CN114594741A - Visual intelligent hoisting device that equipment data acquisition used - Google Patents
Visual intelligent hoisting device that equipment data acquisition used Download PDFInfo
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- CN114594741A CN114594741A CN202210100417.XA CN202210100417A CN114594741A CN 114594741 A CN114594741 A CN 114594741A CN 202210100417 A CN202210100417 A CN 202210100417A CN 114594741 A CN114594741 A CN 114594741A
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- 230000000007 visual effect Effects 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 claims abstract description 27
- 230000010365 information processing Effects 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000009434 installation Methods 0.000 claims description 24
- 230000003014 reinforcing effect Effects 0.000 claims description 12
- 230000002452 interceptive effect Effects 0.000 claims description 11
- 238000011958 production data acquisition Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 238000012545 processing Methods 0.000 description 6
- 238000004891 communication Methods 0.000 description 4
- 230000002354 daily effect Effects 0.000 description 4
- 238000013480 data collection Methods 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000003203 everyday effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000006855 networking Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a visual intelligent lifting device for equipment data acquisition, which is characterized by comprising the following modules: the information acquisition module corresponds to forming equipment in a workshop and is used for acquiring production data; the information transmission module is used for completing information transmission by matching with the information acquisition module; the information processing module is connected with the information acquisition module through the information conduction module and is used for containing, analyzing and storing the information acquired by the information acquisition module; and the information feedback module adopts a visual display screen which is in circuit connection with the information processing module. The invention has the advantages that the system is used as an external expansion module, can assist in collecting production data, passes through the information feedback module, can directly produce data reports, and can be visually displayed in a workshop, thereby effectively improving the field master control management capability and improving the constraint effect on operators.
Description
Technical Field
The application relates to the technical field of workshop appliance data acquisition and processing, in particular to a visual intelligent lifting device for acquiring appliance data.
Background
In recent years, due to the vigorous development of network technology, numerous manufacturing enterprises start to build an intelligent manufacturing management platform, and by constructing an intelligent production system, production processes such as production plan progress, equipment operation conditions and the like of a plurality of workstations are monitored, important information is stored and managed, data is analyzed, production is reasonably arranged, productivity is improved, and the utilization rate of equipment is improved. However, the existing fastener production equipment basically has no network communication function, in order to count the productivity, an operator needs to submit daily data every day to a workshop for counting and carry out system entry, and the field data collection and arrangement bring about great labor waste and have the problem of high data error rate.
In order to respond to the national call, the technology of manufacturing type enterprise digital application is improved, and by combining the production current situation of the department, the department actively organizes and establishes a digital computer networking project group which is specially responsible for improving informatization means such as an equipment data acquisition module, database processing, ERP system detection and the like, and gradually developing and applying the informatization means; the problems of human resource waste, information lag, high error rate, low communication efficiency and the like caused by manual data collection and arrangement are solved by utilizing the real-time electronic billboard with automatic data real-time acquisition, analysis and output.
Disclosure of Invention
Based on the defects in the prior art, the invention provides a visual intelligent lifting device for equipment data acquisition, which can be directly combined with the existing forming equipment without the communication network function in a workshop to be used as an external functional structure, the data acquisition device is combined with the real-time record of a controller program, the starting state and the output data of the equipment can be monitored in real time for later use through configuration software, the data such as daily production, monthly production, starting rate and the like of the equipment can be automatically generated, the data acquisition efficiency can be effectively improved, the acquired data is used for carrying out background automatic analysis, various production data electronic signboards are output, and the field master control management capability and the operator constraint effect can be effectively improved.
In order to achieve the above object, the present invention adopts the following technical solutions.
The utility model provides a visual intelligent hoisting device of equipment data acquisition usefulness which characterized by includes following module:
the information acquisition module corresponds to forming equipment in a workshop and is used for acquiring production data;
the information transmission module is used for completing information transmission by matching with the information acquisition module;
the information processing module is connected with the information acquisition module through the information conduction module and is used for containing, analyzing and storing the information acquired by the information acquisition module;
and the information feedback module adopts a visual display screen which is in circuit connection with the information processing module.
The information acquisition module is directly connected into the forming equipment in the workshop to serve as an external expansion module, can assist in acquiring production data, transmits the acquired production data to the processing module, analyzes and stores the data, and facilitates application of the data; and through the information feedback module, data reports can be directly produced and can be visually displayed in a workshop, so that the field master control management capacity is effectively improved, and the constraint effect on operators is improved.
Preferably, the production data acquired by the production data acquisition comprises equipment startup time, equipment startup time statistics, equipment yield and consumable quantity. The statistics of the starting-up time and the starting-up time of the equipment is simpler, the monitoring is convenient, and the direct improvement of a lifting device on the original workshop forming equipment is convenient; the output and the consumptive material class of equipment can be finished product and raw and other materials more weigh directly and directly obtain, consequently it is also comparatively convenient to count, and information such as the damage frequency of operative employee's operating efficiency and machine can directly be embodied to above-mentioned four data, is the information that easily gathers but important, and the hoisting device gathers these four data and just can obtain reliable production key element.
Preferably, the information conduction module adopts a signal wire harness, and a wire harness path arrangement device corresponding to the signal wire harness is arranged in the workshop. And wired conduction and stable transmission are realized, and the reliability of feedback and processing after data acquisition is ensured.
Preferably, the information acquisition modules correspond to the forming equipment in the workshop one by one, and the information acquisition modules are in circuit connection with a host of the forming equipment in the workshop. Data acquisition is reliable and comprehensive, and the corresponding acquisition can reduce the back-end information processing difficulty.
Preferably, the information acquisition module comprises an interactive interface, and the interactive interface comprises a digital display screen and an input end. The information interaction between the workshop site and the main control terminal is realized through the interactive interface, and the problem processing is facilitated.
Preferably, the information acquisition module comprises a timing device which is independent of the information processing module, and the timing device is in electric signal connection with the interactive interface. The timing device is used as auxiliary information, can be compared with the networking time in the information processing module, ensures reliable timing, and can be used as an auxiliary correction parameter when the information conduction module is in error or damaged.
Preferably, the wire harness routing device comprises a wire harness installation pipe, and a clamping portion is arranged on the wire harness installation pipe. Fastener workshop dust is big, vibrations are big and the noise is big, through pencil installation pipe realization to the restraint and the protection of pencil, makes a plurality of pencil installation pipes can use together through joint portion, and convenient doubling and the subsequent structure of hoisting device extend.
Preferably, the cross section of the wire harness installation pipe is cuboid, the wire harness installation pipe is internally provided with a reinforcing plate which is arranged in a crossed mode, the clamping portion is located on the edge of the wire harness installation pipe, and a connecting rib is arranged between the end portion of the clamping portion and the reinforcing plate. Joint portion is used for connecting other pencil installation pipes, improves the structural strength of joint portion on pencil installation pipe through splice bar and reinforcing plate.
The invention has the following beneficial effects: the information acquisition module is directly connected into the forming equipment in the workshop to serve as an external expansion module, can assist in acquiring production data, transmits the acquired production data to the processing module, analyzes and stores the data, and facilitates application of the data; and through the information feedback module, data reports can be directly produced and can be visually displayed in a workshop, so that the field master control management capacity is effectively improved, the constraint effect on operators is improved, and the workshop production efficiency is improved.
Drawings
Fig. 1 is a schematic diagram of the principle of the present invention.
Fig. 2 is a schematic structural view of a cross section of the wire harness installation tube in the present invention.
Fig. 3 is a circuit diagram showing the connection of a single device and an information processing module in the present invention.
FIG. 4 is a circuit diagram of a plurality of devices and information processing module connections according to the present invention
In the figure: 1 reinforcing plate 2 connecting rib 3 montant 4 horizontal pole 5 of pencil installation pipe.
Detailed Description
The invention is further illustrated with reference to the figures and the specific embodiments.
In the case of the example 1, the following examples are given,
as shown in fig. 1 to 4, a visual intelligent lifting device for collecting data of equipment includes an information collecting module, an information conducting module, an information processing module and an information feedback module.
The information acquisition module is used for acquiring production data; the information acquisition modules correspond to the forming equipment in the workshop one by one, and the information acquisition modules are connected with a host circuit of the forming equipment in the workshop. The production data acquired by the production data acquisition comprises equipment startup time, equipment startup time statistics, equipment yield and consumable quantity. The information acquisition module comprises an interactive interface, and the interactive interface comprises a digital display screen and an input end. As shown in fig. 3, the interactive interface employs a kunlon touch screen model TPC7062 Ti. The information acquisition module comprises a timing device independent of the information processing module, and the timing device is in electric signal connection with the interactive interface.
The information conduction module is used for matching with the information acquisition module to complete information transmission; the information conduction module adopts a signal wire harness, and a wire harness path finishing device corresponding to the signal wire harness is arranged in the workshop. The wire harness path arranging device comprises a wire harness installation pipe 1, and a clamping portion is arranged on the wire harness installation pipe 1. The cross sectional shape of pencil installation pipe 1 is the cuboid, is equipped with alternately arranged reinforcing plate 2 in the pencil installation pipe 1, and joint portion is located the border of pencil installation pipe 1, is equipped with splice bar 3 between the tip of joint portion and reinforcing plate 2. The clamping portion comprises a vertical rod 4 and a transverse rod 5 on the inner side of the vertical rod 4, the vertical rod 4 and the transverse rod 5 form a limiting angle, and the surrounding limiting of the follow-up wire harness installation pipe 1 can be completed. The upper end of splice bar 3 is connected in the intermediate position of reinforcing plate 2, and reinforcing plate 2 is equipped with two, and the upside in 1 bottom surface of pencil installation pipe is fixed together to the lower extreme of two reinforcing plates 2, and reinforcing plate 2 and splice bar 3 divide into five different cavities with 1 inner space of pencil installation pipe, can be used for the subregion of different pencil.
The information processing module is connected with the information acquisition module through the information conduction module, and the information processing module is used for containing, analyzing and storing information acquired by the information acquisition module. As shown in fig. 4, the information processing module adopts mitsubishi PLC as a main control circuit.
The information feedback module adopts a visual display screen which is connected with the information processing module circuit.
According to the method, the problems of manual waste and data error rate brought to field data collection and arrangement due to the fact that the existing equipment has no network communication function, the starting state of the equipment and the output data can be monitored in real time for later use through the configuration software by combining the data acquisition device with the real-time recording of the program of the controller; according to the method and the device, the original operators can submit daily report data every day to the workshop statistics for system input, the daily output, the monthly output, the starting rate and other data of the automatic generation equipment are changed, and the data collection efficiency can be effectively improved; the collected data is used for carrying out background automatic analysis, various production data electronic signboards are output, and the on-site master control management capacity and the operator constraint effect can be effectively improved.
Claims (8)
1. The utility model provides a visual intelligent hoisting device of equipment data acquisition usefulness which characterized by includes following module:
the information acquisition module corresponds to forming equipment in a workshop and is used for acquiring production data;
the information transmission module is used for completing information transmission by matching with the information acquisition module;
the information processing module is connected with the information acquisition module through the information transmission module and is used for containing, analyzing and storing the information acquired by the information acquisition module;
and the information feedback module adopts a visual display screen which is in circuit connection with the information processing module.
2. The visual intelligent lifting device for equipment data acquisition according to claim 1, wherein the production data acquired by the production data acquisition comprises equipment startup time, equipment startup time statistics, equipment yield and consumable quantity.
3. The visual intelligent lifting device for equipment data acquisition according to claim 1, wherein the information conducting module adopts a signal wire harness, and a wire harness path arrangement device corresponding to the signal wire harness is arranged in the workshop.
4. The visual intelligent lifting device for equipment data acquisition according to claim 1, wherein the information acquisition modules correspond to the forming equipment in the workshop in a one-to-one manner, and the information acquisition modules are in circuit connection with a host machine of the forming equipment in the workshop.
5. The visual intelligent lifting device for equipment data acquisition as claimed in claim 4, wherein the information acquisition module comprises an interactive interface, and the interactive interface comprises a digital display screen and an input end.
6. A visual intelligent lifting device for equipment data acquisition according to claim 1, 4 or 5, characterized in that the information acquisition module comprises a timing device independent from the information processing module, the timing device is in electrical signal connection with the interactive interface.
7. The visual intelligent lifting device for equipment data acquisition as claimed in claim 3, wherein the harness routing device comprises a harness installation tube, and the harness installation tube is provided with a clamping portion.
8. The visual intelligent lifting device for equipment data acquisition according to claim 7, wherein the cross section of the harness installation pipe is rectangular, a reinforcing plate is arranged in the harness installation pipe in a crossed mode, the clamping portion is located on the edge of the harness installation pipe, and a connecting rib is arranged between the end portion of the clamping portion and the reinforcing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210100417.XA CN114594741A (en) | 2022-01-27 | 2022-01-27 | Visual intelligent hoisting device that equipment data acquisition used |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210100417.XA CN114594741A (en) | 2022-01-27 | 2022-01-27 | Visual intelligent hoisting device that equipment data acquisition used |
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| CN114594741A true CN114594741A (en) | 2022-06-07 |
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| CN202210100417.XA Pending CN114594741A (en) | 2022-01-27 | 2022-01-27 | Visual intelligent hoisting device that equipment data acquisition used |
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Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020198686A1 (en) * | 2001-06-08 | 2002-12-26 | Wei Te Chung Of Foxconn International, Inc. | Method and system for collecting and monitoring shop floor information |
| CN201146350Y (en) * | 2007-12-20 | 2008-11-05 | 比亚迪股份有限公司 | Line pencil casing |
| CN103955784A (en) * | 2014-04-01 | 2014-07-30 | 南京航空航天大学 | Manufacturing workshop individual electronic display board system based on data collection coprocessor |
| CN206481001U (en) * | 2017-02-19 | 2017-09-08 | 辽阳变压器成套设备厂 | Cable protection pipe |
| CN109552207A (en) * | 2018-10-10 | 2019-04-02 | 徐州华邦塑业有限公司 | New-energy automobile wire harness fixing support |
| CN111355191A (en) * | 2018-12-21 | 2020-06-30 | 江苏天曦电力设备有限公司 | Power cable protection pipeline |
| CN211880020U (en) * | 2020-05-16 | 2020-11-06 | 辽阳变压器成套设备厂 | Cable protection pipe with main and auxiliary cable channels |
| CN112848184A (en) * | 2021-02-01 | 2021-05-28 | 树根互联股份有限公司 | Yield determination method and device, injection molding machine production system and storage medium |
| CN113496360A (en) * | 2021-07-23 | 2021-10-12 | 鸿利达精密组件（中山）有限公司 | Injection molding production management method |
| CN113627878A (en) * | 2021-08-05 | 2021-11-09 | 山东蜜蜂智能制造有限公司 | Workshop production informatization management system |
| CN113619053A (en) * | 2020-05-08 | 2021-11-09 | 深圳市中科晟达互联智能科技有限公司 | Production field data acquisition unit and data acquisition method for injection molding process |
-
2022
- 2022-01-27 CN CN202210100417.XA patent/CN114594741A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020198686A1 (en) * | 2001-06-08 | 2002-12-26 | Wei Te Chung Of Foxconn International, Inc. | Method and system for collecting and monitoring shop floor information |
| CN201146350Y (en) * | 2007-12-20 | 2008-11-05 | 比亚迪股份有限公司 | Line pencil casing |
| CN103955784A (en) * | 2014-04-01 | 2014-07-30 | 南京航空航天大学 | Manufacturing workshop individual electronic display board system based on data collection coprocessor |
| CN206481001U (en) * | 2017-02-19 | 2017-09-08 | 辽阳变压器成套设备厂 | Cable protection pipe |
| CN109552207A (en) * | 2018-10-10 | 2019-04-02 | 徐州华邦塑业有限公司 | New-energy automobile wire harness fixing support |
| CN111355191A (en) * | 2018-12-21 | 2020-06-30 | 江苏天曦电力设备有限公司 | Power cable protection pipeline |
| CN113619053A (en) * | 2020-05-08 | 2021-11-09 | 深圳市中科晟达互联智能科技有限公司 | Production field data acquisition unit and data acquisition method for injection molding process |
| CN211880020U (en) * | 2020-05-16 | 2020-11-06 | 辽阳变压器成套设备厂 | Cable protection pipe with main and auxiliary cable channels |
| CN112848184A (en) * | 2021-02-01 | 2021-05-28 | 树根互联股份有限公司 | Yield determination method and device, injection molding machine production system and storage medium |
| CN113496360A (en) * | 2021-07-23 | 2021-10-12 | 鸿利达精密组件（中山）有限公司 | Injection molding production management method |
| CN113627878A (en) * | 2021-08-05 | 2021-11-09 | 山东蜜蜂智能制造有限公司 | Workshop production informatization management system |
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Address after: 311221 No. 519, Zhenzhong Road, dangwan Town, Xiaoshan District, Hangzhou City, Zhejiang Province Applicant after: Aozhan Industry Co.,Ltd. Address before: 311221 No. 519, Zhenzhong Road, dangwan Town, Xiaoshan District, Hangzhou City, Zhejiang Province Applicant before: AOZHAN INDUSTRIAL CO.,LTD. |