plate (132) is fixedly connected with a third material guiding plate (133) located on the bottom wall of the elastic connecting rod (13).
6. The processing device of the low-temperature radiation-free PVC material for the automotive interior according to claim 5, is characterized in that: the distance value between the first fuse plate (131) and the second fuse plate (132) is the same as that between the second fuse plate (132) and the third fuse plate (133), and included angles among the first fuse plate (131), the second fuse plate (132), the third fuse plate (133) and the elastic connecting rod (13) sequentially increase in an increasing manner.
7. The processing device of the low-temperature radiation-free PVC material for the automotive interior according to claim 1, is characterized in that: the electromagnetism is decided and is expected mechanism and include first electro-magnet (61) of fixed connection diapire in electromagnetism bleeder valve (6), the upper end fixedly connected with spring (62) of first electro-magnet (61), the other end fixedly connected with permanent magnet (63) of spring (62), the upper end of permanent magnet (63) is equipped with discharging pipe (60), the top of discharging pipe (60) extends to the inside of casing (1).
8. The processing device of the low-temperature radiation-free PVC material for the automotive interior according to claim 7, is characterized in that: the right side wall of permanent magnet (63) closely laminates with the inside wall of electromagnetism bleeder valve (6), both ends all fixed connection elasticity telescope tube (64) about the diapire of permanent magnet (63), elasticity telescope tube (64) are located the outside of first electro-magnet (61).
9. The processing device of the low-temperature radiation-free PVC material for the automotive interior according to claim 1, is characterized in that: the three support columns (8) of diapire fixedly connected with of skirt (5), support column (8) are along the equidistant setting in diapire center of skirt (5), the lateral wall fixedly connected with controller (4) of casing (1).
CN202111616268.4A 2021-12-28 2021-12-28 A low-temperature automotive interior radiation-free PVC material processing device Pending CN114633390A (en)

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CN113696339A (en) * 2021-09-13 2021-11-26 新晃长旺商品混凝土有限公司 Device for preventing foam floating and automatic cleaning during concrete stirring
CN215233498U (en) * 2020-12-29 2021-12-21 浙江植物源新材料股份有限公司 An anti-blocking mixing device for new material processing

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109109186A (en) * 2018-10-30 2019-01-01 浙江亚鼎科技有限公司 A kind of electronic product plastic shell production of raw material for use mixing plant
CN209903660U (en) * 2019-01-08 2020-01-07 山东原鑫鲁丰塑料包装有限公司 A compounding device for extruding modified plastics
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Application publication date: 20220617