CN114608414A - Tool and method configured on L-shaped flange ring rolling machine for automatically rolling wind power - Google Patents
Tool and method configured on L-shaped flange ring rolling machine for automatically rolling wind power Download PDFInfo
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- CN114608414A CN114608414A CN202210293657.6A CN202210293657A CN114608414A CN 114608414 A CN114608414 A CN 114608414A CN 202210293657 A CN202210293657 A CN 202210293657A CN 114608414 A CN114608414 A CN 114608414A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/02—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
- G01B5/06—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness for measuring thickness
- G01B5/061—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness for measuring thickness height gauges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H1/00—Making articles shaped as bodies of revolution
- B21H1/06—Making articles shaped as bodies of revolution rings of restricted axial length
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0002—Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/18—Measuring arrangements characterised by the use of mechanical techniques for measuring depth
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- Mechanical Engineering (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The invention relates to the technical field of wind power L-shaped flange machining, in particular to a tool and a method for automatically rolling a ring rolling machine for a wind power L-shaped flange. This device easy operation is convenient to be maintained to can carry out measurement work when the work piece high temperature, thereby can change at any time according to the measuring result, need not the user and measure again after cooling down the work piece, practice thrift user's a large amount of operating time, improve the production cycle of work piece greatly, the user need not to be close to the measurement, avoids the user to be toasted by high temperature, further improves the security when the user measures.
Description
Technical Field
The invention relates to the technical field of wind power L-shaped flange machining, in particular to a tool and a method for automatically rolling a ring rolling machine for a wind power L-shaped flange.
Background
The wind power flange is simply a wind generating set flange, the wind power flange is also called a wind tower flange, the L-shaped wind power flange is the wind power flange with an L-shaped section, one end face of the wind power flange is provided with a convex ring, the L-shaped wind power flange can be processed and formed by a ring rolling machine, and ring rolling (also called ring rolling, hole expanding and ring rolling) is realized by means of the ring rolling machine (also called ring rolling machine, ring rolling machine and hole expanding machine) to enable the ring to generate continuous local plastic deformation, so that the plastic processing technology of wall thickness reduction, diameter expansion and section outline forming is realized;
the tooling on the existing part ring rolling machine is inconvenient to operate and use due to the fact that the difficulty of the upper hand is large when the tooling is used, and the user can wait for the L-shaped flange to be cooled before measuring when measuring the convex ring of the L-shaped flange, so that the working time of the user is wasted, the working efficiency of the user is low, and the work period of a product is influenced.
Disclosure of Invention
The invention aims to provide a tool and a method for automatically rolling a ring rolling machine of a wind power L-shaped flange, which are configured on the ring rolling machine, and solve the problems that the tool on the existing ring rolling machine in the background technology is inconvenient to operate and use by a user due to high difficulty in use, the user can measure a convex ring of an L-shaped flange after waiting for cooling the convex ring, the working time of the user is wasted, the working efficiency of the user is low, and the construction period of a product is influenced, the invention is convenient for the user to operate by the scheme, and can carry out measurement work at high temperature of the workpiece, so that the tool can be changed at any time according to a measurement result, the user does not need to measure the workpiece after cooling, a large amount of working time of the user is saved, the production period of the workpiece is greatly improved, the user does not need to approach to measure, and the user is prevented from being baked at high temperature, the safety of the user in measurement is further improved.
In order to achieve the purpose, the invention provides the following technical scheme: a tool and a method for automatically rolling a ring rolling machine for a wind power L-shaped flange comprise a moving platform and a measuring mechanism, wherein a moving member is arranged in the moving platform, a first hydraulic rod is arranged at one end of the moving platform, one end of the first hydraulic rod is fixedly connected with the moving member, first sliding grooves are symmetrically formed in the inner wall of the moving platform, first sliding blocks are slidably connected in the first sliding grooves, one end of each first sliding block is fixedly connected with the moving member, a first rotating groove is formed in one end of the moving member, a first connecting groove is formed in the inner wall of one end of each first rotating groove, a first rotating rod is rotatably connected in the first rotating groove, a first conical rod is fixedly connected at one end of each first rotating rod, a first servo motor is arranged on the inner wall of the bottom end of the moving member, and a first universal joint is fixedly connected at the output end of each first servo motor, one end of the first universal joint passes through a first connecting groove and is fixedly connected with a first rotating rod, one end of the moving piece is provided with a moving groove, the inside of the moving groove is connected with a moving block in a sliding manner, the inner wall of the moving groove is symmetrically provided with a second sliding groove, the inside of the second sliding groove is connected with a mounting groove in a sliding manner, one end of the mounting groove is fixedly connected with the moving block, the inner wall of the top end of the moving groove is provided with a mounting groove, the inside of the mounting groove is provided with a second hydraulic rod, the bottom end of the second hydraulic rod is fixedly connected with the moving block, one end of the moving block is provided with a second rotating groove, the inside of the second rotating groove is rotatably connected with a second rotating rod, one end of the second rotating rod is fixedly connected with a forming taper rod, the inner wall of one end of the second rotating groove is provided with a second connecting groove, and one end of the moving piece is connected with a maintenance door through a rotating shaft, the inside of moving member is provided with the elevating platform, and the one end and the movable block fixed connection of elevating platform, the inner wall symmetry of moving member has seted up the third spout, the inside all sliding connection of third spout has the third slider, and the one end of third slider all with elevating platform fixed connection, the top of elevating platform is provided with second servo motor, the output fixedly connected with second universal joint of second servo motor, and the one end of second universal joint passes second spread groove and second bull stick fixed connection, the top fixedly connected with support of elevating platform, the inner wall on moving member top is provided with the third hydraulic stem, and the bottom and the support fixed connection of third hydraulic stem.
Preferably, the inner wall fixedly connected with first mounting of moving member bottom, the one end and the first mounting of first universal joint rotate to be connected, can consolidate through first mounting.
Preferably, one end fixedly connected with second mounting of elevating platform, the one end and the second mounting of second universal joint rotate to be connected, can consolidate through the second mounting.
Preferably, the measuring mechanism comprises a positioning plate, a mounting hole, a fourth hydraulic rod, a sliding hole, a sliding rod, a lower pressing block, a T-shaped groove, a T-shaped block, a third servo motor, a gear, a mounting part, a thread sleeve, an outer toothed ring, a threaded rod, a connecting plate, a zero plate, a scale plate, a through groove, a lower pressing groove, a retracting groove, a lower pressing rod, a lower pressing piece, a spring and a measuring plate, wherein the positioning plate is arranged on one side of the moving member, the mounting hole is formed in one side of the moving member, the fourth hydraulic rod is arranged in the mounting hole, one end of the fourth hydraulic rod is fixedly connected with the positioning plate, two groups of sliding holes are formed in one side of the moving member, the sliding rods are slidably connected in the sliding holes, one ends of the sliding rods are fixedly connected with the positioning plate, the lower pressing block is arranged at one end of the positioning plate, the T-shaped groove is formed at one end of the positioning plate, the T-shaped block is slidably connected in the T-shaped groove, one end of the T-shaped block is fixedly connected with the lower pressing block, one end of the positioning plate is provided with a third servo motor, the output end of the third servo motor is fixedly connected with a gear, one end of the positioning plate is fixedly connected with an installation part, the interior of the installation part is connected with a threaded sleeve through a bearing, one end of the threaded sleeve is fixedly connected with an outer toothed ring, the outer toothed ring is meshed with the gear, the interior of the threaded sleeve is connected with a threaded rod through threads, one end of the lower pressing block is provided with a through groove, the middle part of the lower pressing block is provided with a lower pressing groove, the lower pressing groove is connected with the through groove, the inner wall of the bottom end of the lower pressing groove is provided with a contraction groove, the interior of the through groove is connected with a lower pressing rod in a sliding manner, one end of the lower pressing rod is fixedly connected with the threaded rod, one end of the lower pressing block is fixedly connected with a zero plate, and one end of the lower pressing rod is fixedly connected with a connecting plate, the one end fixedly connected with scale plate of connecting plate, and scale plate and zero board sliding connection, the inside sliding connection of indent has the holding down, and the one end and the lower depression bar fixed connection of holding down, the inside sliding connection of receipts groove has the survey board, and the one end and the holding down fixed connection of survey board, the both ends of holding down all fixedly connected with springs, and the one end of spring all with the inner wall fixed connection of indent down, the user of being convenient for measures work.
Preferably, the control end of the first hydraulic rod is connected with an external power supply through an external switch, the control end of the first servo motor is connected with the external power supply through the external switch, the control end of the second hydraulic rod is connected with the external power supply through the external switch, the control end of the third hydraulic rod is connected with the external power supply through the external switch, and the user can control the device to work conveniently.
Preferably, the control end of the fourth hydraulic rod is electrically connected with an external power supply through an external switch, and the control end of the third servo motor is electrically connected with the external power supply through the external switch, so that a user can conveniently control the device to work.
Preferably, the size of the moving groove is matched with that of the moving block, the size of the second sliding groove is matched with that of the second sliding block, and the matched size facilitates the movement of the moving block and the second sliding block.
Preferably, the size of the first sliding groove is matched with the size of the first sliding block, the size of the third sliding groove is matched with the size of the third sliding block, and the first sliding block and the third sliding block can move conveniently due to the matched size.
The invention comprises a tool and a method thereof, wherein the tool is arranged on an L-shaped flange ring rolling machine for automatically rolling wind power: the device operation method comprises the following steps:
the method comprises the following steps: the user controls the second hydraulic rod and the third hydraulic rod to work through the switch, the support, the lifting platform and the lifting platform can move simultaneously through the moving block and the lifting platform, the moving block drives the forming taper rod to move, and after the forming taper rod is attached to a workpiece, the ring rolling work can be carried out;
step two: after ring rolling is finished, the user controls the second hydraulic rod and the third hydraulic rod to work again to enable the moving block and the lifting table to move downwards, the moving block drives the forming conical rod to move downwards, and the inner part of the workpiece can be pressed downwards through the downward moving forming conical rod, so that a convex ring is formed on the outer part of the workpiece;
step three: after the user finishes processing, the user makes locating plate and work piece laminating through the fourth hydraulic stem, then can make the gear through third servo motor, outer ring gear and thread bush rotate, can make the threaded rod move down through the thread bush, make briquetting down through the threaded rod, the connecting plate, zero board, the scale plate, the survey board moves down, after briquetting and work piece supported down, briquetting and zero board no longer remove down at this moment, lower depression bar, scale plate and survey board continue to move down, after the surface of survey board and work piece supported, the user alright read the height of bulge loop through zero board and scale plate this moment, after finishing measuring restore this device can.
Compared with the prior art, the invention has the beneficial effects that:
when a user uses the device to process, the first servo motor and the forming taper rod can drive the first taper rod and the forming taper rod to rotate through the first universal joint and the second universal joint, power can be provided for a workpiece through the first taper rod and the forming taper rod, so that the workpiece can be conveniently rotated, the user can conveniently process the workpiece, the user can control the moving block and the lifting platform to simultaneously move through the second hydraulic rod and the third hydraulic rod, the forming taper rod can be abutted against the workpiece through the downward movement of the moving block, a boss on the workpiece can be processed through the forming taper rod, so that the processing of the convex ring of the workpiece is completed, the user can carry out maintenance work on the device by opening the maintenance door, so that the maintenance work of the user is convenient, after the user finishes the processing of the convex ring, the bottom end of the positioning plate can be abutted against the workpiece through the fourth hydraulic rod, and the lower pressing block can be positioned through the maintenance door, at this time, the screw rod and the lower pressing rod can be moved downwards by rotating the 3 through the third servo motor and the gear, the lower pressing block and the part plate can move downwards through the lower pressing piece and the spring, when the lower pressing block is abutted against the surface of the boss, the lower pressing piece compresses the spring, the measuring plate can be moved out, when the measuring plate is abutted against the bottom end of the convex ring, the depth of the convex ring can be read through the zero plate and the scale plate, thereby facilitating the measurement work of users, the device has simple and convenient operation and can carry out the measurement work when the workpiece is at high temperature, therefore, the workpiece can be changed at any time according to the measuring result, the workpiece is not required to be cooled by a user and then is measured, a large amount of working time of the user is saved, the production cycle of the workpiece is greatly prolonged, the user does not need to be close to the measuring, the user is prevented from being baked at high temperature, and the safety of the user in measuring is further improved.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic cross-sectional perspective view of the present invention;
FIG. 3 is a schematic sectional perspective view of the first sliding groove, the moving block and the third sliding groove of the present invention;
FIG. 4 is a schematic sectional perspective view of the mounting hole and the slide hole of the present invention;
FIG. 5 is a schematic cross-sectional perspective view of the hold-down groove and the thread bush of the present invention;
FIG. 6 is a schematic cross-sectional perspective view of a T-shaped groove and a lower press block of the present invention;
fig. 7 is an exploded perspective view of the mobile station, the first taper rod and the moving block of the present invention;
FIG. 8 is an exploded perspective view of the measuring plate, the lower pressing block and the gear of the present invention.
In the figure: 1. a mobile station; 2. a moving member; 3. a first hydraulic lever; 4. a first chute; 5. a first slider; 6. a first rotary groove; 7. a first connecting groove; 8. a first rotating lever; 9. a first taper rod; 10. a first servo motor; 11. a first fixing member; 12. a first universal joint; 13. a moving groove; 14. a moving block; 15. a second chute; 16. a second slider; 17. mounting grooves; 18. a second hydraulic rod; 19. a second rotary groove; 20. a second rotating lever; 21. forming a conical rod; 22. a second connecting groove; 23. maintaining the door; 24. a lifting platform; 25. a third chute; 26. a third slider; 27. a second servo motor; 28. a second fixing member; 29. a second universal joint; 30. a support; 31. a third hydraulic lever; 32. positioning a plate; 33. mounting holes; 34. a fourth hydraulic lever; 35. a slide hole; 36. a slide bar; 37. pressing the block; 38. a T-shaped groove; 39. a T-shaped block; 40. a third servo motor; 41. a gear; 42. a mounting member; 43. a threaded sleeve; 44. an outer ring gear; 45. a threaded rod; 46. a connecting plate; 47. zero plate; 48. a scale plate; 49. penetrating a groove; 50. pressing the groove downwards; 51. collecting a groove; 52. a lower pressure lever; 53. a push-down member; 54. a spring; 55. and (7) measuring the plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, an embodiment of the present invention:
a tool and a method for automatically rolling a ring rolling machine of a wind power L-shaped flange comprise a moving platform 1 and a measuring mechanism, wherein a moving member 2 is arranged in the moving platform 1, a first hydraulic rod 3 is arranged at one end of the moving platform 1, one end of the first hydraulic rod 3 is fixedly connected with the moving member 2, first sliding grooves 4 are symmetrically formed in the inner wall of the moving platform 1, first sliding blocks 5 are slidably connected in the first sliding grooves 4, one ends of the first sliding blocks 5 are fixedly connected with the moving member 2, a first rotating groove 6 is formed in one end of the moving member 2, a first connecting groove 7 is formed in the inner wall of one end of the first rotating groove 6, a first rotating rod 8 is rotatably connected in the first rotating groove 6, one end of the first rotating rod 8 is fixedly connected with a first conical rod 9, a first servo motor 10 is arranged on the inner wall of the bottom end of the moving member 2, a first universal joint 12 is fixedly connected at the output end of the first servo motor 10, one end of the first universal joint 12 passes through the first connecting groove 7 to be fixedly connected with the first rotating rod 8, one end of the moving member 2 is provided with a moving groove 13, the inside of the moving groove 13 is slidably connected with a moving block 14, the inner wall of the moving groove 13 is symmetrically provided with second sliding grooves 15, the inside of each second sliding groove 15 is slidably connected with a mounting groove 17, one end of each mounting groove 17 is fixedly connected with the moving block 14, the inner wall of the top end of the moving groove 13 is provided with a mounting groove 17, the inside of each mounting groove 17 is provided with a second hydraulic rod 18, the bottom end of each second hydraulic rod 18 is fixedly connected with the moving block 14, one end of each moving block 14 is provided with a second rotating groove 19, the inside of each second rotating groove 19 is rotatably connected with a second rotating rod 20, one end of each second rotating rod 20 is fixedly connected with a forming taper rod 21, the inner wall of one end of each second rotating groove 19 is provided with a second connecting groove 22, one end of the moving member 2 is connected with a maintenance door 23 through a rotating shaft, a lifting table 24 is arranged inside the moving member 2, one end of the lifting table 24 is fixedly connected with the moving block 14, a third sliding groove 25 is symmetrically formed in the inner wall of the moving member 2, a third sliding block 26 is slidably connected inside the third sliding groove 25, one end of the third sliding block 26 is fixedly connected with the lifting table 24, a second servo motor 27 is arranged at the top end of the lifting table 24, a second universal joint 29 is fixedly connected to the output end of the second servo motor 27, one end of the second universal joint 29 penetrates through a second connecting groove 22 to be fixedly connected with the second rotating rod 20, a support 30 is fixedly connected to the top end of the lifting table 24, a third hydraulic rod 31 is arranged on the inner wall of the top end of the moving member 2, and the bottom end of the third hydraulic rod 31 is fixedly connected with the support 30;
in this embodiment, the measuring mechanism includes a positioning plate 32, a mounting hole 33, a fourth hydraulic rod 34, a slide hole 35, a slide rod 36, a lower pressing block 37, a T-shaped groove 38, a T-shaped block 39, a third servo motor 40, a gear 41, a mounting member 42, a thread bushing 43, an outer toothed ring 44, a threaded rod 45, a connecting plate 46, a zero plate 47, a scale plate 48, a through groove 49, a lower pressing groove 50, a receiving groove 51, a lower pressing rod 52, a lower pressing member 53, a spring 54, and a measuring plate 55, one side of the moving member 2 is provided with the positioning plate 32, one side of the moving member 2 is provided with the mounting hole 33, the inside of the mounting hole 33 is provided with the fourth hydraulic rod 34, one end of the fourth hydraulic rod 34 is fixedly connected with the positioning plate 32, one side of the moving member 2 is provided with two sets of slide holes 35, the inside of the slide holes 35 is slidably connected with the slide rod 36, one end of the slide rod 36 is fixedly connected with the positioning plate 32, one end of the positioning plate 32 is provided with the lower pressing block 37, one end of the positioning plate 32 is provided with a T-shaped groove 38, a T-shaped block 39 is slidably connected inside the T-shaped groove 38, one end of the T-shaped block 39 is fixedly connected with the lower pressing block 37, one end of the positioning plate 32 is provided with a third servo motor 40, an output end of the third servo motor 40 is fixedly connected with a gear 41, one end of the positioning plate 32 is fixedly connected with a mounting part 42, the inside of the mounting part 42 is connected with a thread bush 43 through a bearing, one end of the thread bush 43 is fixedly connected with an outer gear ring 44, the outer gear ring 44 is meshed with the gear 41, the inside of the thread bush 43 is connected with a threaded rod 45 through a thread, one end of the lower pressing block 37 is provided with a through groove 49, the middle part of the lower pressing block 37 is provided with a lower pressing groove 50, the lower pressing groove 50 is connected with the through groove 49, the inner wall of the bottom end of the lower pressing groove 50 is provided with a retracting groove 51, the inside of the through groove 49 is slidably connected with a lower pressing rod 52, and one end of the lower pressing rod 52 is fixedly connected with the threaded rod 45, one end of the lower pressing block 37 is fixedly connected with a zero plate 47, one end of the lower pressing rod 52 is fixedly connected with a connecting plate 46, one end of the connecting plate 46 is fixedly connected with a scale plate 48, the scale plate 48 is connected with the zero plate 47 in a sliding manner, the lower pressing groove 50 is connected with a lower pressing piece 53 in a sliding manner, one end of the lower pressing piece 53 is fixedly connected with the lower pressing rod 52, the inner part of the collecting groove 51 is connected with a measuring plate 55 in a sliding manner, one end of the measuring plate 55 is fixedly connected with the lower pressing piece 53, two ends of the lower pressing piece 53 are both fixedly connected with springs 54, and one end of each spring 54 is fixedly connected with the inner wall of the lower pressing groove 50, so that the measuring work of a user is facilitated, after a workpiece is rolled into a circular ring with proper size, the user controls the second hydraulic rod 18 and the third hydraulic rod 31 to work through a switch, the moving block 14 and the lifting platform 24 can simultaneously move downwards through the second hydraulic rod 18 and the third hydraulic rod 31, at the moment, the forming conical rod 21 can enable the forming conical rod 21 to move downwards, pressure can be generated on one side of a workpiece through the forming taper rod 21, the height of the inner side of the workpiece is lowered at the moment, so that a convex ring is formed by the protrusion of the outer side of the circular ring, after the workpiece is machined by a user, the user controls the fourth hydraulic rod 34 to work, the output end of the fourth hydraulic rod 34 drives the positioning plate 32 to move, when one end of the positioning plate 32 is abutted to the outer surface of the workpiece, the fourth hydraulic rod 34 stops working at the moment, the user controls the third servo motor 40 to work at the moment, the output end of the third servo motor 40 drives the gear 41 to rotate, the rotating gear 41 can drive the outer toothed ring 44 to rotate, the outer toothed ring 44 drives the threaded sleeve 43 to rotate inside the mounting part 42, the rotating threaded sleeve 43 can enable the threaded rod 45 to move downwards, the threaded rod 45 can be prevented from rotating along with the threaded sleeve 43 through the lower pressing piece 53 and the measuring plate 55 at the moment, and the moving threaded rod 45 drives the lower pressing rod 52, The connecting plate 46 and the scale plate 48 move downwards, the lower pressing rod 52 drives the lower pressing piece 53, the spring 54 and the measuring plate 55 to move downwards, at the moment, the lower pressing piece 37 and the zero plate 47 move downwards under the action of self gravity, the lower pressing piece 37 drives the T-shaped block 39 to slide in the T-shaped groove 38, when the bottom end of the lower pressing piece 37 is abutted against the top end of the workpiece, the lower pressing piece 37 and the zero plate 47 do not move any more, at the moment, the lower pressing piece 53, the connecting plate 46, the scale plate 48 and the measuring plate 55 continue to move downwards, the scale plate 48 moves in the zero plate 47, the moving lower pressing piece 53 compresses the spring 54, at the moment, the lower pressing piece 37 can be fixed under the action of self resilience force of the spring 54, so that the lower pressing piece 37 is prevented from shaking, when the bottom end of the measuring plate 55 is abutted against the workpiece, at the moment, the scale plate 48 and the threaded rod 45 do not move, and a user can read the height of a boss in the workpiece through the scale plate 48, after the measurement is finished, a user can determine the next step of work according to the measured size, the device can carry out the measurement work when the workpiece is at high temperature, so that the measurement result can be changed at any time, the measurement is not needed to be carried out after the workpiece is cooled by the user, a large amount of working time of the user is saved, the production cycle of the workpiece is greatly improved, the user is not needed to be close to the measurement, the high-temperature baking of the user is avoided, the safety of the user in the measurement is further improved, the first fixing part 11 is fixedly connected to the inner wall at the bottom end of the moving part 2, one end of the first universal joint 12 is rotatably connected with the first fixing part 11 and can be reinforced through the first fixing part 11, one end of the lifting platform 24 is fixedly connected with the second fixing part 28, one end of the second universal joint 29 is rotatably connected with the second fixing part 28 and can be reinforced through the second fixing part 28, and the size of the moving groove 13 is matched with the size of the moving block 14, the size of the second chute 15 is matched with that of the second slider 16, the matched size facilitates the movement of the moving block 14 and the second slider 16, the size of the first chute 4 is matched with that of the first slider 5, the size of the third chute 25 is matched with that of the third slider 26, the matched size facilitates the movement of the first slider 5 and the third slider 26, the control end of the first hydraulic rod 3 is electrically connected with an external power supply through an external switch, the control end of the first servo motor 10 is electrically connected with the external power supply through an external switch, the control end of the second servo motor 27 is electrically connected with the external power supply through an external switch, the control end of the second hydraulic rod 18 is electrically connected with the external power supply through an external switch, the control end of the third hydraulic rod 31 is electrically connected with the external power supply through an external switch, the control end of the fourth hydraulic rod 34 is electrically connected with the external power supply through an external switch, the control end of the third servo motor 40 is electrically connected with an external power supply through an external switch, so that a user can conveniently control the device to work;
the device operation method comprises the following steps:
the method comprises the following steps: a user controls the second hydraulic rod 18 and the third hydraulic rod 31 to work through the switch, the support 30, the lifting table 24 and the lifting table 24 can move simultaneously through the moving block 14 and the lifting table 24, the moving block 14 drives the forming conical rod 21 to move, and after the forming conical rod 21 is attached to a workpiece, the ring rolling work can be carried out;
step two: after ring rolling is finished, the user controls the second hydraulic rod 18 and the third hydraulic rod 31 to work again, so that the moving block 14 and the lifting table 24 move downwards, the moving block 14 drives the forming taper rod 21 to move downwards, and the inner part of the workpiece can be pressed downwards through the downward moving forming taper rod 21, so that a convex ring is formed on the outer part of the workpiece;
step three: after the user finishes processing, the user makes locating plate 32 and work piece laminating through fourth hydraulic stem 34, then can make gear 41, outer ring gear 44 and thread bush 43 rotate through third servo motor 40, can make threaded rod 45 move down through thread bush 43, make briquetting 37 down through threaded rod 45, connecting plate 46, zero board 47, scale plate 48, survey board 55 and move down, after briquetting 37 and work piece supported, briquetting 37 and zero board 47 no longer moved down this moment, push down the depression bar 52, scale plate 48 and survey board 55 continue to move down, after survey board 55 and the surface of work piece supported, the user alright read the height of bulge loop through zero board 47 and scale plate 48 this device of restoration after finishing measuring.
The working principle is as follows: when a user uses the device, the user controls the second hydraulic rod 18 and the third hydraulic rod 31 to work through the switch, at the moment, the output ends of the second hydraulic rod 18 and the third hydraulic rod 31 extend simultaneously, at the moment, the bracket 30, the lifting platform 24 and the lifting platform 24 move simultaneously, two ends of the moving block 14 drive the second slider 16 to slide in the second sliding groove 15, at the same time, the lifting platform 24 drives the third slider 26 to slide in the third sliding groove 25, the second servo motor 27 and the first universal joint 12 can move simultaneously through the lifting platform 24 and the moving block 14, when the user attaches the outer surface of the forming taper rod 21 to a workpiece, at the moment, the user controls the first servo motor 10 and the second servo motor 27 to work through the switch, the output end of the first servo motor 10 drives the first universal joint 12 to rotate, the first rotary groove 6 can rotate through the first universal joint 12, the first rotating groove 6 rotates to drive the first conical rod 9 to rotate, meanwhile, the output end of the second servo motor 27 drives the second universal joint 29 to rotate, the second rotating rod 20 is driven by the second rotating rod 20 to rotate, the first conical rod 9 and the forming conical rod 21 are driven to rotate, so that workpieces can be conveniently machined, when the workpieces are rolled into a circular ring with proper size, a user controls the second hydraulic rod 18 and the third hydraulic rod 31 to work through a switch, the moving block 14 and the lifting platform 24 can simultaneously move downwards through the second hydraulic rod 18 and the third hydraulic rod 31, at the moment, the forming conical rod 21 can enable the forming conical rod 21 to move downwards, pressure can be generated on one side of the workpieces through the forming conical rod 21, the height of the inner side of the workpieces becomes low at the moment, so that the outer side of the circular ring protrudes to form a convex ring, after the workpieces are completely machined by the user, when a user controls the fourth hydraulic rod 34 to work, the output end of the fourth hydraulic rod 34 drives the positioning plate 32 to move, when one end of the positioning plate 32 is abutted against the outer surface of the workpiece, the fourth hydraulic rod 34 stops working at the moment, the user controls the third servo motor 40 to work at the moment, the output end of the third servo motor 40 drives the gear 41 to rotate, the rotating gear 41 can drive the outer toothed ring 44 to rotate, the outer toothed ring 44 drives the threaded sleeve 43 to rotate inside the mounting piece 42, the rotating threaded sleeve 43 can enable the threaded rod 45 to move downwards, at the moment, the threaded rod 45 can be prevented from rotating along with the threaded sleeve 43 through the lower pressing piece 53 and the measuring plate 55, the moving threaded rod 45 drives the lower pressing rod 52, the connecting plate 46 and the scale plate 48 to move downwards, the lower pressing rod 52 drives the lower pressing piece 53, the spring 54 and the measuring plate 55 to move downwards, and at the lower pressing block 37 and the zero plate 47 move downwards under the action of their own gravity, the lower pressing block 37 drives the T-shaped block 39 to slide in the T-shaped groove 38, when the bottom end of the lower pressing block 37 is abutted against the top end of the workpiece, the lower pressing block 37 and the zero plate 47 do not move any more at this time, the lower pressing piece 53, the connecting plate 46, the scale plate 48 and the measuring plate 55 continue to move downwards, the scale plate 48 moves in the zero plate 47, the lower pressing piece 53 moving at the same time compresses the spring 54, at this time, the lower pressing block 37 can be fixed under the self-resilience force of the spring 54, so that the lower pressing block 37 is prevented from shaking, when the bottom end of the measuring plate 55 is abutted against the workpiece, the scale plate 48 and the threaded rod 45 do not move at this time, a user can read the height of a boss in the workpiece through the scale plate 48, after the measurement is finished, the user can determine the next work according to the measured size, the device can perform the measurement work at high temperature of the workpiece, so that the change can be performed at any time according to the measurement result, the workpiece is not required to be cooled and then measured by a user, a large amount of working time of the user is saved, the production period of the workpiece is greatly prolonged, the user does not need to be close to the measurement, the user is prevented from being baked at high temperature, and the safety of the user in measurement is further improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. A tool configured on an L-shaped flange ring rolling machine for automatically rolling wind power into a ring, which is characterized by comprising a moving platform (1) and a measuring mechanism, wherein a moving member (2) is arranged inside the moving platform (1), a first hydraulic rod (3) is arranged at one end of the moving platform (1), one end of the first hydraulic rod (3) is fixedly connected with the moving member (2), first sliding grooves (4) are symmetrically formed in the inner wall of the moving platform (1), first sliding blocks (5) are slidably connected inside the first sliding grooves (4), one ends of the first sliding blocks (5) are fixedly connected with the moving member (2), a first rotary groove (6) is formed in one end of the moving member (2), a first connecting groove (7) is formed in the inner wall of one end of the first rotary groove (6), and a first rotary rod (8) is rotatably connected inside the first rotary groove (6), one end of the first rotating rod (8) is fixedly connected with a first taper rod (9), the inner wall of the bottom end of the moving piece (2) is provided with a first servo motor (10), the output end of the first servo motor (10) is fixedly connected with a first universal joint (12), one end of the first universal joint (12) penetrates through a first connecting groove (7) to be fixedly connected with the first rotating rod (8), one end of the moving piece (2) is provided with a moving groove (13), the inside of the moving groove (13) is slidably connected with a moving block (14), the inner wall of the moving groove (13) is symmetrically provided with second sliding grooves (15), the inside of each second sliding groove (15) is slidably connected with a mounting groove (17), one end of each mounting groove (17) is fixedly connected with the moving block (14), the inner wall of the top end of the moving groove (13) is provided with a mounting groove (17), and the inside of each mounting groove (17) is provided with a second hydraulic rod (18), the bottom end of the second hydraulic rod (18) is fixedly connected with the moving block (14), one end of the moving block (14) is provided with a second rotating groove (19), the inside of the second rotating groove (19) is rotatably connected with a second rotating rod (20), one end of the second rotating rod (20) is fixedly connected with a forming taper rod (21), the inner wall of one end of the second rotating groove (19) is provided with a second connecting groove (22), one end of the moving member (2) is connected with a maintenance door (23) through a rotating shaft, the inside of the moving member (2) is provided with a lifting table (24), one end of the lifting table (24) is fixedly connected with the moving block (14), the inner wall of the moving member (2) is symmetrically provided with a third sliding groove (25), the inside of the third sliding groove (25) is all slidably connected with a third sliding block (26), and one end of the third sliding block (26) is fixedly connected with the lifting table (24), the top of elevating platform (24) is provided with second servo motor (27), output fixedly connected with second universal joint (29) of second servo motor (27), and the one end of second universal joint (29) passes second spread groove (22) and second bull stick (20) fixed connection, the top fixedly connected with support (30) of elevating platform (24), the inner wall on moving member (2) top is provided with third hydraulic stem (31), and the bottom and support (30) fixed connection of third hydraulic stem (31).
2. The tool configured on the ring rolling machine for automatically rolling L-shaped wind power flanges according to claim 1, wherein the tool comprises: the inner wall fixedly connected with first mounting (11) of moving member (2) bottom, the one end and the first mounting (11) of first universal joint (12) are rotated and are connected.
3. The tool configured on the ring rolling machine for automatically rolling L-shaped wind power flanges according to claim 1, wherein the tool comprises: one end of the lifting platform (24) is fixedly connected with a second fixing piece (28), and one end of the second universal joint (29) is rotatably connected with the second fixing piece (28).
4. The tool configured on the ring rolling machine for automatically rolling L-shaped wind power flanges according to claim 1, wherein the tool comprises: the measuring mechanism comprises a positioning plate (32), a mounting hole (33), a fourth hydraulic rod (34), a slide hole (35), a slide rod (36), a lower pressing block (37), a T-shaped groove (38), a T-shaped block (39), a third servo motor (40), a gear (41), a mounting part (42), a thread sleeve (43), an outer toothed ring (44), a threaded rod (45), a connecting plate (46), a zero plate (47), a scale plate (48), a through groove (49), a lower pressing groove (50), a take-up groove (51), a lower pressing rod (52), a lower pressing part (53), a spring (54) and a measuring plate (55), wherein the positioning plate (32) is arranged on one side of the moving part (2), the mounting hole (33) is formed on one side of the moving part (2), the fourth hydraulic rod (34) is arranged inside the mounting hole (33), and one end of the fourth hydraulic rod (34) is fixedly connected with the positioning plate (32), two sets of slide holes (35) have been seted up to one side of moving member (2), sliding hole (35)'s inside all sliding connection has slide bar (36), and the one end of slide bar (36) all with locating plate (32) fixed connection, the one end of locating plate (32) is provided with briquetting (37) down, T type groove (38) have been seted up to the one end of locating plate (32), the inside sliding connection in T type groove (38) has T type piece (39), and the one end of T type piece (39) and briquetting (37) fixed connection down, the one end of locating plate (32) is provided with third servo motor (40), the output fixedly connected with gear (41) of third servo motor (40), the one end fixedly connected with installed part (42) of locating plate (32), the inside of installed part (42) is connected with thread bush (43) through the bearing, the one end fixedly connected with outer ring gear (44) of thread bush (43), an outer gear ring (44) is meshed with a gear (41), a threaded rod (45) is connected to the inside of the threaded sleeve (43) through threads, a through groove (49) is formed in one end of the lower pressing block (37), a lower pressing groove (50) is formed in the middle of the lower pressing block (37), the lower pressing groove (50) is connected with the through groove (49), a retracting groove (51) is formed in the inner wall of the bottom end of the lower pressing groove (50), a lower pressing rod (52) is connected to the inside of the through groove (49) in a sliding mode, one end of the lower pressing rod (52) is fixedly connected with the threaded rod (45), a zero plate (47) is fixedly connected to one end of the lower pressing block (37), a connecting plate (46) is fixedly connected to one end of the lower pressing rod (52), a scale plate (48) is fixedly connected to one end of the connecting plate (46), the scale plate (48) is connected with the zero plate (47) in a sliding mode, and a lower pressing piece (53) is connected to the inside of the lower pressing groove (50) in a sliding mode, and the one end and the depression bar (52) fixed connection of holding down piece (53), the inside sliding connection of receipts groove (51) has survey board (55), and surveys the one end and the depression bar (53) fixed connection of board (55), the both ends of depression bar (53) all fixedly connected with spring (54), and the one end of spring (54) all with the inner wall fixed connection of depression bar (50).
5. The tool configured on the ring rolling machine for automatically rolling L-shaped wind power flanges according to claim 1, wherein the tool comprises: the control end of first hydraulic stem (3) passes through external switch and external power electric connection, the control end of first servo motor (10) passes through external switch and external power electric connection, the control end of second servo motor (27) passes through external switch and external power electric connection, the control end of second hydraulic stem (18) passes through external switch and external power electric connection, the control end of third hydraulic stem (31) passes through external switch and external power electric connection.
6. The tool configured on the ring rolling machine for automatically rolling the L-shaped wind power flange according to claim 4, characterized in that: the control end of the fourth hydraulic rod (34) is electrically connected with an external power supply through an external switch, and the control end of the third servo motor (40) is electrically connected with the external power supply through the external switch.
7. The tool configured on the ring rolling machine for automatically rolling L-shaped wind power flanges according to claim 1, wherein the tool comprises: the size of the moving groove (13) is matched with that of the moving block (14), and the size of the second sliding groove (15) is matched with that of the second sliding block (16).
8. The tool configured on the ring rolling machine for automatically rolling L-shaped wind power flanges according to claim 1, wherein the tool comprises: the sizes of the first sliding grooves (4) are matched with the sizes of the first sliding blocks (5), and the sizes of the third sliding grooves (25) are matched with the sizes of the third sliding blocks (26).
9. An operation method of a tool configured on an automatic ring rolling machine for rolling L-shaped flanges of wind power generation, which is used for any one of claims 1 to 8, is characterized in that: the device operation method comprises the following steps:
the method comprises the following steps: a user controls the second hydraulic rod (18) and the third hydraulic rod (31) to work through a switch, the support (30), the lifting table (24) and the lifting table (24) can move simultaneously through the moving block (14) and the lifting table (24), the moving block (14) drives the forming taper rod (21) to move, and ring rolling work can be performed after the forming taper rod (21) is attached to a workpiece by the user;
step two: after ring rolling is finished, a user controls the second hydraulic rod (18) and the third hydraulic rod (31) to work again, so that the moving block (14) and the lifting table (24) move downwards, the moving block (14) drives the forming taper rod (21) to move downwards, the inner part of the workpiece can be pressed downwards through the downward moving forming taper rod (21), and a convex ring is formed on the outer part of the workpiece;
step three: after the user finishes processing, the user makes locating plate (32) and work piece laminating through fourth hydraulic stem (34), then can make gear (41), outer ring gear (44) and thread bush (43) rotate through third servo motor (40), can make threaded rod (45) move down through thread bush (43), make briquetting (37), connecting plate (46), zero board (47), scale plate (48), survey board (55) move down through threaded rod (45), after briquetting (37) and work piece supported, briquetting (37) and zero board (47) no longer move down at this moment, lower depression bar (52), scale plate (48) and survey board (55) continue to move down, after survey board (55) supported with the surface of work piece, the user alright read the height of bulge loop through zero board (47) and scale plate (48) this device after finishing measuring and recovering can.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210293657.6A CN114608414A (en) | 2022-03-24 | 2022-03-24 | Tool and method configured on L-shaped flange ring rolling machine for automatically rolling wind power |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210293657.6A CN114608414A (en) | 2022-03-24 | 2022-03-24 | Tool and method configured on L-shaped flange ring rolling machine for automatically rolling wind power |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114608414A true CN114608414A (en) | 2022-06-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210293657.6A Withdrawn CN114608414A (en) | 2022-03-24 | 2022-03-24 | Tool and method configured on L-shaped flange ring rolling machine for automatically rolling wind power |
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| Country | Link |
|---|---|
| CN (1) | CN114608414A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114777664A (en) * | 2022-06-20 | 2022-07-22 | 山西天宝集团有限公司 | Wind power tower cylinder flange parameter control auxiliary tool and method thereof |
| CN116099966A (en) * | 2023-04-07 | 2023-05-12 | 山西天宝集团有限公司 | Down-pressure ring rolling equipment for T-shaped wind power flange |
-
2022
- 2022-03-24 CN CN202210293657.6A patent/CN114608414A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114777664A (en) * | 2022-06-20 | 2022-07-22 | 山西天宝集团有限公司 | Wind power tower cylinder flange parameter control auxiliary tool and method thereof |
| CN114777664B (en) * | 2022-06-20 | 2022-09-27 | 山西天宝集团有限公司 | Wind power tower cylinder flange parameter control auxiliary tool and method thereof |
| CN116099966A (en) * | 2023-04-07 | 2023-05-12 | 山西天宝集团有限公司 | Down-pressure ring rolling equipment for T-shaped wind power flange |
| CN116099966B (en) * | 2023-04-07 | 2023-06-16 | 山西天宝集团有限公司 | Down-pressure ring rolling equipment for T-shaped wind power flange |
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Application publication date: 20220610 |