CN114571890A - Flat printing continuous production method of wear-resistant layer, product and using method - Google Patents
Flat printing continuous production method of wear-resistant layer, product and using method Download PDFInfo
- Publication number
- CN114571890A CN114571890A CN202210006955.2A CN202210006955A CN114571890A CN 114571890 A CN114571890 A CN 114571890A CN 202210006955 A CN202210006955 A CN 202210006955A CN 114571890 A CN114571890 A CN 114571890A
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- China
- Prior art keywords
- wear
- layer
- resistant
- resistant layer
- product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 36
- 238000010924 continuous production Methods 0.000 title claims abstract description 12
- 239000010410 layer Substances 0.000 claims abstract description 109
- 238000004519 manufacturing process Methods 0.000 claims abstract description 36
- 238000000576 coating method Methods 0.000 claims abstract description 15
- 239000011248 coating agent Substances 0.000 claims abstract description 14
- 238000005096 rolling process Methods 0.000 claims abstract description 10
- 239000000758 substrate Substances 0.000 claims abstract description 10
- 239000002346 layers by function Substances 0.000 claims abstract description 4
- 239000003973 paint Substances 0.000 claims description 13
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims description 7
- 229910052753 mercury Inorganic materials 0.000 claims description 7
- 238000005299 abrasion Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 6
- 230000001678 irradiating effect Effects 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 238000004049 embossing Methods 0.000 claims description 4
- 239000006120 scratch resistant coating Substances 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000007766 curtain coating Methods 0.000 claims description 3
- 229920002799 BoPET Polymers 0.000 claims description 2
- 238000010422 painting Methods 0.000 claims 1
- 238000005507 spraying Methods 0.000 claims 1
- 239000000463 material Substances 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 239000003292 glue Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 230000003678 scratch resistant effect Effects 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0041—Digital printing on surfaces other than ordinary paper
- B41M5/0064—Digital printing on surfaces other than ordinary paper on plastics, horn, rubber, or other organic polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/02—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
- B05D7/04—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber to surfaces of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0041—Digital printing on surfaces other than ordinary paper
- B41M5/0047—Digital printing on surfaces other than ordinary paper by ink-jet printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/0081—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/02—Superimposing layers
Abstract
A flat printing continuous production method of a wear-resistant layer comprises the following steps: 1) preparing a coiled wear-resistant transparent film, placing the coiled wear-resistant transparent film on an unreeling machine of a production line, and carrying out traction unreeling; 2) manufacturing a functional layer: 2.1) coating an adhesion primer on the surface of the wear-resistant film by using a roller coater or a curtain coater; then curing to prepare an adhesion primer layer; 2.2) printing a pattern on the surface of the primer layer by using a flat printer by using colored ink, and curing to prepare a pattern layer; 3) turning and rolling: at the tail part of the production line, a winder is adopted to wind the wear-resistant layer product; when rolling, one side of the pattern layer faces inwards. The wear-resistant layer product prepared by the production method sequentially comprises a pattern layer, an adhesion primer layer and a wear-resistant transparent film from bottom to top. The wear-resistant layer product is used by being attached to the substrate, and one side of the wear-resistant transparent film faces upwards. The method has the advantages of low process complexity, flexible production and convenient use.
Description
Technical Field
The technical scheme belongs to the technical field of decorative materials, and particularly relates to a flat-plate printing continuous production method of a wear-resistant layer, a product and a using method.
Background
In the prior art, it is a common technique to make color patterns and wear-resistant layers on the surfaces of wall boards, bottom boards, etc. The technology is mainly characterized in that all functional coatings are sequentially coated on the surface of a substrate to finally manufacture a product. The main problems of such products are: the flexibility is insufficient in the use process, the pattern of the product is solidified, and if the pattern needs to be changed, the whole plate needs to be replaced; the coating is made by paint or ink through two processes of coating and curing in the production process, especially the wear-resistant layer is made by wear-resistant paint or ink on the topmost layer of the plate, and the production process is complicated.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a flat-plate printing continuous production method of a wear-resistant layer, a product and a using method, and the method comprises the following specific steps:
a flat printing continuous production method of a wear-resistant layer comprises the following steps:
1) preparing a coiled wear-resistant transparent film, placing the coiled wear-resistant transparent film on an unreeling machine of a production line, and dragging and unreeling;
2) manufacturing a functional layer:
2.1) coating an adhesion primer on the surface of the wear-resistant film by using a roller coater or a curtain coater; and then curing to form the adhesion primer layer. The wear-resistant film with excellent wear resistance is used as the wear-resistant layer, and the printing ink of the pattern layer is better combined with the wear-resistant film through the adhesion of the primer.
2.2) printing a pattern on the surface of the primer layer by using a flat printer by using colored ink, and curing to prepare a pattern layer; the pattern is made by adopting a flat printer at one time, and the pattern is flexible.
3) Turning and rolling:
at the tail part of the production line, a winder is adopted to wind the wear-resistant layer product; when rolling, one side of the pattern layer faces inwards. The pattern layer is collected on the inner side, so that the damage to the pattern in the transfer process is avoided.
The pattern layer is under when using, so when printing the pattern, is the mirror image pattern of the actual effect pattern.
Further, in order to improve the application universality and prevent the pattern on the color film from being influenced by the color of the substrate when in use, the method also comprises the step 2.3) of coating white paint on the surface of the pattern layer by using a roll coater or a curtain coater after the step 2.2); and then curing to prepare a white background color layer.
In the actual production process:
in the step 2.1), the adhesion primer is a UV adhesion primer, and the average using amount of the adhesion primer is 10-15 g/m; curing is carried out by irradiating with a mercury lamp light source and an ultraviolet lamp, and the light energy is adjusted to 80-100 mJ;
in the step 2.2), the flat printer sprays and prints the colored UV ink, and the flat printer is cured by an ultraviolet light source;
in step 2.3), the white paint is a white UV primer, and the average dosage of the white paint is as follows: 80-90 g/square meter; the curing is carried out by irradiating with an ultraviolet lamp with a mercury lamp light source, and the light energy is adjusted to 180-200 mJ.
The wear-resistant layer product prepared by the upper production method sequentially comprises a pattern layer, an adhesion primer layer and a PVC transparent film from bottom to top.
If the white primer layer is provided, the wear-resistant layer product prepared by the production method sequentially comprises the white primer layer, the pattern layer, the adhesion primer layer and the wear-resistant transparent film from bottom to top.
A. The use scene of wearing layer product is in panel production process, then:
firstly, cutting a wear-resistant layer product with a required length from the wear-resistant layer product;
then, covering the cut wear-resistant layer product on a substrate, wherein one side of the wear-resistant transparent film faces upwards;
then, in an embossing machine, after the steel template is placed on the top surface of the wear-resistant transparent film, the wear-resistant layer product is pressed on the substrate, and the plate with the wear-resistant layer is manufactured.
In order to improve the scratch resistance of the wear-resistant layer product, the plate with the wear-resistant layer is taken, and a roller coater or a curtain coating is adopted on a production line, and a scratch-resistant coating is coated on the surface of the wear-resistant layer product and is cured.
B. The use scene of the wear-resistant layer product is in the use process of the plate, for example, the color change and the drawing change of the furniture veneer, the color change and the drawing change of the floor, the color change and the drawing change of the wall plate and the like
Firstly, cutting a coiled wear-resistant layer product to obtain a wear-resistant layer sheet; then, in the field, after the wear-resistant layer sheet is pasted on the surface of the plate, the redundant part is cut and removed.
The wear-resistant transparent film is a PP film, a PET film or a PVC film with the thickness of 0.1-1.0 mm.
In the case of PVC films, the thickness is 0.3 mm.
The wear-resisting property of the product is mainly influenced by the wear-resisting transparent film, and the transparent film with corresponding grade and type can be adopted according to different wear-resisting grades, so that the process research on the manufacture of a wear-resisting layer in the traditional production process is not needed.
The attachable substrate of this wear layer product includes: density boards (furniture decorative boards), stone-plastic boards (floors), glass-magnesium boards (wallboards), and the like.
The method has the advantages of low process complexity, flexible production and convenient use.
Detailed Description
The following describes the technical solution with reference to the specific embodiments.
In the present embodiment, the coating and paint used are kunlun coating (shanghai) limited products:
the UV abrasion-resistant coating used for the UV adhesion primer is 161-;
the white UV primer is a 161-900-00470 type UV primer;
HP/CY01 type blue ink, HP/YE01 type yellow ink, and UH012-RD type red ink are used as the pattern layer;
scratch-resistant coating the UV abrasion-resistant coating used was a matte UV topcoat of type M5G706-MN (A).
A flat printing continuous production method of a wear-resistant layer comprises the following steps:
1) preparing a coiled wear-resistant transparent film, placing the coiled wear-resistant transparent film on an unreeling machine of a production line, and carrying out traction unreeling;
2) manufacturing a functional layer:
2.1) coating an adhesion primer on the surface of the transparent film by using a roller coater or a curtain coater; and then curing to form the adhesion primer layer.
And 2.2) printing a pattern on the surface of the adhesion primer layer by using a flat printer by using colored ink, and curing to prepare a pattern layer.
2.3) coating white paint on the surface of the pattern layer by using a roller coater; and then curing to prepare a white background color layer.
3) Turning and rolling:
rolling the wear-resistant layer product by adopting a rolling machine at the tail part of the production line; when rolling, one side of the pattern layer faces inwards.
Step 2.3) has no substantial influence on the wear resistance of the product.
In the step 2.1), a roll coater is adopted, the bottom surface of the film is supported by a supporting roller, and the top surface of the film is a roller of the roll coater.
The average using amount of the adhesion primer is 10-15 g/square meter; the curing is carried out by irradiating with an ultraviolet lamp with a mercury lamp light source, and the light energy is adjusted to 80-100 mJ.
In the step 2.2), the flat printer sprays and prints the colored UV ink, and the flat printer is cured by an ultraviolet light source; the flat-panel printer and the corresponding ink are the existing equipment and the matched ink and are executed according to the use specification of the flat-panel printer and the corresponding ink.
In the step 2.3), a roll coater is adopted, the bottom surface of the film is supported by a supporting roller, and the top surface of the film is a roller of the roll coater.
The average amount of the white paint is as follows: 80-90 g/square meter; the curing is carried out by irradiating with an ultraviolet lamp with a mercury lamp light source, and the light energy is adjusted to 180-200 mJ.
In the step 2.1), the dosage of the adhesion primer is related to the thickness of the wear-resistant transparent film, and if the thickness of the film is large, the dosage of the primer is slightly larger.
The principle of the adhesion primer is that the paint is fused and fastened with the surface of the film, and the surface layer of the paint has affinity with the printing ink.
When the abrasion-resistant transparent film is a PVC film having a thickness of 0.3mm, the average amount of the adhesion primer is preferably 11 g/m.
The wear-resistant layer product prepared by the process sequentially comprises a white primer layer, a pattern layer, an adhesion primer layer and a wear-resistant transparent film from bottom to top.
In the use process of color changing and pattern changing of the furniture veneer, floor, wallboard, and the like, the panel can be coated with glue, and then the color film is pasted on the panel.
Because the color film covers and isolates the glue, the glue and harmful volatile components in the plate can be sealed and hidden under the color film.
Or in the production stage, the back surface (one side of the white paint layer) of the color film is pre-coated with an adhesive, and is covered with release paper to prepare the self-adhesive structure. This configuration is more convenient for the general population DIY.
The use scene of wearing layer product is in panel production process, then:
firstly, cutting a wear-resistant layer product with a required length from the wear-resistant layer product;
then, covering the cut wear-resistant layer product on a substrate, wherein one side of the wear-resistant transparent film faces upwards;
then, in an embossing machine, after the steel template is placed on the top surface of the PVC transparent film, the wear-resistant layer product is pressed on the substrate, and the plate with the wear-resistant layer is manufactured.
And finally, cutting edges of the prepared plate to obtain the product.
In an embossing machine, a hot-pressing and cold-pressing process is adopted, firstly, 170 ℃ heat conduction oil is led into a circulating pipeline in a pressing plate at the back of a steel template, and 2-3 MPa pressure maintaining is carried out for 30 minutes. Then, cold water is led into a circulating pipeline in the pressing plate, and the pressure is maintained for 10 minutes after the temperature of the pressing plate is reduced to 10 ℃ and stabilized.
If the product has the requirement of scratch resistance, the plate product prepared by the process is placed on a production line, and a roller coater or curtain coating is adopted, and a scratch-resistant coating is coated on the surface of the wear-resistant layer product and is cured. Generally, the scratch resistant layer is made of a UV abrasion resistant coating according to: average dosage of 9-12 g/square meter; and then irradiating and curing by using a mercury lamp light source ultraviolet lamp, and adjusting the light energy to 340-400 mJ.
The new decorative material prepared by the method has the characteristics of convenient use and stable product performance, can be combined with the updating of wear-resistant transparent film products, adopts the latest wear-resistant film as a base material to prepare the decorative material, and simplifies the production process and the process difficulty of the product. Has high product flexibility.
Claims (10)
1. A flat-plate printing continuous production method of a wear-resistant layer is characterized by comprising the following steps:
1) preparing a coiled wear-resistant transparent film, placing the coiled wear-resistant transparent film on an unreeling machine of a production line, and dragging and unreeling;
2) manufacturing a functional layer:
2.1) coating an adhesion primer on the surface of the wear-resistant film by using a roller coater or a curtain coater; then curing to prepare an adhesion primer layer;
2.2) printing a pattern on the surface of the primer layer by using a flat printer by using colored ink, and curing to prepare a pattern layer;
3) turning and rolling:
at the tail part of the production line, a winder is adopted to wind the wear-resistant layer product; when rolling, one side of the pattern layer faces inwards.
2. The continuous flat-bed printing production method of a wear-resistant layer according to claim 1, characterized by further comprising the steps of 2.3) coating white paint on the surface of the pattern layer by using a roll coater or a curtain coater after the step 2.2); and then curing to prepare a white background color layer.
3. The method for continuously producing a wear-resistant layer by flat-bed printing according to claim 1, wherein in the step 2.1), the adhesion primer is a UV adhesion primer, and the average dosage of the adhesion primer is 10-15 g/m; curing is to adopt a mercury lamp light source ultraviolet lamp for irradiation curing, and the light energy is adjusted to 80-100 mJ;
and 2.2), spraying and painting the colored UV ink by using a flat printer, and curing by using an ultraviolet light source of the flat printer.
4. The continuous process for the flatbed printing of a wear layer according to claim 2, wherein in step 2.3) the white paint is a white UV primer, the average amount of which is: 80-90 g/m; the curing is carried out by irradiating with an ultraviolet lamp with a mercury lamp light source, and the light energy is adjusted to 180-200 mJ.
5. The continuous flatbed printing production method of a wear-resistant layer according to claim 1 or 3, wherein the wear-resistant layer product produced by the production method sequentially comprises a pattern layer, an adhesion primer layer and a wear-resistant transparent film from bottom to top.
6. The continuous production method for the flat printing of the wear-resistant layer according to the claim 2 or 4, characterized in that the wear-resistant layer product produced by the production method comprises a white primer layer, a pattern layer, an adhesion primer layer and a wear-resistant transparent film from bottom to top in sequence.
7. A method of continuous lithographic production of a wear layer as claimed in claim 1, 2, 3 or 4, wherein the wear layer product produced is produced by the method of use of:
firstly, cutting a wear-resistant layer product with a required length from the wear-resistant layer product;
then, covering the cut wear-resistant layer product on a substrate, wherein one side of the wear-resistant transparent film faces upwards;
then, in an embossing machine, after the steel template is placed on the top surface of the wear-resistant transparent film, the wear-resistant layer product is pressed on the substrate, and the plate with the wear-resistant layer is manufactured.
8. The continuous production method of the flat printing of the wear-resistant layer as claimed in claim 7, wherein the plate with the wear-resistant layer is taken, and on a production line, a roller coater or a curtain coating is adopted, and a scratch-resistant coating is coated on the surface of the wear-resistant layer product and is cured.
9. A method of continuous production of a wear layer by lithographic printing according to claim 1, 2, 3 or 4, characterized in that the wear layer product is used by: firstly, cutting a coiled wear-resistant layer product to obtain a wear-resistant layer sheet; then, in the field, after the wear-resistant layer sheet is pasted on the surface of the plate, the redundant part is cut and removed.
10. The continuous flatbed printing production method of an abrasion-resistant layer according to claim 1 or 2, wherein the abrasion-resistant transparent film is a PP film, a PET film or a PVC film with a thickness of 0.1 to 1.0 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210006955.2A CN114571890A (en) | 2022-01-05 | 2022-01-05 | Flat printing continuous production method of wear-resistant layer, product and using method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210006955.2A CN114571890A (en) | 2022-01-05 | 2022-01-05 | Flat printing continuous production method of wear-resistant layer, product and using method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114571890A true CN114571890A (en) | 2022-06-03 |
Family
ID=81769108
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210006955.2A Pending CN114571890A (en) | 2022-01-05 | 2022-01-05 | Flat printing continuous production method of wear-resistant layer, product and using method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114571890A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115519872A (en) * | 2022-08-02 | 2022-12-27 | 宜兴市宇龙塑胶包装制品有限公司 | Preparation process of antibacterial card-protecting film |
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| CN115519872A (en) * | 2022-08-02 | 2022-12-27 | 宜兴市宇龙塑胶包装制品有限公司 | Preparation process of antibacterial card-protecting film |
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