CN114603137B - Automatic die casting mechanism for metal soft magnetic powder core and use method - Google Patents
Automatic die casting mechanism for metal soft magnetic powder core and use method Download PDFInfo
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- CN114603137B CN114603137B CN202210236139.0A CN202210236139A CN114603137B CN 114603137 B CN114603137 B CN 114603137B CN 202210236139 A CN202210236139 A CN 202210236139A CN 114603137 B CN114603137 B CN 114603137B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/02—Compacting only
- B22F3/03—Press-moulding apparatus therefor
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Abstract
The invention discloses an automatic die casting mechanism of a metal soft magnetic powder core and a use method thereof, and relates to the technical field of die casting mechanisms; to improve efficiency; the mechanism comprises a workbench, a rotating assembly, a linkage assembly, a supporting assembly and a die-casting power assembly for applying pressure; a die-casting chamber is arranged on the workbench, and a lower die holder is connected in the die-casting chamber in a sliding manner; the rotating assembly includes: the output end of the motor is rotationally connected with a central rotating rod; the method comprises the following steps: the user places the material to be processed on the workbench; and controlling the electric telescopic cylinder to work, and driving the feeding pushing plate to push materials to a position matched with the feeding pushing plate. According to the invention, the rotating assembly and the linkage assembly are arranged, so that the die casting machine can work based on a motor, after die casting is finished, the rotating rod rotates to the second arc-shaped frame, and then the lower die holder is driven to rise under the action of the resilience force of the spring, so that a product is ejected out of the die casting chamber, and the whole process is high in automation degree and suitable for continuous production.
Description
Technical Field
The invention relates to the technical field of die casting mechanisms, in particular to an automatic die casting mechanism for a metal soft magnetic powder core and a use method thereof.
Background
Die casting is a common casting process and is characterized in that high pressure is applied to materials by utilizing the inner cavity of a die; the die is usually processed by alloy with higher strength, the material is pressed into a required shape structure by applying pressure after die assembly, the current die casting device can meet certain use requirements, but manual die stripping is also needed, the efficiency is lower during continuous production, and part of the device adopts an automatic die stripping structure, but additional components are needed for driving, the structure is relatively complex, and the improvement is still needed.
Through retrieval, the patent with the Chinese patent application number of CN201520970265.4 discloses small-modulus pinion powder die-casting processing equipment, belongs to the technical field of gear processing equipment, and comprises a workbench horizontally and fixedly arranged on the working ground; a sliding groove is formed in the table top of the workbench; a feeding hopper is arranged above one end of the chute, and a metal powder sintering device is arranged at the other end of the chute; a hydraulic jacking cylinder is arranged in the middle of the chute; the ejector rod of the hydraulic ejector cylinder is vertically upwards; a hydraulic cylinder is fixedly arranged right above the hydraulic top cylinder; the ejector rod of the hydraulic cylinder is vertically downward, and the lower end of the ejector rod is fixedly provided with a pressure plate; a movable frame is arranged in the chute; the movable frame is fixedly provided with a burning mould; the die-casting mould can slide on the sliding groove along with the movable frame. The powder die casting processing apparatus in the above patent has the following disadvantages: the efficiency is lower in the whole working procedures of feeding, die casting and demolding, the continuous production is inconvenient, and the improvement is still needed.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an automatic die casting mechanism for a metal soft magnetic powder core and a use method thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
an automatic die-casting mechanism for a metal soft magnetic powder core comprises a workbench, a rotating assembly, a linkage assembly, a supporting assembly and a die-casting power assembly for applying pressure; a die-casting chamber is arranged on the workbench, and a lower die holder is connected in the die-casting chamber in a sliding manner; the rotating assembly includes:
the output end of the motor is rotationally connected with a central rotating rod which is rotationally connected with the central inner wall of the workbench;
the rotary rod, one end of the rotary rod is fixed on one side outer wall of the central rotary rod, the bottom of one end of the rotary rod is fixed with a feeding push plate, the feeding push plate is connected to the top outer wall of the workbench in a sliding manner, and the feeding push plate is of a U-shaped structure;
the linkage assembly includes:
the annular frame comprises a second arc-shaped frame and a first arc-shaped frame, the height of the first arc-shaped frame is higher than that of the second arc-shaped frame, the first arc-shaped frame and the second arc-shaped frame are in smooth transition, and the rotating rod is connected to the outer wall of the top of the annular frame in a sliding manner;
the lifting rod is fixed on the outer wall of the bottom of the annular frame;
the guide sliding seat is fixed on the outer wall of the bottom of the workbench, and the lifting rod is connected to the inner wall of the guide sliding seat in a sliding manner;
the bottom end of the lifting rod is fixed on the outer wall of the top of the lifting frame; a spring is fixed between the outer wall of the top of the lifting frame and the outer wall of the bottom of the guide sliding seat;
the mounting seat is fixed on the outer wall of the bottom of the lower die holder through bolts and is fixed on the outer wall of the top of the lifting frame;
the output end of the die-casting power assembly is arranged right above the die-casting chamber; the support component is arranged right below the lower die holder.
Preferably: and arc grooves which are uniformly distributed are formed in the second arc frame.
Further: the die-cast power assembly includes:
the die-casting hydraulic cylinder is positioned right above the die-casting chamber, an upper die holder is fixed at the output end of the die-casting hydraulic cylinder, and the upper die holder is matched with the die-casting chamber;
the die-casting hydraulic cylinder is fixed at the top of the first mounting frame through bolts.
Further preferred is: the workstation one side is provided with the feed subassembly, the feed subassembly includes:
the electric telescopic cylinder is arranged on one side of the workbench through the second mounting frame;
the feeding push plate is fixed at the output end of the electric telescopic cylinder, and the outer wall of the bottom of the feeding push plate slides on the outer wall of the top of the workbench;
the arc frame is fixed in workstation top outer wall, and the feed push pedal slides in arc frame inner wall, and feed push pedal and arc frame shape adaptation.
As a preferred embodiment of the present invention: the support assembly is a support frame, the bottom of the support frame is fixed on the outer wall of the top of the base, and the mounting seat is matched with one end of the support frame in position.
Further preferred as the present invention is: the automatic feeding device is characterized in that a feeding hole is formed in the workbench, a feeding door is arranged on the inner wall of one side of the feeding hole through an electric hinge, the feeding door is matched with the feeding hole, a feeding push plate is fixed on the outer wall of one side of the rotating rod, the feeding push plate is of a spoon-shaped structure, and the feeding push plate is matched with the position of the feeding hole.
As still further aspects of the invention: the outer wall of the rotating rod is rotationally connected with a roller, and the roller is in rolling connection with the outer wall of the top of the annular frame.
Based on the scheme: the workstation below is provided with accepts the subassembly, accepts the subassembly and includes:
the buffer slideway is arranged right below the feed opening through a bracket;
the bearing box is positioned right below one end of the buffer slideway.
Preferred on the basis of the foregoing scheme: the edge of workstation is fixed with the surrounding flange, the workstation top is fixed with interior flange, and interior flange is located the outside of lifter.
The application method of the automatic die casting mechanism of the metal soft magnetic powder core comprises the following steps:
s1: the user places the material to be processed on the workbench;
s2: controlling the electric telescopic cylinder to work, and driving the feeding pushing plate to push materials to a position matched with the feeding pushing plate;
s3: controlling a motor to work, driving a feeding push plate to rotate, and conveying materials into a die-casting chamber;
s4: controlling the die-casting hydraulic cylinder to work for die-casting operation;
s5: after die casting is finished, controlling the die casting hydraulic cylinder to reset;
s6: controlling a motor to work, rotating a rotating rod to one side of the second arc-shaped frame, and ejecting a die-cast product out of the lower die holder by utilizing the resilience force of a spring;
s7: the motor is controlled to continue to work, and the blanking push plate is utilized to stir the die-cast product to the blanking opening;
s8: and controlling the electric hinge to work, and opening the discharging hole to discharge.
The beneficial effects of the invention are as follows:
1. according to the invention, the rotating assembly and the linkage assembly are arranged, so that the feeding push plate can be driven to rotate by taking the central rotating rod as an axis based on motor operation, so that materials are pushed into the die casting chamber, the die casting power assembly is operated, and die casting operation is carried out.
2. Through setting up the arc wall, can drive the annular frame vibration when the dwang slides on the annular frame to better with the product top loose deviate from.
3. Through setting up unloading push pedal isotructure, can drive the unloading push pedal simultaneously and rotate based on the rotation of center bull stick, because the unloading push pedal is spoon-shaped structure, can lead the product that deviate from to the feed opening department and drop, reach the purpose of automatic discharging.
Drawings
Fig. 1 is a schematic structural diagram of an automated die casting mechanism for a metal soft magnetic powder core according to the present invention;
FIG. 2 is a schematic view of an automated die casting mechanism for soft magnetic powder cores according to another embodiment of the present invention;
fig. 3 is a schematic structural view of the bottom of a workbench of an automatic die casting mechanism for a metal soft magnetic powder core according to the present invention;
fig. 4 is a schematic structural diagram of a linkage assembly of an automatic die casting mechanism for a metal soft magnetic powder core according to the present invention;
fig. 5 is a schematic sectional structural view of a die casting chamber and a guide slide of an automatic die casting mechanism for a metal soft magnetic powder core;
fig. 6 is an enlarged view at a in fig. 1.
In the figure: the automatic feeding device comprises a workbench, a 2 die casting hydraulic cylinder, a 3 upper die holder, a 4 first mounting frame, a 5 base, a 6 blanking door, a 7 buffering slideway, an 8 bearing box, a 9 surrounding flange, a 10 second mounting frame, a 11 feeding push plate, a 12 electric telescopic cylinder, a 13 blanking push plate, a 14 inner flange, a 15 feeding push plate, a 16 arc-shaped frame, a 17 supporting frame, a 18 lifting frame, a 19 motor, a 20 blanking port, a 21 electric hinge, a 22 die casting chamber, a 23 rotating rod, a 24 spring, a 25 lifting rod, a 26 guiding sliding seat, a 27 mounting seat, a 28 lower die holder, a 29 second arc-shaped frame, a 30 arc-shaped groove, a 31 center rotating rod, a 32 first arc-shaped frame and a roller.
Detailed Description
The technical scheme of the patent is further described in detail below with reference to the specific embodiments.
Embodiments of the present patent are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the patent and simplify the description, and do not indicate or imply that the devices or elements being referred to must have a particular orientation, be configured and operated in a particular orientation, and are therefore not to be construed as limiting the patent.
In the description of this patent, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "disposed" are to be construed broadly, and may be fixedly connected, disposed, detachably connected, disposed, or integrally connected, disposed, for example. The specific meaning of the terms in this patent will be understood by those of ordinary skill in the art as the case may be.
Example 1:
an automatic die casting mechanism for a metal soft magnetic powder core is shown in fig. 1-6, and comprises a workbench 1, a rotating assembly, a linkage assembly, a supporting assembly and a die casting power assembly for applying pressure; the workbench 1 is provided with a die-casting chamber 22, and a lower die holder 28 is connected in the die-casting chamber 22 in a sliding manner; the rotating assembly includes:
the motor 19, the output end of the motor 19 is rotatably connected with a center rotating rod 31, and the center rotating rod 31 is rotatably connected with the center inner wall of the workbench 1;
the rotating rod 23, one end of the rotating rod 23 is welded on the outer wall of one side of the center rotating rod 31, the bottom of one end of the rotating rod 23 is welded with the feeding push plate 15, the feeding push plate 15 is connected to the outer wall of the top of the workbench 1 in a sliding manner, and the feeding push plate 15 is in a U-shaped structure;
the linkage assembly includes:
the annular frame comprises a second arc-shaped frame 29 and a first arc-shaped frame 32, the height of the first arc-shaped frame 32 is higher than that of the second arc-shaped frame 29, the first arc-shaped frame 32 and the second arc-shaped frame 29 are in smooth transition, and the rotating rod 23 is connected to the outer wall of the top of the annular frame in a sliding manner;
the lifting rod 25 is welded on the outer wall of the bottom of the annular frame;
the guide sliding seat 26 is fixed on the outer wall of the bottom of the workbench 1, and the lifting rod 25 is connected with the inner wall of the guide sliding seat 26 in a sliding manner;
the bottom end of the lifting rod 25 of the lifting frame 18 is welded to the outer wall of the top of the lifting frame 18; a spring 24 is welded between the outer wall of the top of the lifting frame 18 and the outer wall of the bottom of the guide sliding seat 26;
the mounting seat 27 is fixed on the outer wall of the bottom of the lower die holder 28 through bolts, and the mounting seat 27 is welded on the outer wall of the top of the lifting frame 18;
the output end of the die-casting power assembly is arranged right above the die-casting chamber 22; the support component is arranged right below the lower die holder 28;
through setting up rotating assembly and linkage subassembly, can be based on motor 19 work, drive pay-off push pedal 15 and use center bull stick 31 as the axle rotation, thereby with material propelling movement to die casting room 22 in, die casting power component work carries out die casting operation, during die casting operation, the dwang 23 rotates to first arc frame 32 on, die holder 28 is extrudeed downwards, mount pad 27 bottom is in supporting component contact, by supporting component support, after the die casting, along with dwang 23 rotates to second arc frame 29 on, and then drive die holder 28 rise under spring 24 resilience effect, and then with the ejecting die casting room 22 of product, whole process degree of automation is high, be applicable to continuous production.
In order to improve the demolding effect; as shown in fig. 6, the second arc-shaped frame 29 is provided with arc-shaped grooves 30 which are uniformly distributed; through setting up arc wall 30, can drive the annular frame vibration when dwang 23 slides on the annular frame to better with the product top loose deviate from.
To facilitate die casting; as shown in fig. 1 and 2, the die-cast power assembly includes:
the die-casting hydraulic cylinder 2, the die-casting hydraulic cylinder 2 is located right above the die-casting chamber 22, the output end of the die-casting hydraulic cylinder 2 is fixed with the upper die holder 3, the upper die holder 3 is adapted with the die-casting chamber 22;
the first mounting bracket 4, first mounting bracket 4 passes through base 5 to be installed in one side of workstation 1, and die-casting pneumatic cylinder 2 passes through the bolt fastening and is fixed in first mounting bracket 4 top.
In order to facilitate pushing of materials; as shown in fig. 1-3, a feeding assembly is disposed on one side of the workbench 1, and the feeding assembly includes:
an electric telescopic cylinder 12, wherein the electric telescopic cylinder 12 is arranged on one side of the workbench 1 through a second mounting frame 10;
the feeding push plate 11, the feeding push plate 11 is fixed at the output end of the electric telescopic cylinder 12, and the outer wall of the bottom of the feeding push plate 11 slides on the outer wall of the top of the workbench 1;
the arc-shaped frame 16, the arc-shaped frame 16 is fixed on the outer wall of the top of the workbench 1, the feeding push plate 11 slides on the inner wall of the arc-shaped frame 16, and the feeding push plate 11 is in shape adaptation with the arc-shaped frame 16.
For ease of support; as shown in fig. 3-5, the supporting component is a supporting frame 17, the bottom of the supporting frame 17 is fixed on the outer wall of the top of the base 5, and the mounting seat 27 is adapted to one end of the supporting frame 17.
In order to facilitate the discharging; as shown in fig. 1-4, a feeding opening 20 is formed in the workbench 1, a feeding door 6 is mounted on the inner wall of one side of the feeding opening 20 through an electric hinge 21, the feeding door 6 is matched with the feeding opening 20, a feeding push plate 13 is fixed on the outer wall of one side of the rotating rod 23, the feeding push plate 13 is in a spoon-shaped structure, and the position of the feeding push plate 13 is matched with that of the feeding opening 20; through setting up structure such as unloading push pedal 13, can drive unloading push pedal 13 simultaneously and rotate based on the rotation of center bull stick 31, because unloading push pedal 13 is spoon-shaped structure, can lead the product that drops to feed opening 20 department and drop, reach the purpose of automatic discharging.
In order to improve the linkage smoothness; as shown in fig. 6, the outer wall of the rotating rod 23 is rotatably connected with a roller 33, and the roller 33 is in rolling connection with the outer wall of the top of the annular frame.
In order to facilitate receiving the die-cast product; as shown in fig. 1-3, a receiving assembly is disposed below the workbench 1, and the receiving assembly includes:
the buffer slideway 7 is arranged right below the feed opening 20 through a bracket;
the carrying box 8, the carrying box 8 is located under one end of the buffer slideway 7.
In order to avoid material spillage; as shown in fig. 1, the edge of the workbench 1 is fixed with a surrounding flange 9 by a screw, the top of the workbench 1 is fixed with an inner flange 14 by a screw, and the inner flange 14 is positioned outside the lifting rod 25.
Example 2:
the application method of the automatic die casting mechanism of the metal soft magnetic powder core, as shown in figures 1-6, comprises the following steps:
s1: the user places the material to be processed on the workbench 1;
s2: controlling the electric telescopic cylinder 12 to work, and driving the feeding pushing plate 11 to push materials to a position matched with the feeding pushing plate 15;
s3: the motor 19 is controlled to work to drive the feeding push plate 15 to rotate, and the materials are fed into the die casting chamber 22;
s4: controlling the die-casting hydraulic cylinder 2 to work for die-casting operation;
s5: after the die casting is finished, controlling the die casting hydraulic cylinder 2 to reset;
s6: the motor 19 is controlled to work, the rotating rod 23 is rotated to one side of the second arc-shaped frame 29, and the die-casting formed product is ejected out by the lower die holder 28 by utilizing the resilience force of the spring 24;
s7: the motor 19 is controlled to continue to work, and the blanking push plate 13 is utilized to stir the die-cast product to the blanking opening 20;
s8: the electric hinge 21 is controlled to work, and the discharging opening 20 is opened for discharging.
In the foregoing, the present invention is not limited to the only preferred embodiment, but the protection scope of the present invention is not limited to the only preferred embodiment, and any person skilled in the art, in combination with the prior art or the public knowledge, should make equivalents, equivalent substitutions or changes according to the technical scheme and the inventive concept of the present invention within the scope of the present invention.
Claims (9)
1. An automatic die casting mechanism for a metal soft magnetic powder core is characterized by comprising a workbench (1), a rotating assembly, a linkage assembly, a supporting assembly and a die casting power assembly for applying pressure; a die-casting chamber (22) is arranged on the workbench (1), and a lower die holder (28) is connected in the die-casting chamber (22) in a sliding manner; the rotating assembly includes:
the motor (19), the output end of the motor (19) is rotatably connected with a center rotating rod (31), and the center rotating rod (31) is rotatably connected to the center inner wall of the workbench (1);
the rotary rod (23), one end of the rotary rod (23) is fixed on one side outer wall of the center rotary rod (31), the bottom of one end of the rotary rod (23) is fixed with the feeding push plate (15), the feeding push plate (15) is connected to the top outer wall of the workbench (1) in a sliding manner, and the feeding push plate (15) is of a U-shaped structure;
the linkage assembly includes:
the annular frame comprises a second arc-shaped frame (29) and a first arc-shaped frame (32), the first arc-shaped frame (32) is higher than the second arc-shaped frame (29), the first arc-shaped frame (32) and the second arc-shaped frame (29) are in smooth transition, and the rotating rod (23) is connected to the outer wall of the top of the annular frame in a sliding manner;
the lifting rod (25) is fixed on the outer wall of the bottom of the annular frame;
the guide sliding seat (26), the guide sliding seat (26) is fixed on the outer wall of the bottom of the workbench (1), and the lifting rod (25) is connected to the inner wall of the guide sliding seat (26) in a sliding way;
the bottom end of the lifting rod (25) is fixed on the outer wall of the top of the lifting frame (18); a spring (24) is fixed between the outer wall of the top of the lifting frame (18) and the outer wall of the bottom of the guide sliding seat (26);
the mounting seat (27) is fixed on the outer wall of the bottom of the lower die holder (28) through bolts, and the mounting seat (27) is fixed on the outer wall of the top of the lifting frame (18);
the output end of the die-casting power assembly is arranged right above the die-casting chamber (22); the support assembly is arranged right below the lower die holder (28).
2. An automated die casting mechanism for soft magnetic powder cores according to claim 1, wherein the second arc-shaped frame (29) is provided with evenly distributed arc-shaped grooves (30).
3. An automated die casting mechanism for a metallic soft magnetic powder core as recited in claim 2, wherein the die casting power assembly comprises:
the die-casting hydraulic cylinder (2), the die-casting hydraulic cylinder (2) is located right above the die-casting chamber (22), the output end of the die-casting hydraulic cylinder (2) is fixed with the upper die holder (3), the upper die holder (3) is adapted with the die-casting chamber (22);
the die-casting hydraulic cylinder (2) is fixed on the top of the first mounting frame (4) through bolts.
4. A metal soft magnetic powder core automated die casting mechanism according to claim 3, characterized in that the table (1) is provided on one side with a feeding assembly comprising:
an electric telescopic cylinder (12), wherein the electric telescopic cylinder (12) is arranged on one side of the workbench (1) through a second mounting frame (10);
the feeding push plate (11), the feeding push plate (11) is fixed at the output end of the electric telescopic cylinder (12), and the outer wall of the bottom of the feeding push plate (11) slides on the outer wall of the top of the workbench (1);
the arc-shaped frame (16), arc-shaped frame (16) are fixed in workstation (1) top outer wall, and feed push pedal (11) slide in arc-shaped frame (16) inner wall, and feed push pedal (11) and arc-shaped frame (16) shape adaptation.
5. An automated die casting mechanism for a metal soft magnetic powder core according to claim 4, wherein the supporting component is a supporting frame (17), the bottom of the supporting frame (17) is fixed on the outer wall of the top of the base (5), and the mounting base (27) is adapted to one end of the supporting frame (17).
6. The automatic die casting mechanism of the metal soft magnetic powder core according to claim 5, wherein a blanking opening (20) is formed in the workbench (1), a blanking door (6) is arranged on the inner wall of one side of the blanking opening (20) through an electric hinge (21), the blanking door (6) is matched with the blanking opening (20), a blanking push plate (13) is fixed on the outer wall of one side of the rotating rod (23), the blanking push plate (13) is in a spoon-shaped structure, and the position of the blanking push plate (13) is matched with that of the blanking opening (20).
7. An automated die casting mechanism for soft magnetic powder cores according to claim 6, wherein the outer wall of the rotating rod (23) is rotatably connected with a roller (33), and the roller (33) is rotatably connected to the top outer wall of the annular frame.
8. An automated die casting mechanism for soft magnetic powder cores according to claim 7, characterized in that a receiving assembly is provided below the table (1), the receiving assembly comprising:
the buffer slideway (7) is arranged right below the feed opening (20) through a bracket;
the bearing box (8), the bearing box (8) is located under one end of the buffer slideway (7).
9. An automated die casting mechanism for metal soft magnetic powder cores according to claim 8, wherein a surrounding flange (9) is fixed at the edge of the working table (1), an inner flange (14) is fixed at the top of the working table (1), and the inner flange (14) is positioned at the outer side of the lifting rod (25).
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CN114009475B (en) * | 2021-09-18 | 2022-07-22 | 安徽靖童科技农业发展有限公司 | Finished product forming integrated device and forming method for meat food processing |
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