CN114606274A - Method for producing carboxylic acid with high added value by utilizing synthesis gas to strengthen anaerobic fermentation of sludge - Google Patents

Method for producing carboxylic acid with high added value by utilizing synthesis gas to strengthen anaerobic fermentation of sludge Download PDF

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CN114606274A
CN114606274A CN202210282570.9A CN202210282570A CN114606274A CN 114606274 A CN114606274 A CN 114606274A CN 202210282570 A CN202210282570 A CN 202210282570A CN 114606274 A CN114606274 A CN 114606274A
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sludge
carboxylic acid
synthesis gas
fermentation
anaerobic
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曹昉
于德林
周爱娟
宋秀兰
刘芝宏
高艳娟
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Taiyuan University of Technology
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00Preparation of oxygen-containing organic compounds
    • C12P7/40Preparation of oxygen-containing organic compounds containing a carboxyl group including Peroxycarboxylic acids
    • C12P7/54Acetic acid
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/02Biological treatment
    • C02F11/04Anaerobic treatment; Production of methane by such processes
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00Preparation of oxygen-containing organic compounds
    • C12P7/40Preparation of oxygen-containing organic compounds containing a carboxyl group including Peroxycarboxylic acids
    • C12P7/52Propionic acid; Butyric acids

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Abstract

The invention discloses a method for producing carboxylic acid with high added value by utilizing synthesis gas to strengthen anaerobic fermentation of excess sludge. The method aims to solve the outstanding problems of over-quick carbon emission acceleration, low carboxylic acid yield of anaerobic sludge fermentation, addition of an inhibitor for product (methane) competition and the like caused by consumption of fossil energy at present, and aims to realize synthesis of gas (CO)2、CO、H2) The carboxylic acid with high added value is produced by strengthening the medium-temperature alkaline fermentation of the excess sludge and is CO2The reduction provides a conversion path while increasing the rate of sludge biodegradation and inhibiting methane production. The method comprises the following steps: firstly, performing hot alkali pretreatment on excess sludge; secondly, assembling an anaerobic fermentation device; thirdly, adding sludge and introducing synthesis gas; fourthly, carrying out an experiment of producing carboxylic acid by sludge fermentation under an anaerobic condition. The invention takes synthesis gas asThe added carbon source for anaerobic fermentation of the sludge reduces the carbon dioxide emission and improves the yield of the carboxylic acid with high added value, so that the method is a green and efficient method for producing the carboxylic acid with high added value.

Description

Method for producing high-added-value carboxylic acid by utilizing synthesis gas to strengthen anaerobic fermentation of sludge
Technical Field
The invention relates to a sewage treatment technology, in particular to a method for producing carboxylic acid with high added value by utilizing synthesis gas to strengthen anaerobic fermentation of sludge.
Background
With the rapid development of the sewage treatment industry technology, effective sludge treatment, especially the implementation of renewable technology, is very important for the resource utilization of sludge. Although WAS is considered a low grade biomass, it contains a large amount of organic matter (macromolecules such as proteins, sugars, lipids, etc.) and can produce approximately 150 kWh/PE/year of energy (PE: population equivalent). Therefore, a process of recovering high value-added bio-energy and bio-resources from WAS has been widely spotlighted. Due to the low value of anaerobic digestion products and the characteristics of greenhouse gases, the research on the production of high value-added carboxylic acids (mainly C2-C5 carboxylic acids) by WAS anaerobic fermentation has been turned to recently. During fermentation, chemicals are added to suppress the production of methane, so the WAS can be efficiently converted to carboxylic acid.
In addition, a large amount of carbon emission is generated in the sewage treatment process, statistics shows that the carbon emission caused by a sewage treatment plant reaches 1% -2% of the carbon emission of the whole society, and how to effectively reduce the emission becomes a very key problem guide.
Disclosure of Invention
The invention aims to strengthen the process of producing carboxylic acid by anaerobic fermentation of sludge by using synthesis gas and overcome the defects of low product yield, poor continuous operation effect and the like in the traditional anaerobic fermentation process.
The method for producing the carboxylic acid with the high added value by utilizing the synthesis gas to strengthen the anaerobic fermentation of the sludge specifically comprises the following steps:
firstly, hot alkali pretreatment of excess sludge: the low hydrolysis rate of the sludge is one of the main speed-limiting steps of anaerobic fermentation of the sludge, so that a hot alkali pretreatment mode is adopted to destroy sludge flocs and cell walls of microorganisms, improve the lysis rate of the sludge and accelerate the anaerobic fermentation process; firstly, 1L of excess sludge is taken out by a beaker, high-concentration NaOH mother liquor is dripped and continuously stirred by a glass rod, the pH is adjusted to be 12 +/-1, and then the mixture is heated in a water bath kettle at 85-90 ℃ for 60-70min and then cooled to room temperature for standby.
Secondly, assembling an anaerobic fermentation device: a fermentation bottle is used as a reactor, a sampling pipe and a vent pipe (connected with an air bag for storing gas) are arranged, the fermentation bottle is made of glass, and the whole reactor is in a sealed anaerobic environment during operation.
Thirdly, adding sludge and introducing synthesis gas: mixing raw sludge and hot alkali pretreatment sludge according to a volume ratio of 1:9, adding the mixture into a reactor, screwing a cover, introducing nitrogen to ensure an anaerobic environment after verifying the air tightness, and then storing and taking synthetic gas (CO) by using an aluminum foil air bag2:CO:H2) Gas, connected to a sampling tube, was slowly passed into the reactor, the entire process being under strictly anaerobic conditions.
Fourthly, carrying out sludge fermentation under anaerobic conditions to produce carboxylic acid: the fermentation bottle is placed in a shaking table under the conditions of 37 +/-1 ℃ and 120 +/-10 rpm, and the anaerobic fermentation acid production process is carried out.
Synthesis gas (CO)2、CO、H2) Can be obtained by gasifying refractory substances at high temperature, and the fermentation process of the synthesis gas is considered to be a promising technology, compared with the traditional chemical method (F-T synthesis) for synthesizing liquid fuel, the method has the advantages of mild conditions, high product yield and the like. The carboxylic acid is produced by enhancing the WAS anaerobic fermentation of the synthesis gas, so that a new way is provided for treating and disposing the solid organic waste on one hand, and a new insight is provided for carbon emission reduction through the fermentation process of the synthesis gas on the other hand.
The invention has the following beneficial results: according to the invention, the synthesis gas is adopted to strengthen the anaerobic fermentation of the excess sludge to produce the carboxylic acid, the yield of the carboxylic acid is obviously improved by adding the external carbon source, and meanwhile, the carbon dioxide and the hydrogen are converted into the short-chain carboxylic acid through homoacetogenic bacteria, so that the carbon emission is reduced.
Drawings
FIG. 1 is a graph of carboxylic acid concentration versus treatment time during runs of examples and comparative experiments one, two, and three.
FIG. 2 shows the distribution of carboxylic acid components at the fourth day of the run for the first, second and third examples and comparative experiments.
Detailed Description
The technical solution of the present invention is not limited to the specific embodiments listed below, and includes any combination of the specific embodiments.
Firstly, hot alkali pretreatment of excess sludge: the low hydrolysis rate of the sludge is one of the main speed-limiting steps of anaerobic fermentation of the sludge, so a hot alkali pretreatment mode is adopted to destroy sludge flocs and cell walls of microorganisms, improve the lysis rate of the sludge and accelerate the anaerobic fermentation process; first, 1L of excess sludge was taken out with a beaker, and a high concentration NaOH mother liquor (1 g/ml) was added dropwise with continuous stirring with a glass rod, adjusted to pH =12, and then heated in a water bath at 85 ℃ for 60min, followed by cooling to room temperature for use.
Secondly, assembling an anaerobic fermentation device: a fermentation bottle is used as a reactor, a sampling pipe and a vent pipe (connected with a 1L air bag for storing gas) are installed, the volume of the fermentation bottle is 500ml, the material of the fermentation bottle is glass, and the whole reactor is in a sealed anaerobic environment during operation.
Thirdly, adding sludge and introducing synthesis gas: adding raw sludge and hot alkali pretreated sludge into a reactor, screwing down a cover, introducing nitrogen to ensure an anaerobic environment after verifying the air tightness, and then storing and taking 1L of synthetic gas (CO) by using an aluminum foil air bag2:CO:H2) Gas, connected to a sampling tube, was slowly passed into the reactor, the entire process being under strictly anaerobic conditions.
Fourthly, carrying out sludge fermentation under anaerobic conditions to produce carboxylic acid: the fermentation bottle is placed in a shaking table under the conditions of 37 ℃ and 120rpm, and the anaerobic fermentation acid production process is carried out.
The second embodiment is as follows: the first difference between the present embodiment and the specific embodiment is: in step one, excess sludge of different volumes can be used. The rest is the same as the first embodiment.
The third concrete implementation mode: the difference between this embodiment and one of the first to second embodiments is: NaOH mother liquor with different concentrations can be adopted in the first step. The rest is the same as the first embodiment.
The fourth concrete implementation mode: the difference between this embodiment mode and one of the first to third embodiment modes is: the sludge in the step one can be heated in a water bath kettle at 85-90 ℃ for 60min after the alkali treatment. The rest is the same as the first embodiment.
The fifth concrete implementation mode: the difference between this embodiment and one of the first to fourth embodiments is: in the first step, the mixture can be heated in a water bath kettle at 85 ℃ for 60-70 min. The rest is the same as the first embodiment.
The sixth specific implementation mode: the difference between this embodiment and one of the first to fifth embodiments is: in the second step, a fermentation bottle with the volume of 500-1000ml can be used. The rest is the same as the first embodiment.
The seventh embodiment: the difference between this embodiment and one of the first to sixth embodiments is: the volume of the synthesis gas introduced in the third step is 500-1000ml, and the rest is the same as that in the first embodiment.
The specific implementation mode is eight: the present embodiment differs from one of the first to seventh embodiments in that: the beneficial effects of the invention are verified by adopting the following examples and comparative experiments:
example one (tappas _ syngas):
the method for producing the carboxylic acid with the high added value by adopting the synthesis gas to strengthen the anaerobic fermentation of the sludge is specifically carried out according to the following steps:
firstly, hot alkali pretreatment of excess sludge: the low hydrolysis rate of the sludge is one of the main speed-limiting steps of anaerobic fermentation of the sludge, so a hot alkali pretreatment mode is adopted to destroy sludge flocs and cell walls of microorganisms, improve the lysis rate of the sludge and accelerate the anaerobic fermentation process; first, 1L of excess sludge was taken out with a beaker, and a high concentration NaOH mother liquor (1 g/ml) was added dropwise with continuous stirring with a glass rod, adjusted to pH =12, and then heated in a water bath at 85 ℃ for 60min, followed by cooling to room temperature for use.
Secondly, assembling an anaerobic fermentation device: a fermentation bottle is used as a reactor, a sampling pipe and a vent pipe (connected with a 1L air bag for storing gas) are installed, the volume of the fermentation bottle is 500ml, the fermentation bottle is made of glass, and the whole reactor is in a sealed anaerobic environment during operation.
Thirdly, adding sludge and introducing synthesis gas: adding raw sludge and hot alkali pretreated sludge into a reactor, screwing down a cover, introducing nitrogen to ensure an anaerobic environment after verifying the air tightness, and then storing and taking 1L of synthetic gas (CO) by using an aluminum foil air bag2:CO:H2) Gas, connected to a sampling tube, was slowly passed into the reactor, the entire process being under strictly anaerobic conditions.
Fourthly, carrying out sludge fermentation under anaerobic conditions to produce carboxylic acid: the fermentation bottle is placed in a shaking table under the conditions of 37 ℃ and 120rpm, and the anaerobic fermentation acid production process is carried out.
Comparative experiment one (tappas):
the method for producing the carboxylic acid with high added value without carrying out synthesis gas reinforced sludge anaerobic fermentation is specifically completed according to the following steps:
firstly, hot alkali pretreatment of excess sludge: the low hydrolysis rate of the sludge is one of the main speed-limiting steps of anaerobic fermentation of the sludge, so a hot alkali pretreatment mode is adopted to destroy sludge flocs and cell walls of microorganisms, improve the lysis rate of the sludge and accelerate the anaerobic fermentation process; first, 1L of excess sludge was taken out with a beaker, and a high concentration NaOH mother liquor (1 g/ml) was added dropwise with continuous stirring with a glass rod, adjusted to pH =12, and then heated in a water bath at 85 ℃ for 60min, followed by cooling to room temperature for use.
Secondly, assembling an anaerobic fermentation device: a fermentation bottle is used as a reactor, a sampling pipe and a vent pipe (connected with a 1L air bag for storing gas) are installed, the volume of the fermentation bottle is 500ml, the material of the fermentation bottle is glass, and the whole reactor is in a sealed anaerobic environment during operation.
Thirdly, adding sludge and introducing nitrogen: adding raw sludge and hot alkali pretreatment sludge into a reactor, screwing down a cover, and introducing nitrogen to ensure an anaerobic environment after verifying the air tightness.
Fourthly, carrying out sludge fermentation under anaerobic conditions to produce carboxylic acid: the fermentation bottle is placed in a shaking table under the conditions of 37 ℃ and 120rpm, and the anaerobic fermentation acid production process is carried out.
Comparative experiment two (WAS)
The sludge is not subjected to thermal alkali pretreatment, synthesis gas is not introduced, the anaerobic fermentation acid production process is directly carried out by introducing nitrogen into the reactor which is the same as that in the first comparative experiment, and the condition setting is the same as that in the fourth comparative experiment.
Comparison experiment three (WAS _ syngas)
The experimental process adopts the second, third and fourth steps of the first embodiment, the step of hot alkali pretreatment is not needed, and meanwhile, the residual sludge of a sewage treatment plant is directly selected in the third step, and the synthesis gas is introduced.
FIG. 1 is a graph of carboxylic acid concentration versus treatment time during runs of examples and comparative experiments one, two, and three. The figure shows that the yield of carboxylic acid in anaerobic fermentation of sludge is obviously increased after the synthesis gas is added, wherein the maximum hot alkali pretreatment group for introducing the synthesis gas reaches 11069.28 mg/L, which is 1.70 times of that of the hot alkali pretreatment group, and is 4.66 times of that of a pure anaerobic fermentation process. This indicates that the syngas is effective in promoting anaerobic fermentation of sludge to produce carboxylic acids. In the figure, WAS represents an anaerobic fermentation process of waste activated sludge without thermal alkali pretreatment, tappas represents an anaerobic fermentation process of waste activated sludge with thermal alkali pretreatment, WAS _ syngas represents an anaerobic fermentation process of waste activated sludge without thermal alkali pretreatment by introducing syngas, and tappas _ syngas represents an anaerobic fermentation process of waste activated sludge with thermal alkali pretreatment by introducing syngas.
FIG. 2 shows the distribution of carboxylic acid components on the fourth day of the run for the first, second and third examples and comparative experiments. From the figure it can be seen that the main products of anaerobic fermentation are acetic acid and propionic acid, and that the addition of synthesis gas causes a change in the carboxylic acid composition, wherein the hot base pretreatment group fed with synthesis gas has an acetic acid content of 83.59% of the total carboxylic acid, followed by propionic acid 7.47%, isovaleric acid 3.20% and n-butyric acid 2.67%. After the synthesis gas is added, the ratio of the small molecular acid (acetic acid and propionic acid) is improved by 7.6-12.3% compared with other experimental groups. This indicates that syngas can alter the distribution of carboxylic acids, utilizing CO via the homoacetogenic process2And H2The enrichment of acetic acid is enhanced.

Claims (6)

1. A method for producing carboxylic acid with high added value by utilizing synthesis gas to strengthen anaerobic fermentation of sludge is characterized by comprising the following steps:
firstly, hot alkali pretreatment of excess sludge: firstly, taking a certain amount of residual sludge, dropwise adding high-concentration NaOH mother liquor, continuously stirring by using a glass rod, adjusting the pH to be 12 +/-1, then heating in a water bath kettle at the temperature of 85-90 ℃ for 60-70min, and then cooling to room temperature for later use;
secondly, assembling an anaerobic fermentation device: a fermentation bottle is adopted as a reactor, a sampling pipe and a vent pipe are installed, and the whole reactor is in a sealed anaerobic environment during operation;
thirdly, adding sludge and introducing synthesis gas: adding raw sludge and hot alkali pretreatment sludge into a reactor according to the volume ratio of 1:9, screwing a cover, introducing nitrogen to ensure an anaerobic environment after verifying the air tightness, then storing and taking synthetic gas by using an air bag, connecting the gas bag to a sampling pipe, slowly introducing the gas into the reactor, and keeping the whole process under strict anaerobic conditions; the synthesis gas being CO2:CO:H2Mixing;
fourthly, carrying out sludge fermentation under anaerobic conditions to produce carboxylic acid: the fermentation bottle is placed in a shaking table under the conditions of 37 +/-1 ℃ and 120 +/-10 rpm, and the anaerobic fermentation acid production process is carried out.
2. The method for producing high added-value carboxylic acid by utilizing synthesis gas to enhance anaerobic fermentation of sludge according to claim 1, wherein NaOH is used for adjusting the pH of the sludge to be =12 in the first step, and the concentration of NaOH mother liquor is 1 g/ml.
3. The method for producing carboxylic acid with high added value by utilizing anaerobic fermentation of synthesis gas enhanced sludge as claimed in claim 1, wherein in step one, heating is carried out in water bath at 85 ℃ for 60 min.
4. The method for producing carboxylic acid with high added value by utilizing synthesis gas to reinforce anaerobic fermentation of sludge according to claim 1, wherein the volume ratio of the synthesis gas in the third step is CO: h2:CO2=4:4:2。
5. The method for producing carboxylic acid with high added value by utilizing synthesis gas to reinforce anaerobic fermentation of sludge according to claim 1, wherein the volume of the fermentation bottle in the second step is 500ml, and the volume of the synthesis gas introduced in the third step is 1L.
6. The method for producing high added-value carboxylic acid by utilizing synthesis gas enhanced anaerobic sludge fermentation according to claim 1, wherein the condition in step 4 is set to 37 ± 1 ℃ and the rotation speed is 120 rpm.
CN202210282570.9A 2022-03-22 2022-03-22 Method for producing carboxylic acid with high added value by utilizing synthesis gas to strengthen anaerobic fermentation of sludge Pending CN114606274A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5269929A (en) * 1988-05-13 1993-12-14 Abb Environmental Services Inc. Microbial process for the reduction of sulfur dioxide
CN103172242A (en) * 2013-03-04 2013-06-26 同济大学 Method for improving methanogenesis of residual sludge by heat and alkali combined pretreatment
CN107142288A (en) * 2017-07-11 2017-09-08 江南大学 The method of mixed bacterial fermentation synthesis gas production acetic acid and octanoic acid
CN107265806A (en) * 2017-08-07 2017-10-20 深圳市海源能源科技有限公司 A kind of excess sludge handling process based on carbon source reuse
CN110396528A (en) * 2019-07-30 2019-11-01 山东众森固废资源循环利用研究院有限公司 A kind of method of sludge anaerobic microbe conversion synthesis gas beam system acetic acid

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5269929A (en) * 1988-05-13 1993-12-14 Abb Environmental Services Inc. Microbial process for the reduction of sulfur dioxide
CN103172242A (en) * 2013-03-04 2013-06-26 同济大学 Method for improving methanogenesis of residual sludge by heat and alkali combined pretreatment
CN107142288A (en) * 2017-07-11 2017-09-08 江南大学 The method of mixed bacterial fermentation synthesis gas production acetic acid and octanoic acid
CN107265806A (en) * 2017-08-07 2017-10-20 深圳市海源能源科技有限公司 A kind of excess sludge handling process based on carbon source reuse
CN110396528A (en) * 2019-07-30 2019-11-01 山东众森固废资源循环利用研究院有限公司 A kind of method of sludge anaerobic microbe conversion synthesis gas beam system acetic acid

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Title
彭晶等: "热碱预处理对剩余污泥发酵产酸效能提升的影响", 《哈尔滨工业大学学报》, vol. 44, no. 8, 31 December 2012 (2012-12-31), pages 43 - 47 *

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