CN114571802A - Round-corner edge-sealed honeycomb plate and manufacturing process thereof - Google Patents
Round-corner edge-sealed honeycomb plate and manufacturing process thereof Download PDFInfo
- Publication number
- CN114571802A CN114571802A CN202210240430.5A CN202210240430A CN114571802A CN 114571802 A CN114571802 A CN 114571802A CN 202210240430 A CN202210240430 A CN 202210240430A CN 114571802 A CN114571802 A CN 114571802A
- Authority
- CN
- China
- Prior art keywords
- edge
- plate
- honeycomb
- honeycomb core
- bonding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/04—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by at least one layer folded at the edge, e.g. over another layer ; characterised by at least one layer enveloping or enclosing a material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
- B32B2038/0016—Abrading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/558—Impact strength, toughness
Abstract
The invention discloses a fillet edge sealing honeycomb plate and a preparation process thereof, and the fillet edge sealing honeycomb plate comprises a honeycomb plate body, wherein the honeycomb plate body comprises a bottom plate, a honeycomb core is bonded on the top of the bottom plate, the top of the honeycomb core is fixedly connected with a top plate, the edge part of the top plate is integrally connected with an edge sealing aluminum plate, a buffering filling block is bonded inside the edge sealing aluminum plate, and the edge part of the edge sealing aluminum plate is integrally connected with an edge covering strip; buckle through the banding aluminum plate with roof body coupling, the use of bonding colloid has been reduced, environmental protection more, utilize banding aluminum plate to carry out the cladding, holistic structural strength has been strengthened, and can play buffering absorbing effect through setting up buffering cushion and curved banding aluminum plate, the toughness at honeycomb panel body edge part has been strengthened, the angle of protection cover of setting can protect the corner, the cushioning property of corner has been increased, can reduce the collision harm that receives in the transportation.
Description
Technical Field
The invention relates to the field of honeycomb plates, in particular to a round-corner edge-sealed honeycomb plate and a manufacturing process thereof.
Background
The honeycomb plate is a plate made of two thin panels firmly adhered to two sides of a layer of thick honeycomb core material, and is also called a honeycomb sandwich structure.
Among the prior art, the honeycomb panel needs for the banding, can generally get rid of partly honeycomb core, form a cell type breach, the purpose is in order to provide the cooperation structure for the installation of later stage banding material, however, the honeycomb core is a honeycomb structure, and is not dense material, and the cell type breach of milling is regular inadequately, and size precision is poor, and finished product structure uniformity is poor, and the limit mouth junction needs the viscose many, and the aesthetic property is poor, wastes time and energy, and limit rigidity conduction structure, receives the collision easily and damages inside.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a fillet edge sealing honeycomb plate and a preparation process thereof.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A fillet edge sealing honeycomb plate comprises a honeycomb plate body, wherein the honeycomb plate body comprises a bottom plate, a honeycomb core is bonded to the top of the bottom plate, a top plate is fixedly connected to the top of the honeycomb core, an edge sealing aluminum plate is integrally connected to the edge of the top plate, a buffering filling block is bonded to the inside of the edge sealing aluminum plate, and an edge covering strip is integrally connected to the edge of the edge sealing aluminum plate; buckle through the banding aluminum plate with roof body coupling, reduced the use of bonding colloid, environmental protection more, utilize banding aluminum plate to carry out the cladding, strengthened holistic structural strength to can play buffering absorbing effect through setting up buffering cushion and curved banding aluminum plate, strengthened the toughness at honeycomb panel body edge position, need not use the structure of mechanical damage honeycomb core, the structure is regular, and finished product structure uniformity is good.
Furthermore, a first bending line is arranged at the edge part of the top plate, and a second bending line is arranged at the edge part of the edge-sealed aluminum plate; can be convenient for fix a position through setting up first line of buckling and second line of buckling and buckle.
Further, an arc-shaped bulge is arranged on one side, away from the honeycomb core, of the buffer filling block, and the edge sealing aluminum plate is arc-shaped; can make banding aluminum plate carry out the banding more easily through setting up the bellied buffering filling block of arc, the semicircular structure of arc can make whole load good, and overall structure is mellow and beautiful.
Furthermore, an embedded groove is formed in the edge of the honeycomb core, and the buffer filling block is bonded inside the embedded groove; the embedded groove that sets up can be convenient for fill the installation with buffering filling block.
Furthermore, a protective corner sleeve is sleeved at a chamfer of the honeycomb plate body, and the chamfer of the protective corner sleeve is arc-shaped; the corner can be protected to the angle cover of protection that sets up.
A preparation process of a round-corner edge-sealed honeycomb plate comprises the following steps:
s1, preparing materials: preparing materials of a top plate, a bottom plate, a buffer filling block and a honeycomb core in advance;
s2, positioning and bending: positioning the top plate, cutting a notch at the chamfer, and pressing by using a punching machine to form a first bending line and a second bending line, so that the folding and the covering are convenient to carry out in the later period;
s3, gluing: placing the honeycomb core on a positioning die, slowly moving a gluing mechanism to glue, and scraping the surface layer of the honeycomb core by using a scraper to uniformly coat glue solution on the surface of the honeycomb core;
s4, bonding: sequentially bonding the honeycomb core on the top plate and the bottom plate, applying pressure to the top plate and the bottom plate to enable the top plate and the bottom plate to be firmly bonded with the honeycomb core, and enabling the edge part of the bonded bottom plate to be protruded to enable the edge part of the honeycomb core to form an embedded groove;
s5, edge sealing: cutting the manufactured buffering filling block with the long strip-shaped cambered surface into sections, wherein the length of the buffering filling block is equal to the side length of the honeycomb core, and the width of the buffering filling block is equal to the width of the embedded groove;
s6, edge sealing: bending the edge along the first bending line and the second bending line by using a flanging type edge bonding machine, and applying thrust to edge-bond the edge of the edge-bonded aluminum plate to complete integral edge bonding;
s7, finishing: and (4) polishing and trimming the closing part by using a finishing mechanism, removing polishing scraps, cleaning residual glue and part of burrs, and polishing to obtain a finished product.
Further, in the step S4, the temperature of the gel on the surface of the honeycomb core is heated to 30-60 ℃ during the bonding process, and the honeycomb core is dried by a blower and left for 10-15 minutes after the bonding process.
Further, in S7, after the finished product is manufactured, the surface of the finished product is coated with an anti-corrosion layer.
Furthermore, the anti-corrosion layer sequentially comprises 40-60 parts of alkaline earth metal salt, 15-45 parts of titanium dioxide, 20-40 parts of adhesive resin, 10-20 parts of zinc powder, 5-15 parts of silane coupling agent and 4-8 parts of auxiliary agent according to the parts by weight.
Furthermore, the alkaline earth metal salt is magnesium salt, calcium salt or barium salt, and the auxiliary agent is any one of a flatting agent, a defoaming agent, a plasticizer, a flexibilizer and a dispersing agent for compounding.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) this scheme utilization banding aluminum plate carries out the cladding, has strengthened holistic structural strength to can play buffering absorbing effect through setting up buffering cushion and curved banding aluminum plate, strengthen the toughness at honeycomb panel body edge position, need not use the structure of mechanical damage honeycomb core, the structure is regular, and finished product structure uniformity is good.
(2) Buckle through the banding aluminum plate with roof body coupling, reduced the use of bonding colloid, environmental protection more, can make banding aluminum plate carry out the banding more easily through setting up the bellied buffering filling block of arc, the semicircular structure of arc can make whole load good, and overall structure is mellow and beautiful.
(3) The protective corner sleeve can protect the corner, the buffering performance of the corner is improved, and the collision damage to the corner can be reduced in the transportation process.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a cross-sectional view of another embodiment of the present invention;
FIG. 4 is a flow chart of the present invention.
The reference numbers in the figures illustrate:
1. a cellular board body; 2. a base plate; 3. a honeycomb core; 4. a top plate; 5. sealing the edge of the aluminum plate; 6. buffering the filling blocks; 7. wrapping strips; 8. a first bend line; 9. a second bend line; 10. an arc-shaped bulge; 11. a groove is embedded; 12. a protective corner sleeve.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to fig. 1-4, a round-corner edge sealing honeycomb plate comprises a honeycomb plate body 1, wherein the honeycomb plate body 1 comprises a bottom plate 2, a honeycomb core 3 is bonded to the top of the bottom plate 2, a top plate 4 is fixedly connected to the top of the honeycomb core 3, an edge part of the top plate 4 is integrally connected with an edge sealing aluminum plate 5, a buffering filling block 6 is bonded inside the edge sealing aluminum plate 5, and an edge part of the edge sealing aluminum plate 5 is integrally connected with an edge covering strip 7; buckle through the banding aluminum plate 5 with 4 a body coupling on roof, reduced the use of bonding colloid, environmental protection more, utilize banding aluminum plate 5 to carry out the cladding, holistic structural strength has been strengthened, and can play buffering absorbing effect through setting up cushion and curved banding aluminum plate 5, strengthened the toughness at 1 edge of honeycomb panel body, need not use mechanical damage honeycomb core 3's structure, the structure is regular, finished product structure uniformity is good.
Referring to fig. 2-3, a first bending line 8 is disposed at the edge of the top plate 4, and a second bending line 9 is disposed at the edge of the edge-sealed aluminum plate 5; the positioning and bending can be facilitated by providing the first bending line 8 and the second bending line 9.
Referring to fig. 2-3, an arc-shaped bulge 10 is arranged on one side of the buffer filling block 6 away from the honeycomb core 3, and the edge sealing aluminum plate 5 is arranged to be arc-shaped; can make banding aluminum plate 5 carry out the banding more easily through the buffering filling block 6 that sets up the protruding 10 of arc, the semicircular structure of arc can make whole load good, and overall structure is mellow and beautiful.
Referring to fig. 2-3, an embedded groove 11 is formed at the edge of the honeycomb core 3, and the buffer filling block 6 is adhered inside the embedded groove 11; the embedded groove 11 is arranged to facilitate the filling and installation of the buffer filling block 6.
Referring to fig. 1, a protective corner sleeve 12 is sleeved at a chamfer of a honeycomb panel body 1, and the chamfer of the protective corner sleeve 12 is arc-shaped; the arranged corner protection sleeve 12 can protect the corner.
A preparation process of a round-corner edge-sealed honeycomb plate comprises the following steps:
s1, preparing materials: materials of the top plate 4, the bottom plate 2, the buffer filling block 6 and the honeycomb core 3 are selected for preparation, and material preparation is carried out;
s2, positioning and bending: positioning the top plate 4, cutting a notch at the chamfer, and pressing by using a punching machine to form a first bending line 8 and a second bending line 9, so that the folding and the covering are convenient to carry out in the later period;
s3, gluing: placing the honeycomb core 3 on a positioning die, slowly moving a gluing mechanism to glue, and scraping the surface layer of the honeycomb core 3 by using a scraper to uniformly coat the surface of the honeycomb core 3 with glue solution;
s4, bonding: sequentially bonding the top plate 4 and the bottom plate 2 with the honeycomb core 3, applying pressure to the top plate 4 and the bottom plate 2 to firmly bond the honeycomb core 3, protruding the edge part of the bonded bottom plate 2 to form an embedded groove 11 at the edge part of the honeycomb core 3, heating the surface glue temperature of the honeycomb core 3 to 30 ℃, drying by using a fan after bonding, and standing for 10 minutes;
s5, edge sealing: cutting the manufactured buffering filling block 6 with the long strip-shaped cambered surface into sections, wherein the length of the buffering filling block is equal to the side length of the honeycomb core 3, and the width of the buffering filling block is equal to the width of the embedded groove 11, and bonding the cut buffering filling block 6 in the embedded groove 11;
s6, edge sealing: bending the edge along the first bending line and the second bending line by using a flanging type edge bonding machine, and applying thrust to edge the edge bonding aluminum plate 5 to finish integral edge bonding;
s7, finishing: the method comprises the following steps of polishing and trimming a closing part by using a fine trimming mechanism, removing polishing scraps, cleaning residual glue and part of burrs, polishing to obtain a finished product, and coating an anti-corrosion layer on the surface of the finished product after the finished product is prepared, wherein the anti-corrosion layer comprises 40 parts of magnesium salt, 15 parts of titanium dioxide, 20 parts of bonding resin, 10 parts of zinc powder, 5 parts of a silane coupling agent and 4 parts of an auxiliary agent according to the part plan, and the auxiliary agent is any one of a leveling agent, a defoaming agent, a plasticizer, a toughening agent and a dispersing agent and is compounded for use.
Example 2
A preparation process of a round-corner edge-sealed honeycomb plate comprises the following steps:
s1, preparing materials: materials of the top plate 4, the bottom plate 2, the buffer filling block 6 and the honeycomb core 3 are selected for preparation, and material preparation is carried out;
s2, positioning and bending: positioning the top plate 4, cutting a notch at the chamfer, and pressing by using a punching machine to form a first bending line 8 and a second bending line 9, so that the later folding and edge covering are facilitated;
s3, gluing: placing the honeycomb core 3 on a positioning die, slowly moving a gluing mechanism to glue, and scraping the surface layer of the honeycomb core 3 by using a scraper to uniformly coat the surface of the honeycomb core 3 with glue solution;
s4, bonding: sequentially bonding the top plate 4 and the bottom plate 2, applying pressure to the top plate 4 and the bottom plate 2 to firmly bond the top plate 4 and the bottom plate 2 with the honeycomb core 3, protruding the edge part of the bonded bottom plate 2 to form an embedded groove 11 at the edge part of the honeycomb core 3, heating the temperature of the glue on the surface of the honeycomb core 3 to 45 ℃, drying by using a fan after bonding, and standing for 13 minutes;
s5, edge sealing: cutting the manufactured buffering filling block 6 with the long strip-shaped cambered surface into sections, wherein the length of the buffering filling block is equal to the side length of the honeycomb core 3, and the width of the buffering filling block is equal to the width of the embedded groove 11, and bonding the cut buffering filling block 6 in the embedded groove 11;
s6, edge sealing: bending the edge along the first bending line and the second bending line by using a flanging type edge bonding machine, and applying thrust to edge-bond the edge of the edge-bonded aluminum plate 5 to complete integral edge bonding;
s7, trimming: the method comprises the following steps of polishing and trimming a closing part by using a fine trimming mechanism, removing polishing scraps, cleaning residual glue and part of burrs, polishing to obtain a finished product, and coating an anti-corrosion layer on the surface of the finished product after the finished product is prepared, wherein the anti-corrosion layer comprises 50 parts of calcium salt, 30 parts of titanium dioxide, 30 parts of bonding resin, 15 parts of zinc powder, 10 parts of a silane coupling agent and 6 parts of an auxiliary agent according to the part plan, and the auxiliary agent is any one of a leveling agent, a defoaming agent, a plasticizer, a toughening agent and a dispersing agent and is compounded for use.
Example 3
A preparation process of a round-corner edge-sealed honeycomb plate comprises the following steps:
s1, preparing materials: materials of the top plate 4, the bottom plate 2, the buffer filling block 6 and the honeycomb core 3 are selected for preparation, and material preparation is carried out;
s2, positioning and bending: positioning the top plate 4, cutting a notch at the chamfer, and pressing by using a punching machine to form a first bending line 8 and a second bending line 9, so that the later folding and edge covering are facilitated;
s3, gluing: placing the honeycomb core 3 on a positioning die, slowly moving a gluing mechanism to glue, and scraping the surface layer of the honeycomb core 3 by using a scraper to uniformly coat the surface of the honeycomb core 3 with glue solution;
s4, bonding: sequentially bonding the top plate 4 and the bottom plate 2, applying pressure to the top plate 4 and the bottom plate 2 to firmly bond the top plate 4 and the bottom plate 2 with the honeycomb core 3, protruding the edge part of the bonded bottom plate 2 to form an embedded groove 11 at the edge part of the honeycomb core 3, heating the temperature of the glue on the surface of the honeycomb core 3 to 60 ℃, drying by using a fan after bonding, and standing for 15 minutes;
s5, edge sealing: cutting the manufactured buffering filling block 6 with the long strip-shaped cambered surface into sections, wherein the length of the buffering filling block is equal to the side length of the honeycomb core 3, and the width of the buffering filling block is equal to the width of the embedded groove 11, and bonding the cut buffering filling block 6 in the embedded groove 11;
s6, edge sealing: bending the edge along the first bending line and the second bending line by using a flanging type edge bonding machine, and applying thrust to edge-bond the edge of the edge-bonded aluminum plate 5 to complete integral edge bonding;
s7, finishing: the method comprises the following steps of polishing and trimming a closing opening by using a fine trimming mechanism, removing polishing scraps, cleaning residual glue and part of burrs, polishing to obtain a finished product, and coating an anti-corrosion layer on the surface of the finished product after the finished product is prepared, wherein the anti-corrosion layer comprises 60 parts of barium salt, 45 parts of titanium dioxide, 40 parts of bonding resin, 20 parts of zinc powder, 15 parts of silane coupling agent and 8 parts of auxiliary agent according to the part plan, and the auxiliary agent is any one of a leveling agent, a defoaming agent, a plasticizer, a toughening agent and a dispersing agent and is compounded for use.
According to the invention, the edge sealing aluminum plates 5 integrally connected with the top plate 4 are bent, the use of adhesive colloid is reduced, the aluminum plate is more environment-friendly, the edge sealing aluminum plates 5 are used for coating, the integral structural strength is enhanced, the buffering cushion block and the arc edge sealing aluminum plates 5 can play a role in buffering and damping, the toughness of the edge part of the honeycomb plate body 1 is enhanced, the positioning and bending can be conveniently carried out by setting the first bending line 8 and the second bending line 9, the edge sealing aluminum plates 5 can be more easily subjected to edge sealing by setting the buffering filling blocks 6 of the arc bulges 10, the arc semicircular structure can enable the integral bearing force to be good, the integral structure is round and attractive, the set embedded groove 11 can be used for conveniently filling and installing the buffering filling blocks 6, and the set protective angle sleeve 12 can protect an angle.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.
Claims (10)
1. The utility model provides a fillet banding honeycomb panel, includes honeycomb panel body (1), its characterized in that: honeycomb panel body (1) includes bottom plate (2), the top of bottom plate (2) bonds and has honeycomb core (3), the top fixedly connected with roof (4) of honeycomb core (3), the marginal position integral type of roof (4) is connected with banding aluminum plate (5), the inside of banding aluminum plate (5) bonds and has buffering filling block (6), the marginal position integral type of banding aluminum plate (5) is connected with bordure strip (7).
2. The rounded edge sealed cellular board according to claim 1, wherein: the edge of the top plate (4) is provided with a first bending line (8), and the edge of the edge sealing aluminum plate (5) is provided with a second bending line (9).
3. The rounded edge sealed cellular board according to claim 1, wherein: one side of the buffer filling block (6) far away from the honeycomb core (3) is provided with an arc-shaped bulge (10), and the edge sealing aluminum plate (5) is arc-shaped.
4. The rounded edge sealed cellular board according to claim 1, wherein: the edge part of the honeycomb core (3) is provided with an embedded groove (11), and the buffering filling block (6) is bonded in the embedded groove (11).
5. The rounded edge sealed cellular board according to claim 1, wherein: the chamfer department cover of honeycomb panel body (1) is equipped with protection angle cover (12), the chamfer department of protection angle cover (12) sets up to the arc.
6. The preparation process of the round-corner edge-sealed honeycomb plate is characterized by comprising the following steps of:
s1, preparing materials: materials of the top plate (4), the bottom plate (2), the buffer filling block (6) and the honeycomb core (3) are selected for preparation, and material preparation is carried out;
s2, positioning and bending: the top plate (4) is positioned, a notch is cut at the chamfer, and a punching machine is used for pressing to form a first bending line (8) and a second bending line (9), so that the folding and the covering are convenient to carry out in the later period;
s3, gluing: placing the honeycomb core (3) on a positioning die, slowly moving a gluing mechanism to glue, and scraping a surface layer of the honeycomb core (3) by using a scraper to uniformly coat glue on the surface of the honeycomb core (3);
s4, bonding: sequentially bonding the top plate (4) and the bottom plate (2) with the honeycomb core (3), applying pressure to the top plate (4) and the bottom plate (2) to enable the top plate and the bottom plate to be firmly bonded with the honeycomb core (3), and enabling the edge part of the bonded bottom plate (2) to protrude to form an embedded groove (11) in the edge part of the honeycomb core (3);
s5, edge sealing: cutting the manufactured buffering filling block (6) with the long strip-shaped cambered surface into sections, wherein the length of the buffering filling block is equal to the side length of the honeycomb core (3), the width of the buffering filling block is equal to the width of the embedded groove (11), and bonding the cut buffering filling block (6) in the embedded groove (11);
s6, edge sealing: bending the edge along the first bending line and the second bending line by using a flanging type edge bonding machine, and applying thrust to make the edge bonding aluminum plate (5) to be subjected to edge bonding so as to complete integral edge bonding;
s7, finishing: and (4) polishing and trimming the closing part by using a finishing mechanism, removing polishing scraps, cleaning residual glue and part of burrs, and polishing to obtain a finished product.
7. The manufacturing process of the round-corner edge-sealed honeycomb plate according to claim 6, characterized in that: in the S4, the temperature of the surface gel of the honeycomb core (3) is heated to 30-60 ℃ in the bonding process, and the bonding is finished by blowing dry by a fan and standing for 10-15 minutes.
8. The manufacturing process of the round-corner edge-sealed honeycomb plate according to claim 6, characterized in that: and S7, coating an anti-corrosion layer on the surface of the finished product after the finished product is prepared.
9. The process of claim 8, wherein the process comprises: the anti-corrosion layer comprises, by weight, 40-60 parts of alkaline earth metal salt, 15-45 parts of titanium dioxide, 20-40 parts of bonding resin, 10-20 parts of zinc powder, 5-15 parts of a silane coupling agent and 4-8 parts of an auxiliary agent in sequence.
10. The process for preparing the fillet edge banding honeycomb panel according to claim 9, wherein: the alkaline earth metal salt is magnesium salt, calcium salt or barium salt, and the auxiliary agent is any one of a leveling agent, a defoaming agent, a plasticizer, a toughening agent and a dispersing agent for compounding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210240430.5A CN114571802A (en) | 2022-03-10 | 2022-03-10 | Round-corner edge-sealed honeycomb plate and manufacturing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210240430.5A CN114571802A (en) | 2022-03-10 | 2022-03-10 | Round-corner edge-sealed honeycomb plate and manufacturing process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114571802A true CN114571802A (en) | 2022-06-03 |
Family
ID=81781264
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210240430.5A Pending CN114571802A (en) | 2022-03-10 | 2022-03-10 | Round-corner edge-sealed honeycomb plate and manufacturing process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114571802A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004097945A (en) * | 2002-09-10 | 2004-04-02 | Dainippon Toryo Co Ltd | Corrosion prevention method for atmospheric corrosion resistant steel |
| CN2647125Y (en) * | 2003-10-08 | 2004-10-13 | 冷鹭浩 | Honeycomb paper inner core edge banding inverted absorption moulding table top board |
| CN202007610U (en) * | 2011-02-23 | 2011-10-12 | 佛山市汇格蜂窝制品有限公司 | Round corner partition sealing edge and flange structure of honeycomb gate |
| CN108864897A (en) * | 2018-06-20 | 2018-11-23 | 天长市金陵电子有限责任公司 | A kind of electrostatic spraying Corrosion-resistant heat-resistant paint and preparation method thereof |
| CN208730469U (en) * | 2018-08-16 | 2019-04-12 | 江苏龙禾轻型材料有限公司 | A kind of honeycomb aluminum plate glue edge sealing structure |
| CN213261489U (en) * | 2020-07-21 | 2021-05-25 | 杭州倍适屋节能科技有限公司 | Mute aluminum plate |
-
2022
- 2022-03-10 CN CN202210240430.5A patent/CN114571802A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004097945A (en) * | 2002-09-10 | 2004-04-02 | Dainippon Toryo Co Ltd | Corrosion prevention method for atmospheric corrosion resistant steel |
| CN2647125Y (en) * | 2003-10-08 | 2004-10-13 | 冷鹭浩 | Honeycomb paper inner core edge banding inverted absorption moulding table top board |
| CN202007610U (en) * | 2011-02-23 | 2011-10-12 | 佛山市汇格蜂窝制品有限公司 | Round corner partition sealing edge and flange structure of honeycomb gate |
| CN108864897A (en) * | 2018-06-20 | 2018-11-23 | 天长市金陵电子有限责任公司 | A kind of electrostatic spraying Corrosion-resistant heat-resistant paint and preparation method thereof |
| CN208730469U (en) * | 2018-08-16 | 2019-04-12 | 江苏龙禾轻型材料有限公司 | A kind of honeycomb aluminum plate glue edge sealing structure |
| CN213261489U (en) * | 2020-07-21 | 2021-05-25 | 杭州倍适屋节能科技有限公司 | Mute aluminum plate |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114571802A (en) | Round-corner edge-sealed honeycomb plate and manufacturing process thereof | |
| CN214617328U (en) | Aluminum honeycomb panel splicing mechanism | |
| CN209738428U (en) | Edge sealing honeycomb board | |
| CN218668159U (en) | Honeycomb plate with protective film for top wall | |
| CN217176327U (en) | Hollow glass with rear interlayer film coating | |
| CN217080122U (en) | Thick structure of borduring and take door pocket line component of preventing weing of thick structure of borduring | |
| CN209888196U (en) | Aluminum honeycomb arc plate bonding forming device | |
| CN219601847U (en) | Carton with high waterproof performance for packaging | |
| CN213472441U (en) | Deformation-resistant damp-proof aluminum alloy clamping plate | |
| CN206141033U (en) | Marine glue plywood with sound insulation, Radiation effects | |
| CN109278773A (en) | A kind of floating floor and its technique for sticking | |
| CN209738427U (en) | Honeycomb panel of convenient banding | |
| CN207620265U (en) | Reusable finished product square staff | |
| CN220285223U (en) | Building exterior wall panel with heat preservation and noise reduction functions | |
| CN217106658U (en) | Low-energy-consumption passive indoor wooden door | |
| CN217065670U (en) | Connecting node structure for wall surface object placing table | |
| CN214117318U (en) | Novel thermal insulation material with aluminum metal decoration panel | |
| CN215484243U (en) | Sound-absorbing composite internal corner | |
| CN214062205U (en) | Indoor wall silver mirror decoration connecting node structure | |
| CN212224308U (en) | Z type fossil fragments partition wall and wall connection structure | |
| CN215926541U (en) | Effectual building heat preservation decorative board of resistance to deformation | |
| CN216832669U (en) | Novel sound insulation toughened glass doubling structure | |
| CN214449073U (en) | High temperature resistant sponge sand block | |
| CN213675846U (en) | Novel composite board of assembled | |
| CN213227845U (en) | Light composite decorative board |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |