CN114591617A - Polycarbonate material and preparation method and application thereof - Google Patents
Polycarbonate material and preparation method and application thereof Download PDFInfo
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- CN114591617A CN114591617A CN202210228954.2A CN202210228954A CN114591617A CN 114591617 A CN114591617 A CN 114591617A CN 202210228954 A CN202210228954 A CN 202210228954A CN 114591617 A CN114591617 A CN 114591617A
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- Prior art keywords
- polycarbonate
- polycarbonate material
- ceramic
- phosphate
- heat
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- 239000004417 polycarbonate Substances 0.000 title claims abstract description 69
- 229920000515 polycarbonate Polymers 0.000 title claims abstract description 69
- 239000000463 material Substances 0.000 title claims abstract description 50
- 238000002360 preparation method Methods 0.000 title abstract description 8
- 239000000919 ceramic Substances 0.000 claims abstract description 54
- -1 phosphate compound Chemical class 0.000 claims abstract description 42
- 229910019142 PO4 Inorganic materials 0.000 claims abstract description 30
- 239000010452 phosphate Substances 0.000 claims abstract description 30
- 239000004033 plastic Substances 0.000 claims abstract description 10
- 229920003023 plastic Polymers 0.000 claims abstract description 10
- 239000000945 filler Substances 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 239000003063 flame retardant Substances 0.000 claims description 7
- 239000000314 lubricant Substances 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 7
- 239000002216 antistatic agent Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- OWICEWMBIBPFAH-UHFFFAOYSA-N (3-diphenoxyphosphoryloxyphenyl) diphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=C(OP(=O)(OC=2C=CC=CC=2)OC=2C=CC=CC=2)C=CC=1)(=O)OC1=CC=CC=C1 OWICEWMBIBPFAH-UHFFFAOYSA-N 0.000 claims description 3
- BQPNUOYXSVUVMY-UHFFFAOYSA-N [4-[2-(4-diphenoxyphosphoryloxyphenyl)propan-2-yl]phenyl] diphenyl phosphate Chemical compound C=1C=C(OP(=O)(OC=2C=CC=CC=2)OC=2C=CC=CC=2)C=CC=1C(C)(C)C(C=C1)=CC=C1OP(=O)(OC=1C=CC=CC=1)OC1=CC=CC=C1 BQPNUOYXSVUVMY-UHFFFAOYSA-N 0.000 claims description 3
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 claims description 3
- XFWJKVMFIVXPKK-UHFFFAOYSA-N calcium;oxido(oxo)alumane Chemical compound [Ca+2].[O-][Al]=O.[O-][Al]=O XFWJKVMFIVXPKK-UHFFFAOYSA-N 0.000 claims description 3
- 239000003086 colorant Substances 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims description 3
- GKTNLYAAZKKMTQ-UHFFFAOYSA-N n-[bis(dimethylamino)phosphinimyl]-n-methylmethanamine Chemical compound CN(C)P(=N)(N(C)C)N(C)C GKTNLYAAZKKMTQ-UHFFFAOYSA-N 0.000 claims description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 claims description 3
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 claims description 3
- 239000004068 calcium phosphate ceramic Substances 0.000 claims description 2
- 239000006082 mold release agent Substances 0.000 claims description 2
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 claims description 2
- 239000000654 additive Substances 0.000 claims 2
- 230000000996 additive effect Effects 0.000 claims 1
- 239000004599 antimicrobial Substances 0.000 claims 1
- 229920006351 engineering plastic Polymers 0.000 abstract description 3
- 230000017525 heat dissipation Effects 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 230000000052 comparative effect Effects 0.000 description 23
- 150000003014 phosphoric acid esters Chemical class 0.000 description 11
- 239000003242 anti bacterial agent Substances 0.000 description 10
- 229940125904 compound 1 Drugs 0.000 description 10
- 239000003963 antioxidant agent Substances 0.000 description 8
- 230000003078 antioxidant effect Effects 0.000 description 7
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 6
- 239000005995 Aluminium silicate Substances 0.000 description 6
- 235000012211 aluminium silicate Nutrition 0.000 description 6
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- 239000002131 composite material Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000001506 calcium phosphate Substances 0.000 description 3
- 229910000389 calcium phosphate Inorganic materials 0.000 description 3
- 235000011010 calcium phosphates Nutrition 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000004088 simulation Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 3
- SSADPHQCUURWSW-UHFFFAOYSA-N 3,9-bis(2,6-ditert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane Chemical compound CC(C)(C)C1=CC(C)=CC(C(C)(C)C)=C1OP1OCC2(COP(OC=3C(=CC(C)=CC=3C(C)(C)C)C(C)(C)C)OC2)CO1 SSADPHQCUURWSW-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 229940125782 compound 2 Drugs 0.000 description 2
- 229940126214 compound 3 Drugs 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000012170 montan wax Substances 0.000 description 2
- 150000004767 nitrides Chemical class 0.000 description 2
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 2
- 229920005668 polycarbonate resin Polymers 0.000 description 2
- 239000004431 polycarbonate resin Substances 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- JLHMJWHSBYZWJJ-UHFFFAOYSA-N 1,2-thiazole 1-oxide Chemical class O=S1C=CC=N1 JLHMJWHSBYZWJJ-UHFFFAOYSA-N 0.000 description 1
- LDVVTQMJQSCDMK-UHFFFAOYSA-N 1,3-dihydroxypropan-2-yl formate Chemical compound OCC(CO)OC=O LDVVTQMJQSCDMK-UHFFFAOYSA-N 0.000 description 1
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 1
- ZILVNHNSYBNLSZ-UHFFFAOYSA-N 2-(diaminomethylideneamino)guanidine Chemical compound NC(N)=NNC(N)=N ZILVNHNSYBNLSZ-UHFFFAOYSA-N 0.000 description 1
- QSRJVOOOWGXUDY-UHFFFAOYSA-N 2-[2-[2-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoyloxy]ethoxy]ethoxy]ethyl 3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C)=CC(CCC(=O)OCCOCCOCCOC(=O)CCC=2C=C(C(O)=C(C)C=2)C(C)(C)C)=C1 QSRJVOOOWGXUDY-UHFFFAOYSA-N 0.000 description 1
- WBWXVCMXGYSMQA-UHFFFAOYSA-N 3,9-bis[2,4-bis(2-phenylpropan-2-yl)phenoxy]-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane Chemical compound C=1C=C(OP2OCC3(CO2)COP(OC=2C(=CC(=CC=2)C(C)(C)C=2C=CC=CC=2)C(C)(C)C=2C=CC=CC=2)OC3)C(C(C)(C)C=2C=CC=CC=2)=CC=1C(C)(C)C1=CC=CC=C1 WBWXVCMXGYSMQA-UHFFFAOYSA-N 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- 241001634817 Cydia Species 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 description 1
- FZWLAAWBMGSTSO-UHFFFAOYSA-N Thiazole Chemical compound C1=CSC=N1 FZWLAAWBMGSTSO-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000003931 anilides Chemical class 0.000 description 1
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
- 150000004056 anthraquinones Chemical class 0.000 description 1
- 239000003462 bioceramic Substances 0.000 description 1
- 229920000402 bisphenol A polycarbonate polymer Polymers 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 239000011231 conductive filler Substances 0.000 description 1
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- KHKQTRJMBORFEK-UHFFFAOYSA-N ethane-1,2-diamine;oxirane Chemical compound C1CO1.NCCN KHKQTRJMBORFEK-UHFFFAOYSA-N 0.000 description 1
- WCHFOOKTKZYYAE-UHFFFAOYSA-N ethoxyperoxyethane Chemical compound CCOOOCC WCHFOOKTKZYYAE-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 150000002195 fatty ethers Chemical class 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 229960003742 phenol Drugs 0.000 description 1
- 229920006146 polyetheresteramide block copolymer Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 229910000391 tricalcium phosphate Inorganic materials 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- OZDKUUPMBGAICZ-UHFFFAOYSA-N tris(2,4-ditert-butyl-4-hydroxycyclohexa-1,5-dien-1-yl) phosphite Chemical compound C1=CC(O)(C(C)(C)C)CC(C(C)(C)C)=C1OP(OC=1C=CC(O)(CC=1C(C)(C)C)C(C)(C)C)OC1=C(C(C)(C)C)CC(O)(C(C)(C)C)C=C1 OZDKUUPMBGAICZ-UHFFFAOYSA-N 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
- C08K5/523—Esters of phosphoric acids, e.g. of H3PO4 with hydroxyaryl compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
- C08K2003/321—Phosphates
- C08K2003/325—Calcium, strontium or barium phosphate
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention belongs to the technical field of engineering plastics, and particularly relates to a polycarbonate material, and a preparation method and application thereof. The material comprises polycarbonate, a phosphate compound and organic ceramic, wherein the organic ceramic can form a heat-conducting network chain in the polycarbonate material, so that the heat-conducting property of the material is remarkably improved; meanwhile, the organic ceramic filler can be fully infiltrated by the phosphate compound, the organic ceramic heat-conducting network chain is assisted to be formed, and the heat-conducting property of the material is further improved. And the polycarbonate, the phosphate compound and the organic ceramic act synergistically together, so that the prepared polycarbonate material has good thermal conductivity, fluidity and mechanical properties, and is very suitable for preparing plastic parts of heating products with high requirements on thermal conductivity and heat dissipation.
Description
Technical Field
The invention belongs to the technical field of engineering plastics. More particularly, it relates to a polycarbonate material and its preparation method and application.
Background
Polycarbonate (PC) is an engineering plastic with excellent performance, has high mechanical strength, good impact resistance, stable size, good heat resistance, excellent electrical insulation property and good comprehensive performance, and is widely applied to the fields of household appliances, digital products and the like. For the electronic and electrical industry, for example, heat generated by electronic devices such as electronic components and chips can be rapidly accumulated and increased, the devices can not work normally due to overhigh temperature, and the metal with good heat conduction performance is usually used as a heat dissipation shell, but the metal shell can bring about the problems of signal shielding and the like. In order to solve the problems, the heat-conducting plastic is produced at the same time, and compared with metal, the heat-conducting plastic has the characteristics of light weight, strong plasticity, easy processing and forming, chemical corrosion resistance and the like; meanwhile, the heat-conducting plastic has the advantages of color diversity and low comprehensive cost, can meet the design freedom degree to the maximum extent, and becomes a good alternative scheme.
At present, the heat-conducting performance of the material is improved by adopting a method of adding a heat-conducting filler to uniformly fill a polymer matrix material. Among the common thermally conductive fillers are thermally conductive oxides (e.g., Al)2O3、MgO、SiO2Etc.), thermally conductive nitrides (e.g., AlN, Si3N4、BN、SiC、B4C3Etc.), the higher the thermal conductivity, the better the thermal conductivity of the plastic. For example, chinese patent application CN111087778A discloses a heat conductive polycarbonate composition with improved flow properties, which is obtained by adding surface-treated oxides, sulfides, and nitrides of main group II, III, and IV elements to achieve the effect of heat conduction. However, the filler adopted by the method needs higher filling amount to achieve better heat-conducting property, and the realization of high heat-conducting rate has a bottleneck; secondly, the impact property, the processing property and the like of the plastic can be directly reduced due to large filling amount, so that the practical application is influenced; and isThe surface polarity of the heat-conducting filler is strong, and the heat-conducting filler is difficult to uniformly disperse in a polymer, so that the viscosity of the composite material is increased, the requirement on production fluidity is difficult to meet, the mechanical property of the composite material is greatly reduced, and the application of the composite material is greatly limited.
Disclosure of Invention
The invention aims to solve the technical problems that the heat conductivity of the existing heat-conducting plastic is difficult to improve, and the impact property, the processing property, the flowing property and the like are reduced, and provides a polycarbonate material with good heat conductivity, impact property and fluidity.
The invention aims to provide a preparation method of the polycarbonate material.
The invention also aims to provide application of the polycarbonate material.
The above purpose of the invention is realized by the following technical scheme:
a polycarbonate material comprises the following components in parts by weight:
100 parts of polycarbonate, 1-5 parts of phosphate ester compound and 10-40 parts of organic ceramic;
wherein the organic ceramic is selected from one or more of zirconium silicate ceramic, calcium phosphate ceramic, aluminum silicate ceramic and calcium aluminate ceramic. According to the invention, a phosphate compound and organic ceramic are added into polycarbonate and mixed to prepare the polycarbonate material, wherein the organic ceramic interacts with each other to form a heat conduction network chain similar to a net or a chain in a system, and the direction of the heat conduction network chain is consistent with the direction of heat flow, so that the heat conduction performance is obviously improved; in addition, the effect of the invention can be achieved only within a specific content range, when the content is too low, a network cannot be formed, and when the content is too high, the network structure is damaged, the heat conduction is influenced, and the impact and the fluidity are reduced. The phosphate compound has good infiltration effect, can fully infiltrate the organic ceramic, adjusts the combination degree of the organic ceramic and the polycarbonate matrix, and is beneficial to forming a uniform heat conduction network.
The two materials can improve the thermal conductivity through the combined action in the polycarbonate, and simultaneously can ensure high impact and high fluidity, and have better processing performance.
Further, the organic ceramic has an average particle size of 3 to 10 μm.
Furthermore, the sphericity of the organic ceramic is 0.8 to 1. The organic ceramic with specific sphericity is selected, so that the heat conductivity and the fluidity of the polycarbonate material can be better improved. Wherein the test method of sphericity is determined with reference to qualitative and quantitative representations of the shape and morphology of ISO 9276-6-2008 particles.
Further, the kinematic viscosity of the phosphate ester compound is (10-200) cps when measured at 70 ℃. The phosphate compound with specific kinematic viscosity can obviously improve the thermal conductivity and the fluidity of the polycarbonate material. Preferably, the phosphate ester compound has a kinematic viscosity of (100-200) cps when measured at 70 ℃. Wherein the kinematic viscosity is measured by referring to GB 265-1988 petroleum product kinematic viscosity measurement method and dynamic viscometer algorithm.
Still further, the phosphate ester compound is selected from one or more of triphenyl phosphate, resorcinol-bis (diphenyl phosphate), bisphenol a-bis (diphenyl phosphate), condensed phosphate, phosphazene.
Further, the melt index of the polycarbonate is (3-64) g/10min measured at 300 ℃ under the condition of 1.2 kg. The detection method of the molten finger refers to ISO 1133-2011 for measurement. Preferably, the polycarbonate has a melt index of (20-50) g/10min measured at 300 ℃ under the condition of 1.2 kg. Furthermore, the polycarbonate material further comprises 0.1-3 parts of an auxiliary agent.
Further, the auxiliary agent is selected from one or more of a stabilizer, a flame retardant, an anti-dripping agent, a lubricant, a mold release agent, a filler, an antistatic agent, an antibacterial agent and a coloring agent.
Further preferably, the stabilizer is n-octadecyl beta- (4-hydroxyphenyl-3, 5-di-tert-butyl) propionate (antioxidant 1076), pentaerythritol tetrakis- [3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] ester (antioxidant 1010), 1,3,5- (3, 5-di-tert-butyl-4-hydroxyphenyl) s-triazine-2, 4,6(1H, 3H, 5H) trione (antioxidant 3114), 1,3, 5-trimethyl-2, 4,6- (3, 5-di-tert-butyl-4-hydroxybenzene (antioxidant 1330), diethylene glycol bis [ beta- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionate ] or triethylene glycol bis beta- (3-tert-butyl-4-hydroxy-5) -one or more of methyl phenyl) propionate (antioxidant 245), tris (2, 4-di-tert-butyl-4-hydroxyphenyl) phosphite ester (phosphite triester 168), benzylidene propane di-ester (antioxidant B-CAP), bis (2, 6-di-tert-butyl-4-methylphenyl) pentaerythritol diphosphite (antioxidant PEP-36), bis (2, 4-dicumylphenyl) pentaerythritol diphosphite (antioxidant S-608) or C20-24-alpha-maleic anhydride-2, 2,6, 6-tetramethylolefin (antioxidant 5050H).
Further preferably, the flame retardant is one or more of a sulfonate flame retardant, a phosphazene flame retardant, a phosphate flame retardant or a silicon-containing flame retardant.
Further preferably, the anti-dripping agent is polytetrafluoroethylene.
Further preferably, the lubricant is one or more of a montan wax type lubricant, a silicone type lubricant, an alkane type lubricant or a pentaerythritol ester type lubricant.
Further preferably, the release agent is one or more of PPA release agent, montan wax release agent and silicon release agent.
Further preferably, the filler is one or more of talcum powder, wollastonite, mica, montmorillonite or kaolin.
Further preferably, the antistatic agent is one or more of polyether antistatic agents or monoglyceride antistatic agents.
More preferably, the antistatic agent is one or more of polyethylene glycol ester or ether, polyoxyethylene fatty ether, polyoxyethylene alkylphenyl ether, polyether ester amide, ethylenediamine ethylene oxide, octylstyrene ether, polyether ester imide or fatty amine ethoxy ether.
Further preferably, the colorant is one or more of carbon black, black seeds, titanium dioxide, titanium yellow, phthalocyanine blue or anthraquinone red.
Further preferably, the antibacterial agent is one or more of a silver ion antibacterial agent, an anilide antibacterial agent, an imidazole antibacterial agent, a thiazole antibacterial agent, an isothiazolone derivative antibacterial agent, a quaternary ammonium salt antibacterial agent, a biguanidine antibacterial agent and a phenol antibacterial agent.
In addition, the invention also provides a preparation method of the polycarbonate material, which comprises the following steps:
uniformly mixing the components, mixing at 270-290 ℃, melting, homogenizing, extruding, granulating and cooling to obtain the high-performance high-temperature-resistant high-pressure-resistant high-temperature-resistant high-pressure-resistant high-temperature-pressure-resistant high-temperature-resistant material.
In addition, the invention also provides application of the polycarbonate material in plastic parts of heat-generating products.
Further, the heat-generating product may be a wearable device, an electronic and electrical product (e.g., an electronic component, a chip), or the like.
The invention has the following beneficial effects:
the polycarbonate material is mainly prepared from polycarbonate, a phosphate compound and organic ceramic, wherein the organic ceramic can form a heat-conducting network chain in the polycarbonate material, so that the heat-conducting property of the material is remarkably improved; meanwhile, the organic ceramic filler can be fully infiltrated by the phosphate compound, the organic ceramic heat-conducting network chain is assisted to be formed, and the heat-conducting property of the material is further improved. And the polycarbonate, the phosphate compound and the organic ceramic act synergistically together, so that the prepared polycarbonate material has good thermal conductivity, fluidity and mechanical properties, and is very suitable for preparing plastic parts of heating products with high requirements on thermal conductivity and heat dissipation.
Detailed Description
The present invention is further illustrated by the following specific examples, which are not intended to limit the invention in any way. Reagents, methods and apparatus used in the present invention are conventional in the art unless otherwise indicated.
Polycarbonate 1: PC 7020PJ, Mitsubishi, Japan, bisphenol A polycarbonate, melt index (300 ℃, 1.2kg) is 20g/10 min;
polycarbonate 2: PC 7030PJ, Mitsubishi, Japan bisphenol A type polycarbonate, melt index (300 ℃, 1.2kg) 3g/10 min;
phosphate ester compound 1: bisphenol A-bis (diphenyl phosphate), Wansheng chemical, kinematic viscosity (70 deg.C) 200 cps;
phosphate ester Compound 2: resorcinol-bis (diphenyl phosphate), adico chemical, kinematic viscosity (70 ℃)100 cps;
phosphate ester Compound 3: triphenyl phosphate, edico chemical, kinematic viscosity (70 ℃)10 cps;
phosphate ester Compound 4: condensed phosphate ester, Edisco chemical, kinematic viscosity (70 ℃ C.) 250 cps.
Organic ceramic 1: aluminum silicate, Hulk bioceramic powder, chengjiake textile ltd, sphericity 0.8, average particle size 8 μm;
organic ceramic 2: calcium phosphate, alpha-Ca3(PO4)2Shanghai Mailuo pharmaceutical Co., sphericity 1, average particle size 3 μm;
organic ceramic 3: calcium aluminate, Kaili, Xintai melt Co., Ltd., sphericity 0.8, average particle diameter 10 m;
organic ceramic 4: calcium Phosphate (BCP), cydia, sphericity 0.6, mean particle size 5 μm.
Kaolin: polyfil HG 90, usa KAMIN kaolin.
Antioxidant: antioxidant 1076, n-octadecyl beta- (4-hydroxyphenyl-3, 5-di-tert-butyl) propionate, commercially available
Unless otherwise specified, some of the components (e.g., antioxidants) in the parallel examples and comparative examples of the present invention are the same commercial products.
Unless otherwise indicated, reagents and materials used in the following examples are commercially available.
Examples 1 to 9 polycarbonate materials having good thermal conductivity
The components of the polycarbonate material with good heat conductivity are shown in table 1, and the mixture ratio is shown in table 2.
TABLE 1 composition of polycarbonate materials
Group of | Polycarbonate resin | Organic ceramics | Phosphate ester compound |
Example 1 | Polycarbonate 1 | Organic ceramics 1 | Phosphoric acid ester Compound 1 |
Example 2 | Polycarbonate 1 | Organic ceramic 1 | Phosphoric acid ester Compound 1 |
Example 3 | Polycarbonate 1 | Organic ceramic 1 | Phosphoric acid ester Compound 1 |
Example 4 | Polycarbonate 1 | Organic ceramics 2 | Phosphoric acid ester Compound 1 |
Example 5 | Polycarbonate 1 | Organic ceramic 3 | Phosphoric acid ester Compound 1 |
Example 6 | Polycarbonate 1 | Organic ceramics 1 | Phosphoric acid ester Compound 2 |
Example 7 | Polycarbonate 1 | Organic ceramic 1 | Phosphoric acid ester Compound 3 |
Example 8 | Polycarbonate 1 | Organic ceramic 1 | Phosphoric acid ester Compound 1 |
Example 9 | Polycarbonate 1 | Organic ceramic 4 | Phosphoric acid ester Compound 1 |
Example 10 | Polycarbonate 1 | Organic ceramic 1 | Phosphoric acid ester Compound 4 |
Example 11 | Polycarbonate 2 | Organic ceramic 1 | Phosphoric acid ester Compound 1 |
TABLE 2 parts by weight of the components of the polycarbonate materials
The preparation method comprises the following steps:
uniformly mixing the components, putting the mixture into a double-screw extruder, setting the temperature of a middle screw cylinder to be 270-290 ℃, setting the length-diameter ratio of the double-screw extruder to be 40:1 and the rotating speed to be 400 r/min, mixing, melting, homogenizing, extruding, granulating and cooling to obtain the composite material.
Comparative examples 1 to 7 polycarbonate materials
Comparative example the composition ratios of the polycarbonate materials are shown in table 3.
TABLE 3 component proportions for comparative polycarbonate materials
Group of | Polycarbonate resin | Organic ceramic 1 | Phosphoric acid ester Compound 1 | Kaolin clay |
Comparative example 1 | 100 | / | 4 | / |
Comparative example 2 | 100 | 5 | 4 | / |
Comparative example 3 | 100 | 50 | 4 | / |
Comparative example 4 | 100 | 15 | 10 | / |
Comparative example 5 | 100 | 15 | / | / |
Comparative example 6 | 100 | / | 4 | 15 |
The difference from the embodiment 1 is that: comparative example 1 no organic ceramic was added; comparative example 2 the addition of the organic ceramic was too low (only 5 parts); comparative example 3 too high content of added organic ceramic (50 parts); comparative example 4 excessive (10 parts) of the phosphate ester compound was added; comparative example 5 no phosphate compound was added; comparative example 6 the organic ceramic was replaced with an equivalent amount of kaolin.
The preparation method comprises the following steps:
uniformly mixing the components, putting the mixture into a double-screw extruder, setting the temperature of a middle screw cylinder to be 270-290 ℃, setting the length-diameter ratio of the double-screw extruder to be 40:1 and the rotating speed to be 400 r/min, mixing, melting, homogenizing, extruding, granulating and cooling to obtain the composite material.
Experimental examples Performance test
The thermal conductivity and the flowability of the polycarbonate materials obtained in the examples and the comparative examples were measured.
The method for measuring the thermal conductivity comprises the following steps: the method comprises the steps of manufacturing a polycarbonate material into a sample plate with the size of 100mm multiplied by 2mm, placing the sample plate into a heat insulation effect simulation device, turning on a simulation light source under the conditions of ensuring constant room temperature and stable power of a simulation solar light source, recording the internal and external temperatures of the device once every half hour, obtaining the internal and external temperature difference delta T of the device at the moment T, and averaging after the temperature difference delta T is stable. If DeltaT is greater than 5, the evaluation is OK, and if DeltaT < 5, the result is NG.
The fluidity measurement method comprises the following steps: molding in a spiral mold with the thickness of 2.0mm multiplied by the width of 60mm under the conditions that the temperature of a charging barrel is 280 ℃ and the injection pressure is 85MPa, continuously injecting 10 plates, reading the flow length number, taking an average value to represent the fluidity of the material, wherein the higher the value, the higher the fluidity.
Test method of impact strength: the test is carried out according to ASTM D256-2010 standard test, under the conditions of 3.2mm thickness and pendulum impact strength of 2.75J.
The results are shown in Table 4.
Table 4 results of performance testing
As can be seen from the table, the PC material provided by each embodiment of the invention has better heat conductivity and fluidity, the heat conductivity is more than or equal to 4 ℃, the fluidity is more than or equal to 295mm, and the comprehensive performance of the embodiment 1 is optimal; among them, calcium phosphate (BCP) added in example 9 has a low sphericity and contributes less to thermal conductivity; the phosphate ester compound used in example 10 had too high a kinematic viscosity and slightly lowered thermal conductivity.
Comparative example 1 does not add organic ceramic, the heat conductivity is reduced apparently; comparative example 2 when the content of the added organic ceramic is too low (only 5 parts), the thermal conductivity is slightly improved, but the fluidity is reduced; comparative example 3 the addition of the organic ceramic had too high a content (50 parts) and low fluidity; comparative example 4 the thermal conductivity decreased with too much phosphate compound added; comparative example 5 no phosphate compound was added, the impact strength was slightly higher, but the fluidity was poor, and the thermal conductivity was low; comparative example 6 the kaolin was used instead of the organic ceramic, and the contribution to the thermal conductivity was low.
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, combinations, and simplifications are intended to be included in the scope of the present invention.
Claims (10)
1. The polycarbonate material is characterized by comprising the following components in parts by weight:
100 parts of polycarbonate, 1-5 parts of phosphate ester compound and 10-40 parts of organic ceramic;
wherein the organic ceramic is selected from one or more of zirconium silicate ceramic, calcium phosphate ceramic, aluminum silicate ceramic and calcium aluminate ceramic.
2. The polycarbonate material according to claim 1, wherein the organic ceramic has an average particle size of 3 to 10 μm.
3. The polycarbonate material of claim 1, wherein the organic ceramic has a sphericity of 0.8 to 1.
4. The polycarbonate material of claim 1, wherein the phosphate ester compound has a kinematic viscosity of (10-200) cps when measured at 70 ℃.
5. The polycarbonate material of claim 1, wherein the phosphate compound is selected from one or more of triphenyl phosphate, resorcinol-bis (diphenyl phosphate), bisphenol-a-bis (diphenyl phosphate), condensed phosphate, and phosphazene.
6. The polycarbonate material of claim 1, wherein the polycarbonate has a melt index of (3-64) g/10min measured at 300 ℃ under 1.2 kg.
7. The polycarbonate material of any one of claims 1-6, further comprising 0.1-3 parts of an additive.
8. The polycarbonate material of claim 7, wherein the additives are selected from one or more of stabilizers, flame retardants, anti-drip agents, lubricants, mold release agents, fillers, antistatic agents, antimicrobial agents, and colorants.
9. The method for preparing the polycarbonate material according to any one of claims 1 to 8, comprising the steps of:
uniformly mixing the components, mixing at 270-290 ℃, melting, homogenizing, extruding, granulating and cooling to obtain the high-performance high-temperature-resistant high-pressure-resistant high-temperature-resistant high-pressure-resistant high-temperature-pressure-resistant high-temperature-resistant material.
10. Use of the polycarbonate material of any of claims 1 to 8 in the plastic part of heat-generating products.
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