CN114603961A - Protective film base material for cutting integrated circuit packaging substrate - Google Patents
Protective film base material for cutting integrated circuit packaging substrate Download PDFInfo
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- CN114603961A CN114603961A CN202210379648.9A CN202210379648A CN114603961A CN 114603961 A CN114603961 A CN 114603961A CN 202210379648 A CN202210379648 A CN 202210379648A CN 114603961 A CN114603961 A CN 114603961A
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- density polyethylene
- polyolefin film
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- 239000000463 material Substances 0.000 title claims abstract description 49
- 239000000758 substrate Substances 0.000 title claims abstract description 33
- 238000005520 cutting process Methods 0.000 title abstract description 14
- 238000004806 packaging method and process Methods 0.000 title abstract description 6
- 230000001681 protective effect Effects 0.000 title abstract description 6
- 239000010410 layer Substances 0.000 claims abstract description 130
- 239000002344 surface layer Substances 0.000 claims abstract description 117
- 229920000098 polyolefin Polymers 0.000 claims abstract description 78
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 68
- 239000007822 coupling agent Substances 0.000 claims abstract description 62
- 229920001684 low density polyethylene Polymers 0.000 claims abstract description 57
- 239000004702 low-density polyethylene Substances 0.000 claims abstract description 57
- 239000003085 diluting agent Substances 0.000 claims abstract description 47
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 42
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 41
- 239000011787 zinc oxide Substances 0.000 claims abstract description 34
- 239000005038 ethylene vinyl acetate Substances 0.000 claims abstract description 32
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims abstract description 32
- 229920001526 metallocene linear low density polyethylene Polymers 0.000 claims abstract description 30
- 239000004698 Polyethylene Substances 0.000 claims abstract description 19
- -1 polyethylene Polymers 0.000 claims abstract description 19
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Images
Classifications
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- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
- B32B27/327—Layered products comprising a layer of synthetic resin comprising polyolefins comprising polyolefins obtained by a metallocene or single-site catalyst
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
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- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C—CHEMISTRY; METALLURGY
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Abstract
The invention provides a protective film base material for cutting an integrated circuit packaging substrate, which relates to the technical field of semiconductors, and comprises an outer surface layer, an intermediate layer and an inner surface layer; wherein, the intermediate layer is arranged between the outer surface layer and the inner surface layer, and the outer surface layer and the inner surface layer are both independently prepared by the following components: nano zinc oxide, a coupling agent, a diluent and low-density polyethylene; the middle layer is mainly prepared from the following components: metallocene linear low density polyethylene, ethylene-vinyl acetate copolymer and/or polyethylene elastomer and antioxidant. The invention solves the technical problem that the polyolefin film is easy to generate electrostatic charge aggregation, and achieves the technical effects of low surface resistance, excellent antistatic property and better tensile strength of the polyolefin film.
Description
Technical Field
The invention relates to the technical field of semiconductors, in particular to a protective film substrate for cutting an integrated circuit packaging substrate.
Background
The substrate film of the existing wafer cutting scribing film is generally generated by adopting single type polyethylene and adding part of auxiliary agent for polymerization, and the production process is generally blow molding, flow casting and calendaring. In order to ensure that the base material has better bonding strength with the adhesive in the subsequent gluing process, the base material is subjected to surface corona treatment in the base material production process. Although the static electricity removing process is carried out in the production process, the base material belongs to an electric poor conductor, so that static electricity accumulation is easily generated in the winding and unwinding process, and the static electricity accumulation is too much, so that the defect that dust is easily adsorbed to the base material is brought, and in the subsequent cutting process, the risk that the wafer microcircuit is broken down due to too high static voltage even exists.
In order to reduce the electrostatic voltage, the conventional dicing tape often performs an antistatic agent coating process on the surface of the substrate, which not only increases the manufacturing cost, the process complexity and the uncertainty in the dicing process of the dicing tape, but also leads to a strict limitation on the film tearing speed in the film tearing process due to the antistatic property, or leads to a higher electrostatic accumulation.
In view of the above, the present invention is particularly proposed.
Disclosure of Invention
An object of the present invention is to provide a polyolefin film having low surface resistance, excellent antistatic properties and good tensile strength.
The second purpose of the invention is to provide a preparation method of the polyolefin film, which has simple process and high yield and is suitable for industrial production.
It is another object of the present invention to provide a dicing tape having a low surface resistance, excellent antistatic properties, and good tensile strength.
The fourth purpose of the present invention is to provide a method for preparing the wafer dicing tape, which has the advantages of simple process, high yield and suitability for industrial production.
The fifth objective of the present invention is to provide an application of the polyolefin film in the cutting of the integrated circuit package substrate.
In order to achieve the above purpose of the present invention, the following technical solutions are adopted:
in a first aspect, a polyolefin film comprises an outer skin layer, an intermediate layer, and an inner skin layer;
the middle layer is arranged between the outer surface layer and the inner surface layer;
the outer surface layer and the inner surface layer are both independently prepared from the following components:
nano zinc oxide, a coupling agent, a diluent and low-density polyethylene;
the middle layer is mainly prepared from the following components:
metallocene linear low density polyethylene, ethylene-vinyl acetate copolymer and/or polyethylene elastomer and antioxidant.
Further, the outer surface layer is mainly prepared from the following components in parts by weight:
10-65 parts of nano zinc oxide, 2-20 parts of coupling agent, 5-20 parts of diluent and 20-50 parts of low-density polyethylene;
preferably, the inner surface layer is mainly prepared from the following components in parts by mass:
10-65 parts of nano zinc oxide, 2-20 parts of coupling agent, 5-20 parts of diluent and 20-50 parts of low-density polyethylene;
preferably, the intermediate layer is mainly prepared from the following components in parts by mass:
10-40 parts of metallocene linear low-density polyethylene, 60-90 parts of ethylene-vinyl acetate copolymer and/or polyethylene elastomer and 1-3 parts of antioxidant.
Further, the outer surface layer is mainly prepared from the following components in parts by weight:
50 parts of nano zinc oxide, 2.5 parts of coupling agent, 10 parts of diluent and 40 parts of low-density polyethylene;
preferably, the inner surface layer is mainly prepared from the following components in parts by mass:
50 parts of nano zinc oxide, 5 parts of coupling agent, 10 parts of diluent and 40 parts of low-density polyethylene;
preferably, the intermediate layer is mainly prepared from the following components in parts by mass:
25 parts of metallocene linear low-density polyethylene, 65 parts of ethylene-vinyl acetate copolymer and/or polyethylene elastomer and 2 parts of antioxidant.
Further, the coupling agent comprises a titanate coupling agent;
preferably, the diluent comprises white oil;
preferably, the antioxidant comprises basf B216 antioxidant.
Further, the thickness of the outer surface layer and the inner surface layer is 5-30 microns, preferably 10 microns;
preferably, the thickness of the intermediate layer is 70-90 microns, preferably 80 microns.
In a second aspect, a method for preparing the polyolefin film comprises the following steps:
mixing the components of the outer surface layer to obtain an outer surface layer material;
mixing the components of the middle layer to obtain a middle layer material;
mixing the components of the inner surface layer to obtain an inner surface layer material;
and carrying out tape casting on the outer surface layer material, the middle layer material and the inner surface layer material to obtain the polyolefin film.
In a third aspect, a wafer dicing tape includes a substrate layer and a bonding glue layer;
the material of the substrate layer comprises the polyolefin film.
Further, the thickness of the adhesive glue layer is 10-20 microns, and preferably 15 microns.
In a fourth aspect, a method for preparing a wafer dicing tape includes the steps of:
and coating the bonding glue on the substrate layer to obtain the wafer dicing tape.
In a fifth aspect, the polyolefin film is applied to cutting of an integrated circuit packaging substrate.
Compared with the prior art, the invention has at least the following beneficial effects:
the polyolefin film provided by the invention adopts a three-layer structure and comprises an outer surface layer, a middle layer and an inner surface layer, wherein the middle layer is arranged between the outer surface layer and the inner surface layer; the outer surface layer and the inner surface layer are both mainly prepared from nano zinc oxide (by utilizing the conductivity of metal oxide), a coupling agent (as a bridging agent of the metal oxide and high-molecular polymer resin), a diluent (as a process aid to enable the metal nano zinc oxide treated by the coupling agent to be better dispersed in resin) and low-density polyethylene (as a resin main body of the film material), the middle layer is mainly prepared from metallocene linear low-density polyethylene, an ethylene-vinyl acetate copolymer and/or a polyethylene elastomer and an antioxidant, the middle layer provides certain rigidity, and the outer surface layer and the middle layer have synergistic action to contribute to good longitudinal and transverse uniformity to the whole film material; the inner surface layer provides a lower surface resistance to enhance the electrostatic discharge effect in cooperation with a subsequently applied adhesive layer. The friction between the base material and the outer surface can generate static electricity when unreeling, and the film tearing static electricity can be generated when the PET release protection film is separated from the adhesive layer when a product is used, so that the adhesive layer and the inner surface layer are required to have lower surface resistance to release the film tearing static electricity, and the outer surface layer and the inner surface layer can cooperate to provide certain antistatic performance. In conclusion, the three-layer structures prepared from the specific raw materials can be matched with each other, so that the surface resistance of the inner surface and the outer surface exposed outside can be reduced to 106-109Testing the residual electrostatic voltage U between omega by adopting a half-life period method10SLess than 50V, excellent antistatic performance and better tensile strength.
The preparation method of the polyolefin film provided by the invention has the advantages of simple process and high yield, and is suitable for industrial production.
The wafer dicing tape provided by the invention has low surface resistance, excellent antistatic performance and better tensile strength.
The preparation method of the wafer dicing tape provided by the invention is simple in process, high in yield and suitable for industrial production.
The polyolefin film provided by the invention has better cutting effect when applied to the cutting of the integrated circuit packaging substrate.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic structural diagram of a polyolefin film according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a wafer dicing tape according to an embodiment of the present invention.
An icon: 1-outer surface layer; 2-an intermediate layer; 3-inner surface layer; 4-adhesive layer; 5-a substrate layer.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
According to a first aspect of the present invention, there is provided a polyolefin film comprising an outer skin layer, an intermediate layer and an inner skin layer;
wherein the middle layer is arranged between the outer surface layer and the inner surface layer;
the outer surface layer and the inner surface layer are both independently prepared from the following components:
nano zinc oxide, a coupling agent, a diluent and low density polyethylene;
the middle layer is mainly prepared from the following components:
metallocene linear low density polyethylene, ethylene-vinyl acetate copolymer and/or polyethylene elastomer and antioxidant.
The polyolefin film provided by the invention adopts a three-layer structure and comprises an outer surface layer, a middle layer and an inner surface layer, wherein the middle layer is arranged between the outer surface layer and the inner surface layer; wherein, the outer surface layer and the inner surface layer are mainly prepared by nano zinc oxide, coupling agent, diluent and low density polyethylene, and the middle layer is mainly prepared by metallocene linear low density polyethylene, ethylene-vinyl acetate copolymer and/or polyethylene elastomer and antioxidant; the three-layer structure prepared by specific raw materials can be matched with each other, so that the surface resistance of the exposed inner and outer surfaces is reduced to 106-109Testing the residual electrostatic voltage U between omega by adopting a half-life period method10SLess than 50V, excellent antistatic performance and better tensile strength.
In a preferred embodiment, the outer skin layer of the polyolefin film of the present invention is prepared from the following components in parts by weight:
10-65 parts of nano zinc oxide, 2-20 parts of coupling agent, 5-20 parts of diluent and 20-50 parts of low-density polyethylene.
Wherein, typical but non-limiting mass portions of the nano zinc oxide are, for example, 10 portions, 15 portions, 20 portions, 25 portions, 30 portions, 35 portions, 40 portions, 45 portions, 50 portions, 55 portions, 60 portions and 65 portions; typical but non-limiting parts by mass of coupling agent are for example 2 parts, 2.5 parts, 3 parts, 4 parts, 5 parts, 10 parts, 12 parts, 14 parts, 16 parts, 18 parts, 20 parts; typical but non-limiting parts by mass of diluent are for example 5 parts, 8 parts, 10 parts, 12 parts, 15 parts, 17 parts, 18 parts, 19 parts, 20 parts; typical but not limiting parts by mass of the low density polyethylene are, for example, 20 parts, 25 parts, 30 parts, 35 parts, 40 parts, 45 parts, 50 parts.
In a preferred embodiment, the inner skin layer of the polyolefin film of the present invention is prepared from the following components in parts by mass:
10-65 parts of nano zinc oxide, 2-20 parts of coupling agent, 5-20 parts of diluent and 20-50 parts of low-density polyethylene.
Wherein, typical but non-limiting mass portions of the nano zinc oxide are, for example, 10 portions, 15 portions, 20 portions, 25 portions, 30 portions, 35 portions, 40 portions, 45 portions, 50 portions, 55 portions, 60 portions and 65 portions; typical but non-limiting parts by mass of coupling agent are for example 2 parts, 2.5 parts, 3 parts, 4 parts, 5 parts, 10 parts, 12 parts, 14 parts, 16 parts, 18 parts, 20 parts; typical but non-limiting parts by mass of diluent are for example 5 parts, 8 parts, 10 parts, 12 parts, 15 parts, 17 parts, 18 parts, 19 parts, 20 parts; typical but not limiting parts by mass of the low density polyethylene are, for example, 20 parts, 25 parts, 30 parts, 35 parts, 40 parts, 45 parts, 50 parts.
In a preferred embodiment, the middle layer of the polyolefin film of the invention is prepared from the following components in parts by mass:
10-40 parts of metallocene linear low-density polyethylene, 60-90 parts of ethylene-vinyl acetate copolymer and/or polyethylene elastomer and 1-3 parts of antioxidant.
The content of the vinyl acetate VA in the ethylene-vinyl acetate copolymer is 5-25%, for example, 5%, 8%, 10%, 12%, 15%, 18%, 20%, 23%, 25%, and preferably 18%, and the specific content of the vinyl acetate VA in the ethylene-vinyl acetate copolymer selected by the invention can improve the performance of the ethylene-vinyl acetate copolymer and enhance the synergistic effect with the metallocene linear low-density polyethylene, thereby improving the comprehensive performance of the middle layer and improving the overall performance of the polyolefin film.
Wherein, typical but non-limiting mass parts of the metallocene linear low density polyethylene are, for example, 10 parts, 12 parts, 15 parts, 18 parts, 20 parts, 22 parts, 25 parts, 28 parts, 30 parts, 32 parts, 35 parts, 38 parts and 40 parts; typical but not limiting parts by mass of the ethylene-vinyl acetate copolymer and/or the polyethylene elastomer are, for example, 60 parts, 62 parts, 65 parts, 68 parts, 70 parts, 72 parts, 75 parts, 78 parts, 80 parts, 82 parts, 85 parts, 88 parts, 90 parts; typical but non-limiting parts by mass of the antioxidant are, for example, 1 part, 2 parts, 3 parts.
The invention is a three-layer structure prepared by specific raw materials and mass ratio thereof, and the specific three-layer structure can be mutually matched, so that the surface resistance of the exposed inner and outer surfaces is reduced to 106-109Testing the residual electrostatic voltage U between omega by adopting a half-life period method10SLess than 50V, excellent antistatic performance and better tensile strength.
In a preferred embodiment, the outer skin layer of the polyolefin film of the present invention is prepared from the following components in parts by weight:
50 parts of nano zinc oxide, 2.5 parts of coupling agent, 10 parts of diluent and 40 parts of low-density polyethylene.
In a preferred embodiment, the inner skin layer of the polyolefin film of the present invention is prepared from the following components in parts by mass:
50 parts of nano zinc oxide, 5 parts of coupling agent, 10 parts of diluent and 40 parts of low-density polyethylene.
In a preferred embodiment, the middle layer of the polyolefin film of the invention is prepared from the following components in parts by mass:
25 parts of metallocene linear low-density polyethylene, 65 parts of ethylene-vinyl acetate copolymer and/or polyethylene elastomer and 2 parts of antioxidant.
The raw materials of the inner surface layer, the outer surface layer and the middle layer selected by the invention and the specific mass part ratio thereof can enable the polyolefin film with a three-layer structure to have lower surface resistance and more excellent antistatic property, and further improve the tensile strength of the material.
In the present invention, the coupling agent, the diluent and the antioxidant to be added are not particularly limited as long as they are additives capable of achieving a coupling function, a diluting function and an antioxidant function.
In a preferred embodiment, the coupling agent of the invention includes, but is not limited to, a titanate coupling agent, such as, but not limited to, the kenglissan titanate coupling agent KR-TTS; diluents of the present invention include, but are not limited to, white oil; antioxidants of the present invention include, but are not limited to, basf B216 antioxidant.
The coupling agent, the diluent and the antioxidant of the specific type selected by the invention can better interact with respective raw materials, and the antistatic property and the tensile strength of the polyolefin film are further improved.
In a preferred embodiment, the outer skin layer of the polyolefin film of the present invention has a thickness of 5 to 30 microns, with typical but non-limiting thicknesses such as 5 microns, 8 microns, 10 microns, 12 microns, 13 microns, 15 microns, 16 microns, 18 microns, 20 microns, 22 microns, 23 microns, 25 microns, 26 microns, 28 microns, 30 microns, and may preferably be 10 microns; the thickness of the inner skin layer of the polyolefin film of the present invention is 5 to 30 microns, with typical but non-limiting thicknesses such as 5 microns, 8 microns, 10 microns, 12 microns, 13 microns, 15 microns, 16 microns, 18 microns, 20 microns, 22 microns, 23 microns, 25 microns, 26 microns, 28 microns, 30 microns, and may preferably be 10 microns; the thickness of the middle layer of the polyolefin film of the present invention is 70 to 90 micrometers, and its typical but non-limiting thickness is, for example, 70 micrometers, 72 micrometers, 74 micrometers, 76 micrometers, 78 micrometers, 80 micrometers, 82 micrometers, 84 micrometers, 86 micrometers, 88 micrometers, 90 micrometers, and may preferably be 80 micrometers.
The thickness of the outer surface layer, the thickness of the inner surface layer and the thickness of the middle layer selected by the invention can further improve the comprehensive performance of the polyolefin film.
A typical polyolefin film, as shown in figure 1, comprises an outer skin layer 1, an intermediate layer 2 and an inner skin layer 3:
the middle layer 2 is arranged between the outer surface layer 1 and the inner surface layer 3, the thickness of the outer surface layer 1 is 5-30 microns, the thickness of the middle layer 2 is 70-90 microns, and the thickness of the inner surface layer 3 is 5-30 microns;
wherein, the outer surface layer 1 is mainly prepared from the following components in parts by weight:
50 parts of nano zinc oxide, 2.5 parts of coupling agent, 10 parts of diluent and 40 parts of low-density polyethylene; wherein the coupling agent is titanate coupling agent, and the diluent is white oil;
the middle layer 2 is mainly prepared from the following components in parts by mass:
25 parts of metallocene linear low-density polyethylene, 65 parts of ethylene-vinyl acetate copolymer and/or polyethylene elastomer and 2 parts of antioxidant; the casting film auxiliary agent is a chemical auxiliary agent with a low molecular weight polyfunctional group structure, and the antioxidant is a Basf B216 antioxidant;
the inner surface layer 3 is mainly prepared from the following components in parts by mass:
50 parts of nano zinc oxide, 2.5 parts of coupling agent, 10 parts of diluent and 40 parts of low-density polyethylene; wherein the coupling agent is titanate coupling agent, and the diluent is white oil.
The three-layer structure polyolefin film prepared by specific raw materials and specific dosage thereof can be mutually matched, so that the surface resistance of the exposed inner and outer surfaces is reduced to 106-109Testing the residual electrostatic voltage U between omega by adopting a half-life period method10SLess than 50V, excellent antistatic performance and good tensile strength.
According to a second aspect of the present invention, there is provided a method for preparing the polyolefin film, comprising the steps of:
mixing the components of the outer surface layer to obtain an outer surface layer material;
mixing the components of the middle layer to obtain a middle layer material;
mixing the components of the inner surface layer to obtain an inner surface layer material;
and carrying out tape casting on the outer surface layer material, the middle layer material and the inner surface layer material to obtain the polyolefin film.
The preparation method of the polyolefin film provided by the invention has the advantages of simple process and high yield, and is suitable for industrial production.
A method of preparing a typical polyolefin film, comprising the steps of:
preparing master batch materials of the inner surface layer and the outer surface layer: putting nano zinc oxide powder, a coupling agent and a diluent into a high-speed mixer according to a certain proportion, fully and uniformly mixing, then putting the mixed powder and carrier resin low-density polyethylene into a feeding bin of a double-screw granulator, starting the double-screw granulator to heat, starting the double-screw granulator to granulate after the temperature reaches a set temperature, fully drying the master batch for later use after the master batch is manufactured, and obtaining master batch materials of the inner surface layer and the outer surface layer;
preparing an intermediate layer material: mixing metallocene linear low-density polyethylene, ethylene-vinyl acetate copolymer (or polyethylene elastomer), casting film auxiliary agent and antioxidant in proportion to obtain an intermediate layer material;
tape casting: adopting a SDLZ/CPO-1700 casting machine for production, and placing the prepared inner and outer surface layers and the middle layer material in a hopper of an extruder, wherein the temperatures of 1-3 areas of the extruder are respectively set to be 195 ℃, 210 ℃, 220 ℃, and the temperatures of other areas and a die head are set to be 240 ℃; the die head (configured with the American Koro mixing die head) is a coat-hanger type co-extrusion die head, melts of materials of the inner surface layer, the outer surface layer and the middle layer are cast on a cooling iron roller through the die head for cooling and forming, and then are respectively drawn to pass through a steel roller embossing device, a corona device and a winding mechanism to be wound into a roll-shaped base material original film, so that the polyolefin film is obtained.
The preparation method of the polyolefin film provided by the invention has the advantages that the process is simple, the method is suitable for industrial production, the yield is high, and the obtained polyolefin film with the three-layer structure has the characteristics of low surface resistance of the inner surface and the outer surface, high antistatic performance and good tensile strength.
According to a third aspect of the present invention, there is provided a wafer dicing tape, comprising a substrate layer and an adhesive layer, wherein the material of the substrate layer comprises the above three-layer polyolefin film.
The wafer dicing tape provided by the invention has the advantages of low surface resistance, excellent antistatic performance, good tensile strength and strong bonding force between the substrate layer and the bonding adhesive layer.
In a preferred embodiment, the adhesive layer of the dicing tape of the invention has a thickness of 10 to 20 microns, with typical but non-limiting thicknesses being, for example, 10 microns, 12 microns, 14 microns, 16 microns, 18 microns, 20 microns, and preferably 15 microns.
The thickness of the adhesive layer selected by the invention can further improve the comprehensive performance of the wafer dicing tape.
A typical dicing tape, as shown in fig. 2, includes a substrate layer 5 and an adhesive layer 4, where the substrate layer 5 includes an outer surface layer 1, an intermediate layer 2, and an inner surface layer 3:
the adhesive layer 4 is arranged on the substrate layer 5 in a laminating mode, the thickness of the adhesive layer is 10-20 micrometers, the middle layer 2 of the substrate layer 5 is arranged between the outer surface layer 1 and the inner surface layer 3, the thickness of the outer surface layer 1 is 5-30 micrometers, the thickness of the middle layer 2 is 70-90 micrometers, and the thickness of the inner surface layer 3 is 5-30 micrometers.
The wafer dicing tape with the specific structure provided by the invention is formed by laminating the substrate layer with the specific structure and the bonding adhesive layer, has the characteristics of low surface resistance, high antistatic performance and good tensile strength, and has strong bonding force between the substrate layer and the bonding adhesive layer.
According to a fourth aspect of the present invention, there is provided a method for preparing the above wafer dicing tape, comprising the steps of:
and coating the adhesive glue on a polyolefin film to obtain the wafer dicing tape.
The preparation method of the wafer dicing tape provided by the invention is simple in process, high in yield and suitable for industrial production.
A preparation method of a typical wafer dicing tape comprises the following steps:
the single-sided release PET film is used for transfer coating, and glue is coated on the inner surface layer or the outer surface layer of the polyolefin film with the three-layer structure provided by the invention through a coating machine to form a bonding glue layer, so that the protective adhesive tape for wafer cutting, namely the wafer dicing adhesive tape, is obtained.
The preparation method of the wafer dicing tape provided by the invention has the advantages of simple process, suitability for industrial production and high yield, the obtained wafer dicing tape has the characteristics of low surface resistance, high antistatic property and good tensile strength, and the bonding force between the substrate layer and the bonding adhesive layer is strong and the comprehensive performance is good.
According to a fifth aspect of the present invention, there is provided an application of the polyolefin film in cutting an integrated circuit package substrate, which has a better cutting effect and can improve the quality of a cut product.
The invention is further illustrated by the following examples. The materials in the examples are prepared according to known methods or are directly commercially available, unless otherwise specified.
Example 1
A polyolefin film comprises an outer surface layer, a middle layer and an inner surface layer, wherein the middle layer is arranged between the outer surface layer and the inner surface layer in a laminated mode, the thickness of the outer surface layer is 30 micrometers, the thickness of the inner surface layer is 10 micrometers, and the thickness of the middle layer is 80 micrometers;
the outer surface layer is mainly prepared from the following components in parts by weight:
50 parts of nano zinc oxide, 2.5 parts of coupling agent, 10 parts of diluent and 40 parts of low-density polyethylene; wherein the coupling agent is a titanate coupling agent KR-TTS of Kenli, the diluent is white oil, and the low-density polyethylene is Flint Hills low-density polyethylene LDPE 5050;
the middle layer is mainly prepared from the following components in parts by mass:
35 parts of metallocene linear low-density polyethylene, 65 parts of ethylene-vinyl acetate copolymer and 2 parts of antioxidant; wherein the metallocene linear low density polyethylene is Exxon chemical metallocene linear low density polyethylene 3518CB, the ethylene-vinyl acetate copolymer is Korea chemical ethylene-vinyl acetate copolymer 2319, and the antioxidant is Basff B216 antioxidant;
the inner surface layer is mainly prepared from the following components in parts by mass:
50 parts of nano zinc oxide, 2.5 parts of coupling agent, 10 parts of diluent and 40 parts of low-density polyethylene; wherein the coupling agent is a titanate coupling agent KR-TTS of Kenli, the diluent is white oil, and the low-density polyethylene is Flint Hills low-density polyethylene LDPE 5050.
Example 2
A polyolefin film comprises an outer surface layer, a middle layer and an inner surface layer, wherein the middle layer is arranged between the outer surface layer and the inner surface layer in a laminated mode, the thickness of the outer surface layer is 10 micrometers, the thickness of the inner surface layer is 10 micrometers, and the thickness of the middle layer is 80 micrometers;
the outer surface layer is mainly prepared from the following components in parts by weight:
50 parts of nano zinc oxide, 2.5 parts of coupling agent, 10 parts of diluent and 40 parts of low-density polyethylene; wherein the coupling agent is a titanate coupling agent KR-TTS of Kenlie, the diluent is white oil, and the low-density polyethylene is Daqing petrochemical low-density polyethylene LDPE 18G;
the middle layer is mainly prepared from the following components in parts by mass:
35 parts of metallocene linear low-density polyethylene, 65 parts of ethylene-vinyl acetate copolymer and 2 parts of antioxidant; wherein the metallocene linear low density polyethylene is Exxon chemical metallocene linear low density polyethylene 3518CB, the ethylene-vinyl acetate copolymer is Beijing organic ethylene-vinyl acetate copolymer 14-2, and the antioxidant is Basff B216 antioxidant;
the inner surface layer is mainly prepared from the following components in parts by mass:
50 parts of nano zinc oxide, 2.5 parts of coupling agent, 10 parts of diluent and 40 parts of low-density polyethylene; wherein the coupling agent is a titanate coupling agent KR-TTS of Kenlie, the diluent is white oil, and the low-density polyethylene is Daqing petrochemical low-density polyethylene LDPE 18G.
Example 3
Compared with the polyolefin film of example 1, the outer skin layer of this example is mainly prepared from the following components in parts by mass:
10 parts of nano zinc oxide, 2 parts of coupling agent, 5 parts of diluent and 85 parts of low-density polyethylene; the coupling agent is a titanate coupling agent KR-TTS of Kenli, the diluent is commercially available white oil (molecular weight 2000), and the low-density polyethylene is Flint Hills low-density polyethylene LDPE 5050;
the interlayer of the embodiment is mainly prepared from the following components in parts by mass:
15 parts of metallocene linear low-density polyethylene, 85 parts of ethylene-vinyl acetate copolymer and 1 part of antioxidant; the metallocene polyethylene is Exon chemical metallocene linear low density polyethylene 3518CB, the ethylene-vinyl acetate copolymer Korea chemical ethylene-vinyl acetate copolymer 2319, and the antioxidant is Basff B216 antioxidant;
the inner surface layer of the embodiment is mainly prepared from the following components in parts by mass:
20 parts of nano zinc oxide, 10 parts of coupling agent, 10 parts of diluent and 70 parts of low-density polyethylene; the coupling agent is a titanate coupling agent KR-TTS of Kenli, the diluent is commercially available white oil (molecular weight 2000), and the low-density polyethylene is Flint Hills low-density polyethylene LDPE 5050;
the same procedure as in example 1 was repeated except that a polyolefin film was obtained.
Example 4
Compared with the polyolefin film of example 1, the outer skin layer of this example is mainly prepared from the following components in parts by mass:
35 parts of nano zinc oxide, 5 parts of coupling agent, 15 parts of diluent and 50 parts of low-density polyethylene; the coupling agent is a titanate coupling agent KR-TTS of Kenli, the diluent is commercially available white oil (molecular weight 2000), and the low-density polyethylene is Flint Hills low-density polyethylene LDPE 5050;
the interlayer of the embodiment is mainly prepared from the following components in parts by mass:
40 parts of metallocene linear low-density polyethylene, 60 parts of ethylene-vinyl acetate copolymer and 3 parts of antioxidant; the metallocene polyethylene is Exon chemical metallocene linear low density polyethylene 3518CB, the ethylene-vinyl acetate copolymer Korea chemical ethylene-vinyl acetate copolymer 2319, and the antioxidant is Basff B216 antioxidant;
the inner surface layer of the embodiment is mainly prepared from the following components in parts by mass:
35 parts of nano zinc oxide, 20 parts of coupling agent, 15 parts of diluent and 30 parts of low-density polyethylene; the coupling agent is a titanate coupling agent KR-TTS of Kenli, the diluent is commercially available white oil (molecular weight 2000), and the low-density polyethylene is Flint Hills low-density polyethylene LDPE 5050;
the same procedure as in example 1 was repeated except that a polyolefin film was obtained.
Example 5
Compared with the polyolefin film of example 2, the intermediate layer of this example is mainly prepared from the following components in parts by mass:
35 parts of metallocene linear low-density polyethylene, 90 parts of polyethylene elastomer and 3 parts of antioxidant; wherein the metallocene polyethylene is Exxon chemical metallocene linear low density polyethylene 3518CB, the polyethylene elastomer is Dow 8407, and the antioxidant is Basff B216 antioxidant;
the rest of the procedure was conducted in the same manner as in example 2 to obtain a polyolefin film.
Example 6
This example is a method of making the polyolefin film of examples 1-5, comprising the steps of:
preparing master batch materials of the inner surface layer and the outer surface layer: putting nano zinc oxide powder, a coupling agent and a diluent into a high-speed mixer according to a proportion, fully and uniformly mixing, then putting the mixed powder and carrier resin low-density polyethylene into a feeding bin of a double-screw granulator, starting the double-screw granulator for heating, starting the double-screw granulator for granulation after the temperature reaches set temperature 190-;
preparing an intermediate layer material: mixing metallocene linear low-density polyethylene, ethylene-vinyl acetate copolymer (or polyethylene elastomer), casting film auxiliary agent and antioxidant in proportion to obtain an intermediate layer material;
tape casting: the production is carried out by adopting a SDLZ/CPO-1700 casting machine of Nantong Sanxin, and the prepared materials of the inner surface layer, the outer surface layer and the middle layer are placed in a hopper of an extruder, wherein the temperatures of 1-3 areas of the extruder are respectively set to be 195 ℃, 210 ℃, 220 ℃, and the temperatures of other areas and a die head are set to be 240 ℃; the die head (configured with the American Koro mixing die head) is a coat-hanger type co-extrusion die head, melts of materials of the inner surface layer, the outer surface layer and the middle layer are cast on a cooling iron roller through the die head for cooling and forming, and then are respectively drawn to pass through a steel roller embossing device, a corona device and a winding mechanism to be wound into a roll-shaped base material original film, so that the polyolefin film is obtained.
Examples 7 to 11
A wafer dicing tape comprises a substrate layer and a bonding adhesive layer, wherein the bonding adhesive layer is stacked on the substrate layer;
the substrate layers of examples 7-11 were the polyolefin films provided in examples 1-5, respectively, and the tie coat thickness was 15 microns.
Example 12
This embodiment is a method for preparing the dicing tape for wafers of embodiments 7 to 11, including the steps of:
the single-sided release PET film with the thickness of 0.05mm is used for transfer coating, glue is coated on the inner surface layer or the outer surface layer of the corresponding polyolefin film through a Taicang wide-contained high-precision coating machine to form a bonding glue layer, and the thickness of the coated dry glue is 15 microns, so that the protective adhesive tape for wafer cutting, namely the wafer dicing adhesive tape, is obtained.
Comparative example 1
In comparison with the polyolefin film of example 1, the outer skin material of this comparative example did not contain nano zinc oxide, and the rest was the same as in example 1, to obtain a polyolefin film.
Comparative example 2
In this comparative example, nano-zinc oxide was equally substituted for the raw material nano-zinc oxide of the outer surface layer as compared with the polyolefin film of example 1, and the rest was the same as in example 1, to obtain a polyolefin film.
Comparative example 3
In comparison with the polyolefin film of example 1, the outer skin material of this comparative example, which does not contain low density polyethylene and is replaced with equal amount of HDPE, having the trade name of cress HDPE8008, was the same as that of example 1, to obtain a polyolefin film.
Comparative example 4
In comparison with the polyolefin film of example 1, this comparative example obtained a polyolefin film in which the metallocene linear low density polyethylene as the raw material of the intermediate layer was replaced with the same amount of the sea-weed-killed LLDPE7042, and the rest was the same as that of example 1.
Comparative example 5
In comparison with the polyolefin film of example 1, in this comparative example, the ethylene-vinyl acetate copolymer as a raw material of the middle layer was replaced with an equal amount of the Yankee chemical 2420K, and the rest was the same as in example 1, to obtain a polyolefin film.
Comparative example 6
The polyolefin film of this comparative example was a two-layer laminated structure of an outer skin layer and an inner skin layer, without providing an intermediate layer, as compared with the polyolefin film of example 1.
Comparative example 7
The polyolefin film of this comparative example was a two-layer laminated structure of an outer skin layer and an intermediate layer, and was not provided with an inner skin layer, as compared with the polyolefin film of example 1.
Comparative examples 8 to 14
The substrate layers of the dicing tapes of comparative examples 8 to 14 were the polyolefin films provided in comparative examples 1 to 7, respectively, as compared with the dicing tape of example 7, and the rest was the same as in example 7.
Comparative example 15
The wafer dicing tape of this comparative example is a foreign competitive product, japan gulhe UC363 EP.
Comparative example 16
The dicing tape of this comparative example was a foreign competitive product, japan gulhe UC343 EP.
Test example 1
The dicing tapes provided in examples 7 to 11 and comparative examples 8 to 16 were subjected to the following performance tests, and the results are shown in table 1:
tensile strength: reference ASTM D638
Surface resistance: reference is made to ASTM D257 GB/T1410-2006
Antistatic property: reference is made to GB/T14447-1993.
TABLE 1
As can be seen from the data in Table 1, examples 7 to 11 of the present inventionThe wafer dicing tape has the characteristics of low surface resistance and high antistatic performance, simultaneously gives consideration to better tensile strength, and is superior to the wafer dicing tape provided by the comparative example. Therefore, the three-layer structure prepared from the specific raw materials according to the mass ratio can be matched with each other, so that the surface resistance of the exposed inner and outer surfaces is reduced to 106-109Omega, excellent antistatic performance and better tensile strength.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. A polyolefin film, characterized by comprising an outer surface layer, an intermediate layer and an inner surface layer;
the middle layer is arranged between the outer surface layer and the inner surface layer;
the outer surface layer and the inner surface layer are both independently prepared from the following components:
nano zinc oxide, a coupling agent, a diluent and low-density polyethylene;
the intermediate layer is mainly prepared from the following components:
metallocene linear low density polyethylene, ethylene-vinyl acetate copolymer and/or polyethylene elastomer and antioxidant.
2. The polyolefin film of claim 1, wherein the outer skin layer is prepared from the following components in parts by weight:
10-65 parts of nano zinc oxide, 2-20 parts of a coupling agent, 5-20 parts of a diluent and 20-50 parts of low density polyethylene;
preferably, the inner surface layer is mainly prepared from the following components in parts by mass:
10-65 parts of nano zinc oxide, 2-20 parts of coupling agent, 5-20 parts of diluent and 20-50 parts of low-density polyethylene;
preferably, the intermediate layer is mainly prepared from the following components in parts by mass:
10-40 parts of metallocene linear low-density polyethylene, 60-90 parts of ethylene-vinyl acetate copolymer and/or polyethylene elastomer and 1-3 parts of antioxidant.
3. The polyolefin film of claim 2, wherein the outer skin layer is prepared from the following components in parts by weight:
50 parts of nano zinc oxide, 2.5 parts of coupling agent, 10 parts of diluent and 40 parts of low-density polyethylene;
preferably, the inner surface layer is mainly prepared from the following components in parts by mass:
50 parts of nano zinc oxide, 5 parts of coupling agent, 10 parts of diluent and 40 parts of low-density polyethylene;
preferably, the intermediate layer is mainly prepared from the following components in parts by mass:
35 parts of metallocene linear low-density polyethylene, 65 parts of ethylene-vinyl acetate copolymer and/or polyethylene elastomer and 2 parts of antioxidant.
4. The polyolefin film of any of claims 1-3, wherein the coupling agent comprises a titanate coupling agent;
preferably, the diluent comprises white oil;
preferably, the antioxidant comprises basf B216 antioxidant.
5. Polyolefin film according to any of claims 1 to 3, wherein the outer and inner skin layers each independently have a thickness of 5 to 30 microns, preferably 10 microns;
preferably, the thickness of the intermediate layer is 70-90 microns, preferably 80 microns.
6. A method for preparing a polyolefin film according to any one of claims 1 to 5, comprising the steps of:
mixing the components of the outer surface layer to obtain an outer surface layer material;
mixing the components of the middle layer to obtain a middle layer material;
mixing the components of the inner surface layer to obtain an inner surface layer material;
and carrying out tape casting on the outer surface layer material, the middle layer material and the inner surface layer material to obtain the polyolefin film.
7. A wafer dicing tape is characterized by comprising a substrate layer and a bonding adhesive layer;
the material of the substrate layer comprises the polyolefin film described in any one of claims 1 to 5.
8. The dicing tape according to claim 7, wherein the adhesive layer has a thickness of 10 to 20 micrometers, preferably 15 micrometers.
9. A method for preparing the wafer dicing tape according to claim 7 or 8, characterized by comprising the steps of:
and coating the bonding glue on the substrate layer to obtain the wafer dicing tape.
10. Use of the polyolefin film of any one of claims 1-5 in the dicing of an integrated circuit package substrate.
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CN113122154A (en) * | 2021-03-06 | 2021-07-16 | 通瓦化学(上海)有限公司 | Wafer cutting adhesive tape base material and preparation method thereof |
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CN117447125A (en) * | 2023-10-27 | 2024-01-26 | 浙江晶引电子科技有限公司 | Environment-friendly material for ultrathin flexible film packaging substrate and preparation method thereof |
CN117447125B (en) * | 2023-10-27 | 2024-04-05 | 浙江晶引电子科技有限公司 | Environment-friendly material for ultrathin flexible film packaging substrate and preparation method thereof |
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