CN114604586A - Electronic cloth inspection circulation device and method - Google Patents

Abstract

The invention provides an electronic cloth inspecting circulation device and method, relates to the technical field of glass fiber manufacturing, and solves the technical problems that manual carrying of an iron cloth frame in the existing cloth inspecting process consumes physical power and is low in efficiency. The device is including setting up in the transport intermediate layer of cloth inspection room upper strata or cloth inspection room lower floor, and links up mutually through hoisting device between the transport intermediate layer that the layer was established and the cloth inspection room, saves space, carries the transport of the cloth holder that the intermediate layer carried the cloth roll as unmanned area to carry out the cloth holder or carry, and the dustless environment requirement of cloth inspection room is satisfied in not hindering each other between the two-layer space. The cloth rack for bearing the cloth rolls only circularly circulates on the conveying interlayer and the lifting device, the cloth rack does not circulate in the cloth inspecting chamber, the cloth rack does not need to be manually carried, manpower and material resources are saved, and the cloth inspecting efficiency is greatly improved; when the productivity of the cloth inspecting room is increased, a large number of cloth transferring frames are not needed, so that the space is saved, and the potential safety hazard is reduced.

Description

Electronic cloth inspecting circulation device and method

Technical Field

The invention relates to the technical field of glass fiber manufacturing, in particular to an electronic cloth inspection circulation device and a circulation method.

Background

In the process of manufacturing the glass fiber electronic cloth, a cloth roll after a post-treatment process is generally called cloth to be inspected, and a finished cloth is called after the cloth is inspected. The cloth inspecting process needs to take down a cloth roll to be inspected from an iron cloth frame for releasing the cloth roll, mount the cloth roll on a cloth inspecting machine, drag an empty iron cloth frame to one side of the cloth inspecting machine for discharging cloth by a pallet truck, and after cloth inspection, place the inspected finished cloth on the iron cloth frame and transport the inspected finished cloth to a finished product warehouse for storage.

In the prior art, a conveying system generally conveys cloth to be inspected to a cloth inspecting room, and then a worker in the cloth inspecting room carries an iron cloth frame by using a trailer.

The applicant has found that the prior art has at least the following technical problems:

the trawling vehicle is used for carrying the iron cloth frame in the cloth inspecting room, which consumes physical power and has low efficiency. When the productivity of the cloth inspecting room is increased, a large number of iron cloth frames of the cloth inspecting room need to be turned over, the occupied space is occupied, and certain potential safety hazards exist.

Disclosure of Invention

The invention aims to provide an electronic cloth inspecting circulation device and method, which at least solve the technical problems of physical strength consumption and low efficiency of manual handling of an iron cloth frame in a cloth inspecting process in the prior art. The technical effects that can be produced by the preferred technical scheme in the technical schemes provided by the invention are described in detail in the following.

In order to achieve the purpose, the invention provides the following technical scheme:

the invention provides an electronic cloth inspecting circulation device, which comprises:

the conveying interlayer is arranged on the upper layer of the cloth inspecting room or the lower layer of the cloth inspecting room, the conveying interlayer is arranged on the upper layer of the cloth inspecting room, the conveying interlayer is connected with the cloth inspecting room through a lifting device, and a cloth rack for bearing cloth rolls is arranged on the conveying interlayer and the lifting device in a circulating mode.

Optionally, an annular rail is arranged in the conveying interlayer, and the lifting device is arranged between the annular rail and the cloth inspecting chamber so as to butt the conveying interlayer and the cloth inspecting chamber; and a conveying vehicle is arranged on the annular track.

Optionally, the lifting device comprises a cloth inspecting hoist and a finished cloth hoist, and the cloth inspecting hoist and the finished cloth hoist are respectively arranged on opposite sides of the annular rail.

Optionally, at least two of the perching hoists are arranged at a first side of the circular rail at intervals, and at least two of the finished cloth hoists are arranged at a second side of the circular rail at intervals.

Optionally, a post-treatment branch rail is further arranged in the conveying interlayer, and two ends of the post-treatment branch rail are respectively connected with any cloth inspecting hoister and a post-treatment workshop; and a shuttle vehicle is arranged on the post-processing branch rail.

Optionally, a transfer machine and a finished product conveying line body are further arranged in the conveying interlayer, and the transfer machine is arranged between the annular rail and the finished product conveying line body.

Optionally, the transfer machine comprises a transfer fixing seat and a cam lifting fork, and the cam lifting fork is mounted on the transfer fixing seat;

the cam lifting fork comprises a fork body, a cam mechanism and a sliding guide rail, wherein the fork body is in transmission connection with the cam mechanism, and the fork body can vertically lift along the sliding guide rail under the driving of the cam mechanism.

Optionally, a to-be-inspected platform, a finished product platform and a plurality of cloth inspectors are arranged in the cloth inspecting chamber, the to-be-inspected platform is arranged on the feeding side close to the cloth inspectors, and the finished product platform is arranged on the discharging side close to the cloth inspectors.

Optionally, the lifting device comprises a frame, a lifting mechanism, a cargo carrying platform, a fork and a cross-sliding mechanism, wherein the lifting mechanism is in transmission connection with the cargo carrying platform; the fork set up in on the sideslip mechanism, just the sideslip mechanism can slide set up in carry cargo bed makes the fork switch between two at least stations of horizontal direction.

The circulation method provided by the invention adopts any one of the electronic cloth inspection cloth circulation devices to circulate the cloth roll; the circulation method comprises the following steps:

s1, conveying the cloth to be inspected entering the conveying interlayer to the cloth inspecting room through the lifting device;

s2, inspecting the cloth to be inspected in the cloth inspecting room;

and S3, conveying the finished cloth back to the conveying interlayer through the lifting device.

According to the electronic cloth inspecting circulation device and the circulation method, the conveying interlayer is arranged on the upper layer of the cloth inspecting room or the lower layer of the cloth inspecting room, so that the space is saved, the conveying interlayer arranged on the layer is connected with the cloth inspecting room through the lifting device, the conveying interlayer is used as an unmanned area for conveying a cloth rack or a cloth rack carrying cloth rolls, and the two layers of spaces are not interfered and interfered with each other; the cloth inspecting room is free of entering and exiting of forklifts and the like, so that the requirement of the cloth inspecting room on dust-free environment is met. The cloth rack for bearing the cloth rolls only circularly circulates on the conveying interlayer and the lifting device, the cloth rack does not circulate in the cloth inspecting chamber, the cloth rack does not need to be manually carried, manpower and material resources are saved, and the cloth inspecting efficiency is greatly improved; when the productivity of the cloth inspecting room is increased, a large number of cloth transferring frames are not needed, so that the space is saved, and the potential safety hazard is reduced.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic top view of a conveying interlayer of an electronic cloth inspecting circulation device according to an embodiment of the present invention;

fig. 2 is a schematic top view of a cloth inspecting chamber of an electronic cloth inspecting and circulating device according to an embodiment of the present invention;

FIG. 3 is a schematic front view of a hoist according to an embodiment of the present invention, showing a state of being hoisted to an upper cloth inspection chamber;

fig. 4 is a rear view schematic diagram of a hoist according to an embodiment of the present invention;

fig. 5 is a schematic side view of a hoist according to an embodiment of the present invention, showing the positional relationship between the hoist and the transportation vehicle and the shuttle vehicle;

fig. 6 is a schematic side view of a cloth inspection hoist according to an embodiment of the present invention;

FIG. 7 is a schematic view of the butt joint relationship between the transfer machine and the endless track and the finished product conveyor;

fig. 8 is a schematic structural diagram of a transfer machine according to an embodiment of the present invention;

FIG. 9 is a front view of a cam lift fork according to an embodiment of the present invention;

FIG. 10 is a side elevational view of the cam lift fork;

fig. 11 is a flowchart of a perching circulation process according to an embodiment of the present invention.

In the figure 1, a circular track; 2. a delivery wagon; 3. a to-be-inspected cloth hoister; 31. a frame; 32. a cargo carrying platform; 33. a pallet fork; 34. a traversing mechanism; 35. a lifting mechanism; 4. a finished cloth hoister; 5. post-processing the branch rails; 6. a shuttle vehicle; 7. a transfer machine; 71. a detection switch; 72. a fixed transferring seat; 73. a cam lifting fork; 731. a fork body; 732. a cam body; 733. a cam drive motor; 734. a guide rail; 735. a slider pair; 736. a fork drive motor; 8. a finished product conveyor line body; 9. a to-be-inspected cloth platform; 10. a finished product distributing station; 11. inspecting a cloth machine; 12. and (7) a cloth rack.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.

As shown in fig. 1 and 2, the present invention provides an electronic proof circulation device, including:

and the conveying interlayer is arranged on the upper layer of the cloth inspecting chamber or the lower layer of the cloth inspecting chamber, the conveying interlayer and the cloth inspecting chamber which are arranged on the layers are connected through a lifting device, and the cloth rack 12 for bearing the cloth rolls is circularly circulated on the conveying interlayer and the lifting device.

The upper layer of the cloth inspecting room or the lower layer of the cloth inspecting room is provided with the conveying interlayer, so that the space is saved, the conveying interlayer arranged on the layer is connected with the cloth inspecting room through the lifting device, the conveying interlayer is used as an unmanned area for conveying the cloth rack 12 or the cloth rack 12 carrying cloth rolls, and the two layers of spaces are not mutually interfered and interfered; the cloth inspecting room is free of entering and exiting of forklifts and the like, so that the requirement of the cloth inspecting room on dust-free environment is met. The cloth rack 12 for bearing the cloth rolls circularly circulates only on the conveying interlayer and the lifting device, the cloth rack 12 does not circulate in the cloth inspecting chamber, the cloth rack 12 does not need to be manually carried, manpower and material resources are saved, and the cloth inspecting efficiency is greatly improved; when the productivity of the cloth inspecting room is increased, the cloth frame 12 does not need to be rotated in a large quantity, so that the space is saved, and the potential safety hazard is reduced.

As an alternative embodiment, as shown in fig. 1, an annular rail 1 is arranged in the conveying interlayer, and a lifting device is arranged between the annular rail 1 and the cloth inspecting chamber to butt the conveying interlayer and the cloth inspecting chamber; the annular track 1 is provided with a transport vehicle 2. The adoption of the annular track 1 is convenient for realizing the shunting transportation of the cloth to be inspected and the finished cloth and is also convenient for the connection of various workshops.

As an alternative embodiment, the lifting device comprises a cloth inspecting lifter and a finished cloth lifter 4, and the cloth inspecting lifter and the finished cloth lifter 4 are respectively arranged on the opposite sides of the circular track 1. The cloth inspecting hoister and the finished cloth hoister 4 respectively correspond to a cloth station to be inspected 9 and a finished cloth station 10 of the cloth inspecting chamber, and are convenient for circulation of cloth rolls; and the cloth inspecting hoister and the finished cloth hoister 4 are respectively arranged on the opposite sides of the annular track 1 and do not interfere with each other.

As an alternative embodiment, two cloth inspecting hoists are arranged at intervals on the first side of the circular track 1, and two finished cloth hoists 4 are arranged at intervals on the second side of the circular track 1. Cloth inspecting hoister and finished cloth hoister 4 are all set to be a plurality of, the requirement for increasing the productivity is met, and the condition that the hoists are all occupied when the cloth rolls come is avoided.

As an optional implementation mode, a post-treatment branch rail 5 is further arranged in the conveying interlayer, and two ends of the post-treatment branch rail 5 are respectively connected with any cloth inspecting hoister and a post-treatment workshop; and a shuttle 6 is arranged on the post-processing branch rail 5. The post-treatment workshop is connected with the conveying interlayer through a post-treatment branch rail 5, and the shuttle car 6 arranged on the post-treatment branch rail 5 directly conveys the cloth to be inspected in the post-treatment workshop to the conveying interlayer, and then conveys the cloth to be inspected to the cloth inspecting room through the lifting device; and unqualified cloth to be inspected can be returned to the post-processing workshop.

As an alternative embodiment, a transfer machine 7 and a finished product conveyor line body 8 are further arranged in the conveying interlayer, and the transfer machine 7 is arranged between the annular rail 1 and the finished product conveyor line body 8. The transfer machine 7 transfers the finished cloth from the conveying vehicle 2 on the circular track to the finished cloth conveying vehicle 2 on the conveying line body.

As an alternative embodiment, as shown in fig. 7-10, the transfer machine 7 includes a transfer fixing seat 72 and a cam lifting fork 73, and the cam lifting fork 73 is mounted on the transfer fixing seat 72; the fabric roll is forked by the cam lifting fork 73, the lifting mechanism is simple in structure, and the forking is flexible and reliable. The transfer unit 7 is further provided with a detection switch 71 for detecting whether or not there is a good.

The cam lifting pallet fork 73 comprises a pallet fork body 731, a cam mechanism and a sliding guide rail, the pallet fork body 731 is in transmission connection with the cam mechanism, and the pallet fork body 731 can vertically lift along the sliding guide rail under the driving of the cam mechanism. The cam mechanism converts the rotation action into the lifting action, and the structure is compact; the lifting path of the guide fork body 731 is limited by the sliding guide rail, and the structure is simple. The cam mechanism comprises a cam body 732 and a cam driving motor 733 in transmission connection with the cam body 732, the sliding guide rail comprises a guide rail 734 and a slider pair 735, the cam body 732 is fixedly connected with the slider pair 735, the slider pair 735 can be arranged in the guide rail 734 in a sliding manner, and the cam body 732 slides up and down along the guide rail 734 under the driving of the cam driving motor 733 to realize the lifting of the fork body 731. The fork body 731 is in transmission connection with a fork driving motor 735, and the fork body 731 can horizontally extend and retract under the driving of the fork driving motor 735.

As an alternative embodiment, a cloth inspecting station 9, a finished cloth station 10 and a plurality of cloth inspectors 11 are arranged in the cloth inspecting room, the cloth inspecting station 9 is arranged near the feeding side of the cloth inspecting machines 11, and the finished cloth station 10 is arranged near the discharging side of the cloth inspecting machines 11. The cloth to be inspected transported to the annular rail 1 by post-treatment is transported to a cloth station 9 to be inspected of a cloth inspecting room by a cloth elevator 3 to be inspected, the cloth to be inspected is transported to a cloth inspecting machine 11 by a crane to be inspected, the cloth is transported to a finished cloth station 10 by the crane after the cloth inspection is finished, and then the cloth is sent back to a conveying interlayer by a finished cloth elevator 4 and is transported to a finished cloth conveying line body by a transport vehicle 2 on the annular rail 1.

As an alternative embodiment, as shown in fig. 3-6, the lifting device includes a frame 31, a lifting mechanism 35, a cargo carrying platform 32, a fork 33 and a cross-moving mechanism 34, wherein the lifting mechanism 35 is in transmission connection with the cargo carrying platform 32; the fork 33 is disposed on the traverse mechanism 34, and the traverse mechanism 34 can be slidably disposed on the cargo carrying platform 32, so that the fork 33 can be switched between at least two stations in the horizontal direction. The transverse moving mechanism 34 is arranged, so that one lifting machine corresponds to two platforms, a temporary storage platform is arranged, and the conveying efficiency is guaranteed. For example, when one cloth inspection platform 9 is occupied, the cloth inspection platform can be moved to another cloth inspection platform 9 without waiting.

As shown in fig. 11, the present invention further provides a circulation method, wherein any one of the electronic cloth inspecting circulation devices is adopted to circulate the cloth roll; the circulation method comprises the following steps:

starting a cloth inspecting process, enabling the cloth to be inspected in the post-treatment workshop to enter a conveying interlayer, and lifting the cloth to be inspected by a lifting machine (a cloth inspecting lifting machine) to enter a cloth inspecting room; the cloth roll is taken down for cloth inspection, and the cloth frame enters the conveying interlayer through a lifting machine (a lifting machine for cloth to be inspected); the cloth frame is conveyed to the other side of the conveying interlayer by a conveying vehicle in the conveying interlayer; the cloth frame returns to the cloth inspection chamber through a lifting machine (finished cloth lifting machine), the inspected cloth roll is placed on the cloth frame, and returns to the conveying interlayer through the lifting machine (finished cloth lifting machine); the checked cloth leaves the conveying interlayer, and a cloth checking process is completed.

The circulation mode is adopted to realize the automation of cloth inspecting operation, save labor and improve efficiency; and people are shunted, the working environment is improved, and the dust-free environment is ensured.

Specifically, as shown in fig. 1 and fig. 2, the lifting device in the present embodiment includes four lifting machines 1#, 2#, 3# and 4#, where the lifting machine 1# and the lifting machine 2# are to-be-tested cloth lifting machines 3, and the lifting machine 3# and the lifting machine 4# are finished cloth lifting machines 4. When the cloth inspecting room sends a cloth signal to the post-processing workshop, the cloth to be inspected from the post-processing workshop is transported to the 2# elevator through the shuttle car 6, and the 2# elevator is directly lifted to the cloth inspecting station 9 of the cloth inspecting room; when goods are on the to-be-inspected cloth station 9 corresponding to the 2# elevator and the to-be-inspected cloth station 9 corresponding to the 1# elevator is empty, the to-be-inspected cloth is placed on the iron cloth frame conveying vehicle 2 through the 2# elevator (the conveying vehicle 2 runs clockwise, namely the 2# elevator-1 # elevator-3 # elevator-4 # elevator-finished cloth transplanter 7), the to-be-inspected cloth is sent to the position of the 1# elevator, and the 1# elevator is lifted to the to-be-inspected cloth station of the cloth inspecting room. A lifting machine has a plurality of cloth inspection stations of treating, has adopted two stations in this embodiment, and cloth inspection worker hangs with the line and takes off the cloth inspection from indisputable cloth frame 12, presses indisputable cloth frame 12 and treats the transfer button, comes to take away indisputable cloth frame 12 on the lifting machine, goes down to the transport intermediate layer, puts transport vechicle 2 on, transports 3# lifting machine and 4# lifting machine, promotes indisputable cloth frame 12 to the cloth inspection room, puts empty finished product cloth platform 10 for use. After the cloth inspection by workers in the cloth inspecting room is finished, finished cloth is placed on a finished cloth platform 10 with an empty iron cloth rack 12 from the opposite side of the cloth inspecting machine 11, a delivery button is pressed, qualified finished cloth conveying line bodies are removed, and unqualified finished cloth conveying line bodies are returned to a post-processing workshop. The finished cloth is conveyed to the conveying interlayer by the lifter, and is conveyed to the finished cloth transplanter through the conveying vehicle 2 of the iron cloth rack 12, and the finished cloth transplanter conveys the finished cloth to a finished cloth warehousing conveying line body to complete a cycle; when unqualified cloth rolls appear in cloth inspection and need to be returned to a post-processing workshop for processing, the iron cloth rack conveying vehicle 2 conveys the unqualified cloth rolls to the conveying vehicle 2 below the 2# elevator to be returned to the post-processing workshop.

In this embodiment, the lifting device is a lifting machine with a lateral moving function, the lifting form is a stacker form, the fork 33 on the loading platform 32 can move laterally, and the iron cloth rack 12 is forked at multiple stations. The finished cloth transplanter 7 is a fixed platform and is provided with a lifting fork.

In the description of the invention, it is to be noted that "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing and simplifying the description, but do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus are not to be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood as appropriate to those of ordinary skill in the art.

The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. The utility model provides an electron cloth inspection circulation device which characterized in that includes:

the conveying interlayer is arranged on the upper layer of the cloth inspecting room or the lower layer of the cloth inspecting room, the conveying interlayer is arranged on the upper layer of the cloth inspecting room, the conveying interlayer is connected with the cloth inspecting room through a lifting device, and a cloth rack for bearing cloth rolls is arranged on the conveying interlayer and the lifting device in a circulating mode.

2. The electronic cloth inspection circulation device according to claim 1, wherein an annular rail is arranged in the conveying interlayer, and the lifting device is arranged between the annular rail and the cloth inspection chamber so as to butt the conveying interlayer and the cloth inspection chamber; and a conveying vehicle is arranged on the annular track.

3. The electronic cloth inspecting circulation device according to claim 2, wherein the lifting device comprises a cloth inspecting lifter and a finished cloth lifter, and the cloth inspecting lifter and the finished cloth lifter are respectively arranged on opposite sides of the circular rail.

4. The electronic cloth inspecting circulation device according to claim 3, wherein at least two cloth inspecting lifters are arranged at intervals on a first side of the circular rail, and at least two finished cloth lifters are arranged at intervals on a second side of the circular rail.

5. The electronic cloth inspecting circulation device according to claim 4, characterized in that a post-processing branch rail is further arranged in the conveying interlayer, and two ends of the post-processing branch rail are respectively connected with any cloth inspecting hoister and a post-processing workshop; and a shuttle vehicle is arranged on the post-processing branch rail.

6. The electronic cloth inspection circulation device of claim 2, wherein a transfer machine and a finished product conveyor line body are further arranged in the conveying interlayer, and the transfer machine is arranged between the annular rail and the finished product conveyor line body.

7. The electronic cloth inspection circulation device of claim 6, wherein the transfer machine comprises a transfer fixing seat and a cam lifting fork, and the cam lifting fork is mounted on the transfer fixing seat;

the cam lifting fork comprises a fork body, a cam mechanism and a sliding guide rail, wherein the fork body is in transmission connection with the cam mechanism, and the fork body can vertically lift along the sliding guide rail under the driving of the cam mechanism.

8. The electronic cloth inspecting circulation device according to claim 1, wherein a cloth inspecting platform, a finished cloth platform and a plurality of cloth inspecting machines are arranged in the cloth inspecting chamber, the cloth inspecting platform is arranged close to the feeding side of the cloth inspecting machines, and the finished cloth platform is arranged close to the discharging side of the cloth inspecting machines.

9. The electronic cloth inspection circulation device of any one of claims 1-8, wherein the lifting device comprises a frame, a lifting mechanism, a loading platform, a fork and a traversing mechanism, and the lifting mechanism is in transmission connection with the loading platform; the fork set up in on the sideslip mechanism, just the sideslip mechanism can slide set up in carry cargo bed makes the fork switch between two at least stations of horizontal direction.

10. A circulation method, which is characterized in that the electronic cloth inspecting circulation device of any one of claims 1-9 is adopted to circulate cloth rolls; the circulation method comprises the following steps:

s1, conveying the cloth to be inspected entering the conveying interlayer to the cloth inspecting room through the lifting device;

s2, inspecting the cloth to be inspected in the cloth inspecting room;

and S3, conveying the finished cloth back to the conveying interlayer through the lifting device.

Images