CN114604536A - Large-scale industrial oil distribution and transportation equipment and method with online synchronous processing function - Google Patents

Large-scale industrial oil distribution and transportation equipment and method with online synchronous processing function Download PDF

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Publication number
CN114604536A
CN114604536A CN202210092738.XA CN202210092738A CN114604536A CN 114604536 A CN114604536 A CN 114604536A CN 202210092738 A CN202210092738 A CN 202210092738A CN 114604536 A CN114604536 A CN 114604536A
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China
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industrial oil
synchronous processing
liquid level
bubble
defoaming
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CN202210092738.XA
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Inventor
冷迎春
连加俤
陈源
许静
徐斌
赵林
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Frank Lubrication Technology Taizhou Co ltd
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Frank Lubrication Technology Taizhou Co ltd
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Priority to CN202210092738.XA priority Critical patent/CN114604536A/en
Publication of CN114604536A publication Critical patent/CN114604536A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/54Gates or closures
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/16Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
    • A61L2/20Gaseous substances, e.g. vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • B01D19/02Foam dispersion or prevention
    • B01D19/04Foam dispersion or prevention by addition of chemical substances
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/48Arrangements of indicating or measuring devices

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  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Animal Behavior & Ethology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Toxicology (AREA)
  • Dispersion Chemistry (AREA)
  • Epidemiology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The invention discloses large-scale industrial oil distribution and transportation equipment with an online synchronous processing function and a method thereof, wherein the equipment comprises an industrial oil storage device, an online synchronous processing device and a control system; the industrial oil storage device is connected with the online synchronous processing device through the oil conveying assembly and is used for conveying industrial oil to the online synchronous processing device; the online synchronous processing device comprises a box body and a top cover, the top cover is connected with the box body through a lifting mechanism, and the box body is provided with a medium input pipe for conveying a medium to the online synchronous processing device, a sterilization processing unit and a mixed liquid conveying assembly for outputting mixed liquid; the control system controls the industrial oil storage device and the online synchronous processing device to work, and the industrial oil and the medium in the online synchronous processing device are mixed and conveyed in proportion. The invention not only can realize the storage of industrial oil, but also can carry out mixed proportioning conveying on the industrial oil and a medium, thereby meeting the requirement of large-scale conveying of the industrial oil.

Description

Large-scale industrial oil distribution and transportation equipment and method with online synchronous processing function
Technical Field
The invention relates to large-scale industrial oil distribution and transportation equipment with an online synchronous processing function and a method thereof.
Background
The numerical control machine tool is the most important processing equipment in the equipment manufacturing industry, is widely applied to the fields of aviation, aerospace, ships, automobile molds and the like, and is known as an industrial primary machine. Industrial oils such as machine tool cutting fluid, lubricating oil, cooling fluid and the like are important auxiliary parts of the numerical control machine tool, and have the effects of reducing cutting heat, cleaning the surfaces of parts, lubricating and preventing rust and the like in the machining process, so that the quality of the machined parts is ensured. Because the smear metal that the digit control machine tool produced during cutting machining can take away a large amount of cutting fluids, and has the circumstances such as weeping, volatilize, can make cutting fluid capacity and concentration all be sharp decline trend in long-time production process, the digit control machine tool uses for a long time simultaneously can cause industrial oil such as lubricating oil, coolant liquid constantly to reduce, needs in time to add corresponding industrial oil can guarantee the normal work of digit control machine tool.
Present industry oil generally carries out the ratio through the ratio machine, and the mixed liquid after will matching is carried through the pipeline, can only satisfy the small flow and carry, to the great workshop of demand volume, can't realize mixing and carrying the high-efficient even ratio of industry oil, needs manual control simultaneously, can't realize automatic liquid feeding, degerming and defoaming according to the demand volume of mixed liquid.
Disclosure of Invention
The invention aims to provide a technical scheme of large-scale industrial oil distribution and transportation equipment with an online synchronous processing function and a method, aiming at the defects in the prior art, the industrial oil distribution and transportation equipment has a simple structure, not only can realize the storage of industrial oil, but also can carry out the mixing, proportioning and transportation of the industrial oil and a medium, so as to meet the requirement of the large-scale transportation of the industrial oil, through the design of an online synchronous processing device, the industrial oil and the medium which are input in proportion can be stirred and mixed, the uniformity of a mixed liquid is improved, and then the mixed liquid is transported, a sterilization processing unit not only can realize the aeration processing of the mixed liquid, but also has the sterilization effect, and simultaneously improves the lubricating performance of the mixed liquid.
In order to solve the technical problem, the invention adopts the following technical scheme:
large-scale industrial oil distribution and transportation equipment with online synchronous processing function is characterized in that: comprises an industrial oil storage device, an online synchronous processing device and a control system;
the industrial oil storage device is connected with the online synchronous processing device through the oil conveying assembly and is used for conveying industrial oil to the online synchronous processing device;
the online synchronous processing device comprises a box body and a top cover, the top cover is connected with the box body through a lifting mechanism, and the box body is provided with a medium input pipe for conveying a medium to the online synchronous processing device, a sterilization processing unit and a mixed liquid conveying assembly for outputting mixed liquid;
the control system controls the work of the industrial oil storage device and the on-line synchronous processing device to realize the proportional mixing and conveying of the industrial oil and the medium in the on-line synchronous processing device; this industry oil is joined in marriage defeated equipment simple structure, not only can realize the storage of industry oil, and can mix the ratio with industry oil and medium and carry, satisfy the requirement to the extensive transport of industry oil, through the design of online synchronous processing device, can stir the industry oil and the medium of proportional input and mix, improve the degree of consistency of mixed liquid, carry again, the aeration treatment to mixed liquid not only can be realized to the bactericidal treatment unit, and has the effect of disinfecting, improve the lubricating property of mixed liquid simultaneously.
Further, the top cap passes through moving mechanism and connects the lifter plate, is equipped with on the lifter plate and removes bubble mechanism and spray the mechanism, realizes carrying out the defoaming to the mixed liquid in the box and handles, and moving mechanism can drive the lifter plate horizontal migration, and then drives and remove bubble mechanism and spray the mechanism and remove, has improved defoaming efficiency.
Further, remove bubble mechanism including scraping the bubble board, scraping bubble blend stop and bubble collecting box, scrape the bubble board locate the lifter plate on, scrape the bubble blend stop and locate and scrape on the bubble board, on the bubble collecting box located the box, drive through moving mechanism and scrape the bubble board and scrape bubble blend stop horizontal migration, the bubble that realizes in the box gets into the bubble collecting box and carries out the defoaming.
Further, remove bubble mechanism still includes the bubble subassembly of inhaling, and the bubble subassembly of inhaling includes bubble board, negative pressure pipe and negative pressure device, and the bubble board of inhaling passes through negative pressure union coupling negative pressure device, produces the negative pressure through negative pressure device, makes the vacuum suction nozzle on the bubble board adsorb the bubble, realizes carrying out defoaming to the bubble in the box and handles.
Further, the mechanism that sprays includes that the defoaming agent stores bucket, first reposition of redundant personnel piece and shower, and the defoaming agent is stored the bucket and is passed through defoaming agent delivery hose and connect first reposition of redundant personnel piece, and first reposition of redundant personnel piece is through first honeycomb duct through water conservancy diversion hose connection shower, and the shower is fixed in the lifter plate through the supporting shoe, is equipped with on the shower and sprays the hole, realizes spraying the defoaming to the bubble in the box and handles.
Further, still be equipped with rabbling mechanism and spoiler in the box, realize carrying out the homogeneous mixing to the mixed liquid in the box through rabbling mechanism and spoiler.
Furthermore, be equipped with first liquid level monitoring mechanism and second liquid level monitoring mechanism on the box, first liquid level monitoring mechanism and second liquid level monitoring mechanism are used for monitoring the data of the internal mixed liquid of box, through the design of first liquid level monitoring mechanism and second liquid level monitoring mechanism, can realize automated control according to the automatic industry oil and the medium that adds of liquid level height in the box.
The method for using the large-scale industrial oil distribution and transportation equipment with the online synchronous processing function is characterized by comprising the following steps of:
s1, setting a threshold value of the industrial oil product and/or the medium through the control system, and inputting the industrial oil product and the medium into the online synchronous processing device according to the threshold value;
s2, the liquid level in the box body of the on-line synchronous processing device begins to rise, the spraying mechanism sprays the defoaming agent into the box body, the mixed liquid is defoamed until the liquid level height of the mixed liquid reaches the height of the first liquid level monitoring mechanism, the first liquid level monitoring mechanism feeds back signals to the control system, the oil product conveying assembly and the medium input pipe are controlled to be closed by the control system, and meanwhile, the control system stores the conveying data of the industrial oil product and sends the conveying data to the control center or the mobile terminal;
s3, the control system controls the sterilization processing unit and the stirring mechanism to work, so that the mixed liquid in the box body is continuously stirred, the mixed liquid is sterilized, and the uniformly stirred and mixed liquid is output through the mixed liquid conveying assembly;
s4, in the descending process of the liquid level in the box body, the sterilization processing unit and the stirring mechanism continue to work, and meanwhile, the bubble removing mechanism descends along with the liquid level to remove bubbles on the liquid level;
s5, when the liquid level in the box body drops to the height of the second liquid level monitoring mechanism, the mixed liquid conveying assembly is closed, the sterilization processing unit and the stirring mechanism stop working, the spraying mechanism, the medium input pipe and the oil product conveying assembly work, and meanwhile, the lifting mechanism drives the lifting plate to ascend until the liquid level reaches the height of the first liquid level monitoring mechanism, so that the industrial oil product and the medium are stirred and mixed;
and S6, circulating the steps to realize continuous automatic liquid adding and proportioning conveying of industrial oil products and media.
The method has simple steps, not only can automatically add industrial oil and media according to the height of the liquid level of the box body, but also can perform defoaming and degerming on the mixed liquid, reduce metering error, improve the proportioning precision of the mixed liquid and meet the requirement of large-scale transportation of the industrial oil.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
1. this industry oil is joined in marriage defeated equipment simple structure, not only can realize the storage of industry oil, and can mix the ratio with industry oil and medium and carry, satisfy the requirement to the extensive transport of industry oil, through the design of online synchronous processing device, can stir the industry oil and the medium of proportional input and mix, improve the degree of consistency of mixed liquid, carry again, the aeration treatment to mixed liquid not only can be realized to the bactericidal treatment unit, and has the effect of disinfecting, improve the lubricating property of mixed liquid simultaneously.
2. The method has simple steps, not only can automatically add industrial oil and media according to the height of the liquid level of the box body, but also can perform defoaming and degerming on the mixed liquid, reduce metering error, improve the proportioning precision of the mixed liquid and meet the requirement of large-scale transportation of the industrial oil.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is an effect diagram of an industrial oil distribution and transportation device in a large scale industrial oil distribution and transportation device with an online synchronous processing function and a method of the invention;
FIG. 2 is a schematic diagram of the connection among the control cabinet, the industrial oil storage device and the on-line synchronous processing device according to the present invention;
FIG. 3 is a diagram illustrating the effect of the on-line synchronization processing apparatus according to the present invention;
FIG. 4 is a schematic view of the connection between the stirring mechanism and the sterilization processing unit and the case of the present invention;
FIG. 5 is a schematic view of the connection between the defoaming mechanism and the spraying mechanism and the top cover according to the present invention;
FIG. 6 is a schematic view of the connection between the boost block, the lifter plate, the shower tube and the bubble scraping assembly according to the present invention;
FIG. 7 is a schematic structural view of a blister assembly of the present invention;
FIG. 8 is a schematic view of the bubble-absorbing plate according to the present invention;
FIG. 9 is a schematic structural view of a side panel according to the present invention;
fig. 10 is a flow chart of the use of the present invention.
In the figure: 1-a control cabinet; 101-a touch screen; 102-emergency stop switch;
2-industrial oil storage device; 201-industrial oil storage tank; 202-industrial oil conveying pipe; 203-industrial oil metering components; 204-industrial oil power components;
3-an online synchronous processing device; 303-medium inlet pipe; 304-a mixed liquor output pipe; 305-a mixed liquor metering component; 306-a mixed hydraulic power assembly;
4-a box body; 401 — a first liquid level monitoring mechanism; 402-a second liquid level monitoring mechanism; 403-nanobubble generator; 404-a bubble delivery pipe; 405-a bubble outlet; 407-spoiler; 408-a first motor; 409-a stirring rod;
5-a top cover;
6-a defoaming agent storage barrel; 601-defoaming agent delivery pump; 602-antifoam delivery hose; 603-defoamer valve; 604-a first shunting block; 605-a first draft tube; 606-a draft hose; 607-a shower; 608-a support block;
8-a hydraulic oil tank; 801-a first hydraulic cylinder; 802-a first piston rod; 803 — first hydraulic pump; 804-a second hydraulic pump; 805-a first hydraulic delivery pipe; 806-a second hydraulic delivery pipe; 807-a second shunting block; 808-a third hydraulic delivery pipe; 809-hydraulic shunt tubes; 810-a second hydraulic cylinder; 811-a second piston rod; 812-a lifter plate; 813-negative pressure devices; 814-a negative pressure tube; 815-a foam scraping plate; 816-bubble absorbing plate; 817-connecting hole; 818-scrape bubble bar; 819-vacuum nozzle; 820-an infrared sensor; 821-a lifting block;
9-a bubble collecting box;
10-a guide groove; 1001-side plate; 1002-a second motor; 1003-screw rod; 1004-boosting block; 1005-threaded hole; 1006-a positioning rod; 1007-a roller; 1008-a limit groove; 1009-travel switch.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
It is noted that the terms first, second and the like in the description and in the claims, and in the drawings, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. Furthermore, the terms "comprising" and "having," as well as any variations thereof, are intended to cover non-exclusive inclusions.
As shown in fig. 1 to 9, the large-scale industrial oil distribution and transportation equipment with online synchronous processing function of the present invention includes an industrial oil storage device 2, an online synchronous processing device 3 and a control system. The control system specifically comprises a touch screen 101, a controller and an emergency stop switch 102, wherein the touch screen 101, the controller and the emergency stop switch 102 are all installed on the control cabinet 1, the controller can be a PLC (programmable logic controller) or an integrated circuit and is used for controlling the operation of the whole proportioning conveying equipment, the touch screen 101 is convenient for manually inputting proportioning parameters of industrial oil products and media, meanwhile, historical data can be called, and checking and accounting are convenient. The emergency stop switch 102 is used for forcibly controlling the output of industrial oil and media and preventing the mixed liquid in the box body 4 from overflowing.
The industrial oil product mainly comprises cutting fluid, cutting oil, emulsion, hydraulic oil, quenching liquid, rolling liquid, guide rail oil, grinding fluid, rust removing oil, a cleaning agent, stretching oil, lubricating oil, cooling liquid, a mold release agent and the like. The medium is mainly water, but is not limited to water, and can be other liquids.
The industrial oil storage device 2 is connected with the online synchronous processing device 3 through an oil conveying assembly, and is used for conveying industrial oil to the online synchronous processing device 3, the industrial oil storage device 2 specifically comprises an industrial oil storage tank 201, the oil conveying assembly comprises an industrial oil conveying pipe 202, an industrial oil metering assembly 203 and an industrial oil power assembly 204, the industrial oil conveying pipe 202 is connected with the industrial oil storage device 2 and the online synchronous processing device 3, the industrial oil metering assembly 203 and the industrial oil power assembly 204 are arranged on the industrial oil conveying pipe 202, the industrial oil power assembly 204 and the industrial oil metering assembly 203 are respectively used for conveying industrial oil to provide power and metering, the industrial oil metering assembly 203 is preferably a flowmeter, the industrial oil power assembly 204 is a metering pump or a common pump, the common pump is an electromagnetic pump, an axial flow pump, a jet pump, a mixed flow pump, a mixing pump, a mixing pump, a mixing pump, a, One of a hydraulic ram or a positive displacement pump. The industrial oil delivery pipes 202 are respectively provided with an industrial oil control valve, and the industrial oil control valve is preferably a stop valve, an electromagnetic valve or a flow control valve.
On-line synchronous processing device 3 includes box 4 and top cap 5, be equipped with first liquid level monitoring mechanism 401 and second liquid level monitoring mechanism 402 on the box 4, be used for monitoring the data of box 4 internal mixing liquid through first liquid level monitoring mechanism 401 and second liquid level monitoring mechanism 402, and feed back to control system, realize that the automatic liquid feeding and the ratio of industry oil are carried, design through first liquid level monitoring mechanism 401 and second liquid level monitoring mechanism 402, can be according to the automatic industry oil and the medium that adds of liquid level height in the box 4, realize automated control.
The first liquid level monitoring mechanism 401 and the second liquid level monitoring mechanism 402 can be measured using TDR (time domain reflectometry)/guided wave radar/microwave principles: it has the advantages of laser measurement, such as: the device is easy to install and calibrate, good in flexibility and the like, is better than laser detection, is suitable for various liquid level detection containing foam without repeated calibration, multifunctional output and the like, is not influenced by liquid color, even can be applied to high-viscosity liquid, is relatively small in interference of external environment, and is generally less than 6 meters in measurement height. Ultrasonic measurements may also be used: the principle is that the liquid level height is calculated by detecting the time difference between the transmission and reflection of the ultrasonic wave, so that the liquid level height is easily influenced by the energy loss of the ultrasonic wave propagation. The device also has the characteristics of easy installation, high flexibility and the like, and can be generally installed at a high place for non-contact measurement. Static pressure measurements may also be used: the measuring mode adopts a pressure sensor arranged at the bottom, liquid level height is converted and calculated by detecting liquid pressure at the bottom, and the reference value of the liquid pressure at the bottom is atmospheric pressure or known air pressure communicated with the top. The detection mode requires to adopt a high-precision and flush type pressure sensor, and the conversion process needs to be continuously calibrated, so that the detection mode has the advantages that the detection is not limited by the height of the liquid level, but the higher the height is, the higher the precision requirement of the sensor is, and the repeated calibration is needed when the sensor is used for a long time or the liquid is replaced. Capacitive measurements can also be used: capacitive measurement measures the fill level mainly by detecting changes in capacitance due to changes in the level of the liquid or bulk material. The liquid level detection device has various types, and comprises a capacitance type liquid level sensor capable of outputting analog quantity and a liquid level capacitance type proximity switch, wherein the capacitance type proximity switch can be arranged on the side surface of a container to carry out non-contact detection.
Still be equipped with rabbling mechanism and spoiler 407 in the box 4, realize carrying out the homogeneous mixing to the mixed liquid in the box 4 through rabbling mechanism and spoiler 407. The stirring mechanism comprises a first motor 408 and a stirring rod 409, the first motor 408 is arranged at the bottom of the box body 4, the stirring rod 409 is connected with the first motor 408, the spoiler 407 is distributed on the inner side surface of the box body 4, mixing and stirring of industrial oil products and media are realized, the stirring rod 409 is driven to rotate through the first motor 408, continuous stirring of mixed liquid can be realized, the spoiler 407 can enable the mixed liquid to provide a downward pressure when flowing, and the mixed liquid is prevented from splashing out of the mixing tank.
The box body 4 is provided with a medium input pipe 303 for transmitting a medium to the online synchronous processing device 3, a sterilization processing unit and a mixed liquid transmission assembly for outputting mixed liquid, the medium input pipe 303 can be provided with a medium power assembly, a medium metering assembly and a medium control valve, the medium power assembly is preferably a metering pump or a common pump, the common pump is one of an electromagnetic pump, an axial flow pump, a jet pump, a mixed flow pump, a hydraulic ram or a volumetric pump, the medium metering assembly is preferably a flow meter, and the medium control valve is preferably a stop valve, an electromagnetic valve or a flow regulating valve.
The preferential nanometer bubble generating device that adopts of bacterial treatment unit in this application specifically includes nanometer bubble generator 403 and bubble conveyer pipe 404, bubble conveyer pipe 404 is connected to nanometer bubble generator 403, bubble conveyer pipe 404 distributes in the bottom of box 4, be equipped with bubble outlet 405 on the bubble conveyer pipe 404, produce the nanometer bubble through nanometer bubble generator 403, in the mixed liquid of bubble outlet 405 input on bubble conveyer pipe 404, the realization is to the aeration of mixed liquid, can disinfect simultaneously, improve the lubricating property of mixed liquid.
The mixed liquid conveying assembly specifically comprises a mixed liquid output pipe 304, a mixed liquid metering assembly 305 and a mixed liquid power assembly 306 are mounted on the mixed liquid output pipe 304, the mixed liquid metering assembly 305 is preferably a flow meter and used for metering the output quantity of mixed liquid, the mixed liquid power assembly 306 is preferably a metering pump or a common pump, and the common pump is one of an electromagnetic pump, an axial flow pump, a jet pump, a mixed flow pump, a hydraulic ram pump and a displacement pump and used for providing power for conveying the mixed liquid.
The control system controls the industrial oil storage device 2 and the online synchronous processing device 3 to work, so that the industrial oil and the medium in the online synchronous processing device 3 are mixed and conveyed in proportion; this industry oil is joined in marriage defeated equipment simple structure, not only can realize the storage of industry oil, and can mix the ratio with industry oil and medium and carry, satisfy the requirement to the extensive transport of industry oil, through the design of online synchronous processing device, can stir the industry oil and the medium of proportional input and mix, improve the degree of consistency of mixed liquid, carry again, the aeration treatment to mixed liquid not only can be realized to the bactericidal treatment unit, and has the effect of disinfecting, improve the lubricating property of mixed liquid simultaneously.
The top cover 5 is connected with the box body 4 through the lifting mechanism, the height position of the top cover 5 can be adjusted through the design of the lifting mechanism, the distance between the lifting plate 812 and the top cover 5 can be adjusted, the lifting plate 812 can lift along with the liquid level height synchronously, the bubble removing efficiency is improved, the control precision of the first liquid level monitoring mechanism 401 and the second liquid level monitoring mechanism 402 can be further improved, and the influence of bubbles on the monitoring precision is reduced.
The lifting mechanism can adopt pneumatic control or hydraulic control, hydraulic control is adopted in the application, concretely including hydraulic tank 8, first pneumatic cylinder 801 and second hydraulic cylinder 810, first pneumatic cylinder 801 is located on the lateral wall of box 4, be equipped with elevator 821 on top cap 5, elevator 821 connects first pneumatic cylinder 801 through first piston rod 802, first pneumatic cylinder 801 connects first pneumatic cylinder 801 through first hydraulic duct 805, be equipped with first hydraulic pump 803 on the first hydraulic duct 805, hydraulic oil entering or output first pneumatic cylinder 801 in the hydraulic tank 8 is controlled through first hydraulic pump 803, realize controlling first pneumatic cylinder 801, make top cap 5 rise or descend as required.
The second hydraulic cylinder 810 is connected with a mounting hole in the boosting block 1004, the second hydraulic cylinder 810 is connected with the lifting plate 812 through a second piston rod 811, the second hydraulic cylinder 810 is connected with a second shunt block 807 through a hydraulic shunt pipe 809, the second shunt block 807 is connected with the hydraulic oil tank 8 through a third hydraulic conveying pipe 808 and a second hydraulic conveying pipe 806, the second hydraulic pump 804 is mounted on the second hydraulic conveying pipe 806, hydraulic oil in the hydraulic oil tank 8 can be controlled to enter or output the second hydraulic cylinder 810 through the second hydraulic pump 804, control over the second hydraulic cylinder 810 is achieved, and the requirement for height adjustment of the lifting plate 812 is met.
Top cap 5 passes through moving mechanism and connects lifter plate 812, is equipped with on the lifter plate 812 and removes bubble mechanism and spray the mechanism, realizes carrying out the defoaming to the mixed liquid in the box 4 and handles, and moving mechanism can drive lifter plate 812 horizontal migration, and then drives and remove bubble mechanism and spray the mechanism and remove, has improved defoaming efficiency.
The moving mechanism comprises a second motor 1002, a screw 1003, a boosting block 1004 and a side plate 1001, a guide groove 10 is formed in the top cover 5, the side plate 1001 is symmetrically distributed on two sides of the guide groove 10, the second motor 1002 is arranged at one end of the guide groove 10, a positioning block is arranged at the other end of the guide groove 10, the screw 1003 is connected with the second motor 1002 and the positioning block, a threaded hole 1005 is formed in the boosting block 1004, the screw 1003 is matched with the threaded hole 1005, the second motor 1002 drives the screw 1003 to rotate, reciprocating movement of the boosting block 1004 along the side plate 1001 is achieved, and stability and reliability of the boosting block 1004 when the side plate 1001 moves are improved. The both sides of boosting piece 1004 are connected with gyro wheel 1007 through locating lever 1006, and gyro wheel 1007 is spacing in the spacing groove 1008 of curb plate 1001, and the both ends of spacing groove 1008 are equipped with travel switch 1009, can not cause and break away from, have improved the stability when boosting piece 1004 removes.
Preferably, the defoaming mechanism comprises a foam scraping plate 815, a foam scraping baffle 818 and a bubble collecting box 9, the foam scraping plate 815 is arranged on the lifting plate 812, the foam scraping baffle 818 is arranged on the foam scraping plate 815, the bubble collecting box 9 is arranged on the box body 4, and the moving mechanism drives the foam scraping plate 815 and the foam scraping baffle 818 to horizontally move, so that bubbles in the box body 4 enter the bubble collecting box 9 to be defoamed.
Preferably, the defoaming mechanism further comprises a defoaming assembly, the defoaming assembly comprises a defoaming plate 816, a negative pressure pipe 814 and a negative pressure device 813, the defoaming plate 816 is connected with the negative pressure device 813 through the negative pressure pipe 814, negative pressure is generated by the negative pressure device 813, and the vacuum suction nozzle 819 on the defoaming plate 816 adsorbs bubbles to defoam the bubbles in the box 4. The bubble absorbing plate 816 is arranged at the bottom of the bubble scraping plate 815, the vacuum suction nozzle 819 and the infrared sensor 820 are arranged on the bottom surface of the bubble absorbing plate 816, the connecting hole 817 is formed in the bubble scraping plate 815 and connected with the negative pressure device 813 through the negative pressure pipe 814, the negative pressure device 813 is arranged on the top cover 5, the monitoring precision of the liquid level is improved, errors are reduced, the infrared sensor 820 is used for detecting the distance between the bottom surface of the bubble absorbing plate 816 and the liquid level, and the vacuum suction nozzle 819 is guaranteed to effectively absorb bubbles.
The spraying mechanism comprises a defoaming agent storage barrel 6, a first shunting block 604 and a spraying pipe 607, the defoaming agent storage barrel 6 is connected with the first shunting block 604 through a defoaming agent conveying hose 602, a defoaming agent conveying pump 601 and a defoaming agent valve 603 are arranged on the defoaming agent conveying hose 602, the defoaming agent conveying pump 601 is used for conveying defoaming agents to provide power, the defoaming agent valve 603 is used for controlling the on-off of the defoaming agent conveying hose 602, the first shunting block 604 is connected with the spraying pipe 607 through a first guide pipe 605 via a guide hose 606, the spraying pipe 607 is fixed on a lifting plate 812 through a supporting block 608, spraying holes are arranged on the spraying pipe 607 to realize the spraying and defoaming treatment of bubbles in the box body 4, the defoaming agent storage barrel 6 is used for storing defoaming agents, and the defoaming agents can be conveyed to the spraying pipe 607 through the first guide pipe 605 and the guide hose 606, spray through spraying the hole, can carry out the defoaming through spraying when putting in the defoaming agent and handle.
As shown in FIG. 10, the method for using the large-scale industrial oil distribution and transportation equipment with the online synchronous processing function in the invention comprises the following steps:
s1, setting a threshold value of the industrial oil and/or the medium through the control system, opening the opening and closing degrees of the industrial oil control valve and the medium control valve to an angle required by the proportioning, and inputting the industrial oil and the medium into the online synchronous processing device 3 according to the threshold value;
s2, the liquid level in the box body 4 of the on-line synchronous processing device 3 begins to rise, the spraying mechanism sprays the defoaming agent into the box body 4 in the rising process, the defoaming treatment is carried out on the mixed liquid until the liquid level height of the mixed liquid reaches the height of the first liquid level monitoring mechanism 401, the first liquid level monitoring mechanism 401 feeds back a signal to the control system, the oil product conveying assembly and the medium input pipe 303 are controlled to be closed through the control system, the defoaming mechanism adopts a foam scraping plate 815, a foam scraping baffle 818 and a foam collecting box 9 to adsorb bubbles on the liquid level, the measurement precision of the first liquid level monitoring mechanism 401 is improved, and meanwhile, the control system stores the conveying data of the industrial oil product and sends the conveying data to a control center or a mobile terminal;
s3, the control system controls the sterilization processing unit and the stirring mechanism to work, so that the mixed liquid in the box body 4 is continuously stirred, the mixed liquid is sterilized, and the uniformly stirred and mixed liquid is output through the mixed liquid conveying assembly;
s4, along with the output of the mixed liquid, the liquid level in the box body 4 begins to descend, the sterilization processing unit and the stirring mechanism continue to work, meanwhile, the bubble removing mechanism descends along with the liquid level to remove bubbles on the liquid level, the bubble suction assembly works in the process, the bubble scraping baffle 818 and the bubble collecting box 9 stop working, and the problem that bubbles cannot enter the bubble collecting box 9 for recovery under the action of the bubble scraping baffle 818 in the process of descending the liquid level is avoided;
s5, when the liquid level in the box body 4 drops to the height of the second liquid level monitoring mechanism 402, the mixed liquid conveying assembly is closed, the sterilization processing unit and the stirring mechanism stop working, the spraying mechanism, the medium input pipe 303 and the oil product conveying assembly work, and meanwhile, the lifting mechanism drives the lifting plate 812 to ascend until the liquid level reaches the height of the first liquid level monitoring mechanism 401, so that the industrial oil product and the medium are stirred and mixed;
and S6, circulating the steps to realize continuous automatic liquid adding and proportioning conveying of industrial oil products and media.
The method has simple steps, not only can automatically add industrial oil and media according to the height of the liquid level of the box body, but also can perform defoaming and degerming on the mixed liquid, reduce metering error, improve the proportioning precision of the mixed liquid and meet the requirement of large-scale transportation of the industrial oil.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple variations, equivalent substitutions or modifications based on the present invention to achieve substantially the same technical effects are within the scope of the present invention.

Claims (8)

1. Large-scale industrial oil distribution and transportation equipment with online synchronous processing function is characterized in that: comprises an industrial oil storage device, an online synchronous processing device and a control system;
the industrial oil storage device is connected with the online synchronous processing device through an oil conveying assembly and is used for conveying industrial oil to the online synchronous processing device;
the online synchronous processing device comprises a box body and a top cover, the top cover is connected with the box body through a lifting mechanism, and the box body is provided with a medium input pipe for conveying a medium to the online synchronous processing device, a sterilization processing unit and a mixed liquid conveying assembly for outputting mixed liquid;
the control system controls the industrial oil storage device and the online synchronous processing device to work, so that the industrial oil and the medium in the online synchronous processing device are mixed and conveyed in proportion.
2. The large-scale industrial oil distribution and transportation equipment with the online synchronous processing function according to claim 1, characterized in that: the top cap passes through moving mechanism and connects the lifter plate, be equipped with on the lifter plate and remove bubble mechanism and spray the mechanism, it is right to realize that the mixed liquid in the box carries out the defoaming and handles.
3. The large-scale industrial oil distribution and transportation equipment with the online synchronous processing function according to claim 2, characterized in that: the defoaming mechanism comprises a defoaming plate, a defoaming barrier and a bubble collecting box, the defoaming plate is arranged on the lifting plate, the defoaming barrier is arranged on the defoaming plate, the bubble collecting box is arranged on the box body, and the moving mechanism drives the defoaming plate and the defoaming barrier to move horizontally, so that bubbles in the box body enter the bubble collecting box for defoaming.
4. The large-scale industrial oil distribution and transportation equipment with the online synchronous processing function according to claim 3, characterized in that: remove bubble mechanism still including inhaling the bubble subassembly, it includes bubble board, negative pressure pipe and negative pressure device to inhale the bubble subassembly, it passes through to inhale the bubble board negative pressure union coupling negative pressure device, through negative pressure device produces the negative pressure, makes vacuum suction nozzle on the bubble board adsorbs the bubble, and the realization is right bubble in the box carries out defoaming treatment.
5. The large-scale industrial oil distribution and transportation equipment with the online synchronous processing function according to claim 2, characterized in that: the spraying mechanism comprises a defoaming agent storage barrel, a first diversion block and a spraying pipe, the defoaming agent storage barrel is connected with the first diversion block through a defoaming agent conveying hose, the first diversion block is connected with the spraying pipe through a first diversion pipe through a diversion hose, the spraying pipe is fixed on the lifting plate through a supporting block, a spraying hole is formed in the spraying pipe, and the spraying defoaming treatment of the bubbles in the box body is realized.
6. The large-scale industrial oil distribution and transportation equipment with the online synchronous processing function according to claim 1, characterized in that: still be equipped with rabbling mechanism and spoiler in the box, realize right through rabbling mechanism and spoiler mixed liquid in the box carries out the homogeneous mixing.
7. The large-scale industrial oil distribution and transportation equipment with the online synchronous processing function according to claim 1, characterized in that: the liquid level monitoring device is characterized in that a first liquid level monitoring mechanism and a second liquid level monitoring mechanism are arranged on the box body, and the first liquid level monitoring mechanism and the second liquid level monitoring mechanism are used for monitoring data of mixed liquid in the box body.
8. The method for using the large-scale industrial oil product distribution equipment with the online synchronous processing function as claimed in any one of claims 1 to 7, characterized by comprising the following steps:
s1, setting a threshold value of the industrial oil product and/or the medium through a control system, and inputting the industrial oil product and the medium into an online synchronous processing device according to the threshold value;
s2, the liquid level in the box body of the on-line synchronous processing device begins to rise, the spraying mechanism sprays the defoaming agent into the box body, the mixed liquid is defoamed until the liquid level height of the mixed liquid reaches the height of the first liquid level monitoring mechanism, the first liquid level monitoring mechanism feeds back signals to the control system, the oil product conveying assembly and the medium input pipe are controlled to be closed by the control system, and meanwhile, the control system stores the conveying data of the industrial oil product and sends the conveying data to the control center or the mobile terminal;
s3, the control system controls the sterilization processing unit and the stirring mechanism to work, so that the mixed liquid in the box body is continuously stirred, the mixed liquid is sterilized, and the uniformly stirred and mixed liquid is output through the mixed liquid conveying assembly;
s4, in the descending process of the liquid level in the box body, the sterilization processing unit and the stirring mechanism continue to work, and meanwhile, the bubble removing mechanism descends along with the liquid level to remove bubbles on the liquid level;
s5, when the liquid level in the box body drops to the height of the second liquid level monitoring mechanism, the mixed liquid conveying assembly is closed, the sterilization processing unit and the stirring mechanism stop working, the spraying mechanism, the medium input pipe and the oil product conveying assembly work, and meanwhile, the lifting mechanism drives the lifting plate to ascend until the liquid level reaches the height of the first liquid level monitoring mechanism, so that the industrial oil product and the medium are stirred and mixed;
and S6, circulating the steps to realize continuous automatic liquid adding and proportioning conveying of industrial oil products and media.
CN202210092738.XA 2022-01-26 2022-01-26 Large-scale industrial oil distribution and transportation equipment and method with online synchronous processing function Pending CN114604536A (en)

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