CN114633374A - Special mortar production equipment and production process - Google Patents
Special mortar production equipment and production process Download PDFInfo
- Publication number
- CN114633374A CN114633374A CN202210312626.0A CN202210312626A CN114633374A CN 114633374 A CN114633374 A CN 114633374A CN 202210312626 A CN202210312626 A CN 202210312626A CN 114633374 A CN114633374 A CN 114633374A
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- Prior art keywords
- hole
- water supply
- cleaning
- drying
- stirring
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
Abstract
The application relates to special mortar production equipment and production technology, relates to the technical field of mortar production, including frame, agitator, stirring leaf, be provided with clearance drying device on the agitator, clearance drying device includes: the rotating ring is rotationally arranged on the stirring barrel; the cleaning plate and the drying plate are arranged on the rotating ring; the driving mechanism is arranged on the stirring barrel; the water supply mechanism is arranged on the frame and is used for providing cleaning liquid; the air supply mechanism is arranged on the rack and outputs hot air from the drying hole; the plugging mechanism is arranged on the rotating ring. This application opens clearance hole and stoving hole through shutoff mechanism start, and the washing liquid sprays and clears up on agitator and stirring leaf, and the back is accomplished in the clearance, and water supply mechanism closes, and air feed mechanism opens and makes hot-blast spouting to agitator and stirring leaf to this comes clearance and the stoving to agitator and stirring leaf, has shortened the time of clearance and stoving, has improved the production efficiency of mortar.
Description
Technical Field
The application relates to the technical field of mortar production, in particular to special mortar production equipment and a production process.
Background
The special mortar is one of the mortars, is mainly suitable for the mortars with special requirements of heat preservation, heat insulation, sound absorption, water resistance, corrosion resistance, radiation protection, decoration, bonding and the like, and has more types, such as heat preservation and sound absorption mortar, is suitable for roof heat preservation, plastering of indoor wall surfaces and pipelines and the like, the waterproof mortar is used for parts requiring water resistance, such as basements, water towers, water pools, liquid storage tanks and the like, and also comprises corrosion-resistant mortar, radiation-proof mortar, polymer mortar and the like.
Continue to add various raw materials to the agitator during mortar production in, the stirring leaf starts to stir the raw materials, and all need clear up and dry stirring barrel and stirring leaf before the mortar of production different compositions, and the clearance is generally all to adding the clear water in the agitator, and the stirring leaf rotates and clears up agitator and puddler, dries naturally after the clearance again, and the time of consequently clearing up is longer to the production efficiency of mortar has been reduced.
Disclosure of Invention
In order to improve the production efficiency of mortar, the application provides special mortar production equipment and a production process.
In a first aspect, the application provides a special mortar production facility, adopts following technical scheme:
the utility model provides a special type mortar production facility, includes the frame, sets up agitator in the frame, rotates the stirring leaf that sets up on the agitator, be provided with on the agitator and carry out the clearance drying device that clears up the stoving to agitator and stirring leaf, clearance drying device includes:
the rotating ring is rotatably arranged on the stirring barrel;
the cleaning plate and the drying plate are arranged on the rotating ring, extend into the stirring barrel and are respectively provided with a cleaning hole and a drying hole, and the cleaning hole and the drying hole face the stirring barrel and the stirring blades;
the driving mechanism is arranged on the stirring barrel and is used for driving the stirring blades and the rotating ring to rotate reversely;
the water supply mechanism is arranged on the rack, is communicated with the cleaning hole and is used for supplying cleaning liquid;
the air supply mechanism is arranged on the rack, is communicated with the drying holes and outputs hot air from the drying holes;
and the plugging mechanism is arranged on the rotating ring and is used for plugging the cleaning hole and the drying hole.
By adopting the technical scheme, when the stirring barrel and the stirring blades need to be cleaned, the plugging mechanism starts to open the cleaning holes and the drying holes, the water supply mechanism starts, the cleaning liquid is sprayed on the stirring barrel and the stirring blades through the cleaning holes to be cleaned, meanwhile, the driving mechanism starts to drive the stirring blades and the rotating ring to rotate reversely, therefore, the stirring blades and the cleaning plate rotate reversely, mortar on the stirring barrel and the stirring blades drops under the action of the rotation and the cleaning liquid, the cleaning of the mortar on the stirring barrel and the stirring blades is realized, after the cleaning is completed, the water supply mechanism is closed, the air supply mechanism is opened, hot air is sprayed to the stirring barrel and the stirring blades through the drying holes to be dried, the cleaning and drying of the stirring barrel and the stirring blades are realized, the cleaning and drying time is shortened, and the production efficiency of the mortar is improved.
After the clearance is accomplished, clearance hole and stoving hole are closed in the shutoff mechanism start-up, actuating mechanism starts to drive stirring leaf, clearance board and stoving board and rotates simultaneously and stir the mortar to reduced the mortar and got into clearance hole and stoving hole and formed the probability of blockking up, improved the clearance effect to agitator and stirring leaf, further improved the production efficiency of mortar, still reduced the mortar simultaneously and got into the waste that clearance hole and stoving hole caused.
Optionally, the water supply mechanism comprises:
the water supply tank is arranged on the frame and stores cleaning liquid;
the water supply pump is arranged on the frame, is communicated with the inside of the water supply tank and is provided with a water inlet pipe communicated with the cleaning hole;
the reflux pipe is arranged on the stirring barrel, is connected with the upper surface of the water supply tank and is provided with a reflux valve;
and the filter frame is arranged on the water supply tank and is used for filtering the cleaning liquid.
Through adopting above-mentioned technical scheme, the working shaft starts, and the washing liquid is followed the clearance hole blowout through the inlet tube, and the mixed liquid of mortar and washing liquid after the washing gets into the supply tank through the back flow, and the mortar stops in the filter frame, and the washing liquid gets into the supply tank and carries out cyclic utilization to this realizes clearing up stirring leaf and agitator, and still carries out cyclic utilization to mortar and washing liquid, thereby has reduced the mortar and has flowed into the environment and cause the probability of pollution, has also saved mortar and washing liquid simultaneously.
Optionally, the gas supply mechanism includes:
the air supply tank is arranged on the water supply tank and is communicated with the interior of the water supply tank between the filter frame and the liquid level of the cleaning liquid in the water supply tank;
the water filtering plate is arranged at the joint of the air supply tank and the water supply tank and is used for filtering moisture in air entering the air supply tank;
the heating pipe is arranged on the air supply box;
the air supply fan is arranged on the rack and communicated with the air supply box and provided with an air supply pipe communicated with the drying hole.
Through adopting above-mentioned technical scheme, the heating pipe heats the air, the air feed fan starts, make hot-blast hole output of drying dry stirring leaf and agitator, make the washing liquid vaporization in stirring leaf and the agitator and drop, then washing liquid and hot-blast back flow entering water supply tank in, hot-blast and washing liquid filter through filtering the frame, and hot-blast mortar to filtering in the frame is dried and is made the washing liquid vaporization, and the washing liquid filters the back through the drainage board and flows back to and carry out recycle in the water supply tank, hot-blast migration carries out recycle in the air supply tank, realize drying stirring leaf and agitator with this.
And the filter frame filters the cleaning liquid and the hot air, so that the probability that the water filtering plate is blocked by impurities is reduced, the speed of the hot air passing through the water filtering plate is improved, the drying efficiency of the stirring blades and the stirring barrel is improved, and the production efficiency of the mortar is improved. Meanwhile, the cleaning liquid in the mortar is recovered after being vaporized by hot air, so that the recovery rate of the cleaning liquid is improved, and resources are further saved.
Optionally, the blocking mechanism includes:
the two plugging plates are arranged on the rotating ring in a sliding manner;
the two ends of the spring are respectively connected with the two plugging plates, and the two plugging plates block the cleaning hole in a natural state;
the pushing assembly is arranged on the rotating ring and used for pushing the two plugging plates to be away from each other.
Through adopting above-mentioned technical scheme, promote the subassembly and start promoting two shutoff boards and keep away from each other to this opens clearance hole and stoving hole, and when needing shutoff clearance hole and stoving hole, promotes the subassembly and starts to keep away from with the shutoff board, and two shutoff boards are close to each other under the spring action, consequently two shutoff board shutoff clearance holes and stoving hole, realize the shutoff with this or open clearance hole and stoving hole.
Optionally, the pushing assembly comprises:
the electric push rod is arranged on the rotating ring;
the push block is arranged on the electric push rod and is provided with a push surface which is convenient to enter the two plugging plates and is used for pushing the two plugging plates to be away from each other.
By adopting the technical scheme, the electric push rod is started to drive the push block to move close to the two plugging plates, and the push surface pushes the two plugging plates to be away from each other, so that the cleaning hole and the drying hole are opened; the electric push rod starts to drive the push block to keep away from the two plugging plates, so that the two plugging plates are close to the plugging cleaning hole and the drying hole under the action of the spring.
Optionally, an overflow tank communicated with the water supply pump is arranged on the water supply tank, and an overflow hole for cleaning liquid to enter is formed in the overflow tank.
Through adopting above-mentioned technical scheme, the washing liquid deposits in dropping the feed water tank, then the washing liquid after the sediment flows into the overflow incasement through the overflow hole, then the washing liquid washs stirring leaf and agitator through the working shaft to improved the cleaning performance to stirring leaf and agitator, shortened the scavenging period, improved the production efficiency of mortar.
Optionally, the drive mechanism comprises:
the driving motor is arranged on the stirring barrel and is connected with the stirring blades;
the main gear is arranged on the stirring blades;
a gear ring disposed on the rotating ring;
and the auxiliary gear is rotatably arranged on the stirring barrel and is meshed with the main gear and the auxiliary gear.
By adopting the technical scheme, the driving motor is started to drive the stirring blades to rotate, the stirring blades rotate to drive the main gear to rotate, the main gear rotates to drive the auxiliary gear to rotate, and the auxiliary gear rotates to drive the gear ring and the rotating ring to rotate in the same direction, so that the driving motor is started to drive the stirring blades and the rotating ring to rotate in the opposite direction.
Optionally, be provided with on the swivel becket towards clearance board and stoving board and with the first delivery port of inlet tube intercommunication, be provided with on the swivel becket towards clearance board and stoving board and with the second delivery port of air supply pipe intercommunication.
Through adopting above-mentioned technical scheme, the washing liquid is through first delivery port and second delivery port injection to clearance board and stoving board on, with this realize clearing up board and stoving board clearance, and hot-blast through first delivery port and second delivery port injection to clearance board and stoving board on, with this realize drying clearance board and stoving board self, thereby improved the clearance effect to mortar production facility, the probability in the mortar composition entering back mortar of the previous time has been reduced, the quality of mortar has been improved.
Optionally, the first conveying hole and the second conveying hole are provided with filter plates for blocking mortar in the stirring barrel to pass through.
Through adopting above-mentioned technical scheme, the filter blocks in the agitator mortar gets into in first delivery port and the second delivery port to the waste of mortar and the probability that causes first delivery port and second delivery port to block up have been reduced.
In a second aspect, the application provides a production device and a production process for special mortar, which adopt the following technical scheme:
a production process applied to special mortar production equipment comprises the following process steps:
s1, preparing raw materials, and preparing various corresponding formula raw materials according to mortar components;
s2, preparing basic slurry, adding the raw materials for preparing the basic slurry into a stirring barrel, and rotating and mixing various raw materials by a stirring blade;
and S3, preparing the special mortar, continuously adding subsequent raw materials, and starting the stirring blades to continuously stir and mix to obtain the special mortar.
By adopting the technical scheme, various raw materials are prepared according to the formula, then the raw materials are added into the stirring barrel, the stirring blades are started to stir to obtain the basic slurry, and then the raw materials are continuously added and stirred to obtain the special mortar.
In summary, the present application includes at least one of the following beneficial technical effects:
the cleaning hole and the drying hole are opened through the starting of the plugging mechanism, the cleaning liquid is enabled to be sprayed on the stirring barrel and the stirring blade to be cleaned through the starting of the water supply mechanism, meanwhile, the driving mechanism is started to drive the stirring blade and the cleaning plate to rotate reversely, the cleaning of mortar on the stirring barrel and the stirring blade is achieved, after the cleaning is completed, the water supply mechanism is closed, the air supply mechanism is opened, hot air is sprayed to the stirring barrel and the stirring blade through the drying hole to be dried, the cleaning and drying of the stirring barrel and the stirring blade are achieved, the cleaning and drying time is shortened, and the production efficiency of the mortar is improved.
Drawings
FIG. 1 is a schematic perspective view of the present application;
FIG. 2 is a schematic structural diagram of the cleaning and drying apparatus in the present application;
FIG. 3 is a schematic view of the construction of the spin ring, cleaning plate and dryer plate of the present application, with the cleaning plate and dryer plate sidewalls partially in section;
FIG. 4 is a schematic illustration of the construction of the rotating ring, first and second closure plates in the present application, wherein the first and second closure plates have been exploded;
FIG. 5 is an enlarged schematic view of portion A of FIG. 3;
FIG. 6 is a schematic structural view of the mixing tank, the water supply mechanism and the air supply mechanism in the present application, in which the filter frame and the mounting plate are exploded;
fig. 7 is a schematic structural view of the water supply mechanism and the air supply mechanism in the present application, in which the side walls of the water supply tank and the air supply tank are sectioned;
fig. 8 is a schematic structural diagram of the occlusion mechanism of the present application.
Reference numerals are as follows: 1. a frame; 11. a stirring barrel; 12. stirring blades; 13. a stirring rod; 14. a feed pipe; 15. a feed valve; 16. a discharge pipe; 17. a discharge valve; 18. a mounting frame; 19. a support table; 2. cleaning and drying the device; 21. a rotating ring; 22. a first storage tank; 23. a second storage tank; 24. a first seal plate; 25. a second seal plate; 26. a first delivery orifice; 27. a second delivery orifice; 28. a filter plate; 31. cleaning the plate; 311. cleaning the holes; 312. cleaning the cavity; 32. drying the plate; 321. drying the holes; 322. a drying cavity; 33. a drive mechanism; 34. a drive motor; 35. a main gear; 36. a ring gear; 37. a pinion gear; 4. a water supply mechanism; 41. a water supply tank; 411. a sliding hole; 42. a water supply pump; 43. a return pipe; 431. a reflux valve; 44. a filter frame; 441. mounting a plate; 45. an overflow tank; 46. an overflow aperture; 47. a water supply pipe; 48. a water inlet pipe; 5. an air supply mechanism; 51. a gas supply tank; 52. a water filter plate; 53. heating a tube; 54. an air supply fan; 55. a vent hole; 56. a gas supply pipe; 6. a plugging mechanism; 61. a plugging plate; 62. a spring; 63. a pushing assembly; 64. an electric push rod; 65. a push block; 66. pushing the surface; 67. and (4) a sliding block.
Detailed Description
The present application is described in further detail below with reference to figures 1-8.
The embodiment of the application discloses special mortar production equipment.
Referring to fig. 1 and 2, the special mortar production equipment includes a frame 1, a mixing tank 11 fixedly installed on the frame 1, and a mixing blade 12 rotatably installed on the mixing tank 11, wherein a cleaning and drying device 2 for cleaning and drying the mixing tank 11 and the mixing blade 12 is arranged on the mixing tank 11.
Referring to fig. 1 and 2, the stirring barrel 11 is in a vertical state, a feeding pipe 14 for inputting raw materials is fixedly installed at the top end of the stirring barrel 11, a feeding valve 15 is fixedly installed on the feeding pipe 14, a stirring rod 13 vertically extending into the stirring barrel 11 is coaxially rotatably installed at the top end of the stirring barrel 11, and a stirring blade 12 is fixedly installed on the stirring rod 13 located in the stirring barrel 11.
Referring to fig. 1 and 2, the cleaning and drying device 2 comprises a rotating ring 21, a cleaning plate 31, a drying plate 32 and a driving mechanism 33, wherein the rotating ring 21 is rotatably installed on the upper surface of the stirring barrel 11, the lower surface of the rotating ring 21 extends into the stirring barrel 11, the stirring barrels 11 positioned at two sides of the rotating ring 21 are fixedly connected together through a plurality of mounting frames 18, meanwhile, the rotating ring 21 and the stirring barrel 11 are overlapped in axial line, and the stirring rod 13 and the stirring blade 12 are positioned at the inner side of the rotating ring 21; cleaning plate 31 and stoving board 32 fixed mounting are on the lower surface of swivel 21, and cleaning plate 31 and stoving board 32 are located stirring leaf 12 both sides and all are vertical state.
Referring to fig. 1, 2 and 3, a cleaning cavity 312 and a drying cavity 322 are respectively formed in the cleaning plate 31 and the drying plate 32; cleaning plate 31 is close to stirring leaf 12 and 11 inside wall one sides of agitator and all sets up the clearance hole 311 with clearance chamber 312 intercommunication, and drying plate 32 is close to stirring leaf 12 and 11 inside wall one sides of agitator and all sets up the stoving hole 321 that stoving chamber 322 communicates, and clearance hole 311 and the equal vertical interval in stoving hole 321 are provided with a plurality ofly.
Referring to fig. 1 and 2, the driving mechanism 33 is disposed on the stirring barrel 11 and is used for driving the stirring blade 12 and the rotating ring 21 to rotate in opposite directions, the driving mechanism 33 includes a driving motor 34, a main gear 35, a gear ring 36 and a pinion gear 37, the driving motor 34 is fixedly mounted on the upper surface of the stirring barrel 11, and an output shaft of the driving motor 34 is connected with the top end of the stirring rod 13; the main gear 35 is connected on the stirring rod 13 and is positioned between the output shaft of the driving motor 34 and the stirring barrel 11, the gear ring 36 is fixedly arranged on the upper surface of the rotating ring 21, and the axis of the gear ring 36 is superposed with the axis of the stirring rod 13; the pinion 37 is rotatably mounted on the upper surface of the stirring barrel 11, the axis of the pinion 37 is parallel to the axis of the stirring rod 13, the pinion 37 is meshed with the gear ring 36 and the main gear 35, and the rotation directions of the pinion 37 and the gear ring 36 are the same.
Referring to fig. 1 and 2, the driving motor 34 is started to rotate the main gear 35, the main gear 35 rotates the sub-gear 37 and the gear ring 36, the gear ring 36 rotates the stirring rod 13 and the stirring vanes 12 simultaneously, and thus the driving motor 34 is started to rotate the rotating ring 21 and the stirring vanes 12 in opposite directions.
Referring to fig. 2 and 4, a first storage groove 22 and a second storage groove 23 in a ring shape are coaxially formed on the upper surface of the rotating ring 21, and the first storage groove 22 is located on the side of the second storage groove 23 far away from the stirring rod 13.
Referring to fig. 3 and 4, the first storing bath 22 is communicated with the cleaning chamber 312, the second storing bath 23 is communicated with the drying chamber 322, a first sealing plate 24 blocking the first storing bath 22 is rotatably installed at a notch of the first storing bath 22, and a second sealing plate 25 blocking the second storing bath 23 is rotatably installed at a notch of the second storing bath 23.
Referring to fig. 3 and 5, a plurality of first conveying holes 26 are formed in the lower surface of the rotating ring 21 and located on four sides of the cleaning plate 31 and the drying plate 32, a plurality of second conveying holes 27 are formed in the lower surface of the rotating ring 21 and located on four sides of the cleaning plate 31 and the drying plate 32, the first conveying holes 26 are located on one side of the second conveying holes 27 close to the cleaning plate 31 and the drying plate 32, the first conveying holes 26 and the second conveying holes 27 incline downwards towards the top ends of the four side walls of the cleaning plate 31 and the drying plate 32, filter plates 28 are fixedly mounted on the first conveying holes 26 and the second conveying holes 27, and the filter plates 28 block mortar in the stirring barrel 11 from passing through.
Referring to fig. 4, 5, the first delivery hole 26 communicates with the first storage tank 22, and the second delivery hole 27 communicates with the second storage tank 23; mounting grooves are formed in the lower surface of the rotating ring 21 and located on two sides of the first conveying hole 26 and the second conveying hole 27, and the mounting grooves are located on two sides close to the cleaning holes 311.
Referring to fig. 1 and 3, the cleaning and drying device 2 further comprises a water supply mechanism 4 and an air supply mechanism 5, wherein the water supply mechanism 4 and the air supply mechanism 5 are both arranged on the frame 1; the water supply mechanism 4 communicates with the cleaning hole 311, and the air supply mechanism 5 communicates with the drying hole 321 and serves to output hot air from the drying hole 321.
Referring to fig. 1 and 6, the water supply mechanism 4 includes a water supply tank 41, a water supply pump 42, a return pipe 43, and a filter frame 44, the water supply tank 41 is fixedly installed on the frame 1 and contains the cleaning liquid, and the water supply tank 41 is located below the agitation tank 11.
Referring to fig. 6 and 7, an overflow tank 45 is fixedly mounted on a side wall of the water supply tank 41, an overflow hole 46 for cleaning liquid to enter is formed in the side wall of the overflow tank 45, the overflow hole 46 is located below the liquid level of the cleaning liquid in the water supply tank 41, the overflow hole 46 is communicated with the interior of the water supply tank 41, and the cleaning liquid in the water supply tank 41 enters the overflow tank 45 through the overflow hole 46.
Referring to fig. 1 and 6, the water supply pump 42 is fixedly mounted on the frame 1, the water supply pipe 47 fixedly connected to the lower surface of the overflow tank 45 and communicated with the inside of the overflow tank 45 is fixedly mounted on the water supply pump 42, and the support table 19 is fixedly mounted on the frame 1 on the side of the water supply tank 41 away from the water supply pipe 47.
Referring to fig. 4 and 6, a water inlet pipe 48 extending into the first storage tank 22 through the first sealing plate 24 is fixedly installed on the water supply pump 42; a discharge pipe 16 for discharging is fixedly arranged at the bottom end of the stirring barrel 11, and a discharge valve 17 is fixedly arranged on the discharge pipe 16; one end of the return pipe 43 is fixedly arranged on the discharge pipe 16 between the stirring barrel 11 and the discharge valve 17, one end of the return pipe 43 far away from the discharge pipe 16 is fixedly connected with the upper surface of the water supply tank 41, meanwhile, the return pipe 43 is communicated with the discharge pipe 16 and the water supply tank 41, and the return valve 431 is fixedly arranged on the return pipe 43.
Referring to fig. 6, a sliding hole 411 is formed in the side wall of the water supply tank 41 above the liquid level of the cleaning liquid, the filter frame 44 is slidably mounted on the sliding hole 411, a mounting plate 441 abutting against the water supply tank 41 is fixedly mounted on the filter frame 44, and the filter frame 44 is used for filtering mortar particles in the cleaning liquid.
Referring to fig. 4 and 6, the water supply pump 42 is activated and the cleaning solution is introduced into the first storage tank 22 through the water supply pipe 47 and the water inlet pipe 48.
Referring to fig. 3 and 5, cleaning liquid is sprayed onto the mortar production equipment from cleaning holes 311 after passing through cleaning cavity 312, cleaning liquid is sprayed onto cleaning plate 31 and drying plate 32 through first conveying holes 26, and rotating ring 21, cleaning plate 31 and drying plate 32 rotate simultaneously, so that the mortar production equipment is cleaned.
Referring to fig. 6, the return valve 431 is opened, the cleaned mixed liquid is introduced into the water supply tank 41 through the return pipe 43, the mortar particles stay in the filter frame 44, and the cleaning liquid is introduced into the water supply tank 41 for recycling.
Referring to fig. 6 and 7, the air supply mechanism 5 includes an air supply tank 51, a water filter plate 52, a heating pipe 53 and an air supply blower 54, the air supply tank 51 is fixedly installed on an outer side wall of the water supply tank 41 on a side away from the water supply pipe 47, a vent hole 55 is formed on a side wall of the water supply tank 41 between the filter frame 44 and the liquid level of the cleaning liquid in the water supply tank 41, and the vent hole 55 is located on a side wall of the water supply tank 41 connected to the air supply tank 51 and is communicated with the air supply tank 51.
Referring to fig. 6 and 7, the water filter plate 52 is fixedly installed on the vent hole 55, and the water filter plate 52 is used for filtering the moisture entering the air supply tank 51, and meanwhile, the water filter plate 52 is flush with the inner side wall of the water supply tank 41; the heating pipe 53 is fixedly installed in the air supply tank 51 and used for heating air to generate hot air, the air supply fan 54 is fixedly installed at the top end of the support platform 19, the air supply fan 54 is fixedly connected with the side wall of the air supply tank 51, which is far away from one side of the water supply tank 41, the air supply fan 54 is communicated with the air supply tank 51, and therefore the heated air is output through the air supply fan 54.
Referring to fig. 4 and 6, an air supply pipe 56 extending into the second storage tank 23 through the second closing plate 25 is fixedly installed on the air supply fan 54.
Referring to fig. 4 and 7, after cleaning of the cleaning solution is completed, the air supply fan 54 and the heating pipe 53 are started, and hot air is introduced into the second storage tank 23 through the air supply pipe 56.
Referring to fig. 3 and 5, the hot air is output from the drying hole 321 after passing through the drying cavity 322, and the hot air is sprayed to the cleaning plate 31 and the drying plate 32 through the second conveying hole 27, so that the cleaning liquid on the mortar production equipment falls or vaporizes.
Referring to fig. 6 and 7, the cleaning liquid is introduced into the water supply tank 41 through the return pipe 43, then the filter frame 44 filters the cleaning liquid, and at the same time, the hot air dries the mortar particles, and then the cleaning liquid is filtered and recovered while passing through the water filter plate 52, and the hot air is introduced into the air supply tank 51 for recovery.
Referring to fig. 2 and 3, the cleaning and drying device 2 further includes four plugging mechanisms 6, the four plugging mechanisms 6 are disposed on the rotating ring 21, the four plugging mechanisms 6 are disposed in one-to-one correspondence with the cleaning holes 311 on the two side walls of the cleaning plate 31 opposite to each other and the drying holes 321 on the two side walls of the drying plate 32 opposite to each other, and the plugging mechanisms 6 are used for plugging the cleaning holes 311 and the drying holes 321, and the cleaning holes 311 on one side close to the stirring rod 13 are explained below.
Referring to fig. 2 and 8, the plugging mechanism 6 comprises two plugging plates 61, a spring 62 and a pushing assembly 63, wherein the plugging plates 61 are horizontally slidably mounted on the lower surface of the rotating ring 21, the plugging plates 61 abut against the side wall of the cleaning plate 31, and the top ends of the plugging plates 61 are fixedly provided with sliding blocks 67 slidably mounted on the mounting grooves; two ends of the spring 62 are fixedly connected with the side walls of the two sliding blocks 67 at the opposite sides respectively.
Referring to fig. 3 and 8, in a natural state, the two blocking plates 61 are abutted together under the action of the spring 62 and block the cleaning hole 311, the pushing assembly 63 is arranged on the rotating ring 21, and the pushing assembly 63 is used for pushing the two blocking plates 61 to be away from each other to open the cleaning hole 311; the cleaning assembly comprises an electric push rod 64 and a push block 65, the electric push rod 64 is fixedly arranged on the upper surface of the rotating ring 21, and a piston rod of the electric push rod 64 vertically penetrates into the mounting groove downwards; and the ejector pad 65 is vertically mounted on the mounting groove in a sliding manner, and the ejector pad 65 is located between the two sliding blocks 67, and meanwhile, the bottom end of the ejector pad 65 is provided with a pushing surface 66, and the pushing surface 66 is in an inclined state and is convenient to insert between the two plugging plates 61.
Referring to fig. 3 and 8, the electric push rod 64 is started to drive the push block 65 to move downwards, the push block 65 is inserted between the two plugging plates 61 under the action of the push surface 66, the push block 65 pushes the two plugging plates 61 to be away from each other to open the cleaning hole 311 and the drying hole 321, when plugging is needed, the electric push rod 64 is started to drive the push block 65 to move upwards to be away from the plugging plates 61, the two plugging plates 61 approach each other under the action of the spring 62 to plug the cleaning hole 311 and the drying hole 321, and therefore opening and plugging of the cleaning hole 311 and the drying hole 321 are achieved.
The working principle of the embodiment of the application is as follows:
the raw materials enter the stirring barrel 11 through the feeding pipe 14, the driving motor 34 is started to drive the stirring blade 12, the cleaning plate 31 and the drying plate 32 to rotate to stir the raw materials to obtain mortar, after the mortar production is completed, the discharging valve 17 is opened, and the mortar is output through the discharging pipe 16, so that the mortar production is realized.
When needing clearance mortar production facility, electric putter 64 starts to drive two shutoff boards 61 and keeps away from each other and open clearance hole 311 and stoving hole 321, then water feed pump 42 starts, the washing liquid passes through clearance hole 311 and sprays on agitator 11 inside wall, puddler 13 and stirring leaf 12, clearance liquid sprays on clearance board 31 and stoving board 32 through first delivery port 26 simultaneously, and driving motor 34 starts to drive stirring leaf 12, clearance board 31 and stoving board 32 rotate, clear up mortar production facility with this, mixed liquid after the clearance returns in the feed water tank 41 through back flow 43, filter frame 44 filters the back and carries out recycle to the washing liquid to the mortar granule.
After the cleaning is completed, the operation of the water supply pump 42 is stopped, the heating pipe 53 and the air supply fan 54 are started, hot air is blown to the inner side wall of the stirring barrel 11, the stirring rod 13 and the stirring blades 12 through the drying hole 321, meanwhile, hot air is blown to the cleaning plate 31 and the drying plate 32 through the second conveying hole 27, cleaning liquid flows into the water supply tank 41 through the return pipe 43, the hot air dries mortar particles in the filter frame 44, the hot air and vaporized cleaning liquid pass through the water filter plate 52, the cleaning liquid is filtered by the water filter plate 52 and is recovered, and the hot air enters the air supply tank 51 for recovery, so that the time spent in cleaning is prolonged, the production efficiency of mortar is improved, the cleaning effect of mortar production equipment is improved, and the production quality of the mortar is improved.
After the cleaning is finished, the electric push rod 64 drives the push block 65 to be far away from the two plugging plates 61, the two plugging plates 61 are close to each other under the action of the spring 62 to plug the cleaning hole 311 and the drying hole 321, and then the mixing and stirring of the mortar are continued, so that the probability of blockage of the cleaning hole 311 and the drying hole 321 caused by the mortar and the waste of the mortar are reduced.
The embodiment of the application discloses a production process applied to special mortar production equipment.
Referring to fig. 1 and 2, the production process applied to the special mortar comprises the following process steps:
s1, preparing raw materials, and preparing various corresponding formula raw materials according to mortar components;
s2, preparing basic slurry, namely adding the raw materials for preparing the basic slurry into the stirring barrel 11, and starting the driving motor 34 to drive the stirring blade 12 to rotate and mix various raw materials;
s3, preparing the special mortar, continuously adding the subsequent raw materials, and starting the stirring blade 12 to continuously stir and mix to obtain the special mortar.
The working principle of the embodiment of the application is as follows:
preparing various raw materials according to a formula, adding the raw materials into the stirring barrel 11, starting the driving motor 34 to drive the stirring blades 12 to stir to obtain basic slurry, and continuously adding the raw materials and stirring to obtain the special mortar.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides a special type mortar production facility, includes frame (1), agitator (11) of setting in frame (1), rotates stirring leaf (12) of setting on agitator (11), its characterized in that: be provided with clearance drying device (2) that clear up the stoving to agitator (11) and stirring leaf (12) on agitator (11), clearance drying device (2) include:
the rotating ring (21), the rotating ring (21) is rotatably arranged on the stirring barrel (11);
the cleaning plate (31) and the drying plate (32) are arranged on the rotating ring (21), extend into the stirring barrel (11) and are respectively provided with a cleaning hole (311) and a drying hole (321), and the cleaning hole (311) and the drying hole (321) face the stirring barrel (11) and the stirring blades (12);
the driving mechanism (33) is arranged on the stirring barrel (11) and is used for driving the stirring blade (12) and the rotating ring (21) to rotate reversely;
the water supply mechanism (4) is arranged on the rack (1), is communicated with the cleaning hole (311) and is used for supplying cleaning liquid;
the air supply mechanism (5) is arranged on the rack (1), is communicated with the drying hole (321) and outputs hot air from the drying hole (321);
and the plugging mechanism (6) is arranged on the rotating ring (21) and is used for plugging the cleaning hole (311) and the drying hole (321).
2. A special mortar production plant according to claim 1, characterised in that: the water supply mechanism (4) includes:
a water supply tank (41), wherein the water supply tank (41) is arranged on the frame (1) and stores cleaning liquid;
the water supply pump (42) is arranged on the frame (1), the water supply tank (41) is communicated with the water supply pump (42), and a water inlet pipe (48) communicated with the cleaning hole (311) is arranged on the water supply tank;
a return pipe (43), wherein the return pipe (43) is arranged on the stirring barrel (11), is connected with the upper surface of the water supply tank (41) and is provided with a return valve (431);
a filter frame (44), wherein the filter frame (44) is arranged on the water supply tank (41) and is used for filtering the cleaning liquid.
3. A special mortar production plant according to claim 2, characterised in that: the gas supply mechanism (5) includes:
an air supply tank (51), wherein the air supply tank (51) is arranged on the water supply tank (41) and is communicated with the inside of the water supply tank (41) between the filter frame (44) and the liquid level of the cleaning liquid in the water supply tank (41);
a water filter plate (52), wherein the water filter plate (52) is arranged at the joint of the air supply tank (51) and the water supply tank (41) and is used for filtering out moisture in air entering the air supply tank (51);
a heating pipe (53), wherein the heating pipe (53) is arranged on the air supply box (51);
the air supply fan (54) is arranged on the frame (1), communicated with the air supply box (51) and provided with an air supply pipe (56) communicated with the drying hole (321).
4. A special mortar production plant according to claim 1, characterised in that: the plugging mechanism (6) comprises:
the two plugging plates (61), the two plugging plates (61) are arranged on the rotating ring (21) in a sliding manner;
the two ends of the spring (62) are respectively connected with the two plugging plates (61) and the two plugging plates (61) block the cleaning hole (311) in a natural state;
the pushing assembly (63) is arranged on the rotating ring (21) and used for pushing the two plugging plates (61) to be away from each other.
5. A special mortar production plant according to claim 4, characterised in that: the pushing assembly (63) comprises:
an electric push rod (64), the electric push rod (64) being disposed on the rotating ring (21);
the pushing block (65), the pushing block (65) is arranged on the electric push rod (64) and is provided with a pushing surface (66) which is convenient for entering the two plugging plates (61) and is used for pushing the two plugging plates (61) to be away from each other.
6. A special mortar production plant according to claim 2, characterised in that: the water supply tank (41) is provided with an overflow tank (45) communicated with the water supply pump (42), and the overflow tank (45) is provided with an overflow hole (46) for cleaning liquid to enter.
7. A special mortar production plant according to claim 1, characterised in that: the drive mechanism (33) includes:
the driving motor (34), the said driving motor (34) is set up on the mixing tank (11) and connected with mixing blade (12);
a main gear (35), wherein the main gear (35) is arranged on the stirring blade (12);
a ring gear (36), the ring gear (36) being provided on the rotating ring (21);
and the auxiliary gear (37) is rotatably arranged on the stirring barrel (11) and is meshed with the main gear (35) and the auxiliary gear (37).
8. A special mortar production facility according to claim 3, characterized in that: the rotary ring (21) is provided with a first conveying hole (26) which faces the cleaning plate (31) and the drying plate (32) and is communicated with the water inlet pipe (48), and the rotary ring (21) is provided with a second conveying hole (27) which faces the cleaning plate (31) and the drying plate (32) and is communicated with the air supply pipe (56).
9. A special mortar production plant according to claim 8, characterised in that: and the first conveying hole (26) and the second conveying hole (27) are respectively provided with a filter plate (28) for blocking mortar in the stirring barrel (11) from passing through.
10. A production process applied to the special mortar production equipment as claimed in any one of claims 1 to 9, characterized in that: the method comprises the following process steps:
s1, preparing raw materials, and preparing various corresponding formula raw materials according to mortar components;
s2, preparing basic slurry, namely adding the raw materials for preparing the basic slurry into a stirring barrel (11), and rotating and mixing various raw materials by a stirring blade (12);
s3, preparing the special mortar, continuously adding the subsequent raw materials, and starting the stirring blade (12) to continuously stir and mix to obtain the special mortar.
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| CN202210312626.0A CN114633374B (en) | 2022-03-28 | 2022-03-28 | Special mortar production equipment and production process |
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| CN202210312626.0A CN114633374B (en) | 2022-03-28 | 2022-03-28 | Special mortar production equipment and production process |
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