CN114572772A - High-speed automatic pipe equipment of putting of super thin pipe of teflon - Google Patents

High-speed automatic pipe equipment of putting of super thin pipe of teflon Download PDF

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Publication number
CN114572772A
CN114572772A CN202210155811.3A CN202210155811A CN114572772A CN 114572772 A CN114572772 A CN 114572772A CN 202210155811 A CN202210155811 A CN 202210155811A CN 114572772 A CN114572772 A CN 114572772A
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CN
China
Prior art keywords
traction
unwinding
optical axis
tube
teflon
Prior art date
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Granted
Application number
CN202210155811.3A
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Chinese (zh)
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CN114572772B (en
Inventor
熊宇翔
莫家培
黄伟全
黎维厚
郭晓东
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Cyg Electronic Dongguan Co ltd
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Cyg Electronic Dongguan Co ltd
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Priority to CN202210155811.3A priority Critical patent/CN114572772B/en
Publication of CN114572772A publication Critical patent/CN114572772A/en
Application granted granted Critical
Publication of CN114572772B publication Critical patent/CN114572772B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/04Kinds or types
    • B65H75/08Kinds or types of circular or polygonal cross-section
    • B65H75/14Kinds or types of circular or polygonal cross-section with two end flanges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/18Methods or apparatus in which packages rotate
    • B65H49/34Arrangements for effecting positive rotation of packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/02Rotary devices, e.g. with helical forwarding surfaces
    • B65H51/04Rollers, pulleys, capstans, or intermeshing rotary elements
    • B65H51/08Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00Guides for filamentary materials; Supports therefor
    • B65H57/14Pulleys, rollers, or rotary bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/38Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/33Hollow or hose-like material

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  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)

Abstract

The invention discloses a pipe placing device, which is characterized in that: the device comprises a rack, an unwinding mechanism, a traction mechanism, a matrix photoelectric detection mechanism, an outlet pipe guide mechanism and a control box, wherein the unwinding mechanism, the traction mechanism, the matrix photoelectric detection mechanism, the outlet pipe guide mechanism and the control box are arranged on the rack, and a turnover material barrel is arranged on an unwinding shaft of the unwinding mechanism. Unwinding mechanism with drive mechanism installs side by side on frame deck plate to link to each other through synchronous wheelset, the turnover feed cylinder install unwinding mechanism's the axle of unreeling on, and pay by lock through the preceding clamp plate on the axle of unreeling and back clamp plate. The outlet pipe guide mechanism is installed on a top cross beam of the frame, the matrix photoelectric detection mechanism is installed on a bottom bedplate of the frame and is positioned between the traction mechanism and the outlet pipe guide mechanism, and the control box mechanism is installed on a bedplate of the frame. The invention can automatically detect the requirement of the front end for thin pipe collection, and can automatically and stably supply the thin pipe at high speed under the condition of applying small pulling force on the pipe.

Description

High-speed automatic pipe equipment of putting of super thin pipe of teflon
Technical Field
The invention relates to the technical field of automatic pipe releasing equipment, in particular to high-speed automatic pipe releasing equipment for a Teflon ultrathin pipe.
Background
Teflon sleeves, also called Polytetrafluoroethylene (PTFE) sleeves, are used for bending and disorderly falling of products caused by the fact that pipes freely fall into a frame from top to bottom in the push-press molding production process. When the winding equipment is used for winding and packaging the pipes, the pipelines are directly drawn out of the frames and are easy to wind, so that the pipes need to be managed manually, and the efficiency is low; especially, the thin-wall pipe cannot be subjected to a large pulling force, and is easy to have defects of folding, damage, scratch and the like, which can affect the product quality, at the moment, the pipe head needs to be cut off and rebuilt, which wastes working hours, leads to more pipe heads and reduces the customer satisfaction.
The existing pipe releasing equipment is used for releasing pipes at a high speed, the speed of releasing pipes is matched with the buffering of the multi-purpose tension wheel, but the multi-purpose tension wheel cannot bear the load weight of the tension wheel for thin-walled pipes, otherwise, the thin-walled pipes are stretched and deformed, the quality is poor, in addition, the turnover charging barrels made of materials such as large roll materials, iron, plastic and wood are turned over, the weight of the charging barrels is heavy, the turnover and the transportation are inconvenient, the rotational inertia is large, a large motor is needed to drive, the production cost is increased, and the quick starting and stopping are difficult.
Disclosure of Invention
Technical problem to be solved
The invention mainly solves the technical problems that: after using the receipts pipe equipment will extrude tubular product and receive the turnover charging tray, provide one kind and load and put the pipe dish very convenient, receive under the less pulling force's of pipe condition, can judge the device that the pipe speed was received to the front end packing automatically, automatic quick put the pipe.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a high-speed automatic tub equipment of unreeling of super thin pipe of teflon, includes the frame, sets up unwinding mechanism, drive mechanism, matrix photoelectric detection mechanism, exit tube guiding mechanism, the control box in the frame, places in the turnover feed cylinder on unwinding mechanism's the axle that unreels, unwinding mechanism with drive mechanism installs side by side on the frame deck plate, drive mechanism be located unwinding mechanism's left side to link to each other through synchronous wheelset, the turnover feed cylinder install unwinding mechanism's the axle that unreels on to through unreeling epaxial preceding clamp plate and back clamp plate lock pay. The thin pipe unwinding device is characterized in that the unwinding guide mechanism is arranged on a top cross beam of the frame and located on the left side of the traction mechanism, the matrix photoelectric detection mechanism is arranged on a bottom platen of the frame and located between the traction mechanism and the unwinding guide mechanism, the control box mechanism is arranged on a platen of the frame and located on the right side of the unwinding mechanism, and the thin pipe sequentially passes through the traction mechanism, the matrix photoelectric detection mechanism and the unwinding guide mechanism from a turnover material barrel on the unwinding mechanism.
Preferably, the turnover feed cylinder include middle plastics wire reel subassembly and fiber container, plastics wire reel subassembly include two outer baffles and a plastics inner tube, outer baffle with plastics inner tube lock, the fiber container be located two outer baffles between and the bonding, the plastics inner tube be located fiber container axle central point put, outer baffle on be equipped with the round pin hole site, with the release epaxial pin cooperation of back pressure board of traction mechanism, the lateral wall of both sides of fiber container on have a plurality of to cross the tube hole.
Preferably, the unwinding mechanism mainly comprises a servo speed reduction motor, an unwinding shaft, a front pressing plate and a rear pressing plate. Servo gear motor install on the mounting panel of back, take biax bearing A to install in the front on the mounting panel, the axle of unreeling install take biax bearing to through the shaft coupling with servo gear motor link to each other. The rear pressing plate is arranged on the inner side of the unreeling shaft, the position of the rear pressing plate is fixed through a screw on the rear pressing plate, the front pressing plate is arranged on the outer side of the unreeling shaft, and the fixed position is quickly clamped and fixed through an optical axis arranged on the front pressing plate.
Preferably, the upper part and the lower part of the traction mechanism are respectively provided with a traction wheel, the two traction wheels are respectively arranged on two parallel optical axes A, the parallel optical axes A are parallel to the unreeling shaft, and the lower optical axis A is fixed on the traction frame through three bearings with seats C. The upper optical axis a is fixed to the base plate a by three seated bearings B. The two traction wheels are positioned between the two bearing blocks on the outer side. The two optical axes A are mutually driven through a magnetic gear set. The magnetic gear set is positioned between the two inner side bearings with the seats. And a traction wheel gap adjusting mechanism is arranged above the traction mechanism.
Preferably, the two traction wheels are drum wheels (soft wheel materials are sponge, EVA and other soft materials) with the outer surfaces coated with soft materials. The length of the two traction wheels is slightly larger than the width of the revolving charging barrel.
Preferably, the traction wheel gap adjusting mechanism comprises a rotating handle, a trapezoidal screw rod fixing seat assembly, a trapezoidal screw rod and a trapezoidal nut, wherein the trapezoidal screw rod fixing seat assembly is fixed on the traction support through a base plate B, the trapezoidal nut is fixed on a base plate A, and the base plate A is installed on two linear guide rail assemblies on the traction support.
Preferably, the optical axis a is respectively provided with a magnetic gear a and a magnetic gear B, the other optical axis B is perpendicular to the two optical axes a and is mounted on the traction frame through a bearing B with double bearings, and the optical axis B is provided with a magnetic gear C and a magnetic gear D which are respectively matched with the magnetic gear a and the magnetic gear B in an intersecting manner.
Preferably, the traction mechanism on be equipped with the protection casing, the protection casing on the right side of traction wheel, pass the tube plate and install the protection casing on, pass and be equipped with the tube hole on the tube plate, the length of passing the tube hole slightly is greater than the width of turnover feed cylinder, slightly is less than the length of traction wheel.
Preferably, synchronizing wheel A of synchronizing wheel group installs unwinding mechanism's unreeling axle on, synchronizing wheel B, synchronizing wheel C install on optical axis C, optical axis C be on a parallel with unwinding axle, optical axis C install on the left side board through two tape carrier bearings A, synchronizing wheel D installs on drive mechanism's below optical axis A, pass through hold-in range A on these four synchronizing wheels respectively, hold-in range B links to each other.
Preferably, the reduction ratio of the synchronous wheel set is slightly larger than the ratio of the outer diameter of the material on the turnover material disc to the outer diameter of the traction wheel.
Preferably, the matrix photoelectric detection mechanism is provided with a vertical plate, the vertical plate is perpendicular to the bottom mounting plate, the vertical plate is located on the right side of the traction mechanism, the vertical plate is provided with a plurality of screw holes in the vertical direction, a plurality of reflection photoelectric switches are respectively mounted in the screw holes, and the detection direction faces outwards. Two sides of the reflection photoelectric switch are respectively provided with a limiting optical axis, the limiting optical axes are vertically arranged between the substrate C and the bottom bedplate, and the detection ring is arranged between the limiting optical axes.
Preferably, the outlet pipe guide mechanism comprises a transverse guide wheel and two vertical guide wheels, the transverse guide wheel is locked on the substrate D through two bearings D with seats, a kidney-shaped groove is formed in the substrate D, and the vertical guide wheels are fixed on the kidney-shaped groove through nuts for plugging screws.
(III) advantageous effects
Compared with the prior art, the invention provides a high-speed automatic tube placing device for a Teflon ultrathin tube, which has the following beneficial effects:
1. this high-speed automatic tub equipment of putting of super thin pipe of teflon uses the fiber container as the main part of turnover feed cylinder, can reduce the weight of turnover feed cylinder by a wide margin, is convenient for carry operation and reduces motor power, better motion control. The plastic wire coil is used for wrapping the paper tube, so that the paper tube is prevented from being in direct contact with the unwinding mechanism, larger pressure can be borne, the service life of the turnover material tube is effectively prolonged, and the pin hole position is arranged on the outer baffle plate of the plastic wire coil, so that the unwinding mechanism is convenient to drive and control.
2. This super thin pipe of teflon high-speed automatic pipe equipment of putting uses the traction wheel to pull when unwinding mechanism unreels, can guarantee to put the stationarity of pipe, effectively improves and supplies tub speed, and the traction wheel uses soft material parcel, through the characteristic of material itself, restricts its pulling force to thin pipe, avoids the pipe to appear drawing the problem of warping, its simple structure, low price.
3. According to the high-speed automatic tube placing device for the Teflon ultrathin tube, when the gap between two traction wheels is adjusted, the position between the traction wheels can be changed. The magnetic wheel set is used for driving, and the magnetic wheel is not in contact with the thin tube, so that the driving of the thin tube is not influenced when the position of the thin tube is changed within a certain range, the operation of production personnel is facilitated, the matrix type reflective photoelectric switch is adopted for detecting the thin tube, the thin tube is not in direct contact with the thin tube, and the pulling force cannot be generated on the thin tube. The detection ring is sleeved on the thin pipe sleeve, so that the detection precision and sensitivity can be effectively provided, and the generated pulling force is smaller than the allowable pulling force of the thin pipe because the detection ring is light in weight, so that the product quality cannot be adversely affected.
Drawings
FIG. 1 is a perspective view of the present invention
Figure 2 turnover paper tube
FIG. 3 unwinding mechanism
FIG. 4 traction mechanism
Fig. 5 shows a matrix photodetection mechanism and an exit tube guide mechanism.
In the figure: 1. a material transferring barrel; 2. an unwinding mechanism; 3. a traction mechanism; 4. a matrix photoelectric detection mechanism; 5. an outlet pipe guide mechanism; 6. a control box; 7. a frame; 8. a synchronous wheel set; 9. unwinding the reel; 10. a rear pressing plate; 11. a bottom platen; 12. a table top plate; 13. a top cross beam; 14. an outer baffle; 15. a plastic inner barrel; 16. a paper tube; 17. a servo deceleration motor; 18. a pin; 19. a coupling; 20. rapidly clamping the optical axis; 21. a bearing seat A with two shafts; 22. a front mounting plate; 23. a rear mounting plate; 24. a left side plate; 25. a synchronizing wheel A; 26. a pedestal bearing A; 27. a synchronizing wheel B; 28. a synchronous belt A; 29. a synchronizing wheel C; 30. a synchronous belt B; 31. an optical axis C; 32. a front platen; 33. a traction wheel; 34. a pedestal bearing B; 35. a pedestal bearing C; 36. a synchronizing wheel D; 37. a magnetic gear A; 38. a magnetic gear B; 39. a dual-bearing support B; 40. a magnetic gear C; 41. an optical axis B; 42. rotating the handle; 43. the trapezoidal screw rod fixing seat component; 44. a substrate B; 45. a trapezoidal screw rod; 46. a trapezoidal nut; 47. a linear guide assembly; 48. a substrate A; 49. a tractor frame; 50. a protective cover; 51. passing through a tube plate; 52. a magnetic gear D; 53. a vertical plate; 54. a reflective photoelectric switch; 55. a detection ring; 56. limiting an optical axis; 57. a substrate C; 58. a substrate D; 59. a pedestal bearing D; 60. a transverse guide wheel; 61. a vertical guide wheel; 62. plugging and screwing screws; 63. a thin tube; 64. an optical axis a.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention is further described with reference to the following figures and examples:
the first embodiment is as follows: referring to fig. 1-5, a tube unwinding device comprises a frame 7, an unwinding mechanism 2, a traction mechanism 3, a matrix photoelectric detection mechanism 4, an outlet tube guide mechanism 5, a control box 6, and a revolving material barrel 1 disposed on an unwinding shaft 9 of the unwinding mechanism 2. Unwinding mechanism 2 with drive mechanism 3 installs side by side on 7 deck plates 12 of frame, drive mechanism 3 be located unwinding mechanism 2's left side to link to each other through synchronous wheelset 8, turnover feed cylinder 1 install unwinding mechanism 2's unreel axle 9 on, and pay-off through preceding clamp plate 32 and the back clamp plate 10 on the unreeling axle 9. The outlet pipe guide mechanism 5 is mounted on a top cross beam 13 of the frame and is positioned on the left side of the traction mechanism 3, the matrix photoelectric detection mechanism 4 is mounted on a bottom bedplate 11 of the frame 7 and is positioned between the traction mechanism 3 and the outlet pipe guide mechanism 5, and the control box mechanism 6 is mounted on a bedplate 12 of the frame 7 and is positioned on the right side of the unwinding mechanism 2. The thin tube 63 passes through the traction mechanism 3, the matrix photoelectric detection mechanism 4 and the outlet tube guide mechanism 5 in sequence from the revolving charging barrel 1 on the unwinding mechanism 2.
In this embodiment, the thin tube 63 forms a similar parabolic curve between the traction mechanism 3 and the exit tube guide mechanism 5 due to the gravity, the matrix photoelectric detection mechanism 4 is located at the lowest point of the matrix photoelectric detection mechanism, when the front end tube collecting mechanism performs tube collecting operation, the height of the lowest point changes, when the matrix photoelectric detection mechanism passes through the reflective photoelectric switch 54, a signal is triggered, the PLC judges the speed of the change through the trigger signal and controls the servo speed reduction motor 17 to rotate, so as to drive the revolving material barrel 1 and the traction mechanism 3 on the unwinding shaft 9 to rotate and unwind, and the tube collecting speed is automatically matched. After the front end pipe retracting operation is completed, the servo reducing motor 17 stops working at the initial position where the thin pipe 63 falls back.
Referring to fig. 2, the revolving barrel 1 comprises a middle plastic wire coil assembly and a paper tube 16, the plastic wire coil assembly comprises two outer baffles 14 and a plastic inner tube 15, the outer baffles 14 are buckled with the plastic inner tube 15, the paper tube 16 is positioned between the two outer baffles 14 and is bonded, the plastic inner tube 15 is positioned at the axial center of the paper tube 16, the outer baffles 14 are provided with pin hole positions which are matched with pins 18 on a rear pressure plate 10 on a unreeling shaft 9 of the traction mechanism 2, and the side walls of two sides of the paper tube 16 are provided with a plurality of through hole holes.
In this embodiment, the center and both sides of the paper tube 16 are protected by two outer baffles 14 and a plastic inner tube 15, respectively, so that when the front pressing plate 32 and the rear pressing plate 10 on the unreeling shaft 9 are pressed, they can be protected by force. And the outer baffle 14 is provided with a pin hole position, when the servo speed reducing motor 17 rotates, the rear pressing plate 10 is driven to rotate, and the pin 18 on the rear pressing plate 10 drives the turnover charging barrel 1 to rotate through the pin hole position, so that the rotation control is facilitated. The side walls of the two sides of the paper tube 16 are provided with a plurality of through tube holes, so that tube heads can be conveniently placed.
Referring to fig. 3, the unwinding mechanism 2 mainly includes a servo deceleration motor 17, an unwinding shaft 9, a front platen 10 and a rear platen 32. The servo speed reducing motor 17 is arranged on the rear mounting plate 23, the belt double-bearing seat A21 is arranged on the front mounting plate 22, and the unreeling shaft 9 is arranged on the belt double-bearing seat 21 and is connected with the servo speed reducing motor 17 through the coupler 19. The rear pressing plate 10 is arranged on the inner side of the unreeling shaft 9, the position of the rear pressing plate 10 is fixed through a screw on the rear pressing plate, the front pressing plate 32 is arranged on the outer side of the unreeling shaft 9, and the fixing position of the optical axis quick clamp 20 is fixed on the front pressing plate 32.
In this embodiment, when the servo deceleration motor 17 rotates, the coupler 19 controls the unwinding shaft 9 to rotate, so as to drive the front pressing plate 32 and the rear pressing plate 10 on the unwinding shaft 9 to rotate. Preceding clamp plate is owing to dismantle often, uses optical axis quick clamp 20 fixed, when stirring the handle downwards, optical axis quick clamp 20 loosens, can take out preceding clamp plate 32, puts people's turnover feed cylinder 1 back, compresses tightly with preceding clamp plate 32, and when stirring the handle of optical axis quick clamp 20 upwards, it is fixed.
Referring to fig. 4, the traction mechanism 3 has a traction wheel 33 at the top and bottom, the two traction wheels 33 are respectively mounted on two parallel optical axes a64, the parallel optical axis a64 is parallel to the unwinding shaft 9, and the lower optical axis a64 is fixed to the traction frame 49 through three bearings with seats C35. The upper optical axis a64 is fixed to a base plate a48 by three mounted bearings B34. The two traction wheels 33 are both positioned between the two outer mounted bearings. The two optical axes A64 are driven mutually through a magnetic force gear set. The magnetic gear set is positioned between the two inner side bearings with the seats. And a traction wheel gap adjusting mechanism is arranged above the traction mechanism 3.
In this embodiment, the traction mechanism 3 is divided into a traction side, on which the traction sheave 33 is placed, and a drive side by three rolling bearings. The driving side is provided with a magnetic gear set, and the lower optical axis A64 can drive the upper optical axis to rotate through the magnetic gear set.
Referring to fig. 4, the two traction wheels 33 are drum wheels made of soft materials wrapped on the outer surfaces, and the soft wheels are made of soft materials such as sponge and EVA. The length of the two traction wheels is slightly larger than the width of the revolving material barrel.
In the embodiment, the thin tube 63 is clamped by the two traction wheels 33, when the traction wheels rotate, the thin tube 63 is driven to output, the soft material is soft and cannot crush the thin tube 63, and the material property limits the traction force of the thin tube 63 and cannot pull and deform the thin tube.
Referring to fig. 4, the traction wheel gap adjusting mechanism comprises a rotary handle 42, a trapezoidal screw fixing seat assembly 43, a trapezoidal screw 45 and a trapezoidal nut 46, wherein the trapezoidal screw fixing seat assembly 43 is fixed on a traction bracket 49 through a base plate B (44), the trapezoidal nut 46 is fixed on a base plate a (48), and the base plate a48 is installed on two linear guide rail assemblies 47 on the traction bracket 49.
In this embodiment, the lower traction wheel 33 is a fixed end, and the upper traction wheel 33 is a movable end, which can slide up and down on the linear guide assembly 47. The trapezoidal screw rod 45 is driven to rotate by the rotating handle 42, the position of the trapezoidal nut 46 is changed, the trapezoidal nut 46 drives the movable end to move together, and then the position is locked by the locking handle on the trapezoidal screw rod fixing seat assembly 43, so that the gap is adjusted.
Referring to fig. 4, the optical axis a64 is respectively provided with a magnetic gear a37 and a magnetic gear B38, another optical axis B41 is perpendicular to the two optical axes a64 and is mounted on the traction frame 49 through a support B39 with dual bearings, and the optical axis B41 is provided with a magnetic gear C40 and a magnetic gear D52 which are respectively matched with the magnetic gear a37 and the magnetic gear B38 in an intersecting manner.
In the present embodiment, when the lower optical axis a64 rotates, the upper optical axis a64 is driven to rotate by the magnetic gear set. When the optical axis a64 below rotates, the magnetic gear a37 above the optical axis a64 starts to rotate, so as to drive the magnetic gear C40 intersecting with the magnetic gear to rotate, the magnetic gear C40 drives the magnetic gear D52 to rotate through the optical axis B41, and the magnetic gear D52 drives the optical axis a64 above the magnetic gear D38 intersecting with the magnetic gear to rotate.
Referring to fig. 3 and 4, the synchronizing wheel a25 of the synchronizing wheel set 8 is mounted on the unwinding shaft 9 of the unwinding mechanism 2, the synchronizing wheel B27 and the synchronizing wheel C29 are mounted on the optical axis C31, the optical axis C31 is parallel to the unwinding shaft 9, the optical axis C31 is mounted on the left side plate 24 through two bearings a26 with seats, the synchronizing wheel D36 is mounted on the lower optical axis a64 of the traction mechanism 3, and the four synchronizing wheels are respectively connected through a synchronizing belt a28 and a synchronizing belt B30.
The reduction ratio of the synchronous wheel set 8 is slightly larger than the ratio of the outer diameter of the material on the turnover material disc 1 to the outer diameter of the traction wheel 33.
In this embodiment, through synchronous wheelset 8, unreeling shaft 9 of unreeling mechanism 2 will drive the rotation of below optical axis a64 of drive mechanism 3 to through the 8 speed reduction ratio of control synchronous wheelset, the speed of unreeling of control traction wheel 33 slightly is greater than the speed of unreeling of turnover feed cylinder 1, with the stability of guarantee unreeling.
Referring to fig. 4, a protective cover 50 is arranged on the traction mechanism 3, the protective cover 50 is arranged on the right side of the traction wheel 33, a pipe passing plate 51 is arranged on the protective cover 50, and pipe passing holes are formed in the pipe passing plate 51, and the length of each pipe passing hole is slightly larger than the width of the revolving charging barrel 1 and slightly smaller than the length of the traction wheel 33.
In this embodiment, the thin tube 63 swings left and right when pulled at high speed, and the tube hole can limit its position and prevent it from coming off the traction wheel 33.
Referring to fig. 5, the matrix photoelectric detection mechanism 4 has a vertical plate 53, the vertical plate 53 is vertically installed on the bottom platen 11, the vertical plate 53 is located on the right side of the traction mechanism 3, the vertical plate 53 is provided with a plurality of screw holes in the vertical direction, a plurality of reflective photoelectric switches 54 are respectively installed in the screw holes, the detection direction faces outward, two sides of the reflective photoelectric switches 54 are respectively provided with a limiting optical axis 56, the limiting optical axis 56 is vertically installed between the substrate C57 and the bottom platen 11, and the detection ring 55 is placed between the limiting optical axes 56.
In the embodiment, the thin tube 63 passes through the position limiting optical axis 56 and the vertical plate 53, so that the position of the thin tube 63 is limited, and the thin tube is prevented from being far away from the detection position to influence the detection precision. A plurality of reflective photoelectric switches 54 are vertically arranged, when the position of the thin tube 63 is changed, the reflective photoelectric switches 63 with corresponding heights are triggered, signals are sent to the PLC to be processed, and the PLC controls and adjusts the rotating speed of a motor in a PID control mode. The thin tube 63 is mostly a transparent tube, the signal intensity of which is weak, and the detection ring 55 is sleeved on the thin tube, so that the intensity and the sensitivity of detection can be effectively improved.
Referring to fig. 5, the exit tube guiding mechanism 5 includes a horizontal guiding wheel 60 and two vertical guiding wheels 61, and the horizontal guiding wheel 60 is locked to the base plate D58 by two bearings D59. The base plate D58 is provided with a kidney-shaped groove, and the vertical guide wheel 61 is fixed on the kidney-shaped groove through a plug screw 62 by a nut.
In the embodiment, the guide wheels are designed as rollers, rolling bearings are arranged in the guide wheels, and when the tube 63 is too thin, the friction resistance is effectively reduced. The distance between the two guide wheels 61 can be adjusted by the kidney-shaped groove on the base plate D58 to adapt to the diameters of different pipes.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
In conclusion, the Teflon ultrathin tube high-speed automatic tube placing equipment uses the paper tube 16 as the main body of the turnover charging barrel 1, so that the weight of the turnover charging barrel 1 can be greatly reduced, the carrying operation is convenient, the motor power is reduced, and the motion control is better. Use plastic drum parcel fiber container 16, avoid fiber container 16 and unwinding mechanism 2 direct contact, can bear great pressure, effectively prolong the life of turnover feed cylinder 1, and be equipped with the round pin hole site on plastic drum's the outer baffle 14, 2 drive control of unwinding mechanism of being convenient for, when unwinding mechanism 2 unreels, use traction wheel 33 to pull, can guarantee the stationarity of putting the pipe, effectively improve and supply tub speed, traction wheel 33 uses soft material parcel, through the characteristic of material itself, restrict its pulling force to thin pipe 63, avoid the pipe problem of drawing deformation to appear, the steam generator is simple in structure, low price, when adjusting two traction wheel 33 clearances, the position between the traction wheel 33 can change. The magnetic wheel set is used for driving, and the magnetic wheel is not in contact with the thin tube 63, so that the driving of the thin tube 63 is not influenced when the position of the thin tube is changed within a certain range, the operation of production personnel is facilitated, and the matrix type reflection photoelectric switch 54 is used for detecting the thin tube 63 and is not in direct contact with the thin tube 63, so that the thin tube 63 is not pulled. The detection ring 55 is sleeved on the thin tube 63, so that the detection precision and sensitivity can be effectively provided, and the detection ring 55 is light in weight, so that the generated pulling force is smaller than the allowable pulling force of the thin tube 63, and the product quality cannot be adversely affected.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, the use of the verb "comprise a" to define an element does not exclude the presence of another, same element in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (12)

1. The utility model provides a high-speed automatic tub equipment of putting of super thin pipe of teflon, includes frame (7), its characterized in that: set up unwinding mechanism (2), drive mechanism (3), matrix photoelectric detection mechanism (4), exit tube guiding mechanism (5), control box (6) in the frame, place turnover feed cylinder (1) on unwinding shaft (9) of unwinding mechanism (2), unwinding mechanism (2) with drive mechanism (3) are installed side by side on frame (7) deck plate (12), drive mechanism (3) be located the left side of unwinding mechanism (2) to link to each other through synchronous wheelset (8), turnover feed cylinder (1) install unwinding shaft (9) of unwinding mechanism (2) on to lock through preceding clamp plate (32) and back clamp plate (10) on unwinding shaft (9) and pay. Exit tube guiding mechanism (5) install on top crossbeam (13) of frame, be located the left side of drive mechanism (3), matrix photoelectric detection mechanism (4) install on bottom platen (11) of frame (7), be located drive mechanism (3) with exit tube guiding mechanism (5) in the middle of, control box mechanism (6) install on deck plate (12) of frame (7), be located the right side of unwinding mechanism (2), thin pipe (63) loop through drive mechanism (3), matrix photoelectric detection mechanism (4), exit tube guiding mechanism (5) from turnover feed cylinder (1) on unwinding mechanism (2).
2. The high-speed automatic tube placing equipment for the Teflon ultrathin tubes, according to claim 1, is characterized in that: turnover feed cylinder (1) including middle plastics wire reel subassembly and fiber container (16), the plastics wire reel subassembly include two outer baffles (14) and a plastics inner tube (15), outer baffle (14) with plastics inner tube (15) lock, fiber container (16) be located two outer baffles (14) between and the bonding, plastics inner tube (15) be located fiber container (16) axle central point put, outer baffle (14) on be equipped with the round pin hole site, with the axle (10) on the axle (9) of unreeling of drive mechanism (2) on pin (18) cooperation, the lateral wall of both sides of fiber container (16) on have a plurality of to cross the tube hole.
3. The high-speed automatic tube placing equipment for the Teflon ultrathin tubes, according to claim 1, is characterized in that: the unwinding mechanism (2) mainly comprises a servo speed reducing motor (17), an unwinding shaft (9), a front pressing plate (10) and a rear pressing plate (32). Servo gear motor (17) install on rear mounting panel (23), take biax bearing A (21) to install in the front on mounting panel (22), unreel axle (9) install take biax bearing (21) to through shaft coupling (19) with servo gear motor (17) link to each other. The back pressure plate (10) is arranged on the inner side of the unreeling shaft (9), the position of the back pressure plate is fixed through a screw on the back pressure plate (10), the front pressure plate (32) is arranged on the outer side of the unreeling shaft (9), and the fixing position of the optical axis quick clamp (20) is fixed through the optical axis quick clamp arranged on the front pressure plate (32).
4. The high-speed automatic tube placing equipment for the Teflon ultrathin tubes, according to claim 1, is characterized in that: the traction mechanism (3) is respectively provided with a traction wheel (33) at the upper part and the lower part, the two traction wheels (33) are respectively arranged on two parallel optical axes A (64), the parallel optical axes A (64) are parallel to the unreeling shaft (9), and the optical axis A (64) at the lower part is fixed on a traction frame (49) through three bearings with seats C (35). The upper optical axis A (64) is fixed to a base plate A (48) by three mounted bearings B (34). The two traction wheels (33) are positioned between the two bearing blocks on the outer side. The two optical axes A (64) are mutually driven through a magnetic gear set. The magnetic gear set is positioned between the two inner side bearings with the seats. And a traction wheel gap adjusting mechanism is arranged above the traction mechanism (3).
5. The high-speed automatic tube placing equipment for the Teflon ultrathin tubes, according to claim 1, is characterized in that: the two traction wheels (33) are drum wheels (the soft wheel material is sponge, EVA and other soft materials) with the outer surfaces coated with soft materials. The length of the two traction wheels (33) is slightly larger than the width of the revolving barrel.
6. The high-speed automatic tube placing equipment for the Teflon ultrathin tubes, according to claim 1, is characterized in that: traction wheel clearance adjustment mechanism, it contains twist grip (42), trapezoidal lead screw fixing base subassembly (43), trapezoidal lead screw (45), trapezoidal nut (46), trapezoidal lead screw fixing base subassembly (43) fix to on drawing support (49) through base plate B (44), trapezoidal nut (46) fixed to on base plate A (48), two linear guide subassembly (47) on drawing support (49) are installed to base plate A (48).
7. The high-speed automatic tube placing equipment for the Teflon ultrathin tubes, according to claim 1, is characterized in that: the optical axis A (64) is provided with a magnetic gear A (37) and a magnetic gear B (38), and the other optical axis B (41) is perpendicular to the two optical axes A (64) and is arranged on the traction frame (49) through a bearing seat B (39) with double bearings, and the optical axis B (41) is provided with a magnetic gear C (40) and a magnetic gear D (52) which are respectively matched with the magnetic gear A (37) and the magnetic gear B (38) in an intersecting way.
8. The high-speed automatic tube placing equipment for the Teflon ultrathin tubes, according to claim 1, is characterized in that: traction mechanism (3) on be equipped with protection casing (50), protection casing (50) on the right side of traction wheel (33), pass tube board (51) and install protection casing (50) on, pass to be equipped with on tube board (51) and cross the tube hole, the length of passing the tube hole slightly is greater than the width of turnover feed cylinder (1), slightly is less than the length of traction wheel (33).
9. The high-speed automatic tube-releasing device for the Teflon ultrathin tube, according to claim 1, is characterized in that: install synchronizing wheel A (25) of synchronizing wheel group (8) unreel mechanism (2) on unreeling axle (9), synchronizing wheel B (27), synchronizing wheel C (29) are installed on optical axis C (31), optical axis C (31) be on a parallel with unreel axle (9), optical axis C (31) install left side board (24) through two tape seat bearing A (26) on, install synchronizing wheel D (36) the below optical axis A (64) of drive mechanism (3) on, respectively through hold-in range A (28) on these four synchronizing wheels, hold-in range B (30) link to each other.
10. The high-speed automatic tube placing equipment for the Teflon ultrathin tubes, according to claim 1, is characterized in that: the reduction ratio of the synchronous wheel set (8) should be slightly larger than the ratio of the outer diameter of the material on the turnover material disc (1) to the outer diameter of the traction wheel (33).
11. The high-speed automatic tube placing equipment for the Teflon ultrathin tubes, according to claim 1, is characterized in that: the matrix photoelectric detection mechanism (4) is provided with a vertical plate (53), the vertical plate (53) is perpendicular to the bottom mounting plate (11), the vertical plate (53) is located on the right side of the traction mechanism (3), the vertical plate (53) is provided with a plurality of screw holes in the vertical direction, a plurality of reflection photoelectric switches (54) are respectively installed in the screw holes, and the detection direction faces outwards. Two sides of the reflection photoelectric switch (54) are respectively provided with a limiting optical axis (56), the limiting optical axes (56) are vertically arranged between a substrate C (57) and the bottom bedplate (11), and the detection ring (55) is arranged between the limiting optical axes (56).
12. The high-speed automatic tube placing equipment for the Teflon ultrathin tubes, according to claim 1, is characterized in that: the outlet pipe guide mechanism (5) comprises a transverse guide wheel (60) and two vertical guide wheels (61), the transverse guide wheel (60) is locked on the substrate D (58) through two bearings D (59) with seats, a kidney-shaped groove is formed in the substrate D (58), and the vertical guide wheels (61) are fixed on the kidney-shaped groove through a plug screw (62) and nuts.
CN202210155811.3A 2022-02-21 2022-02-21 High-speed automatic tube discharging equipment for teflon ultrathin tubes Active CN114572772B (en)

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Application Number Priority Date Filing Date Title
CN202210155811.3A CN114572772B (en) 2022-02-21 2022-02-21 High-speed automatic tube discharging equipment for teflon ultrathin tubes

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Application Number Priority Date Filing Date Title
CN202210155811.3A CN114572772B (en) 2022-02-21 2022-02-21 High-speed automatic tube discharging equipment for teflon ultrathin tubes

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CN114572772B CN114572772B (en) 2023-08-29

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101627225B1 (en) * 2014-12-03 2016-06-07 백정화 Apparatus for rolling and unrolling a hose
CN109466953A (en) * 2018-12-28 2019-03-15 萨固密(中国)投资有限公司 A kind of curler
CN214455686U (en) * 2020-11-20 2021-10-22 深圳市沃尔核材股份有限公司 Active unwinding equipment

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101627225B1 (en) * 2014-12-03 2016-06-07 백정화 Apparatus for rolling and unrolling a hose
CN109466953A (en) * 2018-12-28 2019-03-15 萨固密(中国)投资有限公司 A kind of curler
CN214455686U (en) * 2020-11-20 2021-10-22 深圳市沃尔核材股份有限公司 Active unwinding equipment

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