CN114595618A - System and method for calculating load of vertical shaft pipeline fixing support and storage medium - Google Patents
System and method for calculating load of vertical shaft pipeline fixing support and storage medium Download PDFInfo
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Abstract
The invention provides a system and a method for calculating loads of a fixing support of a vertical shaft pipeline and a storage medium, wherein based on a pipe section load calculation module, a corrugated compensator axial elastic force calculation module, a corrugated compensator internal pressure acting force calculation module, a corrugated compensator acting force calculation module on the fixing support and a pipeline internal pressure acting force calculation module, pipe section loads born by the fixing support, axial elastic forces generated by displacement of the corrugated compensator, internal pressure acting forces of the pipeline on the corrugated compensator, acting forces of the corrugated compensator on the fixing support and pipeline internal pressure acting forces born by the fixing support are calculated in sequence; and then, superposing each subentry acting force by using a load calculation module, determining the design load of each layer of fixed support, finally establishing a fixed support finite element analysis model by using a simulation operation module according to a calculation result, and judging whether the strength, the rigidity and the stability of the fixed support structure system meet the design requirements or not, and if not, optimizing the size of the fixed support.
Description
Technical Field
The invention belongs to the technical field of building pipeline design, and particularly relates to a system and a method for calculating loads of a vertical shaft pipeline fixing support and a storage medium.
Background
Along with the rapid development of urban economy, super high-rise buildings are increasingly constructed, compared with other buildings, the super high-rise buildings are complex and diverse in electromechanical systems, dense in electromechanical pipelines and narrow in arrangement space, particularly large-caliber circulating water pipes and cold and hot medium pipes of systems such as air conditioning water, water supply and drainage and the like in a vertical shaft are arranged in a centralized mode, pipeline supports serve as important elements for bearing pipeline loads, and the reasonable arrangement of pipeline fixing supports is the key for guaranteeing safe and stable operation of the pipeline systems. Therefore, before the construction of the vertical shaft pipeline of the high-rise building, reasonable stress analysis and scientific design layout are carried out on the pipeline fixing support, and the design layout is very important. However, the calculation of the fixed support load usually needs manual calculation at present, and the problems of large calculation workload, low timeliness, high possibility of error and the like exist, and the traditional manual calculation method cannot meet the requirement of completing the load calculation work of the fixed support of the large-volume vertical shaft pipeline in a short time.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a system and a method for calculating the load of a vertical shaft pipeline fixing support and a storage medium, which can calculate and analyze the load of the fixing support systematically, introduce a correction coefficient in the process and seek an optimal solution, so that the calculation result is more practical, solve the problems of material waste and insufficient space of a pipe well caused by large support selection in the traditional calculation mode, and provide technical support for the layout of the vertical shaft pipeline fixing support.
The present invention achieves the above-described object by the following technical means.
A shaft tube fixed bolster load calculation system, comprising:
the pipe section load calculation module is used for calculating the pipe section load born by the fixed support according to the information of the pipeline parameter table, the arrangement positions of the fixed support and the corrugated compensator;
the corrugated compensator axial elastic force calculation module is used for acquiring the axial expansion amount of the pipeline according to the linear expansion coefficient of the pipeline, the length of a pipeline section between the fixed supports and the difference between the construction environment temperature and the temperature of a medium in the pipeline, and calculating the axial elastic force generated by the displacement of the corrugated compensator by combining the axial rigidity of the corrugated compensator;
the internal pressure acting force calculation module of the corrugated compensator is used for acquiring the pressure of a pipeline during pressure test and calculating the internal pressure acting force of the corrugated compensator by combining the effective sectional area of the corrugated compensator;
the ripple compensator is used for calculating the acting force of the fixed support, and the acting force of the ripple compensator on the fixed support is calculated according to the superposition of the force of the output data of the ripple compensator axial elastic force calculating module and the ripple compensator internal pressure acting force calculating module;
the pipeline internal pressure acting force calculation module is used for acquiring pipeline pressure testing pressure, acquiring the effective inner diameter area of the pipeline by combining pipeline parameter table information, and calculating the pipeline internal pressure acting force born by the fixed support;
the load calculation module is used for collecting output data of the pipe section load calculation module, the corrugated compensator on the fixed support acting force calculation module and the pipeline internal pressure acting force calculation module, superposing each subentry acting force and determining the load bearing design value of each layer of fixed support;
the simulation operation module is used for taking the maximum value of the load borne by each layer of fixed support according to the output result of the load calculation module and establishing a fixed support finite element analysis model by combining the constraint of the actual construction working condition on site;
the corrugated compensator axial elastic force calculation module, the corrugated compensator internal pressure acting force calculation module and the pipeline internal pressure acting force calculation module respectively comprise corresponding direction judgment units for judging the directions of the calculated forces.
Further, when the pipeline is a non-heat-insulation pipeline, the pipeline section load = (the weight of a single pipe + the weight of full water in the single pipe) × the length of the pipeline section × the gravitational acceleration, and when the pipeline is a heat-insulation pipeline, the pipeline section load = (the weight of the single pipe + the weight of full water in the single pipe + the weight of a heat-insulation layer in the single pipe) × the length of the pipeline section × the gravitational acceleration.
Further, the axial elastic force generated by the displacement of the corrugated compensator is calculated by the formula:
wherein, the first and the second end of the pipe are connected with each other,axial elastic force generated by displacement of the corrugated compensator is represented;representing the axial stiffness of the corrugated compensator;the axial expansion and contraction quantity of the pipeline is represented;calculated by the following formula:
wherein the content of the first and second substances,representing the linear expansion coefficient of the pipeline;representing the length of the pipe section between the fixed brackets;represents a closed temperature difference, an= temperature of medium in pipeline-construction environment temperature;
the judgment method of the direction judgment unit in the corrugated compensator axial elastic force calculation module is as follows:
axial expansion of pipelineWhen the value of the axial elastic force is negative, the corrugated compensator is in a stretching state, the axial elastic force generated by the upper end and the lower end of the corrugated compensator points to the direction of the corrugated compensator, at the moment, when the fixed support is arranged above the corrugated compensator, the axial elastic force generated by the displacement of the corrugated compensator is positive, namely consistent with the direction of gravity, and when the fixed support is arranged below the corrugated compensator, the axial elastic force generated by the displacement of the corrugated compensator is negative, namely opposite to the direction of gravity;
axial expansion of pipelineWhen the axial elastic force generated by the displacement of the corrugated compensator is negative, namely opposite to the direction of gravity, when the fixed support is arranged below the corrugated compensator, the axial elastic force generated by the displacement of the corrugated compensator is positive, namely consistent with the direction of gravity.
Further, the calculation formula of the internal pressure acting force of the corrugated compensator is as follows:
wherein the content of the first and second substances,representing the internal pressure acting force of the corrugated compensator;the pressure of the pipeline is represented;the effective cross-sectional area of the corrugated compensator is shown,,is the sum of the inner diameter of the corrugated pipe and the wave height,is the inner diameter of the corrugated pipe; the direction of the pressure acting force in the corrugated compensator is consistent with the direction of the axial elastic force generated by the displacement of the corrugated compensator.
Further, the calculation formula of the acting force of the corrugated compensator on the fixed supports at the two ends is as follows:
wherein the content of the first and second substances,showing the force of the bellow compensator on the lowermost fixed bracket,representing the axial spring force of the lowermost corrugated compensator,the internal pressure acting force of the pipeline erected on the fixing bracket at the lowest end on the upper corrugated compensator is shown;indicating the force of the bellow compensator on the uppermost fixed bracket,indicating the axial spring force of the uppermost corrugated compensator,the internal pressure acting force of the pipeline erected on the fixed support at the uppermost end on the lower square ripple compensator is shown;
the calculation formula of the acting force of the fixed bracket positioned in the middle to the corrugated compensator is as follows:
wherein the content of the first and second substances,a fixed bracket positioned between two fixed brackets at two ends is shown;showing corrugated compensator pairs to fixed supportsThe acting force of (c);show fixed bolsterAxial spring force of the upper ripple compensator;show fixed bolsterThe internal pressure acting force of the erected pipeline on the upper corrugated compensator is exerted;show fixed bolsterAxial elastic force of the lower corrugated compensator;show fixed bolsterThe upper erected pipeline applies internal pressure acting force to the lower square ripple compensator.
Further, in the aboveIntroducing correction coefficient into calculation formula,Taking into account only the cancellationAxial spring force of double smaller wave compensator, i.e. againstAnd:
further, a calculation formula of the internal pressure acting force of the pipeline born by the fixed support is as follows:
wherein the content of the first and second substances,representing the internal pressure acting force of the pipeline born by the fixed bracket;represents the effective inner diameter area of the pipe, i.e. the flow area of the pipe;the pressure of the pipeline is represented;
the judgment method of the direction judgment unit in the pipeline internal pressure acting force calculation module is as follows:
when the direction of the elbow changes from horizontal to vertical, the internal pressure acting force of the pipeline born by the fixed support is positive, namely the direction of the internal pressure acting force is consistent with the gravity direction; when the direction of the elbow changes from vertical to horizontal, the internal pressure acting force of the pipeline born by the fixed support is negative, namely the direction of the internal pressure acting force is opposite to the gravity direction;
when one side of the fixed support is provided with the corrugated compensator and the other side is provided with the plug, when the plug is positioned above the fixed support, the internal pressure acting force of the pipeline born by the fixed support is negative, namely the direction of the internal pressure acting force is opposite to the gravity direction; when the plug is positioned below the fixed support, the internal pressure acting force of the pipeline born by the fixed support is positive, namely, the internal pressure acting force is consistent with the gravity direction;
one side of the fixed support is provided with a corrugated compensator, and when the other side is provided with a reducer, the direction of the internal pressure acting force of the pipeline born by the fixed support points to one side of the pipeline with smaller pipe diameter, and at the momentThe calculation formula is as follows:,the inner diameter of the pipeline with larger diameter in the reducer is shown,indicating the inner diameter of the pipe with smaller diameter in the reducer.
Furthermore, in the load calculation module, the design value of the load borne by the fixing bracket at the lowest endComprises the following steps:
wherein the content of the first and second substances,representing the load of the pipe section below the corrugated compensator above the fixed bracket at the lowest end;representing the internal pressure acting force of the pipeline acting on the fixed bracket at the lowest end;showing the acting force of the corrugated compensator on the lowest end fixing bracket;
in the formula (I), the compound is shown in the specification,showing the ripple compensation under the fixed support at the uppermost endThe load of the pipe section above the compensator;indicating the internal pressure force of the pipeline acting on the fixed bracket at the uppermost end;representing the acting force of the corrugated compensator on the uppermost fixed bracket;
in the formula (I), the compound is shown in the specification,a fixed bracket positioned between two fixed brackets at two ends is shown;show fixed bolsterThe load of a pipe section between the lower square corrugated compensator and the upper corrugated compensator;indicating action on the fixed supportThe internal pressure acting force of the pipeline is exerted;showing corrugated compensator pairs to fixed supportsThe force of (2).
A method for calculating the load of a vertical shaft pipeline fixing support by using the vertical shaft pipeline fixing support load calculation system comprises the following steps:
step 1: the pipeline section load calculation module collects pipeline parameter information, calculates the pipeline section load born by the fixed support according to the arrangement positions of the fixed support and the corrugated compensator, and transmits the pipeline section load to the load calculation module;
step 2: the corrugated compensator axial elastic force calculation module calculates the axial elastic force generated by the displacement of the corrugated compensator according to the pipeline parameter information by combining the type of the corrugated compensator, the arrangement position of the corrugated compensator and the temperature of the pipeline working environment, and transmits the axial elastic force to the corrugated compensator acting force calculation module on the fixed support;
and step 3: the internal pressure acting force calculation module of the corrugated compensator determines the pressure test pressure of the pipeline according to the pipeline parameter information, determines the effective sectional area of the corrugated compensator according to the corrugated compensator parameter information, calculates the internal pressure acting force of the corrugated compensator and transmits the internal pressure acting force to the fixed support acting force calculation module of the corrugated compensator;
and 4, step 4: the corrugated compensator acting force calculation module for the fixed support receives calculation data of the corrugated compensator axial elastic force calculation module and the corrugated compensator internal pressure acting force calculation module, calculates acting force of the corrugated compensator on the fixed support by combining the arrangement positions of the corrugated compensator and the fixed support, and transmits the acting force to the load calculation module;
and 5: the pipeline internal pressure acting force calculation module calculates the pipeline internal pressure acting force born by the fixed support according to the arrangement form of the other side of the fixed support and transmits the pipeline internal pressure acting force to the load calculation module;
step 6: the load calculation module superposes each subentry acting force according to the received data, calculates the load design value of each layer of fixed support in sequence and then transmits the load design value to the simulation operation module;
and 7: the simulation operation module is used for taking the maximum value of load borne by each layer of fixed support according to data transmitted by the load calculation module, establishing a fixed support finite element analysis model by combining the constraint of the actual construction working condition on site, defining boundary conditions and adding load working conditions, automatically calculating and analyzing the fixed support through a program, judging whether a fixed support structure system meets the standard requirement, and optimizing the section size of the fixed support if the fixed support structure system does not meet the standard requirement.
A computer-readable storage medium, on which a computer program is stored which, when being executed by a processor, carries out the steps of the above-mentioned method of load calculation of a shaft duct fixing support.
The invention has the following beneficial effects:
the method can simply, conveniently and accurately solve the load borne by each layer of the fixing support of the vertical shaft pipeline systematically, greatly improve the automation degree and the calculation efficiency of load calculation, and provide a theoretical basis for further performing the mechanical analysis of the fixing support structure.
Drawings
Fig. 1 is a schematic view of a shaft pipe fixing bracket load calculation system according to the present invention;
FIG. 2 is a schematic view of the fixing bracket and the pipe layout according to embodiment 4 of the present invention;
FIG. 3 is a schematic view of an elbow on the other side of the fixed bracket;
FIG. 4 is a schematic view of a plug on the other side of the fixing bracket;
FIG. 5 is a schematic view of the reducer on the other side of the fixing bracket.
Detailed Description
The invention will be further described with reference to the following figures and specific examples, but the scope of the invention is not limited thereto.
The invention considers the expansion and contraction of the pipeline caused by the temperature difference, and takes compensation measures when the expansion and contraction amount of the pipeline reaches a certain degree, namely, the corrugated compensator is adopted to reduce the stress of the pipeline caused by the expansion and contraction of the pipeline.
Example 1:
the present embodiment provides a load calculation system for a shaft pipe fixing bracket as shown in fig. 1, including:
the pipe section load calculation module is used for calculating the pipe section load born by the fixed support according to the information of the pipeline parameter table and the arrangement positions of the fixed support and the corrugated compensator;
the axial elastic force calculation module of the corrugated compensator obtains the axial expansion amount of the pipeline according to the linear expansion coefficient of the pipeline, the length of a pipe section between fixed supports and the difference between the construction environment temperature and the temperature of a medium in the pipeline, and calculates and obtains the axial elastic force generated by the displacement of the corrugated compensator by combining the axial rigidity of the corrugated compensator;
the internal pressure acting force calculation module of the corrugated compensator acquires the pressure of pressure test of the pipeline according to the parameter table information of the pipeline, and calculates and obtains the internal pressure acting force of the pipeline on the corrugated compensator by combining the effective sectional area of the corrugated compensator;
the ripple compensator is used for calculating the acting force of the fixed support, and the acting force of the ripple compensator on the fixed support is calculated by performing force superposition according to the output data of the ripple compensator axial elastic force calculating module and the ripple compensator internal pressure acting force calculating module;
the pipeline internal pressure acting force calculation module is used for acquiring the effective inner diameter area of the pipeline and the pressure of pressure test of the pipeline according to the pipeline parameter table information, and calculating the pipeline internal pressure acting force born by the fixed support according to the effective inner diameter area and the pressure of the pressure test of the pipeline;
the load calculation module is used for collecting output data of the pipe section load calculation module, the ripple compensator on the fixed support acting force calculation module and the pipeline internal pressure acting force calculation module, superposing the fractional acting force and comprehensively determining the design value of the load borne by each layer of fixed support;
and the simulation operation module is used for taking the maximum value of the load borne by each layer of fixed support according to the output result of the load calculation module, establishing a fixed support finite element analysis model by combining the on-site actual construction working condition constraint, judging whether the strength, the rigidity and the stability of the fixed support structure system meet the standard requirements or not, and optimizing the section size of the fixed support if the strength, the rigidity and the stability of the fixed support structure system do not meet the standard requirements.
The corrugated compensator axial elastic force calculation module, the corrugated compensator internal pressure acting force calculation module and the pipeline internal pressure acting force calculation module respectively comprise corresponding direction judgment units for judging the directions of the calculated forces.
Example 2:
the embodiment provides a method for calculating a load of a vertical shaft pipeline fixing support by using the system for calculating a load of a vertical shaft pipeline fixing support in embodiment 1, which specifically comprises the following steps:
step 1: the pipe section load calculation module collects the parameter information of the pipeline and calculates the pipe section load born by the fixed support according to the arrangement position of the fixed support; when the pipeline is a non-heat-insulation pipeline, the pipeline section load = (the weight of a single pipe + the weight of full water in the single pipe) × the length of the pipeline section × the gravity acceleration, and when the pipeline is a heat-insulation pipeline, the pipeline section load = (the weight of the single pipe + the weight of full water in the single pipe + the weight of a single pipe heat-insulation layer) × the length of the pipeline section × the gravity acceleration.
And 2, step: the corrugated compensator axial elastic force calculation module calculates the axial elastic force generated by the displacement of the corrugated compensator by combining the type of the corrugated compensator, the setting position of the corrugated compensator and the temperature of the working environment of the pipeline according to the parameter information of the pipeline, and the specific process is as follows:
firstly, calculating the axial expansion and contraction quantity of the pipeline according to the following formula (1):
in the formula (I), the compound is shown in the specification,the axial expansion and contraction quantity of the pipeline is expressed in mm;represents the linear expansion coefficient of the pipe in units of;The length of the pipe section between the fixed brackets is expressed in m;which represents the closed temperature difference and is,the unit of = the temperature of a medium in the pipeline-the temperature of a construction environment;
the axial elastic force generated by the displacement of the ripple compensator is calculated according to the following formula (2):
in the formula (I), the compound is shown in the specification,the unit of the axial elastic force generated by the displacement of the corrugated compensator is N;the axial stiffness of the corrugated compensator is expressed in N/mm.
Then the direction judging unit is combined with the positive and negative of the closed temperature difference to judge the axial expansion and contraction quantity of the pipelineThe direction of the axial elastic force generated by the displacement of the corrugated compensator borne by the fixed support is determined by judging whether the corrugated compensator is in a stretching state or a compressing state, and the direction is as follows:
when the axial expansion of the pipeline is measuredWhen the value is a negative value, the corrugated compensator is in a stretching state, and the axial elastic force generated by the upper end and the lower end of the corrugated compensator points to the direction of the corrugated compensator; at this time, when the fixed support is above the corrugated compensator, the axial elastic force generated by the displacement of the corrugated compensator is positive (the direction is consistent with the direction of gravity), and when the fixed support is below the corrugated compensator, the axial elastic force generated by the displacement of the corrugated compensator is negative (the direction is opposite to the direction of gravity);
when the axial expansion of the pipeline is measuredWhen the value is positive, the corrugated compensator is in a compressed state, and the axial elastic force generated by the upper end and the lower end of the corrugated compensator points to the direction far away from the corrugated compensator; at this time, when the fixed bracket is above the corrugated compensator, the axial elastic force generated by the displacement of the corrugated compensator is negative (opposite to the direction of gravity), and when the fixed bracket is below the corrugated compensator, the axial elastic force generated by the displacement of the corrugated compensator is positive (consistent with the direction of gravity).
And step 3: the pressure testing pressure of the pipeline and the effective sectional area of the corrugated compensator are determined by the internal pressure acting force calculation module of the corrugated compensator, and the internal pressure acting force of the corrugated compensator is calculated according to the following formula (3):
in the formula (I), the compound is shown in the specification,the internal pressure acting force of the corrugated compensator is expressed, and the unit is N;the pressure of the pipeline pressure test is expressed in MPa;represents the effective cross-sectional area of the corrugated compensator in mm2(ii) a Wherein the internal pressure of the corrugated compensator actsDirection and axial elastic force ofThe direction of (a) is kept consistent.
And 4, step 4: the corrugated compensator calculates the module and according to corrugated compensator and fixed bolster's the position that sets up to fixed bolster effort, combines axial elastic force, the corrugated compensator internal pressure effort that corrugated compensator displacement that step 2, 3 calculated produced, calculates corrugated compensator to fixed bolster effort:
firstly, the stress of the two end fixing brackets is respectively as follows:
in the formula (I), the compound is shown in the specification,showing the force of the bellow compensator on the lowermost fixed bracket,representing the axial spring force of the lowermost corrugated compensator,the internal pressure acting force of the pipeline erected on the fixing bracket at the lowest end on the upper corrugated compensator is shown;indicating the force of the bellow compensator on the uppermost fixed bracket,indicating the axial spring force of the uppermost ripple compensator,the internal pressure acting force of the pipeline erected on the fixed support at the uppermost end on the lower square ripple compensator is shown;
the force applied to the middle fixing bracket is:
in the formula (I), the compound is shown in the specification,represents a certain fixed bracket located between two fixed brackets at both ends;showing corrugated compensator pairs to fixed supportsThe acting force of (c);show fixed bolsterAxial elastic force of the upper corrugated compensator;show fixed bolsterThe internal pressure acting force of the upper pipeline on the upper corrugated compensator;show fixed bolsterAxial elastic force of the lower corrugated compensator;show fixed bolsterThe upper erected pipeline applies internal pressure acting force to the lower square ripple compensator.
The directions of acting forces applied to the upper and lower fixed brackets of the corrugated compensator are opposite, when one corrugated compensator is respectively arranged above and below the fixed brackets, the directions of the thrust forces are opposite, and a part of the force can be mutually offset, but the corrugated compensators have different typesDifferent installation conditions, therefore, the invention introduces a correction coefficient for safety,Consider cancellationBy axial spring force of a smaller wave compensator, e.g. whenWhen the temperature of the water is higher than the set temperature,。
and 5: when one side of the fixed support is a corrugated compensator and the other side of the fixed support is an elbow/plug/reducer, the fixed support bears the internal pressure acting force of the pipeline, and the internal pressure acting force calculation module of the pipeline calculates the internal pressure acting force of the pipeline borne by the fixed support according to the following formula (7):
in the formula (I), the compound is shown in the specification,the unit of the acting force of the internal pressure of the pipeline born by the fixed bracket is N,represents the effective inner diameter area of the pipe in mm2;
The action of the water pressure in the pipeline can generate pressure on the inner wall surface of the pipeline in a vertical direction, the resultant force of the pressure in the horizontal direction is zero, upward or downward thrust is generated in the vertical direction according to different changes of the pipe diameter and the trend of the pipeline, and the direction judgment unit in the pipeline internal pressure action force calculation module has the following judgment method:
the other side of the fixed support is provided with an elbow as shown in figure 3, and when the elbow moves from horizontal to vertical, the acting force of the internal pressure of the pipeline born by the fixed support is positive (consistent with the gravity direction); when the elbow moves from vertical to horizontal, the internal pressure acting force of the pipeline born by the fixed support is negative (opposite to the gravity direction);
the other side of the fixed support is provided with a plug as shown in fig. 4, and when the plug is positioned above the fixed support, the internal pressure acting force of the pipeline born by the fixed support is negative (opposite to the gravity direction); when the plug is positioned below the fixed support, the internal pressure acting force of the pipeline born by the fixed support is positive (the direction is consistent with the gravity direction);
when the other side of the fixed support is a big end and a small end as shown in fig. 5, axial thrust can be generated due to different stress areas on two sides of the reducing part, the direction of the axial thrust points to one side with a smaller pipe diameter, namely, the direction of the internal pressure acting force of the pipeline born by the fixed support points to one side of the pipeline with the smaller pipe diameter, and at the moment, the internal pressure acting force of the pipeline born by the fixed support points to one side of the pipeline with the smaller pipe diameterThe calculation formula is as follows:,the inner diameter of the pipeline with larger diameter in the reducer is shown,indicating the inner diameter of the pipe with smaller diameter in the reducer.
Step 6: the load calculation module combines the specific position of the fixed support, superposes the subentry acting forces calculated in the steps 1 to 5, and sequentially calculates the load of each layer of the fixed support, and the specific process is as follows:
step 6.1: the lowest end fixing bracket (namely the lowest layer fixing bracket) bears the designed load value:
In the formula (I), the compound is shown in the specification,representing the load of the pipe section below the corrugated compensator above the fixed bracket at the lowest end;representing the internal pressure acting force of the pipeline acting on the fixed bracket at the lowest end;showing the acting force of the corrugated compensator on the lowest end fixing bracket;
step 6.2: the design value of the load born by the fixed bracket at the uppermost layer (namely the fixed bracket at the uppermost layer) is:
In the formula (I), the compound is shown in the specification,representing the load of the pipe section above the square ripple compensator below the fixed support at the uppermost end;indicating the internal pressure force of the pipeline acting on the fixed bracket at the uppermost end;representing the acting force of the corrugated compensator on the uppermost fixed bracket;
In the formula (I), the compound is shown in the specification,show fixed bolsterThe load of a pipe section between the lower square corrugated compensator and the upper corrugated compensator;indicating action on the fixed supportThe internal pressure force of the pipeline.
And 7: the simulation operation module combines the on-site actual construction working condition constraint according to the calculation result in the step 6, takes the maximum value of the load borne by each layer of fixed support, combines the on-site actual construction working condition constraint to establish a fixed support finite element analysis model, defines boundary conditions and load adding working conditions, automatically calculates and analyzes the fixed support through a program, judges whether a fixed support structure system meets the standard requirement or not, and optimizes the section size of the fixed support if the fixed support structure system does not meet the standard requirement;
wherein the bending strength is in accordance withThe calculation is carried out according to the calculation,in order to provide a bending moment about the x-axis,in order to obtain a coefficient of plastic development for the section x of the main axis,for the net section modulus of the x-axis,the design value of the bending strength of the steel is obtained; deformation calculation is as followsThe method comprises the steps of (a) carrying out, wherein,in order to fix the span of the frame beam of the support,is the deformation;
performing welding seam shearing force checking calculation on the support rib plate of the fixed support, and performing welding seam shearing force checking calculation when the fixed support is in counter-forceSatisfy the requirement ofIt is indicated that the supporting ribs meet the requirements, wherein,the number of the ribbed plates is more than or equal to 3,=3, when the number of ribs is 2, =2;for calculated thickness, right-angle fillet, of rib fillet,Is the size of the solder leg;the total length of the fillet weld;designed values for strength of the fillet.
Example 3:
the present embodiment provides a computer-readable storage medium on which a computer program is stored which, when executed by a processor, implements the steps of the method described in embodiment 2.
Example 4:
the present embodiment preferably takes the fixed bracket arrangement structure, the pipe material selection, and the corrugated compensator type shown in fig. 2 as examples, and the scheme in embodiment 2 is described in detail; the pipeline from top to bottom 21m is DN150, the rest pipelines are DN200, the other side of the fixed support at the uppermost end is a plug, and the other side of the fixed support at the lowermost end is an elbow; the parameters of the pipeline are shown in Table 1, the temperature of the medium in the pipeline is 40 ℃, the temperature of the construction environment is 20 ℃, and the linear expansion coefficient of the pipeline is 12 multiplied by 10-3mm/(m ∙ ℃), the pressure test pressures of the pipelines at different positions are shown in table 2, and the parameters of the corrugated compensator are shown in table 3.
TABLE 1 pipeline parameter table
TABLE 2 pressure-testing pressure gauge for pipeline
TABLE 3 corrugated compensator parameter Table
In this embodiment, it is preferable that the force opposite to the direction of gravity is negative and indicated by (↓) and the force corresponding to the direction of gravity is positive and indicated by (↓).
(1) The method for calculating the load of the fixing bracket at the lowermost end comprises the following steps:
=480 N/mm×12×10-3mm/(m∙℃)×(8m+10m)×20℃+1.5 MPa×9470.24 mm2
=2073.6N(↓)+14205.36N(↓)
=1.2×8691.683+1.4×(50454.6995+2073.6+14205.36)
=103857.1429N(↓)
(2) The load calculation method of the uppermost fixed support comprises the following steps:
=456 N/mm×12×10-3mm/(m∙℃)×(10m+8m)×20℃+1.0 MPa×5831.765 mm2
=1969.92N(↑)+5831.765N(↑)
=1.2×5417.13+1.4×[(-17662.5)+(-1969.92)+(-5831.765)]
=-29149.303N(↑)
(3) The load calculation method of the middle fixing bracket comprises the following steps:
=0.7×1969.92+7581.2945-2073.6-12311.312
=-5424.6735
=1.2×10189.944+1.4×[(-20766.1545)-5424.6735]
=-24439.2264N(↑)
The examples are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any obvious modifications, substitutions or variations can be made by those skilled in the art without departing from the spirit of the present invention.
Claims (10)
1. A shaft pipeline fixed bolster load calculation system characterized in that includes:
the pipe section load calculation module is used for calculating the pipe section load born by the fixed support according to the information of the pipeline parameter table, the arrangement positions of the fixed support and the corrugated compensator;
the corrugated compensator axial elastic force calculation module is used for acquiring the axial expansion amount of the pipeline according to the linear expansion coefficient of the pipeline, the length of a pipeline section between the fixed supports and the difference between the construction environment temperature and the temperature of a medium in the pipeline, and calculating the axial elastic force generated by the displacement of the corrugated compensator by combining the axial rigidity of the corrugated compensator;
the internal pressure acting force calculation module of the corrugated compensator is used for acquiring the pressure of a pipeline during pressure test and calculating the internal pressure acting force of the corrugated compensator by combining the effective sectional area of the corrugated compensator;
the ripple compensator is used for calculating the acting force of the fixed support, and the acting force of the ripple compensator on the fixed support is calculated according to the superposition of the force of the output data of the ripple compensator axial elastic force calculating module and the ripple compensator internal pressure acting force calculating module;
the pipeline internal pressure acting force calculation module is used for acquiring pipeline pressure testing pressure, acquiring the effective inner diameter area of the pipeline by combining pipeline parameter table information, and calculating the pipeline internal pressure acting force born by the fixed support;
the load calculation module is used for collecting output data of the pipe section load calculation module, the corrugated compensator on the fixed support acting force calculation module and the pipeline internal pressure acting force calculation module, superposing each subentry acting force and determining the load bearing design value of each layer of fixed support;
the simulation operation module is used for taking the maximum value of the load borne by each layer of fixed support according to the output result of the load calculation module and establishing a fixed support finite element analysis model by combining the constraint of the actual construction working condition on site;
the corrugated compensator axial elastic force calculation module, the corrugated compensator internal pressure acting force calculation module and the pipeline internal pressure acting force calculation module respectively comprise corresponding direction judgment units for judging the directions of the calculated forces.
2. The system for calculating the load of a vertical shaft pipeline fixing bracket according to claim 1, wherein when the pipeline is a non-insulated pipeline, the pipeline section load = (weight of a single pipe + weight of water filled in a single pipe) × pipeline section length × gravitational acceleration, and when the pipeline is an insulated pipeline, the pipeline section load = (weight of a single pipe + weight of water filled in a single pipe + weight of an insulated layer of a single pipe) × pipeline section length × gravitational acceleration.
3. The shaft duct fixed support load calculation system of claim 1, wherein the axial elastic force generated by the displacement of the bellow compensator is calculated by the formula:
wherein the content of the first and second substances,indicating ripple compensatorsAxial elastic force generated by displacement;representing the axial stiffness of the corrugated compensator;the axial expansion and contraction quantity of the pipeline is represented;calculated by the following formula:
wherein the content of the first and second substances,represents the linear expansion coefficient of the pipeline;representing the length of the pipe section between the fixed brackets;represents a closed temperature difference, an= temperature of medium inside the pipe-temperature of construction environment;
the judgment method of the direction judgment unit in the corrugated compensator axial elastic force calculation module is as follows:
axial expansion of pipelineWhen the value is negative, the corrugated compensator is in a stretching state, the axial elastic force generated by the upper end and the lower end of the corrugated compensator points to the direction of the corrugated compensator, and at the moment, when the fixed support is arranged above the corrugated compensator, the received corrugationsThe axial elastic force generated by the displacement of the compensator is positive, namely the axial elastic force is consistent with the direction of gravity, and when the fixed support is arranged below the corrugated compensator, the axial elastic force generated by the displacement of the corrugated compensator is negative, namely the axial elastic force is opposite to the direction of gravity;
axial expansion of pipeWhen the axial elastic force generated by the displacement of the corrugated compensator is negative, namely opposite to the direction of gravity, when the fixed support is arranged below the corrugated compensator, the axial elastic force generated by the displacement of the corrugated compensator is positive, namely consistent with the direction of gravity.
4. The shaft tube fixing bracket load calculation system of claim 1 wherein the bellows compensator internal pressure force calculation formula is:
wherein the content of the first and second substances,representing the internal pressure acting force of the corrugated compensator;the pressure of the pipeline is represented;the effective cross-sectional area of the corrugated compensator is shown,,is the sum of the inner diameter of the corrugated pipe and the wave height,is the inner diameter of the corrugated pipe; the direction of the pressure acting force in the corrugated compensator is consistent with the direction of the axial elastic force generated by the displacement of the corrugated compensator.
5. The shaft tube fixing bracket load calculation system of claim 1, wherein the force calculation formula of the fixing brackets at both ends subjected to the ripple compensator is as follows:
wherein the content of the first and second substances,showing the force of the bellow compensator on the lowermost fixed bracket,representing the axial spring force of the lowermost corrugated compensator,the internal pressure acting force of the pipeline erected on the fixing bracket at the lowest end on the upper corrugated compensator is shown;indicating the force of the bellow compensator on the uppermost fixed bracket,indicating the axial spring force of the uppermost corrugated compensator,the internal pressure acting force of the pipeline erected on the fixed support at the uppermost end on the lower square ripple compensator is shown;
the calculation formula of the acting force of the fixed bracket positioned in the middle to the corrugated compensator is as follows:
wherein the content of the first and second substances,a fixed bracket positioned between two fixed brackets at two ends is shown;showing corrugated compensator pairs to fixed supportsThe acting force of (c);show fixed bolsterAxial spring force of the upper ripple compensator;show fixed bolsterThe internal pressure acting force of the erected pipeline on the upper corrugated compensator is exerted;show fixed bolsterAxial elastic force of the lower corrugated compensator;show fixed bolsterThe upper pipeline exerts force on the internal pressure of the lower square ripple compensator.
6. The shaft tube securing bracket load calculation system of claim 5 wherein said shaft tube securing bracket load calculation system is within said shaft tube securing bracket load calculation systemIntroducing correction coefficient into calculation formula,Taking into account only the cancellationAxial spring force of double smaller wave compensator, i.e. againstAnd:
7. the shaft tube fixing bracket load calculation system of claim 1, wherein the calculation formula of the internal pressure force of the tube borne by the fixing bracket is as follows:
wherein the content of the first and second substances,representing the internal pressure acting force of the pipeline born by the fixed bracket;represents the effective inner diameter area of the pipe, i.e. the flow area of the pipe;the pressure of the pipeline is represented;
the judgment method of the direction judgment unit in the pipeline internal pressure acting force calculation module is as follows:
when the direction of the elbow is changed from horizontal to vertical, the acting force of the internal pressure of the pipeline born by the fixed support is positive, namely consistent with the gravity direction; when the elbow moves from vertical to horizontal, the internal pressure acting force of the pipeline born by the fixed support is negative, namely the direction of the internal pressure acting force is opposite to the gravity direction;
when one side of the fixed support is provided with the corrugated compensator and the other side is provided with the plug, when the plug is positioned above the fixed support, the internal pressure acting force of the pipeline born by the fixed support is negative, namely the direction of the internal pressure acting force is opposite to the gravity direction; when the plug is positioned below the fixed support, the internal pressure acting force of the pipeline born by the fixed support is positive, namely, the internal pressure acting force is consistent with the gravity direction;
one side of the fixed support is provided with a corrugated compensator, and when the other side is provided with a reducer, the direction of the internal pressure acting force of the pipeline born by the fixed support points to one side of the pipeline with smaller pipe diameter, and at the momentThe calculation formula is as follows:,the inner diameter of the pipeline with larger diameter in the reducer is shown,indicating the inner diameter of the pipe with smaller diameter in the reducer.
8. The shaft tube fixing bracket load calculation system of claim 1, wherein in the load calculation module, the lowest fixing bracket bears the designed load valueComprises the following steps:
wherein the content of the first and second substances,representing the load of the pipe section below the corrugated compensator above the fixed bracket at the lowest end;representing the internal pressure acting force of the pipeline acting on the fixed bracket at the lowest end;showing the acting force of the corrugated compensator on the lowest end fixing bracket;
in the formula (I), the compound is shown in the specification,representing the load of the pipe section above the square ripple compensator below the fixed support at the uppermost end;indicating the internal pressure force of the pipeline acting on the fixed bracket at the uppermost end;representing the acting force of the corrugated compensator on the uppermost fixed bracket;
in the formula (I), the compound is shown in the specification,a fixed bracket positioned between two fixed brackets at two ends is shown;show fixed bolsterThe load of a pipe section between the lower square corrugated compensator and the upper corrugated compensator;indicating action on the fixed supportThe internal pressure acting force of the pipeline is exerted;showing corrugated compensator pairs to fixed supportsThe force of (2).
9. A method of calculating the load of a shaft tube fixing bracket using the shaft tube fixing bracket load calculation system of claim 1, comprising the steps of:
step 1: the pipeline section load calculation module collects pipeline parameter information, calculates the pipeline section load born by the fixed support according to the arrangement positions of the fixed support and the corrugated compensator, and transmits the pipeline section load to the load calculation module;
step 2: the corrugated compensator axial elastic force calculation module calculates the axial elastic force generated by the displacement of the corrugated compensator according to the pipeline parameter information by combining the type of the corrugated compensator, the arrangement position of the corrugated compensator and the temperature of the pipeline working environment, and transmits the axial elastic force to the corrugated compensator acting force calculation module on the fixed support;
and step 3: the internal pressure acting force calculation module of the corrugated compensator determines the pressure test pressure of the pipeline according to the pipeline parameter information, determines the effective sectional area of the corrugated compensator according to the corrugated compensator parameter information, calculates the internal pressure acting force of the corrugated compensator and transmits the internal pressure acting force to the fixed support acting force calculation module of the corrugated compensator;
and 4, step 4: the corrugated compensator acting force calculation module for the fixed support receives calculation data of the corrugated compensator axial elastic force calculation module and the corrugated compensator internal pressure acting force calculation module, calculates acting force of the corrugated compensator on the fixed support by combining the arrangement positions of the corrugated compensator and the fixed support, and transmits the acting force to the load calculation module;
and 5: the pipeline internal pressure acting force calculation module calculates the pipeline internal pressure acting force born by the fixed support according to the arrangement form of the other side of the fixed support and transmits the pipeline internal pressure acting force to the load calculation module;
and 6: the load calculation module superposes each subentry acting force according to the received data, calculates the load design value of each layer of fixed support in sequence and then transmits the load design value to the simulation operation module;
and 7: the simulation operation module is used for taking the maximum value of load borne by each layer of fixed support according to data transmitted by the load calculation module, establishing a fixed support finite element analysis model by combining the constraint of the actual construction working condition on site, defining boundary conditions and adding load working conditions, automatically calculating and analyzing the fixed support through a program, judging whether a fixed support structure system meets the standard requirement, and optimizing the section size of the fixed support if the fixed support structure system does not meet the standard requirement.
10. A computer-readable storage medium, characterized in that the computer-readable storage medium has stored thereon a computer program which, when being executed by a processor, carries out the steps of the method for load calculation of a shaft tube fixing bracket according to claim 9.
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