CN114603824A - Linear injection-blow-filling-sealing integrated plastic bottle packaging equipment - Google Patents

Linear injection-blow-filling-sealing integrated plastic bottle packaging equipment Download PDF

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Publication number
CN114603824A
CN114603824A CN202210193674.2A CN202210193674A CN114603824A CN 114603824 A CN114603824 A CN 114603824A CN 202210193674 A CN202210193674 A CN 202210193674A CN 114603824 A CN114603824 A CN 114603824A
Authority
CN
China
Prior art keywords
sealing
bottle
module
spiral cover
filling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210193674.2A
Other languages
Chinese (zh)
Inventor
刘祥华
黄盛秋
张旭
张昌凡
郑湘明
陈一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan China Sun Pharmaceutical Machinery Co Ltd
Original Assignee
Hunan China Sun Pharmaceutical Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunan China Sun Pharmaceutical Machinery Co Ltd filed Critical Hunan China Sun Pharmaceutical Machinery Co Ltd
Priority to CN202210193674.2A priority Critical patent/CN114603824A/en
Publication of CN114603824A publication Critical patent/CN114603824A/en
Priority to PCT/CN2022/110427 priority patent/WO2023165085A1/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06Injection blow-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2602Mould construction elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/28Blow-moulding apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/4205Handling means, e.g. transfer, loading or discharging means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/48Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/58Blowing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/64Heating or cooling preforms, parisons or blown articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/06Methods of, or means for, filling the material into the containers or receptacles by gravity flow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/08Methods of, or means for, filling the material into the containers or receptacles by vibratory feeders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/10Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
    • B65B1/12Methods of, or means for, filling the material into the containers or receptacles by rotary feeders of screw type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/46Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/20Applications of counting devices for controlling the feed of articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2835Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers applying and rotating preformed threaded caps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C2049/023Combined blow-moulding and manufacture of the preform or the parison using inherent heat of the preform, i.e. 1 step blow moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7158Bottles

Abstract

The invention discloses linear plastic bottle packaging equipment integrating injection, blowing, filling and sealing, which is characterized in that an injection module is used for injection molding of rows of materials, the rows of materials are linearly translated through a transfer mechanism and sequentially subjected to bottle blowing, filling and sealing, and then the rows of materials are output. And, when sealing the operation, through sealing the whole row of plastic bottle of double-layered bottle subassembly centre gripping, the stability of plastic bottle has been guaranteed, and get the lid through first spiral cover power unit drive spiral cover and get the lid pole and carry out down and get the lid, then utilize many spiral covers of third spiral cover power unit synchronous drive to get the lid pole synchronous rotation, get the lid pole and the plastic bottle continues down through second spiral cover power unit drive spiral cover simultaneously, realize closing soon of plastic cover and plastic bottle bottleneck, thereby realize the synchronous spiral cover of a plurality of plastic bottles and seal the operation, effectively improved the efficiency of sealing.

Description

Linear injection-blow-filling-sealing integrated plastic bottle packaging equipment
Technical Field
The invention relates to the technical field of plastic bottle forming, in particular to linear plastic bottle packaging equipment integrating injection, blowing, filling and sealing.
Background
Plastic bottles are a common container widely used for medical liquid containers, medical powder containers, medicine containers, beverage containers, seasoning containers, and the like, and thus are in great demand.
The bottle blowing process of the plastic bottle comprises a one-step method and a two-step method, the two-step method bottle blowing is relatively widely applied due to high machine yield, but the one-step method bottle blowing has the advantage in the aspect of energy saving due to the utilization of the residual heat of a bottle blank, and if the yield of the one-step method bottle blowing machine can be improved to reach the level of the two-step method bottle blowing, the advantage is highlighted.
Two representative bottle blowing machines at present are respectively Japanese solid Qingmu and Japanese essence. Wherein, the blue wood adopts disc type three-station, the technological process is blank injection, bottle blowing and bottle discharging; the method adopts a disc type four-station process, and the technological process comprises the steps of blank injection, preheating, bottle blowing and bottle discharging. Although the processes of the two are slightly different, the disc type structure is adopted. However, the disc type structure severely limits the yield of blown bottles, and accordingly affects the yield of plastic bottles.
In addition, the plastic bottle filling and sealing process is often separated from the plastic bottle manufacturing process, so that corresponding sterilization treatment is required before the plastic bottle is filled and sealed, and the problems of incomplete sterilization, impurity introduction and the like are easily caused.
In addition, after the output of the same batch of plastic bottles is increased, how to perform synchronous and stable sealing operation on a plurality of plastic bottles also becomes a problem to be solved.
Disclosure of Invention
The invention provides a linear plastic bottle packaging device integrating injection, blowing, filling and sealing, and aims to solve the problems in the prior art.
The invention provides linear plastic bottle packaging equipment integrating injection, blowing and encapsulation, which comprises an injection molding module, a bottle blowing module, a filling module and a sealing module which are arranged in sequence in a linear manner, wherein the injection molding module is used for forming a row of bottle blanks through injection molding, the bottle blowing module is used for forming the row of plastic bottles through blow molding of the row of bottle blanks, the filling module is used for filling materials into the row of plastic bottles, the sealing module is used for sealing the filled row of plastic bottles, and the linear plastic bottle packaging equipment further comprises a transfer mechanism which is used for translating the row of materials output by the injection molding module, sequentially entering the bottle blowing module, the filling module and the sealing module and then outputting the row of products;
the sealing module comprises a sealing frame, a sealing bottle clamping assembly and a sealing system, wherein the sealing bottle clamping assembly is arranged on the sealing frame, the sealing system is arranged on the sealing frame and used for clamping a whole row of plastic bottles during sealing operation, the sealing system is used for synchronously sealing the whole row of plastic bottles, the sealing system comprises a first spiral cover power mechanism, a second spiral cover power mechanism, a spiral cover slide rail, a spiral cover connecting plate, a spiral cover taking rod, a third spiral cover power mechanism and a spiral cover frame, the fixed end of the first spiral cover power mechanism is arranged on the spiral cover frame, the spiral cover frame is arranged on the sealing frame, the movable end of the first spiral cover power mechanism is connected with the fixed end of the second spiral cover power mechanism, the spiral cover connecting plate is respectively connected with the movable end of the second spiral cover power mechanism and the spiral cover taking rod, the spiral cover is characterized in that a spiral cover sliding rail is arranged on the spiral cover rack, a spiral cover connecting plate is in sliding fit with the spiral cover sliding rail, a first spiral cover power mechanism and a second spiral cover power mechanism are used for driving the spiral cover connecting plate to slide up and down on the spiral cover sliding rail, gears are sleeved on the spiral cover taking cover rods and the output end of a third spiral cover power mechanism, the adjacent gears are meshed with each other, and the third spiral cover power mechanism is used for driving a plurality of gears to rotate synchronously so as to drive a plurality of spiral covers to take the cover rods to rotate synchronously.
Furthermore, the sealing bottle clamping component comprises a first sealing movable clamping plate, a second sealing movable clamping plate and a sealing bottle clamp driving device, one side of the first sealing movable clamping plate facing the transfer mechanism is provided with a semicircular notch used for forming a sealing station, a plurality of semicircular notches are arranged at intervals along the length direction of the first sealing movable clamping plate, a plurality of second sealing movable clamping plates are movably arranged along the length direction of the first sealing movable clamping plate and are arranged in a one-to-one correspondence with the semicircular notches, one side of the second sealing movable clamping plate facing the corresponding semicircular notch is provided with a circular-arc notch, the power output end of one sealing bottle clamp driving device is respectively connected with each second sealing movable clamping plate and drives each second sealing movable clamping plate to synchronously move, the power output end of the other sealing bottle clamp driving device is connected with the first sealing movable clamping plate and drives the first sealing movable clamping plate and the plurality of second sealing movable clamping plates to synchronously move, the semicircular notch and the circular arc notch are combined to form the hoop component which is hooped at the bottle mouth of the plastic bottle.
Furthermore, the first cap screwing power mechanism, the second cap screwing power mechanism, the cap screwing slide rail, the cap screwing connecting plate and the cap screwing and taking rod are arranged in one-to-one correspondence with the sealing station.
Furthermore, the first cap screwing power mechanism and the second cap screwing power mechanism are linear motion mechanisms, and the third cap screwing power mechanism is a rotary motion mechanism.
And the cover conveying module is arranged behind the sealing module along the linear arrangement direction and used for conveying plastic covers to the sealing module.
The cover conveying module comprises a vibration sorting device, a cover conveying plate and a cover conveying power mechanism, the vibration sorting device is used for storing plastic covers and outputting the plastic covers after sorting in a vibration mode, the cover conveying plate is arranged at the output end of the vibration sorting device and used for receiving the sorted plastic covers, and the power output end of the cover conveying power mechanism is connected with the cover conveying plate and used for driving the cover conveying plate to move so as to receive the plastic covers one by one and convey the plastic covers to the sealing module.
Furthermore, a plurality of grooves are uniformly arranged on the cover conveying plate at intervals, and when the cover conveying plate moves under the driving of the cover conveying power mechanism, a plurality of plastic covers output after being sorted by the vibration sorting device are sequentially and correspondingly conveyed into the plurality of grooves.
Further, the device also comprises a laminar flow cover which is used for forming an aseptic sealed space and accommodating the injection molding module, the bottle blowing module, the filling module, the sealing module and the transfer mechanism.
Further, the injection molding module comprises a hopper, a charging barrel, a screw rod, a heating device, a check valve, a driving device and a blank mold assembly, the blank mold assembly comprises a first half mold, a second half mold and a mold closing drive for driving the first half mold and the second half mold to close or open, a plurality of blank forming cavities which are arranged in rows and material flow paths which are respectively communicated with the blank forming cavities are correspondingly arranged between the first half mold and the second half mold, a material injection pipe communicated with the material flow paths is also arranged outside the blank mold assembly, the material in the hopper falls into the charging barrel and is driven by the driving device to spirally push the material, the materials in the screw spiral pushing process are heated by the heating device and output to the material injection pipe of the blank mold component to be injected and molded into a row of green bodies in the blank mold component, the blank mold assembly is opened to output the row of blanks, and the anti-reflux valve is arranged at one end, facing the blank mold assembly, of the screw rod.
Further, the injection module comprises a blank module, a haversian plate, a haversian mould, a mould opening wedge block, a transition slide rail, a transition mould, a lifting power device, a horizontal power device and an injection core bar, wherein the transition mould is assembled on the transition slide rail in a sliding way, the fixed end of the horizontal power device is arranged on the transition slide rail, the power output end of the horizontal power device is connected on the transition mould, the transition slide rail is arranged on the power output end of the lifting power device, the blank module is provided with blank forming cavities arranged at intervals, the injection core bar and the haversian mould are arranged along the vertical one-to-one correspondence with the blank forming cavities of the blank module, the haversian mould is arranged on the haversian plate and is clamped and fixed by an elastic piece on the haversian plate, the mould closing seam part of the haversian plate is provided with a conical groove, the die opening wedge block is movably matched with the conical groove to jack the haver plate so as to realize the automatic falling of the green body, and the injection molding core rod and the haver plate are respectively movably arranged up and down relative to the blank die assembly.
The invention has the following beneficial effects:
the linear plastic bottle packaging equipment integrating injection, blowing, filling and sealing is characterized in that an injection molding module, a bottle blowing module, a filling module and a sealing module are sequentially arranged in a linear direction, a row of materials are injection molded by the injection molding module and are translated through a transfer mechanism, the row of materials sequentially pass through bottle blowing, filling and sealing, then the row of materials are output, and further the whole product preparation is completed. Moreover, due to the adoption of the linear injection-blowing-filling-sealing integrated process, the interference among all process links is less, the limitation is less, the number of the blanks in rows and the number of the obtained row of packaged products are not easily limited by space, and the row production of a plurality of rows of packaged products or even a plurality of rows of packaged products in the same batch can be easily realized, so that the yield can be doubled or even dozens of times, and a favorable process basis is provided for the large-batch rapid production and manufacture of various plastic bottle packaged products. In addition, the manufacturing process and the filling and sealing process of the plastic bottles are integrated together to form continuous production operation, sterilization treatment is not required to be carried out before the plastic bottles are filled and sealed, the production efficiency is improved, and the production cost is reduced. And, when sealing the operation, through sealing the whole row of plastic bottle of double-layered bottle subassembly centre gripping, the stability of plastic bottle has been guaranteed, and get the lid through first spiral cover power unit drive spiral cover and get the lid pole and carry out down and get the lid, then utilize many spiral covers of third spiral cover power unit synchronous drive to get the lid pole synchronous rotation, get the lid pole and the plastic bottle continues down through second spiral cover power unit drive spiral cover simultaneously, realize closing soon of plastic cover and plastic bottle bottleneck, thereby realize the synchronous spiral cover of a plurality of plastic bottles and seal the operation, effectively improved the efficiency of sealing.
In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below with reference to the drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural diagram of a linear injection-blow-fill-seal integrated plastic bottle packaging device according to a preferred embodiment of the present invention;
FIG. 2 is a schematic structural view of an injection molding state of an injection molding module according to a preferred embodiment of the present invention;
FIG. 3 is a schematic top view of an injection module according to a preferred embodiment of the present invention;
FIG. 4 is a schematic structural view of the injection module according to the preferred embodiment of the present invention in a post-mold output state of the blank;
fig. 5 is a schematic view of the combined structure of the haversian plate and the haversian of the preferred embodiment of the invention;
FIG. 6 is a cross-sectional view taken along line K-K of FIG. 5;
FIG. 7 is a schematic structural diagram of a bottle blowing module according to a preferred embodiment of the present invention;
FIG. 8 is a schematic structural view of a transfer mechanism in accordance with a preferred embodiment of the present invention;
FIG. 9 is a schematic cross-sectional view of the transfer mechanism of the preferred embodiment of the present invention;
FIG. 10 is a schematic diagram of the construction of the green body preheating module of the preferred embodiment of the present invention;
FIG. 11 is a schematic top view of a green body preheating module according to a preferred embodiment of the present invention;
FIG. 12 is a schematic diagram of a top-push snap-fit green body preheating module according to a preferred embodiment of the present invention;
FIG. 13 is a schematic structural view of a filling module according to a preferred embodiment of the present invention;
FIG. 14 is a schematic structural view of a filling and bottle clamping assembly in accordance with a preferred embodiment of the present invention;
FIG. 15 is another schematic structural view of the filling module of the preferred embodiment of the present invention;
FIG. 16 is another schematic structural view of the filling module of the preferred embodiment of the present invention;
fig. 17 is a schematic structural view of a capping module in accordance with a preferred embodiment of the present invention;
FIG. 18 is a schematic structural view of a swing-lid closure mechanism in accordance with a preferred embodiment of the present invention;
FIG. 19 is a schematic view of the T-view structure of FIG. 18;
FIG. 20 is a schematic structural view of a cap feed module according to a preferred embodiment of the present invention;
fig. 21 is an external front view of a linear injection blow-fill-seal integrated plastic bottle packaging apparatus according to a preferred embodiment of the present invention;
fig. 22 is a sectional view taken along line L-L of fig. 21.
Illustration of the drawings:
100. an injection molding module; 101. a blank mold assembly; 102. a haversian plate; 103. a haversian mode; 104. opening the die wedge block; 105. a transition slide rail; 106. a transition die; 107. a lifting power device; 108. a horizontal power plant; 109. injection molding a core rod; 200. a bottle blowing module; 201. a bottle blowing machine frame; 202. a bottle blowing auxiliary plate; 203. a bottle blowing link mechanism; 204. blowing a first movable template; 205. bottle blowing fixed mold plate; 206. blowing a bottle by a first movable blow mold; 207. blowing and blow molding; 208. a bottle blowing slide rail; 209. a bottle blowing power mechanism; 210. an air blowing member; 211. a second movable mould plate for bottle blowing; 212. blowing a bottle by a second movable blow mold; 213. blowing a bottle with a tielin column; 300. a transfer mechanism; 301. a transfer rack; 302. transferring the bottle clamp; 303. transferring the translation plate; 304. transferring the first slide rail; 305. transferring the sliding seat; 306. transferring the second sliding rail; 307. transferring the connecting plate; 309. transferring the first power device; 308. transferring the second power device; 400. a blank preheating module; 401. preheating the frame; 402. preheating the auxiliary plate; 403. preheating the connecting rod mechanism; 404. preheating a first movable template; 405. preheating a fixed template; 406. a first preheating mold; 407. setting a preheating mold; 408. a preheating power mechanism; 409. preheating a second movable template; 410. a second preheating mold; 411. preheating a Golin column; 412. preheating a movable template; 413. dynamic preheating mould; 500. a filling module; 501. filling the frame; 502. filling the bottle clamping assembly; 5021. a first filling movable clamping plate; 5022. a second filling movable clamping plate; 5023. a filling bottle clamp driving device; 503. a filling system; 5031. filling a storage box; 5032. filling a conveying pipe; 5033. a filling valve; 5034. a screw conveyor; 5035. a storage hopper; 5036. a vibration feeding device; 5037. a counting and blanking device; 600. a sealing module; 601. a sealing frame; 602. a sealing bottle clamping component; 603. a sealing system; 6031a, a first cover screwing power mechanism; 6032a, a second cover screwing power mechanism; 6033a, a cover-rotating sliding rail; 6034a, a screw cap connecting plate; 6035a, screwing a cover and taking a cover rod; 6036a, a third cap screwing power mechanism; 6037a, a cover screwing frame; 6038a, gears; 700. a laminar flow hood; 800. a cover feeding module; 801. a vibration sorting device; 802. feeding a cover plate; 803. and a cover feeding power mechanism.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the accompanying drawings, but the invention can be embodied in many different forms, which are defined and covered by the following description.
As shown in fig. 1, fig. 21 and fig. 22, the linear injection, blowing, filling and sealing integrated plastic bottle packaging apparatus of the embodiment is suitable for filling solid materials, and includes an injection molding module 100, a blank preheating module 400, a bottle blowing module 200, a filling module 500 and a sealing module 600 that are arranged in a linear manner in sequence, where the injection molding module 100 is used to form rows of materials through injection molding, the blank preheating module 400 is used to synchronously preheat rows of bottle blanks, the bottle blowing module 200 is used to synchronously blow-mold the preheated rows of bottle blanks into rows of plastic bottles, the filling module 500 is used to synchronously fill a preset amount of solid materials into the rows of plastic bottles, the sealing module 600 is used to synchronously seal the filled rows of plastic bottles, and the linear injection, blowing, filling and sealing integrated plastic bottle packaging apparatus further includes a mechanism that is used to translate the rows of materials output by the injection molding module 100 and sequentially enter the blank preheating module 400, The bottle blowing module 200, the filling module 500 and the sealing module 600 output a row of products, the transfer mechanism 300 and the laminar flow hood 700 are used for forming an aseptic sealed space and accommodating the injection molding module 100, the blank preheating module 400, the bottle blowing module 200, the filling module 500, the sealing module 600 and the transfer mechanism 300. The linear plastic bottle packaging equipment integrating injection, blowing and encapsulation sequentially arranges the injection molding module 100, the blank preheating module 400, the bottle blowing module 200, the filling module 500 and the sealing module 600 in a linear direction, and associates the injection molding module 100, the blank preheating module 400, the bottle blowing module 200, the filling module 500 and the sealing module 600 together to form an integral structure through the transferring and translating function of the transfer mechanism 300; specifically, the injection module 100 performs injection molding on the material rows, the material rows are translated into the blank preheating module 400 through the transfer mechanism 300 to perform synchronous preheating of the material rows, the transfer mechanism 300 translates the preheated material rows into the bottle blowing module 200 to perform synchronous bottle blowing of the material rows, the transfer mechanism 300 translates the bottle-blown material rows into the filling module 500 to perform synchronous filling, and finally the transfer mechanism 300 translates the filled material rows into the sealing module 600 to perform synchronous sealing of the material rows, and then the material rows are output, so that the whole product preparation is completed. The whole plastic bottle manufacturing process, conveying process and driving mode are simple and single, and the transfer mechanism 300 only needs to do reciprocating translation motion; in addition, due to the adoption of the linear injection-blowing-filling-sealing integrated process, the interference among all process links is less, the limitation is less, the number of the blanks in rows and the number of the obtained row of packaged products are not easily limited by space, and the row production of a plurality of rows of packaged products or even a plurality of rows of packaged products in the same batch can be easily realized, so that the yield can be doubled or even dozens of times, and a favorable process basis is provided for the large-batch rapid production and manufacture of various plastic bottle packaged products. In addition, in the manufacturing process of the plastic bottle packaged product, the whole process of injection, blowing, filling and sealing is completed in the sterile closed laminar flow hood 700, and the whole process is not in contact with the outside, so that the quality of the packaged product is ensured. Is particularly suitable for manufacturing plastic bottle packaging products with high filling material quality requirements, such as food, medicine, chemical engineering and the like. It can be understood that, when the bottle preform is directly blown without preheating the bottle preform after some plastic particles are made into the bottle preform, the preform preheating module 400 may be omitted. In addition, the laminar flow hood 700 can be omitted when the filling material is not critical for sterility.
It can be understood that, as shown in fig. 1, the injection molding machine realizes the shunting of injection molding materials through the material injection pipe, and the injection molding materials respectively enter the material flow paths of the blank mold assemblies 101, so as to realize the blank molding in the blank molding cavities of the blank mold assemblies 101. Preferably, the number of blank mold assemblies 101 is two. Optionally, the injection pipe has a heat preservation and insulation function, and a heating pipe clamp can be arranged outside the injection pipe if necessary. Optionally, the green body molding cavities in the blank mold assembly 101 are arranged in a single row, and the green body molding cavities are arranged at intervals, and the number of the green body molding cavities in the single row is 3-20. Optionally, the green body molding cavities in the blank mold assembly 101 are arranged in multiple rows, and the green body molding cavities are arranged at intervals; preferably, the green body-forming cavities in the blank mold assembly 101 are arranged in two rows. Optionally, the arrangement of the preheating station of the blank preheating module 400, the bottle blowing station of the bottle blowing module 200, the filling station of the filling module 500, the sealing station of the sealing module 600, and the arrangement of the transfer bottle clamp 302 of the transfer mechanism 300 are completely matched with the arrangement of the blank molding cavity of the blank mold assembly 101, and further, the batch rapid production of the plastic bottle packaged products can be completed through the simple reciprocating translation action of the transfer mechanism 300. The blank forming cavities of the injection molding module 100 are arranged at equal intervals; specifically, the blank forming cavities of the blank mold assembly 101 are arranged at equal intervals. The multiple half dies 103 are arranged at equal intervals, and the distance between the central axes of two adjacent half dies 103 is the same as that between the central axes of two adjacent green body forming cavities. The bottle blowing cavities of the bottle blowing module 200 are arranged at equal intervals, and the distance between the central axes of the two adjacent bottle blowing cavities is the same as that between the central axes of the two adjacent green body forming cavities. The preheating cavities of the blank preheating module 400 are arranged at equal intervals, and the distance between the central axes of two adjacent preheating cavities is the same as that between the central axes of two adjacent blank forming cavities. The filling stations of the filling module 500 are arranged at equal intervals, and the central axis interval of two adjacent filling stations is the same as the central axis interval of two adjacent green body forming cavities. The sealing stations of the sealing modules 600 are arranged at equal intervals, and the distance between the central axes of two adjacent sealing stations is the same as that between the central axes of two adjacent green body forming cavities. The bottle transferring clamps 302 of the transferring mechanism 300 are arranged at equal intervals, and the distance between the central axes of two adjacent bottle transferring clamps 302 is the same as the distance between the central axes of two adjacent green body forming cavities. As shown in fig. 21, the outer layer of the plastic bottle packaging equipment is a laminar flow hood 700, namely, a laminar flow hood sealed in a sterile and sealed manner; plastic particles (raw materials adopted by plastic bottle injection molding to form a blank) are subjected to high temperature and high pressure in the injection molding module 100 to realize sterility, and enter a sterile, sealed and closed laminar flow hood, and then are subjected to preheating by the blank preheating module 400, bottle blowing by the bottle blowing module 200, filling by the filling module 500 and sealing by the sealing module 600 in sequence, and then products are output and finished under hundred-level laminar flow protection in the whole process, so that the sterile production is realized. Optionally, the output end of the sealing module 600 outputs the sealed product to the outside through a conveyor belt, as shown in fig. 22.
As shown in fig. 1, in this embodiment, the arrangement direction of the blank forming cavities of the injection module 100, the arrangement direction of the preheating cavities of the blank preheating module 400, the arrangement direction of the bottle blowing cavities of the bottle blowing module 200, the arrangement direction of the filling stations of the filling module 500, and the arrangement direction of the sealing stations of the sealing module 600 are arranged in the same direction, and are arranged in the same direction as the injection module 100, the blank preheating module 400, the bottle blowing module 200, the filling module 500, and the sealing module 600 which are sequentially arranged in a straight line. With doing benefit to transfer mechanism 300 and through simple translation action, and then accomplish preheating from the blank preheating module 400 of the finished product material of moulding plastics module 100 shaping, the bottle blowing of bottle blowing module 200, the filling of filling module 500, seal the sealing of module 600, then the process of finished product output, can simplify whole structural design, whole operation action is simple, help each station to carry out orderly work in proper order through transfer mechanism 300, the cooperation in the action process is smooth and easy, there is not complicated action, difficult production is interfered with each other.
It can be understood that, in this embodiment, the injection module 100 includes a hopper, a charging barrel, a screw, a heating device, a check valve, a rotation driving device, and a blank mold assembly 101, where the blank mold assembly 101 includes a first half mold, a second half mold, and a mold closing driving mechanism for driving the first half mold and the second half mold to close or open the mold, a plurality of blank forming cavities arranged in rows and material flow paths respectively connected to the blank forming cavities are correspondingly arranged between the first half mold and the second half mold, and a material injection pipe connected to the material flow paths is further arranged outside the blank mold assembly 101; the materials in the hopper fall into the charging barrel and are driven by the driving device to spirally push the materials, the materials in the spiral pushing process of the screw are heated by the heating device and are output to the material injection pipe of the blank mold assembly 101 so as to be injected and molded into a row of green bodies in the blank mold assembly 101, and the row of green bodies are output by opening the blank mold assembly 101; the check valve is located at the end of the screw that faces the blank mold assembly 101. The injection molding raw material is stored in the hopper, the injection molding raw material in the hopper falls into the charging barrel, the screw is driven to rotate by the driving and rotating device, the injection molding raw material is pushed forward, the injection molding raw material is plasticized and converted into a viscous flow liquid state under the heating action of the heating device in the pushing process, the liquid material is compressed, sheared and stirred under the spiral pushing action of the screw, the density and the viscosity of the liquid material are uniform, and then the injection molding raw material is injected into a material flow path of the blank mold assembly 101 through the material injection pipe and enters a blank body molding cavity to realize the injection molding of a blank body. The anti-reflux valve plays a role in assisting in compression, so that liquid materials passing through the anti-reflux valve cannot flow back, and smooth output of uniform liquid materials is guaranteed. When the blank body is demoulded after injection molding is finished, the driving and rotating device stops operating, the first half die and the second half die are driven to be separated through the die opening driving mechanism, and the whole body is translated through the transferring mechanism 300. Alternatively, the demolded blank may be previously dropped to a preset station of the material platform, and then transferred after being clamped by the transfer mechanism 300. Alternatively, the blank mold assembly 101 may be configured such that the mold opening driving mechanism opens the clamping portion of the upper blank, the transfer mechanism 300 clamps and fixes the blank, the mold opening driving mechanism separates the first half mold from the second half mold, and the transfer mechanism 300 drives the rows of blanks to translate to the blank preheating module 400 and/or the bottle blowing module 200.
Specifically, as shown in fig. 2 to fig. 6, in the present embodiment, the injection molding module 100 includes a blank mold assembly 101, a havar plate 102, a havar mold 103, an open mold wedge 104, a transition slide rail 105, a transition mold 106, a lifting power device 107, a horizontal power device 108, and an injection core bar 109; the transition die 106 is slidably assembled on the transition slide rail 105, the fixed end of the horizontal power device 108 is installed on the transition slide rail 105, the power output end of the horizontal power device 108 is connected to the transition die 106, and the transition slide rail 105 is installed on the power output end of the lifting power device 107; the blank mold assembly 101 is provided with rows of blank molding cavities which are arranged at intervals, and the injection molding core rod 109 and the half mold 103 are vertically arranged in one-to-one correspondence with the blank molding cavities of the blank mold assembly 101; the haversian die 103 is arranged on the haversian plate 102 and is clamped and fixed by an elastic piece on the haversian plate 102, a conical groove is arranged at the die assembly seam of the haversian plate 102, and the die opening wedge block 104 is movably matched with the conical groove to jack up the haversian plate 102, so that the green body automatically falls off; the injection core pin 109 and the havar plate 102 are each movably arranged up and down relative to the blank mold assembly 101. The haversian plates 102 clamp the haversian dies 103 arranged in rows and fall onto the blank die assembly 101, the haversian dies 103 are arranged in one-to-one correspondence with the blank forming cavities of the blank die assembly 101, and the haversian dies 103 stop in the blank forming cavities of the blank die assembly 101; the injection molding core rod 109 falls down and is in sealed splicing fit with the half mould 103, and materials are quantitatively injected into the blank forming cavity; after the material injection is finished, the injection molding core rod 109 vertically rises, then the haversian plate 102 carries the haversian mold 103 to rise, and the blank formed by the haversian mold 103 is removed from the blank forming cavity; the transition die 106 is driven to move to a position between the blank die assembly 101 and the haversian die 103 to stop through the coordinated work of the lifting power device 107 and the horizontal power device 108; the haversian plate 102 carries the haversian die 103 to collide and contact with the die opening wedge block 104 in the rising process, the die opening wedge block 104 is inserted into the tapered groove of the haversian plate 102, so that the haversian plate 102 is stressed to overcome the elasticity of the elastic part to open and separate the die, the haversian die 103 is opened and separated, the formed green body falls into the die cavity of the corresponding transition die 106, the clamping part of the green body formed by the haversian die 103 is exposed out of the die cavity, and the clamping part of the green body is clamped by the transfer mechanism 300, thereby realizing the integral translation transfer action of the row of green bodies. Optionally, the injection core rod 109 is connected to the injection molding compound outlet of the injection molding machine via an injection tube. Optionally, the haversian plate 102 and the haversian die 103 are formed by splicing half-edge dies; a sliding shaft is adopted to penetrate through the two half-side molds of the haversian plate 102, and two ends of the sliding shaft are provided with pre-tightening springs and are positioned and locked by fixing nuts, so that the two half-side molds of the haversian plate 102 are kept to be close to each other; the conical grooves are arranged at the joint positions of the two half dies of the haversian plate 102 and are arranged corresponding to the die-opening wedge blocks 104 up and down, and then the die-opening wedge blocks 104 are inserted into the conical grooves in the rising process of the haversian plate 102, so that the two half dies of the haversian plate 102 are respectively opened with the two half dies of the haversian plate 103, and the free falling action of the blank is completed. Optionally, the cavity of the haversian die 103 is conical, so that the blanks are automatically corrected in position during the falling process and fall aligned with the central axis of the transition die 106, and the precision of the falling position is ensured, thereby ensuring that the transfer mechanism 300 can accurately and stably clamp the row of blanks and the integral translation of the row of blanks. Optionally, two ends of the haversian plate 102 are respectively provided with a tapered groove, and the tapered grooves are arranged in one-to-one correspondence with the upper die sinking wedges 104.
It can be understood that, in this embodiment, the bottle blowing module 200 includes a bottle blowing frame 201, a bottle blowing auxiliary plate 202, a bottle blowing link mechanism 203, a first bottle blowing movable mold plate 204, a fixed bottle blowing mold plate 205, a first bottle blowing mold 206, a fixed bottle blowing mold 207, a bottle blowing slide rail 208, a bottle blowing power mechanism 209, and a blowing component 210; the bottle blowing fixed mold plate 205 is fixed on the bottle blowing machine frame 201, the bottle blowing auxiliary plate 202 and the bottle blowing first movable mold plate 204 are assembled on the bottle blowing slide rail 208 in a sliding manner, the bottle blowing first movable mold plate 204 is positioned between the bottle blowing auxiliary plate 202 and the bottle blowing fixed mold plate 205, the bottle blowing link mechanism 203 is positioned between the bottle blowing auxiliary plate 202 and the bottle blowing first movable mold plate 204, and the power output end of the bottle blowing power mechanism 209 is connected to the bottle blowing link mechanism 203; the air blowing component 210 is arranged on the bottle blowing machine frame 201 in a lifting way; the first blowing bottle 206 is fixed on one surface of the first blowing mold plate 204 facing the fixed blowing mold plate 205, the fixed blowing bottle 207 is fixed on one surface of the fixed blowing mold plate 205 facing the first blowing mold plate 204, and the first blowing bottle 206 and the fixed blowing bottle 207 are relatively buckled to form a row of blowing cavities for simultaneously blowing the row of blanks. The first movable blown bottle 206 and the fixed blown bottle 207 are in an open state, and the transfer mechanism 300 integrally translates the row of blanks from the injection module 100 or the blank preheating module 400 to a blowing station between the first movable blown bottle 206 and the fixed blown bottle 207; the bottle blowing power mechanism 209 drives the bottle blowing link mechanism 203 to unfold, and pushes the first bottle blowing movable template 204 to drive the first bottle blowing movable blow mold 206 to be buckled with the fixed bottle blowing mold 207 on the fixed bottle blowing template 205 and fix a blank, at this time, the first bottle blowing movable blow mold 206 and the fixed bottle blowing mold 207 enclose to form a bottle body forming cavity matched with the appearance of the plastic bottle, the air blowing components 210 are arranged in a one-to-one correspondence with the bottle body forming cavity from top to bottom, each air blowing component 210 is driven by the lifting driving device to fall synchronously and then is respectively inserted into the air blowing ports of the corresponding blank, and the air blowing ports of the inner blank are blown by the air blowing components 210, so that the blank is inflated and expanded all around until the blank is completely attached to the inner wall surface of the bottle body forming cavity, and the bottle blowing process of the plastic bottle is completed; the blowing member 210 is lifted, the bottle blowing power mechanism 209 drives the bottle blowing link mechanism 203 to fold and contract, so that the first blowing bottles 206 and the fixed blowing bottles 207 are separated and opened, and the formed rows of plastic bottles carried by the transfer mechanism 300 are integrally translated to the next process. Alternatively, the first blow bottle 206 and the fixed blow bottle 207 enclose a bottle forming cavity with a lower opening, and the blow bottle module 200 further includes a bottom base member elevatably mounted on the blow bottle rack 201, and the bottom base member is used for forming a bottom shape of the plastic bottle. Alternatively, the bottle blowing slide rail 208 is a golling column. Alternatively, the bottle blowing auxiliary plate 202 may also be fixed on the bottle blowing frame 201, and the bottle blowing link mechanism 203 is driven to move by the bottle blowing power mechanism 209, so as to control the first movable bottle blowing mold 206 to approach or depart from the fixed bottle blowing mold plate 205. Optionally, the bottle blowing power mechanism 209 adopts an air cylinder, an oil cylinder, a telescopic motor, a gear set driving mechanism and the like or similar driving mechanisms; can be driven by matching with the bottle blowing link mechanism 203; or directly driven by the bottle blowing power mechanism 209.
Optionally, as shown in fig. 7, in this embodiment, the bottle blowing module 200 includes a bottle blowing frame 201, a bottle blowing auxiliary plate 202, a bottle blowing link mechanism 203, a first bottle blowing movable mold plate 204, a second bottle blowing movable mold plate 211, a fixed bottle blowing mold plate 205, a first bottle blowing movable blow mold 206, a second bottle blowing movable blow mold 212, a fixed bottle blowing mold 207, a bottle blowing golling post 213, a bottle blowing power mechanism 209, and a blowing part 210; the bottle blowing fixed mold plate 205 is fixed on the bottle blowing machine frame 201, and bottle blowing fixed molds 207 are arranged on two sides of the bottle blowing fixed mold plate 205; the bottle blowing auxiliary plate 202, the first bottle blowing movable template 204 and the second bottle blowing movable template 211 are assembled on the bottle blowing tie rod 213 in a sliding mode, a bottle blowing link mechanism 203 is arranged between the bottle blowing auxiliary plate 202 and the first bottle blowing movable template 204, and the power output end of the bottle blowing power mechanism 209 is connected to the bottle blowing link mechanism 203; the first bottle blowing movable template 204 and the second bottle blowing movable template 211 are respectively arranged at two sides of the fixed bottle blowing template 205, a first bottle blowing movable blow mold 206 is fixed on one surface of the first bottle blowing movable template 204 facing the fixed bottle blowing template 205, and a second bottle blowing movable blow mold 212 is fixed on one surface of the second bottle blowing movable template 211 facing the fixed bottle blowing template 205; the air blowing component 210 is arranged on the bottle blowing machine frame 201 in a lifting way; the first movable blow bottle 206 and the fixed blow bottle 207 are relatively buckled to form a row of bottle blowing cavities for simultaneously blowing bottles for rows of blanks, and the second movable blow bottle 212 and the fixed blow bottle 207 are relatively buckled to form a row of bottle blowing cavities for simultaneously blowing bottles for rows of blanks. The first blow bottle moving and blow molding machine 206 and the fixed blow bottle 207, and the second blow bottle moving and blow molding machine 212 and the fixed blow bottle 207 are in the mold opening state, and the transfer mechanism 300 integrally translates the row of green bodies from the injection module 100 or the green body preheating module 400 and respectively enters a first blow bottle station between the first blow bottle moving and blow molding machine 206 and the fixed blow bottle 207, and a second blow bottle station between the second blow bottle moving and blow molding machine 212 and the fixed blow bottle 207; the bottle blowing power mechanism 209 drives the bottle blowing link mechanism 203 to unfold and push the bottle blowing first movable mold plate 204 to drive the bottle blowing first movable blow mold 206 to buckle and fix the blank to the bottle blowing fixed blow mold 207 on the bottle blowing fixed mold plate 205, the bottle blowing auxiliary plate 202 is driven by the bottle blowing tiebar 213 to drive the bottle blowing second movable mold plate 211 to drive the bottle blowing second movable blow mold 212 to buckle and fix the blank to the bottle blowing fixed blow mold 207 on the bottle blowing fixed mold plate 205 under the action of the bottle blowing link mechanism 203, at this time, the bottle blowing first movable blow mold 206 and the bottle blowing fixed blow mold 207 enclose to form a first bottle forming cavity matched with the shape of the plastic bottle, the first group of air blowing parts 210 and the first bottle forming cavity are arranged one-to-one from top to bottom, the bottle blowing second movable blow mold 212 and the bottle blowing fixed blow mold 207 enclose to form a second bottle forming cavity matched with the shape of the plastic bottle, the second group of air blowing parts 210 and the second bottle forming cavity are arranged one-to-one from top to-bottom, each air blowing component 210 is driven by the lifting driving device to synchronously fall down and further respectively inserted into the air blowing openings of the corresponding green bodies, and the air blowing components 210 blow air to the air blowing openings of the inner green bodies so that the green bodies are inflated and expanded all around until the air blowing components are completely attached to the inner wall surfaces of the first bottle forming cavity or the second bottle forming cavity, and further the bottle blowing process of the plastic bottles is completed; the blowing member 210 is lifted, the blowing power mechanism 209 drives the blowing link mechanism 203 to fold and contract, so that the first blown bottle 206 and the fixed blown bottle 207 are separated and opened, the second blown bottle 212 and the fixed blown bottle 207 are separated and opened, and the formed row of plastic bottles carried by the transfer mechanism 300 is integrally translated to the next process. Optionally, the bottle blowing power mechanism 209 adopts an air cylinder, an oil cylinder, a telescopic motor, a gear set driving mechanism and the like or similar driving mechanisms, and can be driven by matching with the bottle blowing link mechanism 203; or directly driven by the bottle blowing power mechanism 209.
It can be understood that, as shown in fig. 8 and 9, the transfer mechanism 300 includes a transfer bottle holder 302, a transfer frame 301, and a sliding mechanism, the sliding mechanism is slidably connected to the transfer frame 301, the transfer bottle holder 302 is connected to the sliding mechanism, the transfer bottle holder 302 is used for clamping the material, and the sliding mechanism is used for driving the transfer bottle holder 302 to perform linear movement in the width direction or the length direction to complete the transfer of the material. It is to be understood that the longitudinal direction refers to the direction in which the plurality of processing stations are arranged to extend, i.e., the material is transferred between the plurality of processing stations when the transfer bottle gripper 302 moves in the longitudinal direction, and the width direction refers to the direction in which the material is transferred between each processing station and the transfer mechanism 300, i.e., the material is transferred into or out of the processing stations when the transfer bottle gripper 302 moves in the width direction. The material refers to a bottle blank or a plastic bottle, the bottle blank is arranged before a bottle blowing station, and the plastic bottle is arranged at the bottle blowing station and a subsequent processing station.
It can be understood that, in the transfer mechanism 300 of this embodiment, the sliding mechanism capable of sliding along the length direction and the width direction is disposed on the transfer rack 301, the transfer bottle holder 302 is mounted on the sliding mechanism, the sliding mechanism drives the transfer bottle holder 302 to linearly move along the length direction or the width direction, so as to achieve the feeding or discharging of the material at each processing station and the material transfer between multiple processing stations, and implement the in-line processing of the material, the manufacturing process, the conveying process, and the driving manner of the whole plastic bottle are simple and single, the transfer mechanism 300 only needs to perform the reciprocating translation motion, the interference between the processing links is small, the limitation is small, the number of blanks in the row and the number of the obtained in-line packaged products are not easily limited by the space, and the in-line multiple and even the multiple-line batch production of the in-line packaged products can be easily achieved, therefore, the yield can be improved by times or even dozens of times, and a favorable process basis is provided for the mass rapid production and manufacture of various plastic bottle packaging products.
The sliding mechanism specifically includes a first sliding mechanism and a second sliding mechanism, the second sliding mechanism is slidably connected to the transfer rack 301 along the width direction, the first sliding mechanism is slidably connected to the second sliding mechanism along the length direction, and the transfer bottle clamps 302 are arranged in rows at intervals and assembled on the first sliding mechanism. The plurality of transfer bottle holders 302 are arranged at equal intervals, and the distance between the central axes of two adjacent transfer bottle holders 302 is the same as the distance between the central axes of two adjacent green body molding cavities, that is, each transfer bottle holder 302 correspondingly clamps one bottle blank or plastic bottle.
Specifically, the second sliding mechanism includes a transfer slide 305, a transfer second slide rail 306, and a transfer second power device 308, where the transfer second slide rail 306 is disposed on the transfer rack 301 along the width direction, the transfer slide 305 is mounted on the transfer second slide rail 306 and can slide back and forth along the transfer second slide rail 306, and a power output end of the transfer second power device 308 is connected to the transfer slide 305 and is used for driving the transfer slide 305 to slide back and forth along the transfer second slide rail 306. The second power device 308 is mounted on the transfer rack 301, and the second power device 308 may be an air cylinder, an oil cylinder, a linear motor, or another linear driving mechanism. In addition, the first sliding mechanism is connected with the transfer sliding base 305 in a sliding manner, and when the transfer second power device 308 drives the transfer sliding base 305 to slide along the transfer second sliding rail 306, the transfer sliding base 305 drives the first sliding mechanism and the transfer bottle clamp 302 to slide along the width direction, so that the materials are conveyed into or out of the processing station.
In addition, the first sliding mechanism specifically includes a transfer translation plate 303, a transfer first slide rail 304, a transfer connecting plate 307, and a transfer first power device 309, the transfer bottle holders 302 are arranged on the transfer translation plate 303 in a row, the transfer first slide rail 304 is arranged on the second sliding mechanism along the length direction, specifically on the transfer slide carriage 305, the transfer translation plate 303 is mounted on the transfer first slide rail 304 and can slide back and forth along the transfer first slide rail 304, the transfer connecting plate 307 is connected with the transfer translation plate 303, and a power output end of the transfer first power device 309 is connected with the transfer connecting plate 307, and is used for driving the transfer connecting plate 307 and driving the transfer translation plate 303 to slide back and forth along the transfer first slide rail 304. When the first transferring power device 309 drives the transferring connecting plate 307 to move along the length direction, the transferring connecting plate 307 drives the transferring translation plate 303 to slide on the transferring first slide rail 304, so that the transferring bottle clamp 302 moves among a plurality of processing stations, and the material is transferred. The transfer connecting plate 307 and the transfer translation plate 303 are of an integrated connecting structure, for example, the two are integrally formed, or the two are welded and fixed; alternatively, the transfer coupling plate 307 is detachably fastened to the transfer translation plate 303, for example, by screws. Wherein, the first power device 309 adopts a cylinder, an oil cylinder, a linear motor or other linear driving mechanisms.
Optionally, the bottle holders 302 are arranged in groups, the number of the bottle holders 302 in each group is the same as the number of the materials in rows to be transferred, that is, one bottle holder 302 is correspondingly clamped to one bottle blank or plastic bottle, the transfer mechanism 300 includes a plurality of groups of bottle holders 302, each group of bottle holders 302 is assembled on one group of transfer translation plates 303, and the arrangement center axis distance and the arrangement number of the bottle holders 302 in each group are the same, so as to facilitate the synchronous processing of the materials in the groups. Preferably, the transfer mechanism 300 includes five groups of transfer bottle clamps 302, each group of transfer bottle clamps 302 is responsible for reciprocating translational motion between two adjacent processing stations, for example, one group of transfer bottle clamps 302 is responsible for transferring rows of bottle blanks between the injection molding module 100 and the blank preheating module 400, one group of transfer bottle clamps 302 is responsible for transferring rows of bottle blanks between the blank preheating module 400 and the bottle blowing module 200, one group of transfer bottle clamps 302 is responsible for transferring rows of plastic bottles between the bottle blowing module 200 and the filling module 500, one group of transfer bottle clamps 302 is responsible for transferring rows of plastic bottles between the filling module 500 and the sealing module 600, and one group of transfer bottle clamps 302 is responsible for transferring rows of finished products after sealing in the sealing module 600. For example, when the transfer second power device 308 drives the transfer slide carriage 305 to slide on the transfer second slide rail 306 along the width direction, the first transfer bottle clamp 302 moves towards the injection molding station to clamp the bottle blank or take the bottle blank to leave the injection molding station, the second transfer bottle clamp 302 moves towards the blank preheating station to enable the clamped bottle blank to fall into the bottle blank preheating station or take the bottle blank to exit from the preheating station, the third transfer bottle clamp 302 moves towards the blowing station to enable the bottle blank to fall into the blowing station or take the plastic bottle to exit from the blowing station, the fourth transfer bottle clamp 302 moves towards the filling station to enable the plastic bottle to enter the filling station or take the plastic bottle to exit from the filling station, and the fifth transfer bottle clamp 302 moves towards the sealing station to enable the plastic bottle to enter the sealing station or take the plastic bottle to exit from the blowing station The material bottle exits the sealing station. Namely, the entering actions of each group of the transfer bottle clamps 302 at the injection molding station, the blank preheating station, the bottle blowing station, the filling station and the sealing station are synchronously performed, or the exiting actions of each group of the transfer bottle clamps 302 at the injection molding station, the blank preheating station, the bottle blowing station, the filling station and the sealing station are synchronously performed.
It can be understood that, in this embodiment, the blank preheating module 400 includes a preheating frame 401, a preheating auxiliary plate 402, a preheating link mechanism 403, a preheating first movable mold plate 404, a preheating fixed mold plate 405, a first preheating mold 406, a fixed preheating mold 407, a preheating slide rail, and a preheating power mechanism 408; the preheating fixed template 405 is fixed on the preheating rack 401, the preheating auxiliary plate 402 and the preheating first movable template 404 are assembled on the preheating slide rail in a sliding manner, the preheating first movable template 404 is positioned between the preheating auxiliary plate 402 and the preheating fixed template 405, the preheating connecting rod mechanism 403 is positioned between the preheating auxiliary plate 402 and the preheating first movable template 404, and the power output end of the preheating power mechanism 408 is connected to the preheating connecting rod mechanism 403; the first preheating die 406 is fixed on one surface of the preheating first movable die plate 404 facing the preheating fixed die plate 405, the fixed preheating die 407 is fixed on one surface of the preheating fixed die plate 405 facing the first preheating die 406, and the first preheating die 406 and the fixed preheating die 407 are oppositely buckled to form a row of preheating cavities for simultaneously preheating rows of green bodies. The transfer mechanism 300 translates the row of green bodies output by the injection molding module 100 to a preheating station between the first preheating mold 406 and the fixed preheating mold 407, drives the preheating link mechanism 403 to unfold through the preheating power mechanism 408, pushes the preheating first movable mold plate 404 to drive the first preheating mold 406 to buckle towards the fixed preheating mold 407 on the preheating fixed mold plate 405 and contain the green bodies, and introduces heating media with preset temperature into heating medium circulation channels in the bases of the first preheating mold 406 and the fixed preheating mold 407 respectively to preheat the green bodies; after the preheating for the preset time, the preheating link mechanism 403 is driven to fold and contract by the preheating power mechanism 408, so that the first preheating mold 406 and the fixed preheating mold 407 are relatively separated and expose the preheated row of blanks, and the preheated row of blanks are transferred to the bottle blowing module 200 of the next process for bottle blowing by the transfer mechanism 300. Optionally, the preheating slide rail is a tie bar. Alternatively, the preheating auxiliary plate 402 may be fixed on the preheating frame 401, and the preheating linkage 403 is driven by the preheating power mechanism 408 to operate, so as to control the preheating first movable mold plate 404 to approach or separate from the preheating fixed mold plate 405. Alternatively, the preheating power mechanism 408 may be driven by a cylinder, an oil cylinder, a telescopic motor, a gear train driving mechanism, or the like, and may cooperate with the preheating link mechanism 403; or directly driven by the preheating power mechanism 408.
Optionally, as shown in fig. 10 and 11, in the present embodiment, the blank preheating module 400 includes a preheating frame 401, a preheating auxiliary plate 402, a preheating link mechanism 403, a preheating first movable mold plate 404, a preheating second movable mold plate 409, a preheating fixed mold plate 405, a first preheating mold 406, a second preheating mold 410, a fixed preheating mold 407, a preheating tie rod 411, and a preheating power mechanism 408; the preheating fixed die plate 405 is fixed on the preheating rack 401, and fixed preheating dies 407 are arranged on two sides of the preheating fixed die plate 405; the preheating auxiliary plate 402, the preheating first movable template 404 and the preheating second movable template 409 are slidably assembled on the preheating tie bar 411, a preheating connecting rod mechanism 403 is arranged between the preheating auxiliary plate 402 and the preheating first movable template 404, and the power output end of the preheating power mechanism 408 is connected to the preheating connecting rod mechanism 403; the preheating fixed die plate 405 is respectively provided with a preheating first movable die plate 404 and a preheating second movable die plate 409, a first preheating die 406 is fixed on one surface of the preheating first movable die plate 404 facing the preheating fixed die plate 405, and a second preheating die 410 is fixed on one surface of the preheating second movable die plate 409 facing the preheating fixed die plate 405; the first preheating die 406 and the fixed preheating die 407 are oppositely buckled to form a row of preheating cavities for simultaneously preheating the rows of green bodies, and the second preheating die 410 and the fixed preheating die 407 are oppositely buckled to form a row of preheating cavities for simultaneously preheating the rows of green bodies. The transfer mechanism 300 translates the row of blanks output by the injection module 100 to a first preheating station between the first preheating die 406 and the fixed preheating die 407 and a second preheating station between the second preheating die 410 and the fixed preheating die 407, the preheating power mechanism 408 drives the preheating connecting rod mechanism 403 to be unfolded, and pushes the preheating first movable template 404 to drive the first preheating module 406 to be buckled to the fixed preheating module 407 on the preheating fixed template 405 and to accommodate the blank body, the preheating auxiliary plate 402 is synchronously driven by the action force of the preheating connecting rod mechanism 403 to drive the preheating second movable template 409 to drive the second preheating module 410 to be buckled to the fixed preheating module 407 on the preheating fixed template 405 and to accommodate the blank body through the preheating column 411, and heating media with preset temperatures are respectively introduced into heating medium circulation channels in the base bodies of the first preheating module 406, the fixed preheating module 407 and the second preheating module 410, so that the blank body is preheated; after the preheating for the preset time, the preheating link mechanism 403 is driven to fold and contract by the preheating power mechanism 408, so that the first preheating mold 406 and the fixed preheating mold 407 are relatively separated, the second preheating mold 410 and the fixed preheating mold 407 are relatively separated, the preheated blank rows are exposed, and the preheated blank rows are transferred to the bottle blowing module 200 of the next process for bottle blowing by the transfer mechanism 300. Alternatively, the preheating power mechanism 408 may be driven by a cylinder, an oil cylinder, a telescopic motor, a gear train driving mechanism, or the like, and may cooperate with the preheating link mechanism 403; or directly driven by the preheating power mechanism 408.
Optionally, as shown in fig. 12, in this embodiment, the blank preheating module 400 includes a preheating frame 401, a preheating fixed die plate 405, a preheating movable die plate 412, and a preheating power mechanism 408; the preheating fixed die plate 405 is fixed on the preheating rack 401, the preheating movable die plate 412 is assembled on the preheating rack 401 in a sliding mode through a preheating sliding rail, the preheating fixed die plate 405 and the preheating movable die plate 412 are arranged oppositely, a fixed preheating die 407 is fixed on one surface, facing the preheating movable die plate 412, of the preheating fixed die plate 405, and a movable preheating die 413 is fixed on one surface, facing the preheating fixed die plate 405, of the preheating movable die plate 412; the fixed preheating die 407 and the movable preheating die 413 are oppositely buckled to form a preheating station. When the pre-heating station, the fixed pre-heating die 407 and the movable pre-heating die 413 are in an open state, the transfer bottle clamp 302 is driven by the transfer second power device 308 to translate along the transfer first slide rail 304, so as to bring the row of blanks into the pre-heating station, and then driven by the transfer first power device 309 to translate forward along the transfer second slide rail 306, so as to position the row of blanks in place. Then the preheating movable die plate 412 is matched with the mold in place along the preheating slide rail under the action of the preheating power mechanism 408, and preheating is started. Heating to a preset time, retracting the preheating power mechanism 408 and driving the preheating movable mold plate 412 to open the mold, transferring the first power mechanism 309 to drive back, and returning the row of blanks to the movement center line to prepare for entering the next process.
As shown in fig. 1, 13 and 14, in this embodiment, the filling module 500 includes a filling frame 501, a filling clamping assembly 502 disposed on the filling frame 501, and a filling system 503 disposed on the filling frame 501, wherein the filling clamping assembly 502 is used for clamping a row of plastic bottles during a filling operation, and the filling system 503 is used for synchronously filling solid materials into the row of plastic bottles. When the transfer mechanism 300 transfers the rows of plastic bottles from the bottle blowing module 200 to the filling module 500, the filling gripper assembly 502 grips the rows of plastic bottles, and then the filling system 503 synchronously fills the rows of plastic bottles with solid materials.
Wherein, the filling clamp bottle subassembly 502 includes first filling movable clamp 5021, second filling movable clamp 5022 and two filling bottle clamp drive arrangement 5023, the semicircle notch that is used for forming the filling station is offered towards one side of shifting mechanism 300 to first filling movable clamp 5021, a plurality of semicircle notches are arranged along the length direction interval of first filling movable clamp 5021, a plurality of second filling movable clamp 5022 are movably laid along the length direction of first filling movable clamp 5021 and second filling movable clamp 5022 is laid with semicircle notch one-to-one correspondence, the circular arc notch has been offered towards one side of the semicircle notch that corresponds to second filling movable clamp 5022, the power take off end of one filling bottle clamp drive arrangement 5023 connects respectively each second filling movable clamp 5022 and drives each second filling movable clamp 5022 synchronous motion, the power take off end of another filling bottle clamp drive arrangement 5023 connects first filling movable clamp 5021 and drives first clamp movable filling 5021 and first clamp movable filling clamp 5021 and two filling clamp movable clamp 5021 The plurality of second filling movable clamping plates 5022 move synchronously. The rows of plastic bottles are integrally translated from the bottle blowing module 200 to the filling module 500 via the transfer mechanism 300 and respectively enter each filling station, the rows of plastic bottles are synchronously clamped, supported and fixed by the filling and bottle clamping assemblies 502, the plastic bottles corresponding to the rows of plastic bottles are synchronously filled by the filling system 503, after filling is completed, the filling and bottle clamping assemblies 502 release the filled rows of plastic bottles, and the filled rows of plastic bottles are integrally transferred to the next process via the transfer mechanism 300. The bottle clamping action of the filling bottle clamping assembly 502 is specifically as follows: by shifting mechanism 300 with bank plastic bottle translation to filling station, press from both sides drive arrangement 5023 drive first filling movable clamp plate 5021 and a plurality of second filling movable clamp plate 5022 synchronous motion through two filling bottles, make semicircle notch and circular arc notch draw close each other, and then make semicircle notch and circular arc notch combination constitute the staple bolt subassembly of staple bolt in plastic bottle bottleneck position, ensure the stability of plastic bottle when carrying out the filling operation, then, shift mechanism 300 and withdraw from the filling station, carry out quantitative filling again via filling system 503 in to the plastic bottle this moment. After the filling is finished, the transfer mechanism 300 enters the filling station again to clamp the rows of plastic bottles, then the two filling bottle clamp driving devices 5023 drive the second filling first movable clamp plates 5021 and the second filling movable clamp plates 5022 to synchronously and reversely move, so that the semicircular notches and the circular arc notches are far away from each other, the semicircular notches and the circular arc notches are separated, the transfer mechanism 300 drives the filled rows of plastic bottles to move horizontally and exit, the plastic bottles move horizontally to the next station, and meanwhile the next batch of the rows of plastic bottles move horizontally to the position of the filling module 500 from the bottle blowing module 200, so that the filling process of one batch is completed. Alternatively, the filling cylinder clamp driving device 5023 adopts an air cylinder.
The filling system 503 comprises a filling storage tank 5031 and a screw conveyor 5034 connected with the output end of the filling storage tank 5031, the screw conveyor 5034 is arranged in a one-to-one correspondence with the filling station from top to bottom, the filling storage tank 5031 is used for storing solid powder materials, and the screw conveyor 5034 is used for synchronously filling the solid powder materials into the rows of plastic bottles. After the rows of plastic bottles are translated to the right position, the plastic bottles are clamped and fixed by the filling and bottle clamping assembly 502, the screw conveyor 5034 is controlled to act, powder materials are quantitatively output into the corresponding plastic bottles, and then the action is stopped, and the filling is finished. The filling of the rows of plastic bottles is carried out synchronously.
Optionally, as shown in fig. 15, the filling system 503 includes a storage hopper 5035, a vibratory feeding device 5036, and a counting and blanking device 5037, an output end of the storage hopper 5035 is connected to an input end of the vibratory feeding device 5036, an output end of the vibratory feeding device 5036 is connected to an input end of the counting and blanking device 5037, an output end of the counting and blanking device 5037 is disposed toward the filling station, the storage hopper 5035 is configured to store solid particulate materials, the vibratory feeding device 5036 is configured to convey the solid particulate materials to the counting and blanking device 5037 in a vibratory manner, the counting and blanking device 5037 is configured to convey the solid particulate materials into a plastic bottle and control the number of solid particulates to be bottled, and the vibratory feeding device 5036, the counting and blanking device 5037, and the filling station are disposed in a one-to-one correspondence. The vibration feeding device 5036 may be a flat vibration feeder. After the rows of plastic bottles are translated to the right position, the rows of plastic bottles are clamped and fixed by the filling and bottle clamping assembly 502, the vibration feeding device 5036 is controlled to act and vibrate to output the particulate materials to the corresponding plastic bottles, the particulate materials are counted by the counting and blanking device 5037 and then output to the corresponding plastic bottles, the counting and blanking device 5037 outputs the particulate materials with the preset number, and then the counting and blanking device 5037 and the vibration feeding device 5036 stop working, and the filling is finished. The filling of the rows of plastic bottles is carried out synchronously.
Optionally, as shown in fig. 16, the filling system 503 includes a filling storage tank 5031, a filling delivery pipe 5032 connected to an output end of the filling storage tank 5031, and a filling valve 5033 disposed on the filling delivery pipe 5032, where the filling delivery pipe 5032 and the filling station are disposed in a one-to-one up-and-down correspondence. After the rows of plastic bottles are translated to the right position, the rows of plastic bottles are clamped and fixed by the filling and bottle clamping assembly 502, the filling valve 5033 is controlled to be opened, the liquid material is quantitatively output, and then the rows of plastic bottles are closed, and the filling is finished, wherein the filling of the rows of plastic bottles is synchronously performed.
As shown in fig. 17, in this embodiment, the sealing module 600 includes a sealing frame 601, a sealing bottle clamping assembly 602 disposed on the sealing frame 601, and a sealing system 603 disposed on the sealing frame 601, wherein the sealing bottle clamping assembly 602 is configured to clamp a whole row of plastic bottles during a sealing operation, and the sealing system 603 is configured to perform a synchronous sealing operation on the whole row of plastic bottles.
It will be appreciated that the closure clamp bottle assembly 602 includes a first closure movable clamp plate, the second seals movable clamp plate and two and seals bottle clamp drive arrangement, the first semicircle notch that is used for forming the station of sealing is offered towards one side of transfer mechanism 300 to seal movable clamp plate, a plurality of semicircle notches are arranged along the first length direction interval that seals movable clamp plate, a plurality of seconds seal movable clamp plate along first length direction movably laying that seals movable clamp plate and the second seals movable clamp plate and half a round notch one-to-one and lays, the second seals movable clamp plate towards one side of the semicircle notch that corresponds and has seted up the circular arc notch, one seals bottle clamp drive arrangement's power take off end and connects each second respectively and seals movable clamp plate and drive each second and seal movable clamp plate synchronous motion, another seals bottle clamp drive arrangement's power take off end and connects first movable clamp plate and the first movable clamp plate that seals and a plurality of second seal movable clamp plate synchronous motion of sealing. The transfer mechanism 300 translates the filled rows of plastic bottles to the sealing station of the sealing module 600, the sealing and bottle clamping assemblies 602 synchronously clamp the plastic bottles, the transfer mechanism 300 exits the sealing station, the corresponding plastic bottles are sealed by the sealing system 603, and after the sealing is completed, the transfer mechanism 300 enters the sealing station again to output the rows of finished products. The bottle clamping action of the sealing bottle clamping assembly 602 is specifically as follows: move the in bank plastic bottle translation to sealing the station by shifting mechanism 300, seal through two and press from both sides bottle drive arrangement drive first movable splint and a plurality of seconds and seal movable splint synchronous motion that seal for semicircle notch and circular arc notch draw close each other, and then make semicircle notch and circular arc notch combination constitute the staple bolt subassembly of staple bolt in plastic bottle bottleneck position, ensure the stability of plastic bottle when sealing the operation, then, shift mechanism 300 and withdraw from and seal the station, seal the plastic bottle via sealing system 603 this moment. After finishing sealing, the transfer mechanism 300 enters a sealing station to clamp the rows of plastic bottles, the two sealing bottle clamp driving devices drive the first sealing movable clamp plate and the second sealing movable clamp plates to synchronously and reversely move so as to enable the semicircular notches and the circular-arc notches to be separated, the transfer mechanism 300 drives the sealed rows of finished products to be translated and withdrawn, and to be translated and moved to a next station or directly output, and meanwhile, the rows of plastic bottles of the next batch are translated to the position of the sealing module 600 from the filling module 500, so that the sealing process of one batch is completed. The sealing bottle clamp driving device adopts an air cylinder. The closure bottle clamping assembly 602 is similar in structure and operation to the filling bottle clamping assembly 502.
In this embodiment, the sealing system 603 is a press-cover type sealing mechanism, a screw-cover type sealing mechanism or a welding-cover type sealing mechanism. The gland type sealing mechanism enables the bottle cap to be assembled on the bottle mouth in an interference fit mode in a downward pressing mode, and then sealing of the plastic bottle is completed. The cap screwing type sealing mechanism presses the bottle cap on the bottle mouth, then drives the bottle cap to rotate, and achieves the assembly of the bottle cap and the bottle mouth through threaded fit, so that the plastic bottle is sealed and sealed. The cover welding type sealing mechanism heats the inner wall of the bottle cover and/or the outer wall of the bottle mouth to preset stability and preset time, then presses the bottle cover on the bottle mouth, cools, and then completes the hot melting welding assembly of the bottle cover and the bottle mouth, and further completes the sealing of the plastic bottle.
Specifically, as shown in fig. 18 and 19, the screw cap type sealing mechanism includes a first screw cap power mechanism 6031a, a second screw cap power mechanism 6032a, a screw cap slide rail 6033a, a screw cap connecting plate 6034a, a screw cap taking cover rod 6035a, a third screw cap power mechanism 6036a and a screw cap frame 6037a, the fixed end of the first screw cap power mechanism 6031a is installed on the screw cap frame 6037a, the screw cap frame 6037a is installed on the sealing frame 601, the movable end of the first screw cap power mechanism 6031a is connected with the fixed end of the second screw cap power mechanism 6032a, the screw cap connecting plate 6034a is respectively connected with the movable end of the second screw cap power mechanism 6032a and the screw cap taking cover rod 6035a, the screw cap slide rail 6033a is arranged on the screw cap frame 6037a, the screw cap connecting plate 6034a is in sliding fit with the screw cap slide rail 6033a, the first screw cap power mechanism 6031a and the second screw cap power mechanism 6031a are used for driving the screw cap connecting plate 6032a to drive the screw cap connecting plate 6032a 6034a is followed spiral cover slide rail 6033a slides from top to bottom, it all overlaps on the pole 6035a of taking the lid with the output of third spiral cover power unit 6036a to be equipped with gear 6038a to revolve the lid, intermeshing between the adjacent gear 6038a, third spiral cover power unit 6036a is used for driving a plurality of gears 6038a synchronous rotation to it gets lid pole 6035a synchronous revolution to drive many spiral covers. Optionally, the first cap screwing power mechanism 6031a and the second cap screwing power mechanism 6032a adopt linear motion mechanisms such as a cylinder, an electric telescopic rod and a linear motor, and the third cap screwing power mechanism 6036a adopts rotary motion mechanisms such as a motor and a motor. The action process of the rotary cover type sealing mechanism is as follows: the rows of plastic bottles are integrally translated from the filling module 500 to the sealing module 600 through the transfer mechanism 300 and respectively enter each sealing station, the rows of plastic bottles are synchronously clamped, supported and fixed by the sealing and bottle clamping assembly 602, the first cap-screwing power mechanism 6031a is controlled to drive the second cap-screwing power mechanism 6032a, the cap-screwing connecting plate 6034a and the cap-screwing taking rod 6035a to slide downwards, after the plastic bottles slide downwards for a preset distance, the cap-screwing taking rod 6035a is controlled to take the caps, at the moment, a preset distance is kept between the lower plane of the plastic caps and the upper plane of the bottle openings of the plastic bottles, the third cap-screwing power mechanism 6036a is controlled to drive the cap-screwing connecting plate 6034a, the cap-screwing taking rod 6035a and the plastic caps to continuously slide downwards, and the bottle caps and the bottle openings are screwed through the threaded matching of the plastic caps and the plastic bottle openings, and (5) screwing the cover and sealing. And finally, controlling the first cap screwing power mechanism 6031a and the second cap screwing power mechanism 6032a to drive the cap screwing connecting plate 6034a and the cap screwing and taking rod 6035a to slide upwards to the initial position, and controlling the third cap screwing power mechanism 6036a to stop working to wait for cap screwing and sealing operation of plastic bottles of the next batch. Wherein, it gets lid pole 6035a to adopt interference fit's mode centre gripping plastics lid to revolve the lid, for example, it is the cavity pole to revolve lid and get lid pole 6035a, and its inner hole size slightly is less than the diameter of plastics lid, and along with revolving the lid and getting the moving down of lid pole 6035a, impress the plastics lid in the lid is got to revolving the lid pole 6035 a. The first cap screwing power mechanism 6031a, the second cap screwing power mechanism 6032a, the cap screwing slide rail 6033a, the cap screwing connecting plate 6034a, the cap screwing taking rod 6035a and the gear 6038a are arranged in one-to-one correspondence with the cap screwing and sealing stations.
Optionally, the linear plastic bottle packaging device with integrated injection, blowing, filling and sealing further includes a cap conveying module 800 disposed behind the sealing module 600 along the linear arrangement direction, and the cap conveying module 800 is configured to convey plastic caps to the sealing module 600. As shown in fig. 20, the cap feeding module 800 includes a vibration sorting device 801, a cap feeding plate 802, and a cap feeding power mechanism 803, the vibration sorting device 801 is configured to store plastic caps and output a plurality of plastic caps after sorting in a vibration manner, the cap feeding plate 802 is disposed at an output end of the vibration sorting device 801 and is configured to receive the sorted plastic caps, and a power output end of the cap feeding power mechanism 803 is connected to the cap feeding plate 802 and is configured to drive the cap feeding plate 802 to move so as to receive the plastic caps one by one and convey the plastic caps to the sealing module 600. When the sealing system 603 is located at the highest position, the cover conveying power mechanism 803 drives the cover conveying plate 802 to move, the moving direction is opposite to the conveying direction of the plastic bottles, the cover conveying plate 802 receives the plastic covers output by the vibration sorting device 801 one by one in the moving process, a plurality of grooves are uniformly formed in the cover conveying plate 802 at intervals, the plastic covers output by the vibration sorting device 801 are sequentially conveyed into the grooves, when the cover conveying power mechanism 803 acts in place, the sealing system 603 descends to take out the covers, and then the cover conveying power mechanism 803 drives the cover conveying plate 802 to move back to wait for conveying the plastic covers next time. The vibration sorting apparatus 801 is an existing vibration tray sorting machine or vibration tray sorting machine, and thus the specific structure and working principle are not described herein again. The cover feeding power mechanism 803 may adopt an air cylinder, an oil cylinder, a telescopic motor, a gear set driving mechanism, etc., or a similar driving mechanism. It can be understood that the vibrating sorting device 801, the cover feeding plate 802 and the cover feeding power mechanism 803 are all installed on the cover feeding machine frame.
In this embodiment, the laminar flow hood 700 includes at least one of a transparent viewing window, a material replenishment port, and an access port. And a transparent observation window is arranged, so that the working process of the linear injection, blowing, filling and sealing integrated plastic bottle packaging equipment is favorably observed, and problems are favorably found and eliminated in time. The material supplementing port is arranged and used for supplementing various materials such as injection molding raw materials, filling raw materials, bottle caps and the like to the linear injection, blowing, filling and sealing integrated plastic bottle packaging equipment. And the arrangement of the access hole is used for maintaining the daily equipment even if the equipment is maintained, replaced and repaired when the equipment has problems.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A linear injection, blowing, filling and sealing integrated plastic bottle packaging device is characterized by comprising an injection molding module (100), a bottle blowing module (200), a filling module (500) and a sealing module (600) which are arranged in a linear mode in sequence, wherein the injection molding module (100) is used for forming rows of bottle blanks through injection molding, the bottle blowing module (200) is used for forming rows of plastic bottles through blow molding, the filling module (500) is used for filling materials into the rows of plastic bottles, the sealing module (600) is used for sealing the filled rows of plastic bottles, and the linear injection, blowing, filling and sealing integrated plastic bottle packaging device further comprises a transfer mechanism (300) which is used for translating the rows of materials output by the injection molding module (100) and sequentially entering the bottle blowing module (200), the filling module (500) and the sealing module (600) and then outputting the rows of products;
the sealing module (600) comprises a sealing frame (601), a sealing bottle clamping component (602) arranged on the sealing frame (601) and a sealing system (603) arranged on the sealing frame (601), wherein the sealing bottle clamping component (602) is used for clamping a whole row of plastic bottles when sealing operation is carried out, the sealing system (603) is used for carrying out synchronous sealing operation on the whole row of plastic bottles, wherein the sealing system (603) comprises a first spiral cover power mechanism (6031a), a second spiral cover power mechanism (6032a), a spiral cover sliding rail (6033a), a spiral cover connecting plate (6034a), a spiral cover taking rod (6035a), a third spiral cover power mechanism (6036a) and a spiral cover frame (6037a), the fixed end of the first spiral cover power mechanism (6031a) is arranged on the spiral cover frame (6037a), the spiral cover frame (6037a) is arranged on the sealing frame (601), the expansion end of first spiral cover power unit (6031a) is connected with the stiff end of second spiral cover power unit (6032a), spiral cover connecting plate (6034a) respectively with the expansion end of second spiral cover power unit (6032a), spiral cover take cover pole (6035a) to be connected, lay on the spiral cover frame (6037a) spiral cover slide rail (6033a), spiral cover connecting plate (6034a) with spiral cover slide rail (6033a) sliding fit, first spiral cover power unit (6031a) and second spiral cover power unit (6032a) are used for driving spiral cover connecting plate (6034a) to slide from top to bottom along spiral cover slide rail (6033a), spiral cover take cover pole (6035a) go up and third spiral cover power unit (6036a) output end is all overlapped with gear (6038a), intermeshing between adjacent gear (6038a), third spiral cover power unit (6036a) is used for driving a plurality of gears (6038a) to rotate synchronously, thereby driving a plurality of cover rotating and taking rods (6035a) to rotate synchronously.
2. The linear injection-blow-fill-seal integrated plastic bottle packaging apparatus according to claim 1, wherein the sealing and bottle-clamping assembly (602) comprises a first sealing movable clamp plate, a second sealing movable clamp plate and a sealing bottle clamp driving device, the first sealing movable clamp plate is provided with a semicircular notch for forming a sealing station on one side facing the transfer mechanism (300), the semicircular notches are arranged at intervals along the length direction of the first sealing movable clamp plate, the second sealing movable clamp plates are movably arranged along the length direction of the first sealing movable clamp plate and are arranged in a one-to-one correspondence manner, the second sealing movable clamp plate is provided with an arc notch on one side facing the corresponding semicircular notch, the power output end of one sealing bottle clamp driving device is respectively connected with each second sealing movable clamp plate and drives each second sealing movable clamp plate to move synchronously, the power output end of the other sealing bottle clamp driving device is connected with the first sealing movable clamping plate and drives the first sealing movable clamping plate and the plurality of second sealing movable clamping plates to synchronously move, so that the semicircular notch and the arc notch are combined to form the hoop component hooped at the bottle mouth of the plastic bottle.
3. The linear injection-blow-filling-sealing integrated plastic bottle packaging equipment according to claim 2, wherein the first cap-screwing power mechanism (6031a), the second cap-screwing power mechanism (6032a), the cap-screwing slide rail (6033a), the cap-screwing connecting plate (6034a) and the cap-screwing and taking rod (6035a) are arranged in one-to-one correspondence with the sealing station.
4. The linear injection-blow-fill-seal integrated plastic bottle packaging apparatus of claim 1, wherein said first (6031a) and second (6032a) cap-screwing power mechanisms are linear motion mechanisms and said third cap-screwing power mechanism is a rotary motion mechanism.
5. The in-line injection blow-fill and seal integrated plastic bottle packaging apparatus of claim 1, further comprising a cap feeding module (800) disposed behind said sealing module (600) in an in-line arrangement direction for feeding plastic caps to said sealing module (600).
6. The linear injection-blow-fill-seal integrated plastic bottle packaging device according to claim 5, wherein the cap feeding module (800) comprises a vibration sorting device (801), a cap feeding plate (802) and a cap feeding power mechanism (803), the vibration sorting device (801) is used for storing plastic caps and sorting and outputting a plurality of plastic caps in a vibration mode, the cap feeding plate (802) is arranged at the output end of the vibration sorting device (801) and used for receiving the sorted plastic caps, and the cap feeding power mechanism (803) is connected with the cap feeding plate (802) at the power output end and used for driving the cap feeding plate (802) to move so as to receive the plastic caps one by one and feed the plastic caps to the sealing module (600).
7. The linear injection-blow-fill-seal integrated plastic bottle packaging equipment as claimed in claim 6, wherein a plurality of grooves are uniformly arranged on the cover feeding plate (802) at intervals, and when the cover feeding plate (802) moves under the driving of the cover feeding power mechanism (803), a plurality of plastic caps sequenced and output by the vibration sequencing device (801) are sequentially and correspondingly fed into the plurality of grooves.
8. The in-line injection-blow-fill-seal integrated plastic bottle packaging apparatus according to claim 1, further comprising a laminar flow hood (700) for forming an aseptic sealed space and accommodating said injection molding module (100), said blow molding module (200), said filling module (500), said sealing module (600), and said transfer mechanism (300).
9. The in-line injection-blow-fill-seal integrated plastic bottle packaging apparatus according to claim 1, wherein the injection molding module (100) comprises a hopper, a charging barrel, a screw, a heating device, a check valve, a rotation prevention device, and a blank mold assembly (101), the blank mold assembly (101) comprises a first half mold, a second half mold, and a mold closing drive for driving the first half mold and the second half mold to close or open the molds, a plurality of blank molding cavities arranged in rows and material flow paths respectively communicated with the blank molding cavities are correspondingly arranged between the first half mold and the second half mold, the blank mold assembly (101) is further provided with a material injection pipe communicated with the material flow paths, the material in the hopper falls into the charging barrel and is spirally pushed by the rotation prevention device to drive the screw to spirally push the material, the material in the spiral pushing process of the screw is heated by the heating device and is output into the material injection pipe of the blank mold assembly (101) to be injection-molded into the blank mold assembly (101) in rows, the blank mold assembly (101) is opened to output a row of blanks, and the check valve is arranged at one end of the screw rod facing the blank mold assembly (101).
10. The in-line injection-blow-fill-seal integrated plastic bottle packaging apparatus according to claim 1, wherein the injection molding module (100) comprises a blank mold assembly (101), a havar plate (102), a havar mold (103), an opening wedge (104), a transition slide (105), a transition mold (106), a lifting power device (107), a horizontal power device (108), and an injection core rod (109), the transition mold (106) is slidably mounted on the transition slide (105), a fixed end of the horizontal power device (108) is mounted on the transition slide (105), a power output end of the horizontal power device (108) is connected to the transition mold (106), the transition slide (105) is mounted on a power output end of the lifting power device (107), the blank mold assembly (101) has a row of blank molding cavities arranged at intervals, the injection molding core rods (109), the half molds (103) and the blank forming cavities of the blank mold assemblies (101) are vertically and correspondingly arranged one by one, the half molds (103) are installed on the half plates (102) and are clamped and fixed through elastic pieces on the half plates (102), tapered grooves are formed in the mold closing seam parts of the half plates (102), the mold opening wedge blocks (104) are movably matched with the tapered grooves to open the half plates (102) in a jacking mode, so that the blanks automatically fall off, and the injection molding core rods (109) and the half plates (102) are respectively and movably arranged up and down relative to the blank mold assemblies (101).
CN202210193674.2A 2022-03-01 2022-03-01 Linear injection-blow-filling-sealing integrated plastic bottle packaging equipment Pending CN114603824A (en)

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CN202210193674.2A CN114603824A (en) 2022-03-01 2022-03-01 Linear injection-blow-filling-sealing integrated plastic bottle packaging equipment
PCT/CN2022/110427 WO2023165085A1 (en) 2022-03-01 2022-08-05 Plastic bottle packaging apparatus integrating linear injection molding, bottle blowing, filling and sealing

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CN202210193674.2A CN114603824A (en) 2022-03-01 2022-03-01 Linear injection-blow-filling-sealing integrated plastic bottle packaging equipment

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WO2023165085A1 (en) * 2022-03-01 2023-09-07 湖南千山制药机械股份有限公司 Plastic bottle packaging apparatus integrating linear injection molding, bottle blowing, filling and sealing
WO2024060294A1 (en) * 2022-09-20 2024-03-28 湖南千山制药机械股份有限公司 Internal coating module, injection-molding/blow-molding/coating all-in-one machine and injection-molding/blow-molding/coating/filling/sealing all-in-one machine for plastic container
WO2024060291A1 (en) * 2022-09-20 2024-03-28 湖南千山制药机械股份有限公司 Plastic cup injection and plating integrated machine, and injection, plating, filling and sealing integrated machine

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CN114603824A (en) * 2022-03-01 2022-06-10 湖南千山制药机械股份有限公司 Linear injection-blow-filling-sealing integrated plastic bottle packaging equipment

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WO2023165085A1 (en) * 2022-03-01 2023-09-07 湖南千山制药机械股份有限公司 Plastic bottle packaging apparatus integrating linear injection molding, bottle blowing, filling and sealing
WO2024060294A1 (en) * 2022-09-20 2024-03-28 湖南千山制药机械股份有限公司 Internal coating module, injection-molding/blow-molding/coating all-in-one machine and injection-molding/blow-molding/coating/filling/sealing all-in-one machine for plastic container
WO2024060291A1 (en) * 2022-09-20 2024-03-28 湖南千山制药机械股份有限公司 Plastic cup injection and plating integrated machine, and injection, plating, filling and sealing integrated machine

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