CN114604828A - Hydrogen concentration device and process by hydrate method - Google Patents
Hydrogen concentration device and process by hydrate method Download PDFInfo
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- 239000001257 hydrogen Substances 0.000 title claims abstract description 91
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 91
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 238000000034 method Methods 0.000 title claims abstract description 55
- 238000003795 desorption Methods 0.000 claims abstract description 73
- 239000007789 gas Substances 0.000 claims abstract description 46
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 20
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 20
- 239000012530 fluid Substances 0.000 claims abstract description 16
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 12
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 9
- 238000002360 preparation method Methods 0.000 claims abstract description 4
- 238000000926 separation method Methods 0.000 claims description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 16
- 239000012535 impurity Substances 0.000 claims description 12
- 239000012224 working solution Substances 0.000 claims description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 8
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 238000006703 hydration reaction Methods 0.000 claims description 7
- 230000002195 synergetic effect Effects 0.000 claims description 7
- 239000013543 active substance Substances 0.000 claims description 6
- 230000008014 freezing Effects 0.000 claims description 6
- 238000007710 freezing Methods 0.000 claims description 6
- 239000002904 solvent Substances 0.000 claims description 6
- 229910021529 ammonia Inorganic materials 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000012267 brine Substances 0.000 claims description 3
- 238000007667 floating Methods 0.000 claims description 3
- 230000035484 reaction time Effects 0.000 claims description 3
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims description 3
- 238000005187 foaming Methods 0.000 claims description 2
- 239000003507 refrigerant Substances 0.000 claims description 2
- 125000006850 spacer group Chemical group 0.000 claims 1
- 238000005057 refrigeration Methods 0.000 abstract 1
- 239000012528 membrane Substances 0.000 description 18
- 150000004677 hydrates Chemical class 0.000 description 11
- 238000001179 sorption measurement Methods 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 9
- 239000000243 solution Substances 0.000 description 7
- 239000002994 raw material Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000003463 adsorbent Substances 0.000 description 4
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 150000003384 small molecules Chemical class 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
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- 239000013064 chemical raw material Substances 0.000 description 1
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- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000005504 petroleum refining Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/50—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification
- C01B3/506—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification at low temperatures
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Abstract
本发明提供一种水合物法氢气提浓装置及工艺,所述装置包括由氢气换热器、文丘里喷射混合器、延时反应器、水合物分离器、低温循环泵组成的水合物生成部,以及由解吸换热器、解吸加热器、高压循环泵组成的水合物分解部;水合物分离器顶部的出口连通至氢气换热器的壳程入口,氢气换热器的壳程出口用于排出提纯后的氢气;水合物分离器内部设置有用于收集水合物的水合物收集装置,水合物收集装置连通至解吸换热器,解吸换热器连通至解吸加热器,解吸加热器的壳程顶部出口用于排出解吸轻烃气体。所述工艺包括工作液配制、冷冻系统运行、水合物生成、水合物分解四个步骤。本发明提供的技术方案氢气压降低,对于低浓度氢气提浓具有较好的技术经济指标。
The invention provides a hydrate method hydrogen concentration device and a process, the device comprises a hydrate generation part consisting of a hydrogen heat exchanger, a venturi jet mixer, a delay reactor, a hydrate separator and a low temperature circulating pump , and a hydrate decomposition part consisting of a desorption heat exchanger, a desorption heater, and a high-pressure circulating pump; the outlet at the top of the hydrate separator is connected to the shell side inlet of the hydrogen heat exchanger, and the shell side outlet of the hydrogen heat exchanger is used for The purified hydrogen is discharged; the hydrate separator is provided with a hydrate collection device for collecting hydrate, the hydrate collection device is connected to the desorption heat exchanger, and the desorption heat exchanger is connected to the desorption heater, and the shell side of the desorption heater The top outlet is used to discharge desorbed light hydrocarbon gases. The process includes four steps of working fluid preparation, refrigeration system operation, hydrate generation, and hydrate decomposition. The technical solution provided by the invention reduces the hydrogen pressure, and has better technical and economic indicators for the concentration of low-concentration hydrogen.
Description
技术领域technical field
本发明涉及能源化工技术领域,具体而言,尤其涉及一种水合物法氢气提浓装置及工艺。The invention relates to the technical field of energy and chemical industry, in particular, to a hydrate method hydrogen concentration device and a process.
背景技术Background technique
氢气作为一种重要化工原料及能源,广泛应用于化工、合成氨、新能源等各个领域,同时氢气被认为是理想的清洁,高能燃料。作为高能燃料,液氢已应用于航天等领域;作为化学电源,氢氧燃料电池已经被应用,如用作汽车的驱动能源等。As an important chemical raw material and energy, hydrogen is widely used in various fields such as chemical industry, synthetic ammonia, and new energy. At the same time, hydrogen is considered to be an ideal clean, high-energy fuel. As a high-energy fuel, liquid hydrogen has been used in aerospace and other fields; as a chemical power source, hydrogen-oxygen fuel cells have been used, such as driving energy for automobiles.
针对含氢气体分离的技术主要包括PSA变压吸附、膜分离等,水合物法提纯氢气为一种新兴技术,各种技术说明比较如下。The technologies for the separation of hydrogen-containing gases mainly include PSA pressure swing adsorption, membrane separation, etc. The purification of hydrogen by the hydrate method is an emerging technology. The comparison of various technologies is as follows.
变压吸附工艺(PSA)广泛应用于各种气体分离场合,该技术是基于在高压条件下吸附杂质气体,未被吸附的气体则被提浓,然后通过降压让吸附剂在低压环境下进行脱附再生。由于氢气不易被吸附而能够直接穿过,而烷烃等杂质气体分子易被吸附,从而提高氢气纯度,石油炼制、化肥等行业主要采用的都是变压吸附技术提纯氢气。The pressure swing adsorption process (PSA) is widely used in various gas separation occasions. The technology is based on the adsorption of impurity gases under high pressure conditions. Desorption regeneration. Because hydrogen is not easily adsorbed and can pass through directly, and impurity gas molecules such as alkanes are easily adsorbed, thereby improving the purity of hydrogen, the petroleum refining, fertilizer and other industries mainly use pressure swing adsorption technology to purify hydrogen.
变压吸附工艺的优点首先在于其分离效果提浓效果极好,一般PSA分离后氢气的纯度可达99%~99.99%。其次工艺系统成熟、吸附剂可以循环使用,对不同杂质含量的待分离气体都有较好的适应能力,除非影响吸附过程的杂质气体含量特别高,否则不需要进行预处理。当氢气的含量较低时,PSA的吸附分离效果越明显。同时PSA工艺操作成本远低于其他氢气分离提浓方法,适用大中型石化企业使用。The advantage of the pressure swing adsorption process is that its separation effect and concentration effect are excellent. Generally, the purity of hydrogen after PSA separation can reach 99% to 99.99%. Secondly, the process system is mature, the adsorbent can be recycled, and it has good adaptability to the gas to be separated with different impurity contents. Unless the impurity gas content that affects the adsorption process is particularly high, pretreatment is not required. When the hydrogen content is lower, the adsorption separation effect of PSA is more obvious. At the same time, the operating cost of the PSA process is much lower than other hydrogen separation and concentration methods, and is suitable for large and medium-sized petrochemical enterprises.
变压吸附的缺点在以下几个方面,第一点设备的一次投资成本过高,变压吸附过程需要多个塔器来联合完成分离过程,原料气的处理规模较小时经济性较低;第二点氢气的总回收率低,一般只有60%~80%。第三点是变压吸附吸附剂易失活,需要对原料气进行预处理,将对吸附剂有害的组分脱除,吸附剂一旦失活,更换非常耗时。第四点是变压吸附过程中阀组频繁开启和关闭,阀门故障率高,影响产品质量和生产安全。The disadvantages of pressure swing adsorption are in the following aspects: the one-time investment cost of the first point equipment is too high, the pressure swing adsorption process requires multiple towers to jointly complete the separation process, and the economy is low when the processing scale of the raw gas is small; The total recovery rate of hydrogen at the second point is low, generally only 60% to 80%. The third point is that the pressure swing adsorption adsorbent is easily deactivated, and the raw gas needs to be pretreated to remove the harmful components of the adsorbent. Once the adsorbent is deactivated, it is very time-consuming to replace. The fourth point is that the valve group is frequently opened and closed during the pressure swing adsorption process, and the valve failure rate is high, which affects product quality and production safety.
膜分离法是利用选择性半透膜对特定气体组分具有选择性渗透、扩散的特性。该方法分离的推动力为膜两侧存在的压力差,原料侧组分选择性地透过半透膜,达到分离和提纯某关键组分的目的。由于半透膜膜结构的特殊性,不同组分传递速率有差别,传递速率快的气体组分通过分离膜,而速率较慢的气体组分只能被滞留在分离膜的另一侧。其中氢气由于分子小,具有更快的传递速率而优先通过半透膜,从而从混合气中分离出来。The membrane separation method uses a selective semi-permeable membrane to have the characteristics of selective permeation and diffusion of specific gas components. The driving force of the separation in this method is the pressure difference existing on both sides of the membrane, and the components on the raw material side selectively permeate the semi-permeable membrane to achieve the purpose of separating and purifying a certain key component. Due to the particularity of the semi-permeable membrane membrane structure, the transfer rates of different components are different. The gas components with fast transfer rate pass through the separation membrane, while the gas components with slower speed can only be retained on the other side of the separation membrane. Among them, hydrogen gas preferentially passes through the semipermeable membrane due to its small molecule and has a faster transmission rate, thereby being separated from the mixed gas.
膜分离技术的优点在于该工艺操作简单可行、流程复杂程度低,装置投资和能耗成本易于控制,因而也成为研究领域和应用的热点。但膜分离法本身也存在着不可避免的缺点:The advantages of membrane separation technology are that the process is simple and feasible, the process complexity is low, and the equipment investment and energy costs are easy to control, so it has become a hot spot in research fields and applications. However, the membrane separation method itself also has inevitable shortcomings:
(1)分离膜对原料气的要求较高,易被杂质气体破坏失活。因此膜分离之前需对原料气预处理以去除对膜有损坏的杂质气体,并定期对分离膜进行清理、检查、替换,导致后期操作成本较高。(1) The separation membrane has higher requirements on the raw material gas, and is easily destroyed and deactivated by impurity gas. Therefore, before membrane separation, it is necessary to pretreat the feed gas to remove impurity gases that damage the membrane, and to regularly clean, inspect and replace the separation membrane, resulting in higher operating costs in the later stage.
(2)分离膜的处理能力较低,分离膜本身在渗透通量和渗透选择性两方面对立矛盾,直接导致了氢气产率和浓度之间的矛盾,即多孔膜渗透通量增加,渗透选择性必然下降,导致分离后H2浓度下降。在不降低H2回收浓度的前提下只有通过增加分离膜的面积追加投资,来增加气体的处理量。(2) The processing capacity of the separation membrane is low, and the separation membrane itself is contradictory in terms of permeation flux and permeation selectivity, which directly leads to the contradiction between the hydrogen yield and concentration, that is, the increase of the permeation flux of the porous membrane and the permeation selectivity The property will inevitably decrease, resulting in a decrease in H2 concentration after separation. Under the premise of not reducing the concentration of H2 recovery, only by increasing the area of the separation membrane and additional investment, the gas processing capacity can be increased.
水合物法是在一定压力温度条件下气体小分子与水形成笼状水合晶格,气体小分子作为客体分子吸附进入笼状水合晶格中,当客体气体小分子填充晶格后趋于稳定。不同的气体分子由于其结构和大小不同,会和水形成不同结构的笼状晶格,所以不同气体形成水合物的难易程度不一样。易生成水合物的气体会优先生成进入水合物相,从而实现气体混合气的分离。由于H2分子太小,一般条件下很难形成稳定的水合物,而烷烃、烯烃等气体分子和硫化氢等杂质气体可以被笼形结构包络形成稳定的水合物,所以水合物分离法特别适用于氢气与其他杂质气体的分离。In the hydrate method, small gas molecules and water form a cage-like hydrated lattice under certain pressure and temperature conditions, and the small gas molecules are adsorbed into the cage-like hydrated lattice as guest molecules. When the guest gas small molecules fill the lattice, they tend to be stable. Different gas molecules will form cage-like lattices with different structures due to their different structures and sizes, so different gases have different degrees of difficulty in forming hydrates. The gas that is easy to generate hydrate will be preferentially generated into the hydrate phase, so as to realize the separation of the gas mixture. Because the H molecule is too small, it is difficult to form stable hydrates under normal conditions, while gas molecules such as alkanes and alkenes and impurity gases such as hydrogen sulfide can be enveloped by cage structures to form stable hydrates, so the hydrate separation method is particularly It is suitable for the separation of hydrogen and other impurity gases.
相比与传统混合气分离方法,水合物分离气体具有流程复杂程度低、操作条件相对温和且适用范围广泛等诸多优点。水合物分离技术不需要对原料进行预处理,尾气中的重组分对于水合物生成具有促进作用。特别是硫化氢组分对于水合物来说是极好的热力学促进剂。此外分离过程中的工作液主要是水,一般物质对水不具备毒害作用,该工作液也就不存在失效的问题。最后,由于水合反应是在高压下反应提浓,提浓后氢气压降小,几乎可以忽略不计。Compared with traditional mixed gas separation methods, hydrate separation gas has many advantages, such as low process complexity, relatively mild operating conditions and wide application range. The hydrate separation technology does not require pretreatment of raw materials, and the heavy components in the tail gas can promote the formation of hydrates. In particular the hydrogen sulfide component is an excellent thermodynamic accelerator for hydrates. In addition, the working fluid in the separation process is mainly water, and general substances do not have toxic effects on water, so the working fluid does not have the problem of failure. Finally, since the hydration reaction is concentrated under high pressure, the pressure drop of hydrogen after concentration is small and can be ignored.
氢气在未来的新能源结构中占有越来越重要的地位,水合物法作为新兴氢气提纯技术,必然得到越来越多的应用。Hydrogen plays an increasingly important role in the future new energy structure, and the hydrate method, as an emerging hydrogen purification technology, is bound to be more and more applied.
发明内容SUMMARY OF THE INVENTION
根据上述提出氢气提浓装置投资高、占地面积大、工艺流程复杂等问题,而提供一种水合物法氢气提浓装置及工艺。According to the above-mentioned problems such as high investment, large area and complicated process flow of the hydrogen concentration device, a hydrate method hydrogen concentration device and process are provided.
本发明采用的技术手段如下:The technical means adopted in the present invention are as follows:
一种水合物法氢气提浓装置,包括由氢气换热器、文丘里喷射混合器、延时反应器、水合物分离器、低温循环泵组成的水合物生成部,以及由解吸换热器、解吸加热器、高压循环泵组成的水合物分解部;A hydrate method hydrogen concentration device, comprising a hydrate generation part consisting of a hydrogen heat exchanger, a venturi jet mixer, a time delay reactor, a hydrate separator, a low temperature circulating pump, and a desorption heat exchanger, Hydrate decomposition part composed of desorption heater and high pressure circulating pump;
所述延时反应器为多管程换热器,所述延时反应器的管程用于流通氢气水混合物,所述延时反应器的壳程用于流通冷冻液;所述水合物分离器内设置有增效喷头;所述氢气换热器的管程与所述文丘里喷射混合器的旁通入口相连通,所述文丘里喷射混合器的直通入口连通至所述低温循环泵的出口,所述文丘里喷射混合器的直通出口连通至所述延时反应器的管程入口,所述延时反应器的管程出口连通至所述增效喷头;所述水合物分离器顶部的出口连通至所述氢气换热器的壳程入口,所述氢气换热器的壳程出口用于排出提纯后的氢气;所述水合物分离器底部的出口连通至所述低温循环泵的入口;The delay reactor is a multi-tube heat exchanger, the tube side of the delay reactor is used for circulating the hydrogen-water mixture, and the shell side of the delay reactor is used for circulating the refrigerant; the hydrate separation A synergistic nozzle is arranged in the device; the tube side of the hydrogen heat exchanger is communicated with the bypass inlet of the venturi jet mixer, and the straight inlet of the venturi jet mixer is communicated with the low temperature circulating pump. outlet, the straight outlet of the venturi jet mixer is connected to the tube side inlet of the time delay reactor, and the tube side outlet of the time delay reactor is connected to the synergistic nozzle; the top of the hydrate separator The outlet of the hydrogen heat exchanger is connected to the shell side inlet of the hydrogen heat exchanger, and the shell side outlet of the hydrogen heat exchanger is used to discharge the purified hydrogen; the outlet at the bottom of the hydrate separator is connected to the low temperature circulating pump. Entrance;
所述水合物分离器内部设置有用于收集水合物的水合物收集装置,所述水合物收集装置连通至所述解吸换热器的壳程底部入口,所述解吸换热器的壳程顶部两个出口连通至所述解吸加热器的壳程,所述解吸加热器的壳程顶部出口用于排出解吸轻烃气体,所述解吸加热器的壳程底部出口连通至所述解吸换热器的管程入口,所述解吸换热器的管程出口经过滤器连接至所述高压循环泵的入口,所述高压循环泵的出口连通至所述文丘里喷射混合器的直通入口。The hydrate separator is provided with a hydrate collection device for collecting hydrate, the hydrate collection device is connected to the bottom inlet of the shell side of the desorption heat exchanger, and the top two of the shell side of the desorption heat exchanger are two. Each outlet is connected to the shell side of the desorption heater, the shell side top outlet of the desorption heater is used to discharge desorbed light hydrocarbon gas, and the shell side bottom outlet of the desorption heater is connected to the desorption heat exchanger. The tube side inlet, the tube side outlet of the desorption heat exchanger is connected to the inlet of the high-pressure circulating pump through a filter, and the outlet of the high-pressure circulating pump is connected to the straight-through inlet of the venturi jet mixer.
进一步地,所述文丘里喷射混合器为液带气型混合器;所述延时反应器为4~6管程的U型管换热器。Further, the Venturi jet mixer is a liquid-band-gas mixer; the delay reactor is a U-tube heat exchanger with 4-6 tube passes.
进一步地,所述水合物收集装置包括齿堰结构。Further, the hydrate collection device includes a tooth weir structure.
进一步地,所述解吸换热器为带液包的U型管换热器;所述解吸加热器为釜式内设隔板的U型管换热器,所述解吸加热器顶部设置气包,所述气包内设置除沫网。Further, the desorption heat exchanger is a U-shaped tube heat exchanger with a liquid bag; the desorption heater is a kettle-type U-shaped tube heat exchanger with a baffle plate, and the top of the desorption heater is provided with an air bag , and a de-foaming net is arranged in the air bag.
本发明还提供了一种水合物法氢气提浓工艺,采用了上述的水合物法氢气提浓装置,具体包括以下步骤:The present invention also provides a hydrate method hydrogen concentration process, which adopts the above-mentioned hydrate method hydrogen concentration device, and specifically includes the following steps:
步骤1):工作液配制:向工厂软化水添加溶剂T及活性剂S,溶剂T浓度为20~30%wt,活性剂S浓度为100-1000mg/L,将配制好的工作液通入文丘里喷射混合器;Step 1): working solution preparation: add solvent T and active agent S to the factory softened water, the concentration of solvent T is 20-30%wt, the concentration of active agent S is 100-1000mg/L, and the prepared working solution is passed into the venturi jet mixer;
步骤2):冷冻系统运行:启动冷冻机组对延时反应器壳程进行冷冻降温,用于在延时反应器内发生水合反应时移走反应热,冷冻液为氨冷或冷冻盐水;Step 2): refrigerating system operation: start the refrigerating unit to freeze and cool down the shell side of the delay reactor, for removing the heat of reaction when the hydration reaction occurs in the delay reactor, and the freezing liquid is ammonia cold or frozen brine;
步骤3):水合物生成:含有轻烃等杂质的氢气经氢气换热器的管程通文丘里喷射混合器,与工作液混合后一起通入延时反应器的管程进行水合反应,然后通过增效喷头通入水合物分离器,在水合物分离器内,轻烃与工作液结合生成水合物,水合物比工作液略轻,漂浮于水面的水合物通过水合物收集器收集,然后进入水合物分解部的解吸换热器的壳程,工作液通过水合物分离器底部的出口通入低温循环泵返回文丘里喷射混合器进入下一轮循环,氢气经水合物分离器顶部的出口进入氢气换热器,由氢气换热器的壳程出口排出装置;Step 3): Hydrate generation: Hydrogen containing impurities such as light hydrocarbons passes through the tube side of the hydrogen heat exchanger through the Venturi jet mixer, and after mixing with the working liquid, it is passed into the tube side of the delay reactor for hydration reaction, and then The hydrate separator is passed through the synergistic nozzle. In the hydrate separator, the light hydrocarbons are combined with the working fluid to form hydrate. The hydrate is slightly lighter than the working fluid. The hydrate floating on the water surface is collected by the hydrate collector, and then Entering the shell side of the desorption heat exchanger in the hydrate decomposition section, the working fluid is passed through the outlet at the bottom of the hydrate separator into the low temperature circulating pump and returned to the venturi jet mixer for the next cycle, and the hydrogen passes through the outlet at the top of the hydrate separator. Entering the hydrogen heat exchanger, it is discharged from the shell side outlet of the hydrogen heat exchanger;
步骤4):水合物分解:水合物经过解吸换热器壳程进入解吸加热器的壳程,在低压条件下加热分解,释放轻烃气体,轻烃由解吸加热器的壳程顶部出口排出装置,工作液通过解吸加热器的壳程底部出口返回解吸换热器的管程,由解吸换热器的管程出口流出然后依次经过过滤器和高压循环泵返回文丘里喷射混合器进入下一轮循环。Step 4): Hydrate Decomposition: Hydrate enters the shell side of the desorption heater through the shell side of the desorption heat exchanger, and is heated and decomposed under low pressure conditions to release light hydrocarbon gas, and the light hydrocarbon is discharged from the top outlet of the shell side of the desorption heater. , the working fluid returns to the tube side of the desorption heat exchanger through the bottom outlet of the shell side of the desorption heater, flows out from the tube side outlet of the desorption heat exchanger, and then returns to the Venturi jet mixer through the filter and the high-pressure circulating pump in turn to enter the next round cycle.
进一步地,步骤1)中,工作液温度维持在40℃~60℃,悬浮物小于20mg/L。Further, in step 1), the temperature of the working solution is maintained at 40°C to 60°C, and the suspended matter is less than 20 mg/L.
进一步地,所述文丘里喷射混合器对氢气增压0.5kPa~5kPa,使氢气压力达到2.0MPaG~20.0MPaG。Further, the venturi jet mixer pressurizes the hydrogen by 0.5kPa-5kPa, so that the hydrogen pressure reaches 2.0MPaG-20.0MPaG.
进一步地,所述延时反应器的反应时间为20s~300s,反应温度为3-10℃,冷冻液温度为0~5℃;所述低温循环泵扬程为15m~50m,循环液气比为1:50~200;所述解吸加热器的管程采用35~40℃循环热水加热;所述解吸加热器的壳程压力控制在0.3MPag~2.2MPag,温度控制在15-22℃;所述高压循环泵的扬程为150m~2000m,循环液气比为1:50~200。Further, the reaction time of the delay reactor is 20s~300s, the reaction temperature is 3-10℃, and the temperature of the freezing liquid is 0~5℃; the head of the low temperature circulating pump is 15m~50m, and the circulating liquid-gas ratio is 1:50~200; the tube side of the desorption heater is heated by circulating hot water at 35~40℃; the shell side pressure of the desorption heater is controlled at 0.3MPag~2.2MPag, and the temperature is controlled at 15-22℃; The lift of the high-pressure circulating pump is 150m-2000m, and the circulating liquid-gas ratio is 1:50-200.
较现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
本发明提供的采用低温、高压条件下,轻烃与水生成水合物,高温、低压条件下水合物分解的氢气提浓装置及工艺,具有以下有益效果:The hydrogen concentration device and process provided by the present invention adopt the low temperature and high pressure conditions, light hydrocarbons and water to form hydrates, and the hydrates are decomposed under high temperature and low pressure conditions, and have the following beneficial effects:
(1)投资低,占地面积小,氢气压降低;(1) Low investment, small footprint, and reduced hydrogen pressure;
(2)具备脱除轻烃、硫化氢等多种杂质能力;(2) It has the ability to remove various impurities such as light hydrocarbons and hydrogen sulfide;
(3)适应各种原料,不需要原料预处理。(3) It is suitable for various raw materials and does not require raw material pretreatment.
基于上述理由本发明可在能源化工领域广泛推广。Based on the above reasons, the present invention can be widely promoted in the field of energy and chemical industry.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做以简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明所述水合物法氢气提浓装置示意图。Fig. 1 is the schematic diagram of the hydrogen concentration device of the hydrate method according to the present invention.
图中:1、氢气换热器;2、文丘里喷射混合器;3、延时反应器;4、水合物分离器;5、增效喷头;6、水合物收集装置;7、低温循环泵;8、解吸换热器;9、解吸加热器;11、壳程顶出口;12、过滤器;13、高压循环泵。In the figure: 1. Hydrogen heat exchanger; 2. Venturi jet mixer; 3. Delay reactor; 4. Hydrate separator; 5. Efficiency nozzle; 6. Hydrate collection device; 7. Cryogenic circulating pump ; 8, desorption heat exchanger; 9, desorption heater; 11, shell side top outlet; 12, filter; 13, high pressure circulating pump.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is only a part of the embodiments of the present invention, but not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。同时,应当清楚,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员己知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任向具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the invention unless specifically stated otherwise. Meanwhile, it should be understood that, for convenience of description, the dimensions of various parts shown in the accompanying drawings are not drawn in an actual proportional relationship. Techniques, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the authorized specification. In all examples shown and discussed herein, any specific values should be construed as illustrative only and not limiting. Accordingly, other examples of exemplary embodiments may have different values. It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further discussion in subsequent figures.
在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制:方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it should be understood that the orientations indicated by orientation words such as "front, rear, top, bottom, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" etc. Or the positional relationship is usually based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and these orientation words do not indicate or imply the indicated device or element unless otherwise stated. It must have a specific orientation or be constructed and operated in a specific orientation, so it should not be construed as a limitation on the scope of protection of the present invention: the orientation words "inside and outside" refer to the inside and outside relative to the contour of each component itself.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其位器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatially relative terms, such as "on", "over", "on the surface", "above", etc., may be used herein to describe what is shown in the figures. The spatial positional relationship of one device or feature shown to other devices or features. It should be understood that spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or features would then be oriented "below" or "over" the other devices or features under its device or structure". Thus, the exemplary term "above" can encompass both an orientation of "above" and "below." The device may also be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本发明保护范围的限制。In addition, it should be noted that the use of words such as "first" and "second" to define components is only for the convenience of distinguishing corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood to limit the scope of protection of the present invention.
实施例1Example 1
如图1所示,本发明提供了一种水合物法氢气提浓装置,包括由氢气换热器1、文丘里喷射混合器2、延时反应器3、水合物分离器4、低温循环泵7组成的水合物生成部,以及由解吸换热器8、解吸加热器9、高压循环泵13组成的水合物分解部;As shown in Figure 1, the present invention provides a hydrate method hydrogen concentration device, including a hydrogen heat exchanger 1, a venturi jet mixer 2, a
所述延时反应器3为多管程换热器,所述延时反应器3的管程用于流通氢气水混合物,所述延时反应器3的壳程用于流通冷冻液;所述水合物分离器4内设置有增效喷头5;所述氢气换热器1的管程与所述文丘里喷射混合器2的旁通入口相连通,所述文丘里喷射混合器2的直通入口连通至所述低温循环泵7的出口,所述文丘里喷射混合器2的直通出口连通至所述延时反应器3的管程入口,所述延时反应器3的管程出口连通至所述增效喷头5;所述水合物分离器4顶部的出口连通至所述氢气换热器1的壳程入口,所述氢气换热器1的壳程出口用于排出提纯后的氢气;所述水合物分离器4底部的出口连通至所述低温循环泵7的入口;The
所述水合物分离器4内部设置有用于收集水合物的水合物收集装置6,所述水合物收集装置6连通至所述解吸换热器8的壳程底部入口,所述解吸换热器8的壳程顶部两个出口连通至所述解吸加热器9的壳程,所述解吸加热器9的壳程顶部出口用于排出解吸轻烃气体,所述解吸加热器9的壳程底部出口连通至所述解吸换热器8的管程入口,所述解吸换热器8的管程出口经过滤器12连接至所述高压循环泵13的入口,所述高压循环泵13的出口连通至所述文丘里喷射混合器2的直通入口。The hydrate separator 4 is provided with a
进一步地,所述文丘里喷射混合器2为液带气型混合器;所述延时反应器3为4~6管程的U型管换热器。Further, the venturi jet mixer 2 is a liquid-band gas mixer; the
进一步地,所述水合物收集装置6包括齿堰结构。Further, the
进一步地,所述解吸换热器8为带液包的U型管换热器;所述解吸加热器9为釜式内设隔板的U型管换热器,所述解吸加热器9顶部设置气包,所述气包内设置除沫网。Further, the
本发明还提供了一种水合物法氢气提浓工艺,采用低温、高压条件下,轻烃与水生成水合物,高温、低压条件下水合物分解的原理实现轻烃与氢气分离,采用了上述水合物法氢气提浓装置,具体包括以下步骤:The present invention also provides a hydrate concentration process for hydrogen concentration, which adopts the low temperature and high pressure conditions to form hydrates between light hydrocarbons and water, and the principle of hydrate decomposition under high temperature and low pressure conditions to realize the separation of light hydrocarbons and hydrogen. The hydrate method hydrogen concentration device specifically includes the following steps:
步骤1):工作液配制:向工厂软化水添加溶剂T及活性剂S,溶剂T浓度为20~30%wt,活性剂S浓度为100-1000mg/L,将配制好的工作液通入文丘里喷射混合器2;Step 1): working solution preparation: add solvent T and active agent S to the factory softened water, the concentration of solvent T is 20-30%wt, the concentration of active agent S is 100-1000mg/L, and the prepared working solution is passed into the venturi Jet mixer 2;
步骤2):冷冻系统运行:启动冷冻机组对延时反应器3壳程进行冷冻降温,用于在延时反应器3内发生水合反应时移走反应热,冷冻液CWS为氨冷或冷冻盐水;Step 2): refrigerating system operation: start the refrigerating unit to freeze and lower the temperature on the shell side of the
步骤3):水合物生成:含有轻烃等杂质的氢气经氢气换热器1的管程通文丘里喷射混合器2,与工作液混合后一起通入延时反应器3的管程进行水合反应,然后通过增效喷头5通入水合物分离器4,在水合物分离器4内,轻烃与工作液结合生成水合物,水合物比工作液略轻,漂浮于水面的水合物通过水合物收集器6收集,然后进入水合物分解部的解吸换热器8的壳程,工作液通过水合物分离器底部的出口通入低温循环泵7返回文丘里喷射混合器2进入下一轮循环,氢气经水合物分离器4顶部的出口进入氢气换热器1,由氢气换热器1的壳程出口排出装置;Step 3): Hydrate generation: Hydrogen containing impurities such as light hydrocarbons passes through the tube side of the hydrogen heat exchanger 1 to the Venturi jet mixer 2, and after mixing with the working liquid, it is passed into the tube side of the
步骤4):水合物分解:水合物经过解吸换热器8壳程进入解吸加热器9的壳程,在低压条件下加热分解,释放轻烃气体,轻烃由解吸加热器9的壳程顶部出口排出装置,工作液通过解吸加热器9的壳程底部出口返回解吸换热器8的管程,由解吸换热器8的管程出口流出然后依次经过过滤器12和高压循环泵13返回文丘里喷射混合器2进入下一轮循环。Step 4): Hydrate Decomposition: Hydrate enters the shell side of the desorption heater 9 through the shell side of the
进一步地,步骤1)中,工作液温度维持在40℃~60℃,悬浮物小于20mg/L。Further, in step 1), the temperature of the working solution is maintained at 40°C to 60°C, and the suspended matter is less than 20 mg/L.
进一步地,所述文丘里喷射混合器2用于实现氢气与工作液的均匀混合,并对氢气增压0.5kPa~5kPa,使氢气压力达到2.0MPaG~20.0MPaG。Further, the Venturi jet mixer 2 is used to realize uniform mixing of hydrogen and working fluid, and pressurize the hydrogen by 0.5 kPa to 5 kPa, so that the hydrogen pressure reaches 2.0 MPaG to 20.0 MPaG.
进一步地,所述延时反应器3的反应时间为20s~300s,反应温度为3-10℃,冷冻液温度为0~5℃;所述低温循环泵7扬程为15m~50m,循环液气比为1:50~200;所述解吸加热器9的管程采用35~40℃循环热水加热;所述解吸加热器9的壳程压力控制在0.3MPag~2.2MPag,温度控制在15-22℃;所述高压循环泵13的扬程为150m~2000m,循环液气比为1:50~200。Further, the reaction time of the
以5000Nm3/h氢气提浓装置为例,分别采用本发明所述装置及工艺与采用PSA技术进行氢气提纯,两种工艺的技术经济指标对比如表1所示。Taking the 5000Nm 3 /h hydrogen concentration device as an example, the device and process of the present invention and the PSA technology are used for hydrogen purification respectively. The technical and economic indicators of the two processes are compared in Table 1.
表1本发明与PSA技术经济指标对比Table 1 The present invention is compared with PSA technical and economic indicators
由表1可见,本发明提供的装置及工艺具有投资低,占地面积小,氢气压降低,对于低浓度氢气提浓具有较好的技术经济指标。It can be seen from Table 1 that the device and process provided by the present invention have the advantages of low investment, small footprint, reduced hydrogen pressure, and good technical and economic indicators for the concentration of low-concentration hydrogen.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or some or all of the technical features thereof are equivalently replaced; these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
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