CN114605068A - Melting and pressing equipment with sectional heating function and using method thereof - Google Patents

Melting and pressing equipment with sectional heating function and using method thereof Download PDF

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Publication number
CN114605068A
CN114605068A CN202210128747.XA CN202210128747A CN114605068A CN 114605068 A CN114605068 A CN 114605068A CN 202210128747 A CN202210128747 A CN 202210128747A CN 114605068 A CN114605068 A CN 114605068A
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temperature
pressing
optical fiber
melting
zone
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CN114605068B (en
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蔡昀志
陈耿斌
张磊
许景锐
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Guangzhou Honsun Opto-Electronic Co ltd
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Guangzhou Honsun Opto-Electronic Co ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/10Non-chemical treatment
    • C03B37/14Re-forming fibres or filaments, i.e. changing their shape
    • C03B37/15Re-forming fibres or filaments, i.e. changing their shape with heat application, e.g. for making optical fibres
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)
  • Manufacture, Treatment Of Glass Fibers (AREA)

Abstract

The invention discloses a melting and pressing device for zone heating and a using method thereof, the melting and pressing device comprises a die and a melting and pressing furnace, the melting and pressing furnace comprises two pressing blocks and at least two temperature adjusting components, a melting and pressing space is enclosed by the two pressing blocks and the die and is used for placing an optical fiber panel blank, and at least one of the two pressing blocks can slide in the die; be equipped with two at least temperature districts in the fuse space, the temperature district sets up along the axial direction in fuse space, temperature regulation subassembly and temperature district one-to-one, and temperature regulation subassembly includes the heater, and the heater is installed in the outside of mould, and the heater is used for heating the temperature in the temperature district that corresponds. According to the invention, the plurality of temperature zones are arranged and the sectional fusion pressing is carried out, so that the relative sliding distance between the end of the optical fiber composite wire and the inner wall of the die is reduced, the bending degree of the end of the optical fiber composite wire is reduced, and the fusion pressing quality of the optical fiber panel blank is improved. The invention relates to the field of fiber optic faceplate manufacturing.

Description

Melting and pressing equipment with sectional heating function and using method thereof
Technical Field
The invention relates to a melting and pressing device with sectional heating and a using method thereof in the field of manufacturing of optical fiber panels.
Background
The optical fiber panel, i.e. high-performance optical fiber panel, is an optical fiber element formed by processing thousands of optical fibers which are regularly and closely arranged through the procedures of plate arrangement, hot melt pressing, annealing, rough machining, finish machining and the like, and has the characteristics of high light transmission efficiency, small interstage coupling loss, clear and real image transmission, zero thickness and the like in optics. Fiber optic panels are widely used in various cathode ray tubes, camera tubes, CCD couplings, and other instruments and devices that require the transmission of images. The most typical application is as the optical input and output window of a low-light level image intensifier, which plays an important role in improving the quality of an imaging device.
Currently, fiber optic faceplate blanks are melt-pressed through a forming die. The process can be summarized as follows: 1. drawing and cutting the optical fiber composite wire; 2. orderly arranging the fixed-length optical fiber composite wires into a melt-pressing die; 3. assembling the mold after finishing the arrangement; 4. placing the assembled mould into a melting and pressing furnace, extracting air according to a program, heating, preserving heat and pressurizing; 5. and releasing the pressure, taking the die out of the furnace, cooling and disassembling to obtain the optical fiber panel blank.
In the pressing process, after the end of the optical fiber composite wire is contacted with the surface of the mould, sliding friction is generated between the end of the optical fiber composite wire and the surface of the mould. Since the optical fiber composite filament is in a softened state, the friction force can cause the end of the composite filament to bend. The larger the blank size is, the larger the high-temperature compression amount is, the longer the relative sliding distance between the composite wire end and the surface of the die is, and the more obvious the bending phenomenon is. The problem of bending the end of the optical fiber composite wire is solved, and the utilization rate of effective materials of the blank is limited. The smaller the thickness dimension of the blank (dimension along the light guiding direction of the optical fiber composite filament), the greater the impact of the problem.
At present, in the traditional improvement method, high-temperature lubricant and the like are added between the surface of the die and the end of the optical fiber composite wire to reduce the surface roughness of the die. However, these measures have limitations in view of oxidation of the die surface, extrusion loss of the lubricant, and high temperature contamination of the workpiece.
Disclosure of Invention
The invention aims to solve at least one of the technical problems in the prior art, and provides a sectional heating fusion pressing device and a using method thereof, which can reduce the bending degree of the end of an optical fiber composite wire in the fusion pressing process of an optical fiber panel blank.
According to an embodiment of the first aspect of the invention, a melting and pressing device for zone heating is provided, which comprises a die and a melting and pressing furnace, wherein the melting and pressing furnace comprises two pressing blocks and at least two temperature adjusting assemblies, the two pressing blocks and the die enclose a melting and pressing space, the melting and pressing space is used for placing an optical fiber panel blank, and at least one of the two pressing blocks can slide in the die; be equipped with two at least temperature districts in the fuse space, the temperature district is followed the axial direction in fuse space sets up, temperature regulation subassembly with the temperature district one-to-one, temperature regulation subassembly includes the heater, the heater is installed the outside of mould, the heater is used for the heating to correspond the temperature in temperature district.
According to an embodiment of the first aspect of the present invention, further, the temperature adjustment assembly further includes a temperature sensor installed outside the mold, and the temperature sensor is configured to detect a temperature of the corresponding temperature zone.
According to an embodiment of the first aspect of the present invention, further, the temperature zones are equidistantly arranged along an axial direction of the melting space.
According to an embodiment of the first aspect of the present invention, further, the melting and pressing furnace further includes a controller, and the temperature adjusting assemblies are electrically connected to the controller.
According to the embodiment of the first aspect of the invention, further, the melting and pressing furnace further comprises a power device, the power device is connected with the pressing blocks, the power device is used for driving the two pressing blocks to approach each other, and the power device is electrically connected with the controller.
According to an embodiment of the first aspect of the present invention, the melting furnace further includes a vacuum device, the vacuum device is connected to the mold, the vacuum device is used for extracting air from the melting furnace, and the vacuum device is electrically connected to the controller.
According to a second aspect of the embodiment of the invention, a use method of the melting and pressing equipment with the zone heating function is provided, and the use method comprises the following steps:
drawing and cutting the optical fiber composite wires, arranging the optical fiber composite wires in the die to form an optical fiber composite wire combination, wherein the height of the optical fiber composite wire combination is 1-2 mm lower than that of the fusion pressing space;
a gap is arranged between the end part of the optical fiber composite wire and the side wall of the mold;
placing the mold into the melt-pressing furnace;
starting one of the heaters to heat the corresponding temperature zone, and enabling the two pressing blocks to approach each other to extrude the optical fiber composite filament assembly;
repeating the above operations until all the temperature zones are heated, and at the moment, tightly combining the optical fiber composite wires into the optical fiber panel blank;
and opening the melting and pressing furnace, and taking the optical fiber panel blank out of the mold.
Further in accordance with a second aspect embodiment of the present invention, the gap has a width in the range of 0.5mm to 1.0 mm.
According to an embodiment of the second aspect of the present invention, further, when the heater is activated to heat the corresponding temperature zone, the temperature of the temperature zone is at least 30 ℃ higher than the other temperature zones.
According to an embodiment of the second aspect of the present invention, further, the melting furnace further includes a vacuum device, the vacuum device is connected to the mold, and the vacuum device is used for extracting air in the melting furnace.
The embodiment of the invention has the beneficial effects that: according to the invention, the plurality of temperature zones are arranged and the sectional fusion pressing is carried out, so that the relative sliding distance between the end of the optical fiber composite wire and the inner wall of the die is reduced, the bending degree of the end of the optical fiber composite wire is reduced, and the fusion pressing quality of the optical fiber panel blank is improved.
Drawings
In order to more clearly illustrate the technical solution in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is obvious that the drawings described are only some embodiments of the invention, not all embodiments, and that those skilled in the art will be able to derive other designs and drawings from them without inventive effort.
FIG. 1 is a schematic view of an optical fiber composite filament being bent in a conventional fusion-pressing apparatus;
fig. 2 is a block diagram of an embodiment of the first aspect of the present invention.
Detailed Description
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings only for the convenience of description of the present invention and simplification of the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
The embodiment of the first aspect of the invention designs a melting and pressing device with partitioned heating, which is characterized in that a plurality of temperature zones are arranged, a certain temperature zone is locally heated and then stamped, and an optical fiber panel blank is obtained after multiple times of partitioned heating and stamping. Compared with the traditional single integral heating and stamping, the relative sliding distance between the fine optical fiber composite wire end in the optical fiber panel blank and the inner wall of the die is reduced, so that the bending degree of the optical fiber composite wire end is reduced, and the quality of the fused and pressed optical fiber panel blank is improved.
The embodiment of the second aspect of the invention designs a use method of the zone heating fusion pressing equipment, and describes how to use the zone heating fusion pressing equipment.
Fig. 1 is a schematic diagram of a conventional fusion-pressing apparatus during fusion-pressing of an optical fiber panel blank, which shows a bending condition of an optical fiber composite filament 1' in the optical fiber panel blank during fusion-pressing. The traditional melt-extrusion equipment is divided into two types of one-way extrusion and two-way simultaneous extrusion, the optical fiber composite wire 1 ' is heated while being extruded, so that the optical fiber composite wire 1 ' is softened at high temperature to facilitate shaping, and the optical fiber composite wire 1 ' is tightly combined with each other after being cooled to obtain an optical fiber panel blank. In the fusion pressing process, the end of the optical fiber composite filament 1' contacts with the inner wall of the mold, and is subjected to sliding friction. Along with the extrusion, the middle part of the optical fiber composite filament 1 ' moves under the action of extrusion force, the two ends of the optical fiber composite filament 1 ' are hindered by sliding friction force in the opposite direction, and the optical fiber composite filament 1 ' is obviously bent and can only be discarded as a defective product when serious, thereby wasting resources. In order to reduce the bending of the optical fiber composite filament 1', a method of coating lubricating oil inside a die is also adopted to reduce the friction force at present, but the lubricating oil is in a high-temperature state in a melt-pressing state, so that the condition that the lubricating oil is easy to extrude and run off or pollute a workpiece still exists, and the limitation still exists.
FIG. 2 is a structural view of the present zone-heating fusion-pressing apparatus. The upper and lower pressing blocks 21 and the die 1 jointly enclose a fusion-pressing space 3, and the optical fiber panel blank is arranged in the fusion-pressing space 3 to wait for fusion-pressing. The melting space 3 is further divided into at least two temperature zones 4, each temperature zone 4 being provided with a respective temperature regulating assembly 22, which temperature regulating assembly 22 is used to heat the respective temperature zone 4. When the temperature adjusting component 22 heats the temperature area 4, the optical fiber composite wire is subjected to elongation deformation under high temperature and pressure; for other temperature areas 4 which are not heated, in order to prevent the end of the optical fiber composite wire from being influenced by sliding friction, a gap 5 is also arranged between the end of the optical fiber composite wire and the inner wall of the mould 1, so that the direct contact between the end of the optical fiber composite wire and the mould 1 is reduced, and the sliding friction distance between the end of the optical fiber composite wire and the inner wall of the mould 1 is shortened. In the actual melting and pressing process, each temperature zone 4 is heated one by the corresponding temperature adjusting assembly 22, one temperature zone 4 is heated and simultaneously extruded once, and the relative sliding distance between the end of the optical fiber composite wire and the inner wall of the die 1 during single extrusion is reduced through the processes of zone heating and multiple times of extrusion, so that the bending degree of the optical fiber composite wire is reduced.
Referring to fig. 2, the zone heating fusion pressing apparatus in the first embodiment of the present invention includes a mold 1 and a fusion pressing furnace 2. The die 1 is a part in direct contact with the optical fiber panel blank, and is disposed in the fusion furnace 2. The melting and pressing furnace 2 includes two pressing blocks 21 and at least two temperature adjusting assemblies 22. The two pressing blocks 21 and the die 1 together enclose a fusion pressing space 3, and the optical fiber panel blank is fused and pressed in the fusion pressing space 3. At least one of the two pressing blocks 21 can slide in the die 1, so that the effect of one-way extrusion or two-way simultaneous extrusion is realized. Still be equipped with two at least temperature zones 4 in the fuse-pressing space 3, it sets up along the axial direction in fuse-pressing space 3, specifically is the equidistance setting. The number of the temperature zones 4 is equal to the number of the temperature adjustment assemblies 22, and the temperature adjustment assemblies 22 are respectively provided in one-to-one correspondence with the temperature zones 4. The temperature adjusting assembly 22 includes a heater installed at the outside of the mold 1 for heating the temperature of the corresponding temperature zone 4. Specifically, the heater may adopt a patch heater, a heating furnace or other heating devices capable of achieving the same heating effect, and details are not repeated herein.
Further, the temperature adjusting assembly 22 further includes a temperature sensor installed at an outer side of the mold 1 for detecting the temperature of the corresponding temperature zone 4, so that the temperature of each temperature zone 4 can be set more precisely.
Further, the melting furnace 2 further comprises a controller, and the temperature adjusting assemblies 22 are electrically connected with the controller, so that the temperature adjusting assemblies 22 can be jointly controlled through the controller, and the temperature change of each temperature zone 4 can be conveniently observed.
Further, the melting and pressing furnace 2 further comprises a power device, and the power device is connected with the pressing blocks 21 and used for driving the two pressing blocks 21 to be close to each other so as to extrude the optical fiber panel blank. The power device is also electrically connected with the controller, and the power device can be controlled by the controller. Specifically, the power device is a hydraulic press or a punch press, or other power devices capable of achieving the same effect, and the description is omitted here.
Further, the fusion pressing furnace 2 further comprises a vacuum device, the vacuum device is connected with the mold 1 and used for extracting air in the fusion pressing furnace 2, so that the fusion pressing furnace 2 is in a vacuum state, and bubbles or air holes are prevented from appearing in the optical fiber panel blank in the fusion pressing process and affecting the quality of finished products. The vacuum device is electrically connected to the controller so that the vacuum device can be controlled by the controller.
The use method of the zone heating melting and pressing equipment in the second aspect embodiment of the invention comprises the following steps:
s1, drawing and cutting the optical fiber composite wires, and arranging the optical fiber composite wires in a die 1 in order to form an optical fiber composite wire combination, wherein the height of the optical fiber composite wire combination is 1-2 mm lower than that of a fusion pressing space 3 in order to avoid overflow caused by excessive optical fiber composite wires;
s2, a gap 5 is arranged between the end part of the optical fiber composite wire and the side wall of the mold 1, so that the direct contact between the end part of the optical fiber composite wire and the inner wall of the mold 1 is reduced, and specifically, the width range of the gap 5 is 0.5mm to 1.0 mm;
s3, placing the die 1 into a melt-pressing furnace 2, and waiting for melt-pressing;
s4, starting one heater to heat the corresponding temperature zone 4, wherein the temperature of the heated temperature zone 4 is at least 30 ℃ higher than that of the other temperature zones 4 so as to make obvious temperature difference; the two pressing blocks 21 are close to each other to extrude the optical fiber composite wire combination to complete one-time extrusion; after each extrusion is finished, the two pressing blocks can be mutually separated or kept still to wait for the next extrusion; the temperature zone 4 after extrusion can be cooled by adopting a standing or cooling device, or the original temperature is maintained;
s5, repeating the step S4 until all the temperature areas 4 are heated, and at the moment, combining and tightly combining the optical fiber composite wires to form an optical fiber panel blank;
s6, opening the melting and pressing furnace 2, taking the optical fiber panel blank out of the mold 1, and manufacturing the optical fiber panel blank.
Further, before carrying out the fuse-pressing work, use vacuum apparatus to bleed to fuse-pressing stove 2 insides for the fuse-pressing work is gone on under vacuum environment, avoids producing bubble or gas pocket in order to influence the finished product quality.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that the present invention is not limited to the details of the embodiments shown and described, but is capable of numerous equivalents and substitutions without departing from the spirit of the invention as set forth in the claims appended hereto.

Claims (10)

1. A zone heated melt-pressing apparatus, comprising: the device comprises a die (1) and a melting furnace (2), wherein the melting furnace (2) comprises two pressing blocks (21) and at least two temperature adjusting components (22), a melting space (3) is defined by the two pressing blocks (21) and the die (1), the melting space (3) is used for placing an optical fiber panel blank, and at least one of the two pressing blocks (21) can slide in the die (1); be equipped with two at least temperature zones (4) in fuse-pressing space (3), temperature zone (4) are followed the axial direction in fuse-pressing space (3) sets up, temperature regulation subassembly (22) with temperature zone (4) one-to-one, temperature regulation subassembly (22) include the heater, the heater is installed the outside of mould (1), the heater is used for heating the correspondence the temperature of temperature zone (4).
2. The zone heated melt-pressing apparatus of claim 1, wherein: the temperature adjusting component (22) further comprises a temperature sensor, the temperature sensor is installed on the outer side of the mold (1), and the temperature sensor is used for detecting the temperature of the corresponding temperature area (4).
3. The zone heated melt-pressing apparatus of claim 1, wherein: the temperature zone (4) is arranged along the axial direction of the melting space (3) at equal intervals.
4. The zone heated melt-pressing apparatus of claim 1, wherein: the melting furnace (2) further comprises a controller, and the temperature adjusting components (22) are electrically connected with the controller.
5. The zone heated melt-pressing apparatus of claim 4, wherein: the melting furnace (2) further comprises a power device, the power device is connected with the pressing blocks (21), the power device is used for driving the two pressing blocks (21) to be close to each other, and the power device is electrically connected with the controller.
6. The zone heated melt-pressing apparatus of claim 4, wherein: the melting furnace (2) further comprises a vacuum device, the vacuum device is connected with the mold (1), the vacuum device is used for extracting air in the melting furnace (2), and the vacuum device is electrically connected with the controller.
7. The use method of the melting and pressing equipment with the zone heating function is characterized by comprising the following steps:
drawing and cutting the optical fiber composite wires, arranging the optical fiber composite wires in the die (1) to form an optical fiber composite wire combination, wherein the height of the optical fiber composite wire combination is 1-2 mm lower than that of the fusion pressing space (3);
a gap (5) is arranged between the end part of the optical fiber composite wire and the side wall of the die (1);
placing the mould (1) into the melting and pressing furnace (2);
starting one of the heaters to heat the corresponding temperature zone (4), and enabling the two pressing blocks (21) to approach each other to extrude the optical fiber composite filament combination;
repeating the above operations until all the temperature zones (4) are heated, and at the moment, tightly combining the optical fiber composite wires into the optical fiber panel blank;
and opening the melting and pressing furnace (2) and taking the optical fiber panel blank out of the die (1).
8. The method of using a zone heated melt-pressing apparatus according to claim 7, wherein: the width of the gap (5) ranges from 0.5mm to 1.0 mm.
9. The method of using a zone heated melt-pressing apparatus according to claim 7, wherein: the temperature of the temperature zone (4) is at least 30 ℃ higher than the other temperature zones (4) when the heater is activated to heat the corresponding temperature zone (4).
10. The method of using a zone heated melt-pressing apparatus according to claim 7, wherein: the melting furnace (2) further comprises a vacuum device, the vacuum device is connected with the mold (1), and the vacuum device is used for extracting air in the melting furnace (2).
CN202210128747.XA 2022-02-11 2022-02-11 Preparation method of optical fiber panel blank Active CN114605068B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101893734A (en) * 2010-07-28 2010-11-24 山西长城微光器材股份有限公司 Manufacturing method of large-size fiber optic faceplate
CN109725383A (en) * 2019-01-28 2019-05-07 广州宏晟光电科技股份有限公司 A kind of method and its fusion pressure furnace for making large-size fiber optic faceplate
CN112764157A (en) * 2021-02-02 2021-05-07 上海钜晶精密仪器制造有限公司 Automatic intelligent melt-compression molding device based on remote control technology

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101893734A (en) * 2010-07-28 2010-11-24 山西长城微光器材股份有限公司 Manufacturing method of large-size fiber optic faceplate
CN109725383A (en) * 2019-01-28 2019-05-07 广州宏晟光电科技股份有限公司 A kind of method and its fusion pressure furnace for making large-size fiber optic faceplate
CN112764157A (en) * 2021-02-02 2021-05-07 上海钜晶精密仪器制造有限公司 Automatic intelligent melt-compression molding device based on remote control technology

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
张弦;刘辉;贾金升;: "光纤面板放大像畸变的产生机理分析", 光电技术应用, no. 01, pages 29 - 31 *

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