CN114623561A - Intelligent diagnosis method for deep ultraviolet ray generating device - Google Patents
Intelligent diagnosis method for deep ultraviolet ray generating device Download PDFInfo
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- 238000001514 detection method Methods 0.000 claims abstract description 41
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- 238000004519 manufacturing process Methods 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims description 2
- 230000001954 sterilising effect Effects 0.000 abstract description 26
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 19
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/30—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
- F24F11/32—Responding to malfunctions or emergencies
- F24F11/39—Monitoring filter performance
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
- F24F8/10—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering
- F24F8/108—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering using dry filter elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
- F24F8/20—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by sterilisation
- F24F8/22—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by sterilisation using UV light
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- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
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- Apparatus For Disinfection Or Sterilisation (AREA)
- Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
Abstract
The invention provides an intelligent diagnosis method of a deep ultraviolet ray generating device, wherein the deep ultraviolet ray generating device is arranged in an air duct of air treatment equipment in the air outlet direction of a filter screen and comprises a plurality of deep ultraviolet ray generators and a detection device capable of monitoring ultraviolet ray intensity, in the intelligent diagnosis process, the generators judge the dirty state of the generators by combining initial data and a preset threshold value and/or input the initial data and real-time detection data into a detection model, judge the dirty state of the generators and find alarm prompts. The intelligent diagnosis method for the deep ultraviolet ray generating device provided by the invention can accurately judge the degree and the service life of the dirt according to the actual state of the generating device, and ensure the sterilization effect.
Description
Technical Field
The invention relates to the technical field of sterilization and purification, in particular to an intelligent diagnosis method for a deep ultraviolet ray generating device.
Background
With the increasing demand of people on environmental quality, air purifiers become the most basic demand, the types of air purifiers are increasing, in common air purifiers in recent years, a sterilizer capable of emitting deep ultraviolet rays for sterilization is usually added behind a primary filter screen, but the air purifiers on the market at present basically have no functions of life judgment, service state feedback, intelligent diagnosis, early warning and maintenance of the sterilizer, are usually evaluated according to life data determined by theoretical calculation or long-period tests, are replaced for a certain period of time, basically meet the requirements for civil use and commercial use, but if the air purifiers are used in rail transit or in the industrial field, have large environmental influence and uncertain replacement period, bring influence on the maintenance of the purifiers, the replacement is too frequent, the cost is higher, the replacement period is too long, and the air quality is influenced, the riding experience and the body health of passengers are influenced.
Disclosure of Invention
The invention mainly aims to provide an intelligent diagnosis method for a deep ultraviolet ray generating device, which can accurately judge the degree and the service life of dirt according to the actual state of the generating device and ensure the sterilization effect.
In order to achieve the above object, the present invention provides an intelligent diagnosis method for a deep ultraviolet ray generating device, which has the following technical scheme:
the utility model provides a deep ultraviolet ray produces intelligent diagnosis method of device, deep ultraviolet ray produces the device and sets up in the wind channel of air treatment equipment, in the air-out direction of filter screen, deep ultraviolet ray produces the device and includes a plurality of deep ultraviolet ray generators and the detection device that can monitor ultraviolet intensity, and deep ultraviolet ray produces intelligent diagnosis method of device and includes:
s1, performing a simulation experiment on the air treatment equipment, acquiring various test data of the generator, determining thresholds of the generator in different states and/or building a deep ultraviolet ray detection model, and pre-storing the threshold in a controller of the air treatment equipment;
s2, detecting the generator before the air treatment equipment is used, and acquiring multiple items of initial data of the generator and the intensity of deep ultraviolet rays;
s3, after the air treatment equipment operates, the detection device detects the deep ultraviolet radiation intensity in real time, combines the initial data in the step S2 and the threshold value in the step S1 and/or inputs the initial data and the real-time detection data into the detection model, judges the dirty state of the generator and sends out an alarm prompt;
and S4, after the generator is cleaned and reinstalled, ending the alarm, and re-entering the step S3, circularly detecting that the service life of the generator is ended, and sending a service life expiration alarm.
Further, in step S1, the test data includes, but is not limited to, the test data of the generator when the filter screen is in a clean state for the first time, the test data of the generator when the generator is not in the clean state and the generator changes with time, and the test data of the generator when the generator is in a simulated air intake state and gradually dirts with time.
Further, in step S3, when the detected data is smaller than VT0×η2×η1And the duration of the state is longer than the preset time, a signal that the generator is dirty and needs to be maintained is sent out, and the days of the maintenance cycle are recorded, wherein VT0Is an initial value of the intensity of the radiation of the generator, eta1Cleaning attenuation coefficient, eta, of generator preset in controller2And adjusting coefficients for the periodic attenuation prestored in the controller.
Furthermore, after the generators are cleaned, maintained and reinstalled, all the generators are controlled to be completely opened, the generators are detected again, and when the detected data is larger than VT0×η1×η2 2If the generator cleaning is completed, the flow resumes to step S3, and loop detection is performed.
Furthermore, after the generator is cleaned each time, the number of days of a maintenance cycle is recorded respectively, when the maintenance cycles recorded for three times are all less than nxtime 0, the end of the service life of the generator is judged, and a corresponding alarm prompt signal is sent out, wherein the time is0For the pre-stored initial repair cycle days, n is the calculation multiple, and n<1。
Further, when α is1＞α0Judging that the filth blockage speed of the filter screen is increased, sending out a filter screen cleaning and maintenance early warning signal to prompt that maintenance preparation is made, wherein alpha0Is the decay speed alpha of the generator under the normal operation environment prestored in the controller1Attenuation speed of measured data of the radiation induction value obtained from the received real-time detection data in step S3
Further, in step S3, when the detected data of the acquired radiation induction value is smaller than VT0×η1And the duration time is longer than the preset time, the filter screen is considered to be dirty and blocked, and a filter screen dirty and blocked maintenance signal is sent out, wherein VT0Is an initial value of the intensity of the radiation of the generator, eta1The cleaning attenuation coefficient of the generator is preset in the controller.
Furthermore, when the filter screen is cleaned and used for the first time, ray detection data of the generator are detected again, and when the detection data are larger than or equal to VT0×η2If the filter screen is cleaned, the timing is restarted.
Further, in step S2, the generator is powered on, the sensing values of the rays in the initial state are tested and the sensing data are sent to the controller, and the controller calculates the average value of a plurality of sets of data received within the test preset time as the initial data.
Further, in step S3, the real-time detection data is calculated and obtained in the same manner as in step S2.
In summary, compared with the prior art, the intelligent diagnosis method for the deep ultraviolet ray generation device provided by the invention has the following technical advantages:
the air treatment equipment has a purification effect feedback function by arranging the inductor, can detect the operation effect of the deep ultraviolet ray generator, can send out a filter screen filth blockage maintenance signal and a lamp bead service life reminding signal after intelligent analysis by the control device, and is favorable for realizing the requirements of intelligent diagnosis and intelligent operation and maintenance of the purification device;
the air treatment equipment has the function of monitoring the state of the deep ultraviolet ray generator, can judge whether the deep ultraviolet ray generator works reliably, and has the functions of fault detection and alarm;
the number of the deep ultraviolet ray generators can be respectively reserved with allowances according to requirements, redundancy design is carried out, and when the control device detects that the deep ultraviolet ray generators have faults, operation is respectively controlled, so that the influence of damage of the original deep ultraviolet ray generators on the system is eliminated.
Description of the drawings:
FIG. 1: the invention discloses a vehicle-mounted air conditioner structure schematic diagram;
FIG. 2: the invention discloses a structural schematic diagram of a sterilization device of a vehicle-mounted air conditioner;
FIG. 3: the invention relates to a schematic view of a mounting structure of a sterilizing device and an air duct in a vehicle-mounted air conditioner;
FIG. 4: the invention relates to a schematic diagram of a generator connection mode in a vehicle-mounted air conditioner;
FIG. 5: the invention relates to a schematic diagram of a generator connection mode embodiment II in a vehicle-mounted air conditioner;
FIG. 6: the invention relates to a third schematic diagram of a generator connection mode embodiment in a vehicle-mounted air conditioner;
FIG. 7: the invention relates to a fourth schematic diagram of a generator connection mode embodiment in a vehicle-mounted air conditioner;
FIG. 8: in the fourth embodiment of the connection mode of the generator in the vehicle-mounted air conditioner, the generator is arranged on a fixed frame in a schematic structural diagram;
FIG. 9 a: a fifth schematic diagram a of an embodiment of a generator connection mode in a vehicle-mounted air conditioner;
FIG. 9 b: a fifth schematic diagram b of a generator connection mode embodiment in the vehicle-mounted air conditioner;
FIG. 10: an intelligent diagnosis logic schematic diagram of a deep ultraviolet ray generating device;
in the figure: the device comprises a primary filter screen 1, a deep ultraviolet ray generation and detection device 2, a deep ultraviolet ray generator 3, an inductor 4, a control bus 5, a power supply and sterilization control device 6, a fixed frame 7, a controllable electric switch 8, a lamp bead 9, a monitor 10 and a fan 11.
Detailed Description
The invention is described in further detail below with reference to the following figures and detailed description.
In this embodiment, the intelligent diagnosis method for the deep ultraviolet ray generating device provided by the present invention is described by taking the deep ultraviolet ray generating device installed in the vehicle-mounted air conditioner as an example, in this embodiment, the deep ultraviolet ray generating device includes a detecting device, and is integrated into an integrated structure, i.e. the deep ultraviolet ray generating and detecting device 2.
As shown in fig. 1, the vehicle-mounted air conditioner includes an indoor unit and an outdoor unit, the indoor unit includes an evaporator, an evaporation fan and an air supply duct, the outdoor unit includes a condenser and a condensation fan, an air inlet duct is arranged on an air inlet side of the evaporator, outdoor fresh air and return air in a passenger room are mixed and then enter the evaporator through the air inlet duct for heat exchange, and air after heat exchange enters the passenger room through the air supply duct to form air heat exchange circulation. At least one layer of primary filter screen 1 is arranged on the air inlet side of the evaporator to filter dust, impurities and the like in the air. And a sterilizing device emitting deep ultraviolet rays, namely a deep ultraviolet ray generating and detecting device 2 is arranged at the rear side (along the air inlet direction) of the primary filter screen 1. It should be noted that the air ducts on the air inlet side of the evaporator include, but are not limited to, a fresh air duct, a return air duct, and a mixed air duct formed by mixing fresh air and return air, in any air duct, a primary filter screen 1 and a deep ultraviolet ray killing generation and detection device 2 can be provided, and further, the primary filter screen 1 and the deep ultraviolet ray generation and detection device 2 can be provided in the fresh air duct and the return air duct. Taking the deep ultraviolet ray generating and detecting device 2 arranged in the return air duct as an example, the specific structure of the deep ultraviolet ray generating and detecting device 2 and the installation structure of the deep ultraviolet ray generating and detecting device and the duct in the vehicle-mounted air conditioner provided by the invention are introduced, a return air inlet is arranged in the passenger room, return air ducts are arranged on two sides of the return air inlet, air in the passenger room respectively enters the return air ducts on two sides through the return air inlet under the action of a return air fan or an evaporation fan, as shown in fig. 1, primary filter screens 1 are arranged at inlets of the return air ducts on two sides of the return air inlet, and the deep ultraviolet ray generating and detecting device 2 is arranged in the air outlet direction of the primary filter screens 1. The deep ultraviolet ray generating and detecting device 2 is electrically connected with and powered by a vehicle-mounted power supply, the controller of the vehicle-mounted air conditioner respectively controls the deep ultraviolet ray generating and detecting device 2 at two sides of the air return opening, and as shown in fig. 1 and 2, a power supply and sterilization control device 6 is arranged at the primary filter screen 1 and the sterilization device, controls the working state while powering the deep ultraviolet ray generating and detecting device 2, is connected with the controller of the vehicle-mounted air conditioner, and receives a control signal and transmits data. As shown in fig. 3, the direction indicated by the arrow is the air flowing direction, and a fan (such as an evaporation fan), a primary filter screen 1 and a deep ultraviolet ray generating and detecting device 2 are sequentially arranged in the air duct and are mutually attached together without a gap, so that the wind noise is prevented from being formed. As shown in fig. 2 and 3, a power supply and sterilization control device 6 is disposed at one side of the air duct (which may be an outer wall of the air duct), and the power supply and the deep ultraviolet ray generation and detection device 2 are integrated into a whole, so as to supply power to the deep ultraviolet ray generation and detection device 2 and perform corresponding control operations.
The power supply electrically connected with the deep ultraviolet ray generation and detection device 2 can be a vehicle-mounted air conditioner main power supply, and can also be a power supply and a sterilization control device 6 without limitation and requirement. Air in the passenger room enters the air return ducts at two sides through the air return opening, and the deep ultraviolet ray generation and detection device 2 sterilizes the return air. In order to further purify the air quality in the passenger room, a deep ultraviolet ray generating and detecting device 2 is also arranged behind a primary filter screen 1 of a fresh air duct, the fresh air is subjected to deep ultraviolet sterilization, and the sterilized fresh air and return air are mixed, then enter an air conditioner outdoor unit for heat exchange and are blown into the passenger room to supply heat/refrigerate for the room. The deep ultraviolet ray generating and detecting device 2 can be arranged in the fresh air duct and the return air duct, the return air and the fresh air are sterilized, or the primary filter screen 1 and the deep ultraviolet ray generating and detecting device 2 are arranged in the mixed air duct on the air inlet side of the evaporator, the using amount of the filter screen and the deep ultraviolet ray generating and detecting device 2 is reduced, the cost is reduced, the deep ultraviolet ray generating and detecting device 2 can also be arranged in the air supply duct which supplies air to a guest room after the heat exchange of an outdoor unit of the air conditioner, the primary filter screen is not arranged in the air supply duct, and the sterilizing device can be arranged in the air supply duct only.
The deep ultraviolet ray generation and detection device 2 can emit deep ultraviolet rays, the emission direction of the deep ultraviolet rays is perpendicular to the flowing direction of air, or the direction is adjusted according to requirements and faces the center of the primary filter screen 1, the radiation area of the rays is increased as much as possible, and as shown in fig. 2 and 9, the air after primary filtration is sterilized and disinfected by deep ultraviolet rays. For make full use of space and effectively disinfect, disinfect to the air, sterilizing equipment can include a plurality of dark ultraviolet ray generators 3, one section width within range equipartition on the wind channel inner wall, and in this width within range, the generator is all laid to the border of inner wall, in order to increase the radiation area, the air flow all passes through the deep ultraviolet ray irradiation of capacity when here, promote the bactericidal efficiency, be the rectangle like the wind channel cross-section, dark ultraviolet ray generator 3 fixes on the wind channel, down, left and right lateral wall, the deep ultraviolet of each dark ultraviolet ray generator 3 transmission is crisscross, form effectual ray net, flow air after filtering the initial effect and carry out effectual disinfection, disinfect. The whole volume of the deep ultraviolet ray generator 3 is small, and the deep ultraviolet ray generator is embedded in the air duct wall, so that the occupied area of the deep ultraviolet ray generator 3 in the air duct is effectively reduced, and wind noise generated when air flows through the deep ultraviolet ray generator 3 is avoided.
When directly inlaying dark ultraviolet ray generator 3 on the wind channel wall, be not convenient for dark ultraviolet ray generator 3's trouble, life-span and detection and change, washing and maintenance, in this embodiment, sterilizing equipment adopts dark ultraviolet ray to produce and detection device 2, including fixed frame 7 and a plurality of dark ultraviolet ray generator 3, and the shape of fixed frame 7 is the same with wind channel cross sectional shape, fixes inside the wind channel. As shown in fig. 2 and 3, the fixing frame 7 is assembled with the inner wall of the air duct and is detachable, and the deep ultraviolet ray generator 3 is disposed on the inner wall of the fixing frame 7. Further, fixed frame 7 sets up the rear side at elementary filter screen 1, and fixed frame 7 laminates with elementary filter screen 1's frame each other, arranges multirow deep ultraviolet ray generator 3 on fixed frame 7's inner wall, carries out effectual sterilization, disinfection to the air that flows behind elementary filter screen 1. The primary filter screen 1 and the fixed frame 7 are arranged on the air duct, and the primary filter screen 1 and the fixed frame 7 are inserted into the air duct from the slots respectively.
In this embodiment, the deep ultraviolet ray generator 3 is a deep ultraviolet lamp bead 9, as shown in fig. 2, a plurality of lamp beads 9 are arranged in a row, and fixed on the inner wall of the fixed frame 7 through the lamp strip, so that the lamp beads 9 are uniformly distributed on the inner wall of the fixed frame 7, and the intervals between the lamp beads 9 are equal. In fig. 3, the horizontally disposed hollow arrows indicate the air flow direction, and the small arrows having a certain angle indicate the emission direction of the deep ultraviolet rays.
The electric connection mode between each lamp pearl 9 is more, and this implementation provides multiple embodiment, specifically as follows:
the first embodiment is as follows:
the lamp beads 9 are electrically connected, as shown in fig. 4, the lamp beads 9 are connected in series through a circuit, a controllable electric switch 8 is arranged between the first lamp bead 9 and the power supply in the power feeding direction, and a controller of the purifier controls the on/off of the controllable electric switch 8 according to a preset program so as to control the on/off of the lamp beads 9, namely, the working state of the deep ultraviolet ray generation and detection device. The lamp beads 9 are numbered sequentially, such as L1, L2 and L3 … Li … Ln, the controllable electric switch 8 is numbered as K1, and the controller controls the controllable electric switch 8K1, so that the working states of the n lamp beads 9 are controlled. The controller is internally provided with a timer for performing accumulated calculation on the service time of the lamp beads 9, when the accumulated time reaches a threshold value prestored in the control, an alarm prompt is sent, warning information that the sterilizing device needs to be replaced and maintained is sent, a deep ultraviolet ray sensor4 can be arranged at any position on the fixed frame 7, or a monitor 10 (not shown in figure 4) is connected before a circuit is connected to a negative electrode of a power supply, the sensor4 or the monitor 10 is electrically connected with the lamp beads 9, the integral intensity of the deep ultraviolet ray in the fixed frame 7 is detected, the detected data is sent to the controller, the controller is compared with prestored initial data, the state of the sterilizing device is judged, and whether the corresponding alarm prompt is sent or not is determined according to a judgment result.
Example two:
for detecting the working state of each lamp bead 9 and comparing with the initial state, thereby accurately judging the state of each lamp bead 9 and giving alarm prompts such as faults, performance states and the like, as shown in fig. 5, the lamp beads 9 are connected in parallel, each lamp bead 9 is connected with a monitor 10 in series to detect the working state of each lamp bead 9, each lamp bead 9 is respectively connected with a power supply through a controllable electric switch 8, the on-off of each electric switch is controlled by a controller, and the working states of each lamp bead 9 are respectively controlled. The number of each lamp bead is respectively L1, L2 and L3 … Li … Ln, the number of the corresponding monitor 10 which is respectively connected with each lamp bead in series is Test1, Test2, Test3 and … Test … Testn, the number of each controllable electric switch 8 is k1, k2 and k3 … ki … kn, each monitor 10 is connected with a controller of the air purification device, the working state of each lamp bead 9 including whether the lamp bead works normally or not, ray intensity and the like is sent, the controller compares the received information with the initial state, the state of the lamp bead 9 is judged, and alarm prompts such as faults and performance attenuation are given as maintenance references. The output of the monitor 10 is connected to ground. Every lamp pearl 9 is connected through controllable electric switch 8 with the power between, according to predetermineeing the procedure, through the closure or the disconnection of control controllable electric switch 8, whether control lamp pearl 9 participates in work, and the controller is through the break-make of controlling each controllable electric switch 8 promptly, and the control participates in the quantity of the lamp pearl 9 of work of disinfecting and whole sterilizing equipment's deep ultraviolet ray intensity.
In practical application, when the air purification device is in an idle state, the controller respectively controls (can be in a numbering sequence) each controllable electric switch 8 to be turned on, for example, k1 is controlled to be turned on, k2 to kn are turned off, L1 and test1 are powered on, whether L1 can normally work or not and ray intensity in a working state are detected on test1, detected data are sent to the controller and are compared with initial data, the state of the lamp bead 9 is judged, whether an alarm prompt is sent or not is determined according to a judgment result, or the controller compares the received data with a prestored threshold value, whether the lamp bead 9 needs to be cleaned, maintained or replaced or not is judged, and the corresponding alarm prompt is sent. By analogy, the lamp beads 9 are detected one by one, the states of various beads are respectively judged, and corresponding alarm prompts are sent.
Example three:
as shown in fig. 6, the lamp beads 9 are connected in parallel, each lamp bead 9 is connected to the power supply through the controllable electric switch 8, a circuit of the inductor 4 is additionally provided, the inductor 4 capable of detecting the working state of the lamp bead 9 is configured for each lamp bead 9, the controller receives information of the inductor 4, and compares the received data with the initial data or the threshold value, determines the state of the lamp bead 9, and gives out warning information such as failure and performance attenuation, as described in the second embodiment. Similarly, each lamp bead 9 and inductor 4 are respectively numbered, the lamp beads 9 are L1, L2 and L3 … Li … Ln, the inductors 4 are Sensor1, Sensor2 and Sensor3 …, Sensor … and controllable electric switches 8 are k1, k2 and k3 … ki … kn. Inductor 4 sets up in the position that corresponds 9 peripheries of lamp pearl or be convenient for respond to 9 ray intensity of lamp pearl, is convenient for detect lamp pearl 9 operating condition, and does not receive other lamp pearls 9 influence or influence minimum can. Further, also can detect each lamp pearl 9 respectively when air purification device idle state, controller control k1 is closed, makes L1 power-on to control sensor1 power-on operation simultaneously, detect L1, analogize to this, detect lamp pearl 9 one by one, judge the state of each kind of pearl respectively, and send corresponding warning suggestion.
Example four:
because the cost of the inductor 4 is high, each lamp bead 9 is correspondingly provided with one inductor 4 (in the case of the second or third embodiment) for detection, the cost is high, in the actual production process, the lamp beads 9 can be installed in groups, the quantity of each group of lamp beads 9 is determined according to the requirement, the best mode is that all the lamp beads 9 are equally divided into groups, as shown in fig. 7, the lamp beads 9 of each group are connected in series, the groups are connected in association, and each group is connected with the power supply through the controllable electric switch 8. Each group of lamp beads 9 is provided with one sensor4 for detecting the working state of the group of lamp beads 9, and the sensors 4 and the corresponding group of lamp beads 9 can be connected in series, as in the second embodiment, or can be arranged at the position where the state of the group of lamp beads 9 can be detected, as in the third embodiment, so that the detection of the working state and the ray intensity of each group of lamp plants is realized. The lamp beads 9, the sensors 4 and the controllable electric switches 8 are respectively numbered, the number of each group of lamp bead groups is T1, T2 and T3 … Ti … Tn, for example, each group comprises three lamp beads 9, each lamp bead 9 in each group is respectively numbered as T11, T12, T13, T21, T22, T23 … Ti1, Ti2, Ti3 … Tn1, Tn2 and Tn3, the sensors 4 are independently provided with circuits and named as Sensor1, Sensor2, Sensor3 … Sensor … Sensor, the controllable electric switches 8 are k1, k2 and k3 … ki … kn, each controllable electric switch 8 controls the working state of one group of the lamp bead groups, each Sensor bead 4 is arranged on the periphery of each group, and the working states and ray intensities of all the lamp beads 9 in one group are uniformly detected. Each group of lamp bead groups are connected in parallel, and the state of each controllable electric switch 8 can be controlled according to a preset program to determine the lamp bead group entering a sterilization state. When a certain group of lamp bead group enters a working state, the corresponding inductor 4 is powered on and enters a detection state, or each group of lamp bead group is respectively detected according to a predetermined program:
the Sensor1 can detect the working state of the T1 group, wherein K1 is turned on, and K2, K3 and K4 are turned off;
the Sensor2 can detect the working state of the T2 group, wherein K2 is conducted, and K1, K3 and K4 are closed;
the Sensor3 can detect the working state of the T3 group, wherein K3 is conducted, and K1, K2 and K4 are closed;
the Sensor4 can detect the working state of the T4 group, wherein K4 is conducted, and K1, K2 and K3 are closed.
By analogy, the lamp beads 9 of all groups are respectively detected.
The inductor 4 detects the working state of each group of lamp plants, the controller compares the received real-time data with the initial state, judges the state of the lamp bead 9 and gives out reminding information of faults, performance attenuation and the like. Similarly, the sensor4 is disposed at the periphery of each group of lamp beads or at a position convenient for receiving the rays of the group of lamp beads 9, detects the comprehensive state of the whole group of lamp beads 9, and sends the detection data to the controller, so as to perform the determination method as described in embodiments one to three.
Example five:
the electrical connection of each lamp bead 9 and the arrangement of the sensor4 may be implemented in any one of the first to fourth embodiments, except that, in consideration of the short service life of the deep ultraviolet lamp bead 9, frequent maintenance is avoided, in this embodiment, a redundant design is adopted, as shown in fig. 9a and 9b, the deep ultraviolet lamp includes lamp plants of two colors, i.e., red (unshaded lamp bead in fig. 9)/blue (light shaded lamp bead in fig. 9), and the two color lamp beads 9 are connected in any one of the first to fourth embodiments, and are arranged on the lamp strip, and the red and blue lamp beads are alternately arranged and alternately operate, which is equivalent to arranging two sets of lamp bead 9 (reactor 3) combinations on the lamp strip, and the two sets of combinations alternately operate, so as to avoid the lamp beads 9 in any one set of combinations from being in an operating mode for a long time, and improve the service life of the lamp beads 9. As shown in fig. 9a, the beads 9 of two colors are arranged at intervals on the same straight line of the fixing frame 7, as shown in fig. 9b, the beads 9 of two colors are arranged on the fixing frame 7 in two rows, wherein one row of beads 9 (including beads of two colors) is arranged on the same straight line with the inductor 4, the other row is also arranged on the fixing frame, a certain distance is left between the two rows, or the other row protrudes out of the fixing frame 7 through a bracket. In addition, the sensor4 respectively detects the state of the combination of the two sets of lamp beads and sends out corresponding alarm prompts, when the two sets of lamp beads 9 reach the service life, the alarm prompts of service life expiration are carried out, the overall service life of the sterilizing device is prolonged, frequent cleaning and replacement are avoided, and the service life requirement is met. Each set of lamp bead combination is provided with one set of sensor combination, or only one set of sensor4 as shown in fig. 9, so as to reduce the usage amount of the sensor4, for example, in the third and fourth embodiments, the sensor circuits are separately provided, and according to the rules described above, the deep ultraviolet rays in the working state in the two sets of lamp bead combinations are respectively detected, and the detected data are uploaded to the controller. In practical application, each set of lamp bead combination can be provided with the inductor 4 or the monitor 10 according to the descriptions of the first to fourth embodiments, without limitation and requirements.
In the deep ultraviolet ray generating and detecting device 2 according to any one of the first to fifth embodiments, the lamp beads 9 and the sensor4 are disposed on the lamp strip, and the lamp strip is fixed on the inner wall of the fixing frame 7, so as to form the complete deep ultraviolet ray generating and detecting device 2. Taking the deep ultraviolet ray generation and detection device 2 described in embodiment four as an example, 12 lamp beads 9 are divided into four groups, each group includes three lamp beads 9, and is equipped with four sensors 4, the lamp beads 9, the controllable electric switch 8, the sensors 4 or the monitor 10 are arranged on the lamp strip, the lamp strip is fixed on the inner wall of the fixed frame 7, 12 lamp beads 9 are arranged on the fixed frame 7 to form a layout structure as shown in fig. 8, four lamp beads 9 are respectively arranged on the top plate and the bottom plate of the fixed frame 7, two lamp beads 9 are respectively arranged on the left side plate and the right side plate, and one sensor4 is respectively arranged at the central position of each side plate. In this embodiment, in the cross section of the air duct, the width is greater than the height, when the lamp beads 9 are arranged, each group includes 3 lamp beads 9, four groups, each group of lamp beads has two lamp beads 9 respectively arranged on the transverse side plate, another lamp bead 9 is arranged on the side plate, each group of lamp beads is spaced by the inductor 4, namely, one inductor 4 is arranged at the central position of each side plate of the fixed frame 7, each lamp bead 9 emits deep ultraviolet rays to the center of the primary filter screen 1, therefore, the inductor 4 corresponding to each group of lamp beads 9 is arranged on the side plate opposite to the group of lamp beads 9, in this embodiment, the first group of lamp beads and the second group of lamp beads are respectively provided with two lamp beads 9 on the top plate of the fixed frame 7, the other lamp bead 9 of each group is correspondingly arranged on the upper part of the adjacent side plate, the third group of lamp beads and the fourth group of lamp beads are respectively provided with two lamp beads 9 on the bottom plate of the fixed frame 7, another lamp pearl 9 of every group corresponds the lower part of setting up in neighbouring curb plate nearby relatively, set up the inductor 4sensor3 (R3 in figure 8) of inspection third group lamp pearl operating condition between first group lamp pearl and the second group lamp pearl, set up the inductor 4sensor1 (R1 in figure 8) that detects first group lamp pearl operating condition between third group lamp pearl and the fourth group lamp pearl, on the left side board, set up the inductor 4sensor2 (R2 in figure 8) that detects second group lamp pearl operating condition between second group lamp pearl and the third group lamp pearl, on the right side board, set up the inductor 4sensor4 (R4 in figure 8) that detects fourth group lamp group operating condition between third group lamp pearl and the fourth group lamp pearl. When the detection of the working state and the ray intensity of the lamp beads 9 is required to be carried out when all the lamp beads 9 are in the working state, the detection result of each inductor 4 is influenced by considering that the lamp beads 9 of the lamp bead group which are not detected by the inductor 4 are arranged on the periphery of each inductor 4, and therefore influence data are included in initial state data prestored in the controller so as to reduce the influence of the lamp beads 9 on the periphery of the inductor 4.
It should be noted that, after the deep ultraviolet ray generating and detecting device 2 is placed on the primary filter screen of the fresh air duct and/or the return air duct and/or the mixed air duct on the air inlet side of the evaporator, in practical application, the deep ultraviolet ray generating and detecting device 2 can be placed at any position of any air duct of the vehicle-mounted air conditioner, and can effectively sterilize the flowing air in the air duct, and can also be widely applied to other air processing equipment, such as a fresh air machine, an air purifying device, a household air conditioner, a commercial air conditioning unit and other various air processing equipment, and in five embodiments of the connection mode of each lamp bead 9, the sensor4 or the monitor 10 is respectively used to detect various state data such as the intensity of the deep ultraviolet ray emitted by the lamp bead 9 and send the data to the controller, and in the actual use process, according to the installation needs, any device that can serve a similar purpose may be used, including but not limited to the sensor4 and the monitor 10 described above, and the above description is not intended to limit the application range and installation position of the deep ultraviolet radiation generating and detecting device 2. When the deep ultraviolet ray generating and detecting device 2 is applied to a fresh air fan, an air purifying device and an air conditioning device/unit, the deep ultraviolet ray generating and detecting device 2 can be placed behind a primary filter screen 1 of a fresh air duct, and/or behind a return air duct filter screen and/or in a mixed air duct (if a filter screen is arranged in the mixed air duct, the filter screen is placed behind the filter screen) according to the sterilization requirement. In the embodiments of the deep further ray generation and detection device 2 provided above in connection with the lamp bead 9, when the radiation of each lamp bead 9 (each group of lamp bead) is sensed and detected by the sensor4, as described above, respectively sensing the rays corresponding to the lamp beads 9 and the lamp bead groups according to a preset sequence at idle time, and sending the data to the controller for corresponding processing and judgment, or sensing the whole rays and sending the data to the controller during the use process of the air purification device, wherein the controller performs the steps according to a preset program, the received data are processed and compared with the initial data and different thresholds which increase along with the use time, or a pre-trained model is introduced to carry out corresponding judgment, the data can be calculated in the modes of average value, weighted average value and the like, abnormal data judgment and selection of median are carried out on the data, and the like.
The embodiment further provides an intelligent diagnosis method for the deep ultraviolet ray generation and detection device 2 (sterilization device), that is, an intelligent diagnosis method for the state of the lamp beads 9 capable of emitting deep ultraviolet rays, and a specific diagnosis method is described by taking the distribution structure of the lamp beads 9 shown in fig. 8 as an example. As the aforesaid, deep ultraviolet ray generator 3 mainly includes deep ultraviolet lamp pearl 9, and lamp pearl 9 passes through the lamp area equipartition on fixed frame 7 inner walls, carries out no dead angle to the air after the initial effect filters and disinfects, disinfects. Because the intensity of the radiation emitted by the deep ultraviolet lamp bead 9 is attenuated along with the service time, namely the lamp bead 9 has a certain service life, in order to detect the intensity of the deep ultraviolet radiation emitted by the lamp bead 9 and judge the service life of the lamp bead 9, the deep ultraviolet radiation sensor4 is also arranged on the fixed frame 7, the sensor4 acquires the sensing data of the intensity of the radiation of the lamp bead 9, the data is transmitted to the controller through the control bus 5 arranged in the lamp strip, the controller processes the data according to a preset program and then compares the data with the pre-stored initial state data and the radiation prediction model data/threshold values of different stages respectively, whether the maintenance mode is entered is judged according to the comparison result, the maintenance signal is output to remind a user to maintain and clearly, when the lamp runs after cleaning, the data judges that the maintenance and cleaning are completed according to the stored data, the data are continuously analyzed, and the running effect is continuously tracked, and a maintenance signal is sent out at the right time, the remaining time can be predicted, and the data are transmitted to a control center, so that the intelligent diagnosis project can be conveniently applied.
Further, when the lamp beads 9 are in different service times, threshold values representing different states of the reactor can be prestored in the controller, different threshold values are different along with different service times, continuous intervals are formed among the threshold values, each interval respectively corresponds to different states of the lamp beads 9, the controller receives real-time data of the inductor 4, after processing, the real-time data is compared with initial data and threshold value intervals, the real-time state of the lamp beads 9 with actual measurement values in the interval is determined, the controller displays or gives an alarm to prompt the state of the lamp beads 9, when the real-time data is in a minimum interval or outside the minimum interval, the service life of the lamp beads is considered to be expired, the alarm is given, or when the real-time data is in a certain interval, in order to ensure the sterilization effect, a life early warning prompt is made in advance.
The intelligent determination and judgment of the dirty state of the deep ultraviolet ray generator 3 provided by the present embodiment will be described by taking the grouping and circuit connection of the lamp beads 9 shown in fig. 7 and the layout structure of the lamp beads 9 on the fixing frame 7 shown in fig. 8 as an exampleThe method includes as shown in fig. 10, firstly, performing simulation experiment on the whole air conditioner to obtain various test data, including but not limited to test data of the lamp bead 9 when the air conditioner is used for the first time under the clean state of the filter screen, various data of the lamp bead 9 when the lamp bead 9 is kept in the clean state without air intake and changed along with time increase, various data of the lamp bead 9 in the simulated air intake state under the condition of time increase and gradual contamination, the test data of the lamp bead 9 when the air conditioner is used for the first time under the clean state of the filter screen can be used as initial data used for comparative analysis, determining thresholds or ray measurement models in different states according to various data of the lamp bead 9 when the lamp bead 9 is kept in the clean state without air intake and changed along with time increase, and various data of the lamp bead 9 under the simulated air intake state under the condition of gradual contamination along with time increase, and setting up a cleaning attenuation coefficient of the lamp bead 9 in a controller as eta 1 (%) according to the various test data, the cycle decay adjustment coefficient is eta 2 (%), and the number of days of the initial cleaning cycle is Time0。
After the fixed frame 7 with the lamp beads 9 is installed in an air duct of a vehicle-mounted air conditioner, initial detection values of preset sensors R1, R2, R3 and R4 are respectively V11, V12, V13 and V14, initial running time is recorded, testing preset time, for example, 1 hour can be tested, and the average value VT0 of rays detected by each sensor4 in 1 hour is recorded as an initial value. Specifically, the deep ultraviolet ray generator 3 is powered on and turned on by the lamp strains T11-T43 to emit deep ultraviolet rays, the sensors R1-R4 work simultaneously to test ray induction values in an initial state and send induction data to the controller respectively, and the controller calculates the average value of a plurality of groups of data received in a test preset time (1 hour) and takes the average value as an initial value VTO. In this embodiment, when an initial value is obtained in a test, the test time is 1 hour, and the value is taken every 0.5 hour, and in the subsequent normal operation or test data obtaining process, the average value is calculated by the controller after the data is taken every 0.5 hour at an interval of 1 hour, and the average value is stored at most 10 times every day.
Judging whether the ray induction value (average value, the same later) obtained each time is less than VT0*η1And from the first occurrence of real-time radiosensitivityThe response value is less than VT0 × η 1, and the duration of the state is more than 1 week (the preset Time can be set according to the cleaning requirement, and the same is applied later), the filter screen is regarded as dirty and blocked, a filter screen dirty and blocked maintenance signal is sent, and the Time of the number of days in the maintenance cycle is recorded1The average of the tests was recorded. In this embodiment, a method for determining filter clogging is also provided. Wherein eta1For cleaning the attenuation coefficient, the attenuation coefficient can be obtained by comprehensively calculating the natural attenuation coefficient of the ray of the lamp bead 9 along with the increase of the service time and the attenuation coefficient of the ray caused by the dust accumulated on the surface of the lamp bead 9, and is a theoretical value when the obtained ray induction value is less than VT0×η1The dust accumulation of the lamp beads 9 is serious, the intensity of emitted rays is obviously reduced and is lower than the theoretical value at the moment, the dust accumulation of the lamp beads 9 is serious, and a large amount of dust is accumulated on the same filter screen to cause dirty blockage.
Meanwhile, the controller can also prestore the attenuation speed alpha of the lamp bead 9 in the normal operation environment0And calculating the attenuation speed alpha of the measured data of the ray induction value according to the received detection data1When α is1＞α0And judging that the filth blockage speed of the filter screen is increased, sending out a filter screen cleaning and maintenance early warning signal, and preparing for maintenance work.
After the filter screen is cleaned and maintained, the product is reinstalled, the lamp is completely opened, the ray data is sensed again as described above, and when the average value of the sensed data calculated and obtained by the controller is not less than VT0×η2If the filter screen is cleaned, the filter screen is cleaned; and restarting to time the cleaning and maintenance cycle days of the filter screen.
Continuously detecting the ray induction value again, calculating the average value by the controller, and judging whether the average value is less than the initial value VT0×η2×η1And when the state duration is longer than 1 week, a signal that the lamp bead 9 is dirty and needs maintenance is sent out, and the Time of the number of days of the maintenance cycle is recorded2The average of the tests was recorded. In practical applications, the state duration may be different according to different usage environments, and may be preset in the controller.
After the lamp bead 9 is cleaned and maintained, a product and a lamp are installedThe plants are all opened, and the test average value is not less than VT0×η1×η2 2If yes, the lamp bead 9 is cleaned; and restarting timing, and calculating the number of days for the maintenance cycle.
Sequentially judging, sequentially recording the days of the maintenance cycle, and when the continuous preset times appear, obtaining the timeN＜n×time0When the generator is judged to be at the end of the service life, a corresponding alarm prompt signal is sent out, wherein time is usedNThe number of days of the Nth maintenance cycle, time0The number of days of the pre-stored initial maintenance cycle is n, which is a calculation multiple and is less than 1. In practical application, the current time can be setN＜0.5×time0And when the service life of the lamp bead 9 is considered to be finished, the corresponding alarm prompt signal is sent out after the lamp bead is continuously used for 3 times. As mentioned above, the cleaning cycle days of the lamp bead 9 and the filter screen are recorded in sequence, and when any cycle day is less than n times time0The service life of the lamp bead 9 is determined to be expired. For further accurately controlling the service life judgment reminding of the lamp bead 9, the filter screen cleaning period and the lamp bead cleaning period can be respectively recorded, and when the cycle days recorded for the Nth time and the subsequent (N + 1) th time and (N + 2) th time are less than nxtime0And judging that the service life of the lamp bead 9 is due.
The controller can detect the running state of each deep ultraviolet ray generator 3 simultaneously, judges whether it has the trouble according to whether its operating current is unusual, can reserve some deep ultraviolet ray generator 3 quantity simultaneously, carries out redundant control to the function of trouble device, guarantees product operation reliability, promotes product quality.
Compared with the prior art, the vehicle-mounted device, the deep ultraviolet ray generation and detection device 2 and the corresponding dirt judgment method provided by the invention have the advantages that:
the system has a purification effect feedback function, can detect the operation effect of the deep ultraviolet ray generator 3, can send out a filter screen filth blockage maintenance signal and a lamp bead 9 service life reminding signal after intelligent analysis by a control device, and is favorable for realizing the requirements of intelligent diagnosis and intelligent operation and maintenance of the purification device;
the layout of the deep ultraviolet ray generator 3 and the inductor 4 is beneficial to increasing the radiation area of the deep ultraviolet ray to the air and improving the purification efficiency;
the arrangement of the deep ultraviolet ray generator 3 and the inductor 4 is favorable for transverse space and reducing the thickness of an air duct, and basically can reach 20-30mm, thereby being favorable for the popularization of the sterilization device in the industries of rail transit and the like to replace the traditional filter screen;
the detector has the function of monitoring the state of the deep ultraviolet ray generator 3, can judge whether the deep ultraviolet ray generator 3 works reliably, and has the functions of fault detection and alarm;
the number of the deep ultraviolet ray generators 3 can be respectively reserved with margins according to requirements, redundancy design is carried out, and when the control device detects that the deep ultraviolet ray generators 3 have faults, operation is respectively controlled, so that the influence of damage of the original deep ultraviolet ray generators 3 on a system is eliminated;
the control device has a learning and correcting function, corrects the attenuation curve model according to initial running states of different environments and the change trend of the data of the sensor4 within a periodic time range, is favorable for more accurately outputting maintenance and diagnosis information, improves the reliability of products, and is favorable for meeting the requirements of intelligent operation and maintenance and intelligent diagnosis systems.
Similar solutions can be derived as described above in connection with the given solution content. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the scope of the technical solution of the present invention.
Claims (10)
1. An intelligent diagnosis method for a deep ultraviolet ray generating device is characterized in that: dark ultraviolet ray produces the device and sets up in air handling equipment's wind channel, on the air-out direction of filter screen, dark ultraviolet ray produces the device and includes a plurality of deep ultraviolet ray generators and the detection device that can monitor ultraviolet intensity, and the intelligent diagnosis method of dark ultraviolet ray production device includes:
s1, performing a simulation experiment on the air treatment equipment, acquiring various test data of the generator, determining thresholds of the generator in different states and/or building a deep ultraviolet ray detection model, and pre-storing the threshold in a controller of the air treatment equipment;
s2, detecting the generator before the air treatment equipment is used, and acquiring multiple items of initial data of the generator and the intensity of deep ultraviolet rays;
s3, after the air treatment equipment operates, the detection device detects the deep ultraviolet radiation intensity in real time, and judges the dirty and blocked state of the generator and sends out an alarm prompt by combining the initial data in the step S2 and the threshold value in the step S1 and/or inputting the initial data and the real-time detection data into a detection model;
and S4, after the generator is cleaned and reinstalled, ending the alarm, and re-entering the step S3 to circularly detect that the service life of the generator is ended and send out a service life expiration alarm.
2. The intelligent diagnosis method for the deep ultraviolet ray generating apparatus as set forth in claim 1, wherein: in step S1, the test data includes, but is not limited to, test data of the generator when the filter screen is used for the first time in a clean state, test data of the generator when the generator is not in the air intake state and keeps in the clean state, and test data of the generator when the generator is in the simulated air intake state and gradually gets dirty along with the increase of the time.
3. The intelligent diagnosis method for the deep ultraviolet ray generating apparatus as set forth in claim 1, wherein: in step S3, when the detected data is smaller than VT0×η2×η1And the duration of the state is longer than the preset time, a signal that the generator is dirty and needs to be maintained is sent out, and the days of the maintenance cycle are recorded, wherein VTOIs an initial value of the intensity of the radiation of the generator, eta1Cleaning attenuation coefficient, eta, of generator preset in controller2And adjusting coefficients for the periodic attenuation prestored in the controller.
4. The intelligent diagnosis method for the deep ultraviolet ray generating apparatus as set forth in claim 3, wherein: after the generators are cleaned, maintained and reinstalled, all the generators are controlled to be completely opened, the generators are detected again, and when the detected data is larger than VT0×η1×η2 2If the generator cleaning is completed, the flow resumes to step S3, and loop detection is performed.
5. The intelligent diagnosis method for the deep ultraviolet ray generating apparatus as set forth in claim 4, wherein: respectively recording the number of days of a maintenance cycle after each generator is cleaned, and when the maintenance cycles recorded continuously for preset times are all less than n times0When the time is over, the generator is judged to be at the end of the service life, a corresponding alarm prompt signal is sent out, wherein time0 is the number of days of a pre-stored initial maintenance cycle, n is a calculation multiple, and n is<1。
6. The intelligent diagnosis method for a deep ultraviolet radiation generating apparatus as set forth in any one of claims 1 to 5, wherein: when alpha is1＞α0When the filter screen is judged to be filthy and blocked, a filter screen cleaning and maintenance early warning signal is sent out to prompt that maintenance preparation is made, wherein alpha is0Is the decay speed alpha of the generator under the normal operation environment prestored in the controller1Is the attenuation speed of the measured data of the radiation induction value obtained from the received real-time detection data in step S3.
7. The intelligent diagnosis method for a deep ultraviolet radiation generating apparatus as set forth in any one of claims 1 to 5, wherein: in step S3, when the detected data of the acquired radiation induction value is smaller than VT0×η1And the duration time is longer than the preset time, the filter screen is considered to be dirty and blocked, and a filter screen dirty and blocked maintenance signal is sent out, wherein VTOIs an initial value of the intensity of the radiation of the generator, eta1The cleaning attenuation coefficient of the generator is preset in the controller.
8. The intelligent diagnosis method for a deep ultraviolet ray generating apparatus as set forth in claim 7, wherein: when the filter screen is used for the first time after being cleaned, the ray detection data of the generator is detected again, and when the detection data is more than or equal to VT0×η2Then, it means filteringAnd after the net is cleaned, timing is restarted.
9. The intelligent diagnosis method for the deep ultraviolet ray generating apparatus as set forth in claim 1, wherein: in step S2, the generator is powered on, the sensing values of the rays in the initial state are tested and the sensing data are sent to the controller, and the controller calculates the average of a plurality of sets of data received within the test preset time as the initial data.
10. The intelligent diagnosis method for the deep ultraviolet ray generating apparatus as set forth in claim 1, wherein: in step S3, real-time detection data is calculated and obtained in the same manner as in step S2.
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