CN114597276B - Crystalline silicon solar cell module manufacturing and processing equipment and method - Google Patents
Crystalline silicon solar cell module manufacturing and processing equipment and method Download PDFInfo
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- CN114597276B CN114597276B CN202210226878.1A CN202210226878A CN114597276B CN 114597276 B CN114597276 B CN 114597276B CN 202210226878 A CN202210226878 A CN 202210226878A CN 114597276 B CN114597276 B CN 114597276B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 229910021419 crystalline silicon Inorganic materials 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims description 18
- 238000005096 rolling process Methods 0.000 claims abstract description 42
- 238000010438 heat treatment Methods 0.000 claims description 27
- 210000002489 tectorial membrane Anatomy 0.000 claims description 20
- 239000011248 coating agent Substances 0.000 claims description 18
- 238000000576 coating method Methods 0.000 claims description 18
- 238000010030 laminating Methods 0.000 claims description 14
- 238000006073 displacement reaction Methods 0.000 claims description 11
- 238000001125 extrusion Methods 0.000 claims description 11
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 9
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 9
- 241001330002 Bambuseae Species 0.000 claims description 9
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 9
- 239000011425 bamboo Substances 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 7
- 235000011837 pasties Nutrition 0.000 claims description 5
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 5
- 239000004800 polyvinyl chloride Substances 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 2
- 210000004027 cell Anatomy 0.000 claims 14
- 210000003850 cellular structure Anatomy 0.000 claims 2
- 238000005507 spraying Methods 0.000 claims 1
- 238000009501 film coating Methods 0.000 description 5
- 239000007888 film coating Substances 0.000 description 5
- 241000282414 Homo sapiens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1804—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/186—Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
- H01L31/1864—Annealing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention provides a crystalline silicon solar cell module manufacturing and processing device, which comprises: an operation table; the upright post is fixed on the right side of the top of the operating platform, a first electric telescopic rod is arranged on the left side of the upright post, a clamping plate used for fixing the film is arranged at the bottom end of the first electric telescopic rod, and the clamping plate is adjusted and extruded on the surface of the film, so that the film and the solar cell module are attached and fixed; the adjusting mechanism is arranged on the first electric telescopic rod and comprises a transverse plate. According to the manufacturing and processing equipment of the crystalline silicon solar cell module, the mesh-shaped rolling cylinder can be automatically pushed to move downwards through the arranged air cylinder, the covering film covering the cell module is rolled, the mesh-shaped rolling cylinder rolls on the covering film along with the starting of the second electric telescopic rod, the covering film can be automatically covered and attached, and the trouble of manual operation is not needed.
Description
Technical Field
The invention relates to the technical field of manufacturing and processing of solar cell modules, in particular to a manufacturing and processing device and a manufacturing and processing method of a crystalline silicon solar cell module.
Background
The solar energy is inexhaustible renewable energy which is also clean energy, does not produce any environmental pollution and is effectively utilized by human beings; solar photovoltaic utilization is one of the most attractive projects in the most rapid and active research field in recent years.
In the manufacturing process of the crystalline silicon solar cell module, the processing links of cutting, film coating, cleaning, framing and the like of the crystalline silicon solar cell module are generally included so as to finish the manufacturing of the crystalline silicon solar cell module.
In the laminating link, generally, manual operation is performed, a previously cut laminating sheet covers the surface of the battery assembly, then the battery assembly is conveyed to a laminating device, the covered laminating film is heated and laminated to realize sealing of the solar battery assembly, and the service life of the solar battery assembly is prolonged.
Therefore, it is necessary to provide a manufacturing and processing apparatus and method for crystalline silicon solar cell modules to solve the above technical problems.
Disclosure of Invention
The invention provides a manufacturing and processing device and method of a crystalline silicon solar cell module, and solves the technical problems that manual operation is needed during film covering, and time and labor are wasted.
In order to solve the above technical problems, the present invention provides a manufacturing and processing apparatus for a crystalline silicon solar cell module, comprising:
an operation table;
the upright post is fixed on the right side of the top of the operating platform, a first electric telescopic rod is arranged on the left side of the upright post, a clamping plate used for fixing the film is arranged at the bottom end of the first electric telescopic rod, and the clamping plate is adjusted and extruded on the surface of the film, so that the film and the solar cell module are attached and fixed;
adjustment mechanism, adjustment mechanism set up in on the electric telescopic handle, and adjustment mechanism includes the diaphragm, the diaphragm is fixed in first electric telescopic handle's left side, and the bottom sliding connection of diaphragm has the cylinder, the flexible end of cylinder is provided with the U-shaped frame, be provided with the gas-supply pipe between the inside both sides of U-shaped frame, the surface of gas-supply pipe rotates and is connected with netted section of thick bamboo that rolls, the inside of netted section of thick bamboo that rolls is provided with the heating ring, and it is right to be used for the inside air of netted section of thick bamboo that rolls heats, later releases again, heats the softening to the tectorial membrane of rolling contact, increases the laminating degree between tectorial membrane and the solar module.
Preferably, the bleeder vent has all been seted up to the surface of gas-supply pipe, the positive fixedly connected with locating plate of cylinder, the one end of gas-supply pipe runs through in proper order U-shaped frame and locating plate extend to the outside of locating plate, the gas-supply pipe extends to one side intercommunication of locating plate has the connecting pipe, the bottom intercommunication of connecting pipe has the air nozzle, the air nozzle set up in on the locating plate.
Preferably, one side of the positioning plate is provided with a groove, and a guide carrier roller is rotatably connected between two sides of the inner wall of the groove.
Preferably, be provided with second electric telescopic handle on the stand, second electric telescopic handle's left end is fixed in on the cylinder, and the top sliding connection of cylinder in the bottom of diaphragm under the second electric telescopic handle on-state, promote the cylinder is in slide on the diaphragm, drive and contact on the tectorial membrane surface netted rolling section of thick bamboo rolls, makes the laminating between tectorial membrane and the solar energy component to realize automatic tectorial membrane.
Preferably, the top of grip block is provided with the storage tank for store pasty polyvinyl chloride resin liquid, and spray solar cell panel's on the surface, carry out quick tectorial membrane to solar cell panel with the convenience.
Preferably, logical groove has been seted up to the inside of operation panel, sliding connection has the T-shaped piece between the both sides of leading to the inslot, the top of T-shaped piece is provided with the sharp sword that is used for cutting the tectorial membrane, the bottom fixedly connected with U-shaped board of operation panel, sliding connection has the movable block between the both sides of U-shaped inboard, the bottom fixedly connected with T-shaped magnet piece of movable block, the surface cover of T-shaped magnet piece is equipped with the extrusion spring, the bottom of extrusion spring set up in the bottom of U-shaped inboard wall, the bottom fixedly connected with support frame of operation panel, be provided with the electro-magnet on the support frame.
Preferably, a trigger switch is arranged on the left side of the top of the operating platform, when the net-shaped rolling cylinder is in rolling contact with the trigger switch, the film covering is completed, the electromagnet and the T-shaped magnet piece are separated, and the sharp knife is pushed to move upwards under the rebounding of the extrusion spring, so that the film is punctured.
Preferably, the left side fixedly connected with frame of diaphragm bottom, the L-shaped groove has all been seted up to the both sides of frame inner wall, two it is connected with the tectorial membrane reel to rotate between the relative one side in L-shaped groove.
Preferably, a limiting groove is formed in one side of the frame, a displacement block is connected between two sides of the inner portion of the limiting groove in a sliding mode, a limiting carrier roller is connected to the displacement block in a rotating mode, the outer surface of the limiting carrier roller is in contact with the outer surface of the film laminating winding drum, a limiting spring is arranged at the top of the displacement block, and the top end of the limiting spring is arranged at the top of the inner wall of the limiting groove.
A method for manufacturing a crystalline silicon solar cell module comprises the crystalline silicon solar cell module manufacturing and processing equipment, and the method for manufacturing the crystalline silicon solar cell module comprises the following steps:
s1, firstly, placing a battery assembly on an operation table, enabling the battery assembly to be positioned between two guide carrier rollers and to be in contact with a clamping plate, then starting a first electric telescopic rod, enabling liquid in a storage tank to be released from a spray head and to cover the surface of the battery assembly when the clamping plate moves downwards, then manually pulling a film to be attached and contacted with the bottom of the clamping plate, and attaching and clamping the film and the battery assembly under the continuous operation of the first electric telescopic rod;
s2, starting a second electric telescopic rod, pushing an air cylinder to slide leftwards on a transverse plate, extruding a pulled-out coating film, starting the air cylinder, pushing a net-shaped rolling cylinder to contact and extrude the coating film, enabling the coating film to completely cover the surface of the battery assembly along with the starting of the second electric telescopic rod, electrifying an internal heating ring when the net-shaped rolling cylinder rolls, heating the air in the battery assembly, releasing the air from meshes, and heating the coating film when the net-shaped rolling cylinder rolls;
s3, simultaneously, in the sliding process of the air cylinder, the positioning plate is also driven to move along with the air cylinder, so that the guide carrier roller rolls on the side wall of the battery assembly, partial heat of heat generated by heating the heating ring enters the air conveying pipe and is released from the air nozzle to heat the side wall of the battery assembly, and the edge of the covering film can be coated and attached to the battery assembly.
Compared with the related art, the manufacturing and processing equipment of the crystalline silicon solar cell module provided by the invention has the following beneficial effects:
the invention provides a manufacturing and processing device of a crystalline silicon solar cell module, which can automatically push a net-shaped rolling cylinder to move downwards through an arranged air cylinder and roll a film covered on the cell module, and the net-shaped rolling cylinder rolls on the film along with the starting of a second electric telescopic rod, so that the film can be automatically covered without the trouble of manual operation;
set up the heating ring in a netted section of thick bamboo that rolls simultaneously, carry out rolling in-process at a netted section of thick bamboo that rolls, release the heat that produces, realize the heating to the tectorial membrane, increase the laminating degree between tectorial membrane and the battery pack, simultaneously, also drive the air nozzle and remove to heat tectorial membrane edge, improve the laminating degree with battery pack.
Drawings
Fig. 1 is a schematic structural diagram of a manufacturing and processing apparatus and method for a crystalline silicon solar cell module according to the present invention;
FIG. 2 is a schematic side view of the rolling mesh cartridge of FIG. 1;
FIG. 3 is a side cross-sectional schematic view of the mesh rolling cylinder of FIG. 2;
FIG. 4 is a side view of the positioning plate shown in FIG. 1;
FIG. 5 is a schematic view of the back side of the film-covered roll shown in FIG. 1;
FIG. 6 is a cross-sectional schematic view of the frame shown in FIG. 5;
fig. 7 is a partially enlarged view of a portion a shown in fig. 1.
The reference numbers in the figures: 1. an operation table; 2. a column; 3. a first electric telescopic rod; 4. a clamping plate; 5. a transverse plate; 6. a cylinder; 7. a U-shaped frame; 8. a gas delivery pipe; 9. a net-shaped rolling cylinder; 10. a heating ring; 11. air holes are formed; 12. positioning a plate; 13. a connecting pipe; 14. an air nozzle; 15. a groove; 16. a guide carrier roller; 17. a second electric telescopic rod; 18. a material storage tank; 19. a through groove; 20. a T-shaped block; 21. a sharp knife; 22. a U-shaped plate; 23. a moving block; 24. a T-shaped magnet piece; 25. a compression spring; 26. a support frame; 27. an electromagnet; 28. a trigger switch; 29. a frame; 30. an L-shaped slot; 31. film-covered winding drums; 32. a limiting groove; 33. a displacement block; 34. limiting the carrier roller; 35. and a limiting spring.
Detailed Description
The invention is further described below with reference to the drawings and the embodiments.
Please refer to fig. 1-7 in combination. Crystalline silicon solar cell module manufacturing and processing equipment comprises:
an operation table 1;
the upright post 2 is fixed on the right side of the top of the operating platform 1, a first electric telescopic rod 3 is arranged on the left side of the upright post 2, a clamping plate 4 for fixing a film is arranged at the bottom end of the first electric telescopic rod 3, and the clamping plate adjusts and extrudes on the surface of the film so as to realize the attachment and fixation between the film and the solar cell module;
the adjusting mechanism 36 is arranged on the first electric telescopic rod 3, the adjusting mechanism 36 comprises a transverse plate 5, the transverse plate 5 is fixed on the left side of the first electric telescopic rod 3, the bottom of the transverse plate 5 is connected with a cylinder 6 in a sliding mode, a U-shaped frame 7 is arranged at the telescopic end of the cylinder 6, an air conveying pipe 8 is arranged between two sides of the inside of the U-shaped frame 7, the outer surface of the air conveying pipe 8 is connected with a net-shaped rolling barrel 9 in a rotating mode, a heating ring 10 is arranged inside the net-shaped rolling barrel 9 and used for heating air inside the net-shaped rolling barrel 9 and then releasing the air, the rolling-contact film is heated and softened, and the attaching degree between the film and the solar cell module is increased;
the operation table 1 is placed in contact with and parallel to the bottom surface;
the first electric telescopic rod 3 is connected with an external power supply and a control switch, and the first electric telescopic rod 3 can drive the clamping plate 4 to move downwards, fix a film covering the surface of the battery assembly, and simultaneously spray pasty polyvinyl chloride resin liquid in the storage tank 18 on the clamping plate 4 out and cover the surface of the solar panel so as to conveniently and rapidly cover the film between the solar panel and the film;
the clamping plate 4 is arranged to enable the covering film covered on the surface of the battery to be superposed with the edge of the battery, and then the covering film and the edge of the battery are fixed;
the cylinder 6 is connected with an external power supply and a control switch, and the arrangement of the cylinder 6 can adjust the net-shaped rolling cylinder 9 to extrude the film, so that the film is flatly paved on the surface of the battery assembly;
the heating ring 10 is connected with an external power supply and a control switch, heats air in the mesh rolling cylinder 9, then releases the air to heat the film, increases the laminating degree with the battery assembly, and simultaneously, partial heat is delivered through the connecting pipe and is released and sprayed from the air nozzle 14 to heat the edge of the film, thereby increasing the laminating degree with the battery assembly.
The outer surface of each gas pipe 8 is provided with a gas vent 11, the front surface of the cylinder 6 is fixedly connected with a positioning plate 12, one end of each gas pipe 8 sequentially penetrates through the U-shaped frame 7 and the positioning plate 12 and extends to the outside of the positioning plate 12, one side of each gas pipe 8 extending to the positioning plate 12 is communicated with a connecting pipe 13, the bottom end of each connecting pipe 13 is communicated with a gas nozzle 14, and each gas nozzle 14 is arranged on the positioning plate 12;
the air nozzle 14 is arranged, so that the edge of the coating film can be heated, and the fit degree of the coating film and the battery assembly is improved;
the ventilation holes 11 are opened, so that heat generated by the heating ring flows into the gas conveying pipe 8 and then can be sprayed out of the air nozzle 14 under the conveying of the connecting pipe 13.
A groove 15 is formed in one side of the positioning plate 12, and a guide carrier roller 16 is rotatably connected between two sides of the inner wall of the groove 15;
the direction bearing roller 16 that sets up can lead the adjustment to the battery pack who places to the tectorial membrane that makes the pulling out can cover on battery pack's surface, avoids appearing tectorial membrane and battery pack's position emergence skew, thereby influences the precision of laminating.
A second electric telescopic rod 17 is arranged on the upright post 2, the left end of the second electric telescopic rod 17 is fixed on the air cylinder 6, the top of the air cylinder 6 is connected to the bottom of the transverse plate 5 in a sliding manner, and in the power-on state of the second electric telescopic rod 17, the air cylinder 6 is pushed to slide on the transverse plate 5 to drive the mesh-shaped rolling cylinder 9 which is already contacted on the surface of the film to roll, so that the film and the solar component are attached to each other, and automatic film covering is realized;
the second electric telescopic rod 17 is connected with an external power supply and a control switch;
the second electric telescopic rod 17 is arranged, so that the net-shaped rolling cylinder 9 can roll on the surface of the film, the attaching degree of the film and the battery assembly is increased, the trouble of manual film coating is not needed, and the automatic operation can be realized;
when the net-shaped rolling cylinder 9 is in rolling contact with the trigger switch 28, the film is in a stretched state at the moment, so that the sharp knife can conveniently cut the film.
The top of grip block 4 is provided with storage tank 18 for store pasty polyvinyl chloride resin liquid, and spray solar cell panel on the surface, carry out quick tectorial membrane to solar cell panel with the convenience.
A through groove 19 is formed in the operating platform 1, a T-shaped block 20 is connected between two sides in the through groove 19 in a sliding manner, a sharp knife 21 used for cutting a coated film is arranged at the top of the T-shaped block 20, a U-shaped plate 22 is fixedly connected to the bottom of the operating platform 1, a moving block 23 is connected between two sides in the U-shaped plate 22 in a sliding manner, a T-shaped magnet piece 24 is fixedly connected to the bottom of the moving block 23, an extrusion spring 25 is sleeved on the outer surface of the T-shaped magnet piece 24, the bottom end of the extrusion spring 25 is arranged at the bottom of the inner wall of the U-shaped plate 22, a supporting frame 26 is fixedly connected to the bottom of the operating platform 1, and an electromagnet 27 is arranged on the supporting frame 26;
the sharp knife 21 is used for puncturing the tightened covering film, so that the whole covering film covers the surface of the battery component;
the T-shaped magnet block 24 is arranged, when the electromagnet 27 is electrified, the T-shaped magnet block 24 can be magnetically adsorbed, and the sharp knife 21 is accommodated in the through groove 19;
when the T-shaped magnet block 24 is powered off, the T-shaped magnet block is no longer adsorbed to the electromagnet 27, and pushes the sharp knife 21 to move upwards under the resilience of the extrusion spring 25, so as to puncture the film;
the electromagnet 27 is connected to an external power supply.
A trigger switch 28 is arranged on the left side of the top of the operating platform 1, when the net-shaped rolling cylinder 9 is in rolling contact with the trigger switch 28, the film covering is completed, the electromagnet 27 is separated from the T-shaped magnet piece 24, and the sharp knife 21 is pushed to move upwards under the resilience of the extrusion spring 25, so that the film is punctured;
the trigger switch 28 is connected with the electromagnet 27, and the trigger switch 28 is arranged such that when the net-shaped rolling cylinder 9 rolls to the leftmost side of the battery assembly, at this time, the film covering the surface of the battery assembly is in a tense state, so that the net-shaped rolling cylinder 9 is triggered to the trigger switch 28, the electromagnet 27 is powered off, and the sharp knife is driven to pierce the film under the resilience of the pressing spring 25.
A frame 29 is fixedly connected to the left side of the bottom of the transverse plate 5, L-shaped grooves 30 are formed in both sides of the inner wall of the frame 29, and a film-coating reel 31 is rotatably connected between opposite sides of the two L-shaped grooves 30;
a film is wound on the film covering reel, wherein when the film is pulled, the film covering reel is driven to rotate, and the limiting carrier roller is used for limiting the film covering reel to avoid scattering of redundant film so as to avoid autorotation of the film covering reel;
the L-shaped groove 30 is provided so that the film covering roll 31 is pulled rightwards and does not slip out of the L-shaped groove 30 when pulled.
A limiting groove 32 is formed in one side of the frame 29, a displacement block 33 is connected between two sides in the limiting groove 32 in a sliding manner, a limiting carrier roller 34 is connected to the displacement block 33 in a rotating manner, the outer surface of the limiting carrier roller 34 is in contact with the outer surface of the film covering winding drum 31, a limiting spring 35 is arranged at the top of the displacement block 33, and the top end of the limiting spring 35 is arranged at the top of the inner wall of the limiting groove 32;
the outer surface of the limiting carrier roller 34 is in contact with the outer surface of the film coating drum 31, so that the film coating drum 31 is limited;
limiting spring 35's setting is carrying out the in-process that kick-backs, promotes displacement piece 33 and slides to drive and contact the extrusion between limiting carrier roller 34 and the tectorial membrane reel 31, when the pulling tectorial membrane, draw how much tectorial membrane that will come out, unnecessary tectorial membrane can not appear, avoids causing the pollution.
A method for manufacturing a crystalline silicon solar cell module comprises the crystalline silicon solar cell module manufacturing and processing equipment, and the method for manufacturing the crystalline silicon solar cell module comprises the following steps:
s1, firstly, placing a battery assembly on an operation table 1, enabling the battery assembly to be positioned between two guide carrier rollers 16 and to be in contact with a clamping plate 4, then starting a first electric telescopic rod 3, enabling liquid in a storage tank 18 to be released from a spray head and to cover the surface of the battery assembly when the clamping plate 4 moves downwards, and then manually pulling a film to be attached and contacted with the bottom of the clamping plate 4, and attaching and clamping the film and the battery assembly under the continuous operation of the first electric telescopic rod 3;
s2, then starting the second electric telescopic rod 17, pushing the air cylinder 6 to slide leftwards on the transverse plate 5, extruding the pulled-out coating film, starting the air cylinder 6, pushing the net-shaped rolling cylinder 9 to contact and extrude the coating film, enabling the coating film to completely cover the surface of the battery assembly along with the starting of the second electric telescopic rod 17, electrifying the heating ring 10 inside when the net-shaped rolling cylinder 9 rolls, heating the air inside, releasing the air from meshes, and heating the coating film when the coating film rolls;
and S3, simultaneously, in the sliding process of the air cylinder 6, the positioning plate 12 is also driven to move, so that the guide carrier roller 16 rolls on the side wall of the battery component, partial heat generated by heating the heating ring 10 enters the air conveying pipe 8 and is released from the air nozzle 14 to heat the side wall of the battery component, and the edge of the coating film can be coated and attached to the battery component.
The working principle of the manufacturing and processing equipment and the method of the crystalline silicon solar cell module provided by the invention is as follows:
firstly, a battery assembly is placed on an operation table 1, the battery assembly is positioned between two guide carrier rollers 16 and is in contact with a clamping plate 4, then a first electric telescopic rod 3 is started, when the clamping plate 4 moves downwards, liquid in a storage tank 18 is released from a spray head and covers the surface of the battery assembly, then a film is manually pulled and is in contact with the bottom of the clamping plate 4 in an attaching manner, and the film and the battery assembly are attached and clamped under the continuous operation of the first electric telescopic rod 3;
then, the second electric telescopic rod 17 is started, the air cylinder 6 is pushed to slide leftwards on the transverse plate 5, so that the pulled-out film is extruded, meanwhile, the air cylinder 6 is started, the net-shaped rolling cylinder 9 is pushed to contact and extrude the film, so that the film is attached to the battery assembly, the film is completely covered on the surface of the battery assembly along with the starting of the second electric telescopic rod 17, the heating ring 10 in the net-shaped rolling cylinder 9 is electrified when rolling, the air in the net-shaped rolling cylinder is heated and released from meshes, the film is heated when rolling, and the attaching effect is improved;
meanwhile, in the sliding process of the air cylinder 6, the positioning plate 12 is also driven to move, so that the guide carrier roller 16 rolls on the side wall of the battery assembly, in addition, in the process of heating the heating ring 10 to generate heat, partial heat enters the air conveying pipe 8, and the heat is released from the air nozzle 14 through the conveying of the connecting pipe 13, so that the side wall of the battery assembly is heated, and the edge of the coating film can be coated and attached with the battery assembly.
The above description is only an embodiment of the present invention, and is not intended to limit the scope of the present invention, and all equivalent structures or equivalent processes performed by the present invention or directly or indirectly applied to other related technical fields are included in the scope of the present invention.
Claims (10)
1. A crystalline silicon solar cell module manufacturing and processing device is characterized by comprising:
an operation table;
the upright post is fixed on the right side of the top of the operating platform, a first electric telescopic rod is arranged on the left side of the upright post, a clamping plate used for fixing the film is arranged at the bottom end of the first electric telescopic rod, and the clamping plate is adjusted and extruded on the surface of the film so as to realize the laminating fixation between the film and the solar cell module;
adjustment mechanism, adjustment mechanism set up in on the electric telescopic handle, and adjustment mechanism includes the diaphragm, the diaphragm is fixed in first electric telescopic handle's left side, and the bottom sliding connection of diaphragm has the cylinder, the flexible end of cylinder is provided with the U-shaped frame, be provided with the gas-supply pipe between the inside both sides of U-shaped frame, the surface of gas-supply pipe rotates and is connected with netted roll section of thick bamboo, the inside of netted roll section of thick bamboo is provided with the heating ring, and it is right to be used for netted roll inside air of a section of thick bamboo heats, later releases, heats the softening to rolling contact's tectorial membrane, increases the laminating degree between tectorial membrane and the solar module.
2. The crystalline silicon solar cell module manufacturing and processing equipment as claimed in claim 1, wherein air holes are formed in the outer surface of the air conveying pipe, a positioning plate is fixedly connected to the front side of the air cylinder, one end of the air conveying pipe sequentially penetrates through the U-shaped frame and the positioning plate and extends to the outside of the positioning plate, a connecting pipe is communicated with one side of the positioning plate, the bottom end of the connecting pipe is communicated with an air nozzle, and the air nozzle is arranged on the positioning plate.
3. The manufacturing and processing equipment of the crystalline silicon solar cell module as claimed in claim 2, wherein one side of the positioning plate is provided with a groove, and a guide carrier roller is rotatably connected between two sides of the inner wall of the groove.
4. The manufacturing and processing equipment of the crystalline silicon solar cell module as claimed in claim 1, wherein a second electric telescopic rod is arranged on the upright post, the left end of the second electric telescopic rod is fixed on the cylinder, the top of the cylinder is connected to the bottom of the transverse plate in a sliding manner, and when the second electric telescopic rod is in a power-on state, the cylinder is pushed to slide on the transverse plate to drive the mesh rolling cylinder which is in contact with the surface of the film to roll, so that the film is attached to the solar cell module, and automatic film covering is realized.
5. The manufacturing and processing equipment of the crystalline silicon solar cell module as claimed in claim 1, wherein a material storage tank is arranged on the top of the clamping plate and used for storing pasty polyvinyl chloride resin liquid and spraying the pasty polyvinyl chloride resin liquid onto the surface of the solar cell panel so as to facilitate rapid film covering of the solar cell panel.
6. The crystalline silicon solar cell component manufacturing and processing equipment according to claim 1, wherein a through groove is formed in the operating platform, a T-shaped block is connected between two sides of the inside of the through groove in a sliding manner, a sharp knife for cutting a coated film is arranged at the top of the T-shaped block, a U-shaped plate is fixedly connected to the bottom of the operating platform, a moving block is connected between two sides of the inside of the U-shaped plate in a sliding manner, a T-shaped magnet piece is fixedly connected to the bottom of the moving block, an extrusion spring is sleeved on the outer surface of the T-shaped magnet piece, the bottom end of the extrusion spring is arranged at the bottom of the inner wall of the U-shaped plate, a supporting frame is fixedly connected to the bottom of the operating platform, and an electromagnet is arranged on the supporting frame.
7. The manufacturing and processing equipment of the crystalline silicon solar cell module as claimed in claim 6, wherein a trigger switch is arranged on the left side of the top of the operating platform, when the mesh rolling cylinder is in rolling contact with the trigger switch, the film covering is completed, the electromagnet is separated from the T-shaped magnet sheet, and the sharp knife is pushed to move upwards under the resilience of the extrusion spring, so that the film covering is punctured.
8. The manufacturing and processing equipment of the crystalline silicon solar cell module as claimed in claim 1, wherein a frame is fixedly connected to the left side of the bottom of the transverse plate, L-shaped grooves are formed in both sides of the inner wall of the frame, and a film-covering reel is rotatably connected between the opposite sides of the two L-shaped grooves.
9. The manufacturing and processing equipment of the crystalline silicon solar cell component as claimed in claim 8, wherein a limiting groove is formed in one side of the frame, a displacement block is slidably connected between two sides of the inner portion of the limiting groove, a limiting carrier roller is rotatably connected to the displacement block, the outer surface of the limiting carrier roller is in contact with the outer surface of the film covering winding drum, a limiting spring is arranged at the top of the displacement block, and the top end of the limiting spring is arranged at the top of the inner wall of the limiting groove.
10. A method of manufacturing a crystalline silicon solar cell module, comprising the crystalline silicon solar cell module manufacturing and processing apparatus as claimed in any one of claims 1 to 9, the method of manufacturing a crystalline silicon solar cell module comprising the steps of:
s1, firstly, placing a battery assembly on an operation table, enabling the battery assembly to be located between two guide carrier rollers and to be in contact with a clamping plate, then starting a first electric telescopic rod, enabling liquid in a storage tank to be released from a spray head and to cover the surface of the battery assembly when the clamping plate moves downwards, then manually pulling a film, enabling the film to be in contact with the bottom of the clamping plate in an attaching manner, and enabling the film and the battery assembly to be attached and clamped under the continuous operation of the first electric telescopic rod;
s2, starting a second electric telescopic rod, pushing an air cylinder to slide leftwards on a transverse plate, extruding a pulled-out coating film, starting the air cylinder, pushing a net-shaped rolling cylinder to contact and extrude the coating film, enabling the coating film to completely cover the surface of the battery assembly along with the starting of the second electric telescopic rod, electrifying an internal heating ring when the net-shaped rolling cylinder rolls, heating the air in the battery assembly, releasing the air from meshes, and heating the coating film when the net-shaped rolling cylinder rolls;
and S3, simultaneously, in the sliding process of the air cylinder, the positioning plate is also driven to move, so that the guide carrier roller rolls on the side wall of the battery assembly, partial heat of heat generated by heating of the heating ring enters the air conveying pipe and is released from the air nozzle to heat the side wall of the battery assembly, and the edge of the coating film can be coated and attached with the battery assembly.
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| JP3875708B2 (en) * | 2002-10-25 | 2007-01-31 | 中島硝子工業株式会社 | Manufacturing method of solar cell module |
| FR2910037B1 (en) * | 2006-12-15 | 2014-07-25 | Sunrise | INSTALLATION FOR PRODUCING SOLAR ENERGY AND COVERING PARKING AREAS OF VEHICLES. |
| EP2239789A1 (en) * | 2009-04-08 | 2010-10-13 | SAPHIRE ApS | Laminating assembly |
| DE102010015740B4 (en) * | 2010-04-21 | 2013-04-11 | Mühlbauer Ag | Device for producing a solar module with flexible thin-film solar cells |
| CN105321961B (en) * | 2010-04-23 | 2018-10-02 | 株式会社半导体能源研究所 | The manufacturing method of semiconductor device |
| JP6371220B2 (en) * | 2011-11-30 | 2018-08-08 | ジニアテック リミテッド | Roofing, coating or siding products, methods for their production and their use as parts of solar energy recovery systems |
| JP6317547B2 (en) * | 2012-08-28 | 2018-04-25 | 株式会社Ｓｃｒｅｅｎホールディングス | Substrate processing method |
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