CN114561768B - Device and process for intelligently processing non-woven fabrics - Google Patents
Device and process for intelligently processing non-woven fabrics Download PDFInfo
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- CN114561768B CN114561768B CN202210266698.6A CN202210266698A CN114561768B CN 114561768 B CN114561768 B CN 114561768B CN 202210266698 A CN202210266698 A CN 202210266698A CN 114561768 B CN114561768 B CN 114561768B
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- fixedly connected
- sleeve
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- machine body
- butt joint
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- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 83
- 238000012545 processing Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000008569 process Effects 0.000 title abstract description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 238000001816 cooling Methods 0.000 claims abstract description 16
- 238000007664 blowing Methods 0.000 claims abstract description 15
- 210000001503 joint Anatomy 0.000 claims description 53
- 230000001105 regulatory effect Effects 0.000 claims description 20
- 238000007789 sealing Methods 0.000 claims description 13
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 238000005098 hot rolling Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses an intelligent non-woven fabric processing device which comprises a machine body, supporting legs, guide rollers, non-woven fabrics, a window opening, a tension adjusting mechanism, a fan, an air flow adjusting mechanism and an air blowing mechanism, wherein the bottom of the machine body is fixedly connected with four uniformly distributed supporting legs, two symmetrically distributed guide rollers are arranged in the machine body, the two guide rollers are contacted with the non-woven fabrics together, the machine body is provided with the two symmetrically distributed window openings, the non-woven fabrics penetrate through the window opening, the tension adjusting mechanism is arranged at the bottom of the inner side of the machine body, the fan is arranged at the top of the machine body, the air inlet and the air outlet are arranged on the fan, the air flow adjusting mechanism is arranged at the top of the machine body, and the air blowing mechanism is arranged at the top of the inner side of the machine body. The invention relates to a device and a process for intelligently processing non-woven fabrics, which have the characteristics of good cooling quality and adjustable cooling air flow.
Description
Technical Field
The invention belongs to the technical field of non-woven fabric processing and production, and particularly relates to an intelligent non-woven fabric processing device and process.
Background
The non-woven fabric is a non-woven fabric, which is a novel fiber product with soft, breathable and planar structure, has the advantages of no generation of fiber scraps, toughness, durability, silky softness, and also is a reinforcing material, and has the feeling of cotton, compared with cotton, the bag of the non-woven fabric is easy to form, the manufacturing cost is low, and the processing of the non-woven fabric tends to be intelligent along with the development of technology. However, when the existing non-woven fabric is in the cooling forming stage in the manufacturing process, the air flow for cooling forming is inconvenient to adjust, and the air flow cannot be uniformly sprayed on the non-woven fabric, so that the non-woven fabric is unevenly cooled, the subsequent process can be influenced, and in the non-woven fabric cooling stage, the non-woven fabric is likely to loose in the conveying process, so that wrinkles appear, and the wrinkles cannot be well cooled. Accordingly, improvements in the art are needed.
The invention comprises the following steps:
the invention aims to provide a device and a process for intelligently processing non-woven fabrics, which solve the problems in the background art.
In order to solve the problems, the invention provides a technical scheme that:
the utility model provides a device of intelligent processing non-woven fabrics, includes organism, supporting leg, deflector roll, non-woven fabrics, window, tension adjustment mechanism, fan, air current adjustment mechanism and mechanism of blowing, four evenly distributed's supporting legs of bottom fixedly connected with of organism, be provided with two symmetric distribution's deflector roll in the organism, two contact has the non-woven fabrics on the deflector roll jointly, two symmetric distribution's window of having seted up on the organism, the non-woven fabrics passes the window, the inboard bottom of organism is provided with tension adjustment mechanism, the top of organism is provided with the fan, be provided with air intake and air outlet on the fan, the top of organism is provided with air current adjustment mechanism, the inboard top of organism is provided with the mechanism of blowing.
Preferably, the tension adjusting mechanism comprises a support, a threaded rod, a connecting sleeve, an opposite connection seat, an adjusting roller, an annular groove, a limit bolt, a guide rod, a gear knob, a sleeve, square slide bars, clamping sleeves, teeth, a limit ring and a first spring, wherein the support is fixedly connected to the inner bottom of the machine body, the threaded rod is connected in the support through threads, the connecting sleeve is rotationally connected to the top of the threaded rod, the upper end of the connecting sleeve is fixedly connected with the opposite connection seat, the adjusting roller is fixedly connected with the adjusting roller through threads, the limit bolt is connected in the connecting sleeve in a sliding manner, the guide rod is connected with the threaded rod in a sliding manner, the guide rod penetrates through the support and is connected with the support in a sliding manner, the gear knob is fixedly connected to the bottom of the threaded rod, the sleeve is fixedly connected to the inner bottom of the machine body, the square slide bars are in contact with the gear knob, the teeth are fixedly connected to the inner side of the sleeve, the teeth are in a sliding manner, the gear knob is in sliding manner, the first end is fixedly connected to the first spring is fixedly connected to the inner end of the guide rod, and the first spring is fixedly connected to the inner end of the guide rod. If tension when needing to cool off the non-woven fabrics is adjusted, only need the downwardly pulling cutting ferrule, the cutting ferrule drives square slide bar and slides in the sleeve and drive spacing ring compression first spring, the inboard tooth of cutting ferrule and gear knob separation this moment, and then remove the restriction to the gear knob, then rotate the gear knob, the gear knob drives the threaded rod and rotates, the threaded rod produces the displacement through the screw thread motion between with the support, the threaded rod drives the butt joint seat through the adapter sleeve and removes this moment, the butt joint seat drives the dancer roll and removes, and then adjust the high position at dancer roll place, the one makes the dancer roll keep the state of tightening when cooling off the non-woven fabrics, make refrigerated quality further promote.
Preferably, the threaded rod is provided with a ring groove, and a limit bolt is connected in the ring groove in a sliding manner. Through the cooperation of annular and limit bolt, can prevent threaded rod adapter sleeve separation.
Preferably, the air flow adjusting mechanism comprises a shell, a butt joint pipe, guide grooves, an adjusting rod, plugs, limiting sleeves, second springs, rubber sealing sheets, balls, an internal thread ring and limiting plates, wherein the top of the machine body is fixedly connected with the shell, the bottom of the shell is fixedly connected with the butt joint pipe, two symmetrically distributed guide grooves are formed in the machine body, each guide groove is internally and slidably connected with the adjusting rod, the plugs are fixedly connected between the two adjusting rods, the plugs and the shells are fixedly connected with the limiting sleeves, the second springs are fixedly connected in the limiting sleeves, the balls are arranged on the adjusting rods, and the internal thread ring is connected with the outer portion of the shell through threads and is in contact with the balls. If the size of the air flow needs to be adjusted, only the internal thread ring outside the shell needs to be rotated, the internal thread ring generates displacement in the vertical direction through the thread movement between the internal thread ring and the shell, at the moment, the internal thread ring drives the adjusting rod to move downwards, the adjusting rod drives the plug to move downwards, the distance between the plug and the butt joint pipe is gradually shortened, the amount of the air flow entering the butt joint pipe is reduced instantly, the purpose of air flow adjustment is achieved, and the non-woven fabric is cooled by more proper air flow.
Preferably, the adjusting rod is fixedly connected with a limiting plate, and the limiting plate is in contact with the inner surface of the shell. Through the design of limiting plate, can carry out horizontal spacing to the regulating lever.
Preferably, a rubber sealing sheet is fixedly connected in the guide groove and fixedly connected with the adjusting rod. The rubber sealing piece has good sealing effect.
Preferably, the blowing mechanism comprises a sleeve, an air box, air holes, a driven gear, a motor, a driving gear, a lantern ring and an annular groove, wherein the sleeve is connected to the outside of the butt joint pipe in a rotating mode, the air box is fixedly connected to the bottom of the sleeve, a plurality of evenly distributed air holes are formed in the surface of the air box, the driven gear is fixedly connected to the outside of the sleeve, the motor is arranged at the top of the inner side of the machine body, the driving gear is fixedly connected to an output shaft of the motor, the driving gear is meshed with the driven gear, the lantern ring is fixedly connected to the inner side of the sleeve, and the lantern ring is in sliding connection with the butt joint pipe. The air inlet of the fan is started to suck air in, then the air enters the shell through the air outlet, then the air enters the air box through the sleeve after passing through the butt joint pipe, finally the air is sprayed on the non-woven fabric through the air holes, the fan is started, the air inlet of the fan is started to suck the air, then the air enters the shell through the air outlet, then the air enters the air box through the sleeve after passing through the butt joint pipe, and finally the air is sprayed on the non-woven fabric through the air holes.
Preferably, an annular groove is formed in the surface of the butt joint pipe, and a lantern ring is connected in a sliding mode in the annular groove. Through the design of the annular groove, the butt joint pipe can rotate relative to the sleeve.
A process of an intelligent nonwoven fabric processing device, comprising the following steps:
step one: the material in a molten state is spun by a spinneret plate to form non-woven fabrics, the non-woven fabrics enter a machine body from a window, then pass through a guide roller and an adjusting roller in sequence, extend out of the other window of the machine body, and then enter the next hot rolling process;
step two: starting a fan, sucking air in an air inlet of the fan, enabling the air to enter the shell through an air outlet, enabling the air to enter an air box through a sleeve after passing through an butt joint pipe, and finally spraying the air on non-woven fabrics through air holes;
step three: the motor is started, the motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, the driven gear drives the sleeve to rotate, the sleeve drives the air box to rotate and connect, and the air box further sprays air on the non-woven fabric uniformly, so that the non-woven fabric is cooled more uniformly, and the cooling quality is ensured;
step four: if the size of the air flow is required to be regulated, only the internal thread ring outside the shell is required to be rotated, the internal thread ring generates displacement in the vertical direction through the thread movement between the internal thread ring and the shell, at the moment, the internal thread ring drives the regulating rod to move downwards, the regulating rod drives the plug to move downwards, the distance between the plug and the butt joint pipe is gradually shortened, so that the amount of the air flow entering the butt joint pipe is reduced instantaneously, the aim of regulating the air flow is fulfilled, and the non-woven fabric is cooled by more proper air flow;
step five: if tension when needing to cool off the non-woven fabrics is adjusted, only need the downwardly pulling cutting ferrule, the cutting ferrule drives square slide bar and slides in the sleeve and drive spacing ring compression first spring, the inboard tooth of cutting ferrule and gear knob separation this moment, and then remove the restriction to the gear knob, then rotate the gear knob, the gear knob drives the threaded rod and rotates, the threaded rod produces the displacement through the screw thread motion between with the support, the threaded rod drives the butt joint seat through the adapter sleeve and removes this moment, the butt joint seat drives the dancer roll and removes, and then adjust the high position at dancer roll place, the one makes the dancer roll keep the state of tightening when cooling off the non-woven fabrics, make refrigerated quality further promote.
The beneficial effects of the invention are as follows: the invention relates to a device and a process for intelligently processing non-woven fabrics, which have the characteristics of good cooling quality and adjustable cooling airflow, and have the following beneficial effects in specific use:
firstly, a fan, an air flow adjusting mechanism and an air blowing mechanism are arranged on a machine body to cool non-woven fabrics, wherein an air outlet of the fan is connected into the air flow adjusting mechanism, then the air flow can be adjusted by adjusting the position between a plug and a butt joint pipe in the air flow adjusting mechanism, so that the non-woven fabrics are cooled by more proper air flow, and the air flow can be uniformly sprayed on the non-woven fabrics by the air blowing mechanism, so that the non-woven fabrics are cooled more uniformly;
secondly, through setting up tension adjusting structure in the inboard bottom of organism, wherein, the displacement that utilizes the screw thread motion between threaded rod and the support to produce can drive the dancer roll and remove, and then adjusts the high position that the dancer roll is located, and then makes the dancer roll keep the state of tightening when cooling non-woven fabrics for the refrigerated quality further promotes.
Description of the drawings:
for ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a cross-sectional elevation view of the structure of FIG. 1 in accordance with the present invention;
FIG. 3 is an enlarged view of the portion A of FIG. 2 in accordance with the present invention;
FIG. 4 is an enlarged view of the portion B of FIG. 2 in accordance with the present invention;
FIG. 5 is an enlarged cross-sectional view of the airflow adjustment mechanism of FIG. 2 in accordance with the present invention;
FIG. 6 is an enlarged cross-sectional view of the blowing mechanism of FIG. 2 in accordance with the present invention;
fig. 7 is an enlarged view of the C-section structure of fig. 6 according to the present invention.
In the figure: 1. a body; 2. support legs; 3. a guide roller; 4. a nonwoven fabric; 5. windowing; 6. a tension adjusting mechanism; 61. a bracket; 62. a threaded rod; 63. connecting sleeves; 64. a butt joint seat; 65. an adjusting roller; 66. a ring groove; 67. a limit bolt; 68. a guide rod; 69. a gear knob; 610. a sleeve; 611. square slide bar; 612. a cutting sleeve; 613. teeth; 614. a limiting ring; 615. a first spring; 7. a blower; 71. an air inlet; 72. an air outlet; 8. an air flow adjusting mechanism; 81. a housing; 82. a butt joint pipe; 83. a guide groove; 84. an adjusting rod; 85. a plug; 86. a limit sleeve; 87. a second spring; 88. a rubber sealing sheet; 89. a ball; 810. an internally threaded ring; 811. a limiting plate; 9. an air blowing mechanism; 91. a sleeve; 92. an air box; 93. air holes; 94. a driven gear; 95. a motor; 96. a drive gear; 97. a collar; 98. an annular groove.
The specific embodiment is as follows:
as shown in fig. 1-7, the present embodiment adopts the following technical scheme:
examples:
the utility model provides an intelligent processing non-woven fabrics's device, includes organism 1, supporting leg 2, deflector roll 3, non-woven fabrics 4, windowing 5, tension adjustment mechanism 6, fan 7, air current adjustment mechanism 8 and mechanism of blowing 9, the bottom fixedly connected with four evenly distributed's of organism 1 supporting leg 2, be provided with two symmetric distribution's deflector roll 3 in the organism 1, two contact jointly on the deflector roll 3 has non-woven fabrics 4, two symmetric distribution's windowing 5 have been seted up on the organism 1, non-woven fabrics 4 pass windowing 5, the inboard bottom of organism 1 is provided with tension adjustment mechanism 6, the top of organism 1 is provided with fan 7, be provided with air intake 71 and air outlet 72 on the fan 7, the top of organism 1 is provided with air current adjustment mechanism 8, the inboard top of organism 1 is provided with mechanism of blowing 9.
The tension adjusting mechanism 6 comprises a support 61, a threaded rod 62, a connecting sleeve 63, a butt joint seat 64, an adjusting roller 65, a ring groove 66, a limit bolt 67, a guide rod 68, a gear knob 69, a sleeve 610, square slide rods 611, a clamping sleeve 612, teeth 613, a limit ring 614 and a first spring 615, wherein the support 61 is fixedly connected to the bottom of the inner side of the machine body 1, the threaded rod 62 is internally connected with the support 61 through threads, the top of the threaded rod 62 is rotationally connected with the connecting sleeve 63, the upper end of the connecting sleeve 63 is fixedly connected with the butt joint seat 64, the upper end of the butt joint seat 64 is fixedly connected with the adjusting roller 65, the adjusting roller 65 is in contact with the non-woven fabric 4, the limit bolt 67 is connected in the connecting sleeve 63 through threads, the limit bolt 67 is in sliding connection with the threaded rod 62, two symmetrically distributed guide rods 68 are fixedly connected to the bottom edge of the butt joint seat 64, the guide rod 68 penetrates through the support 61 and is in sliding connection with the support 61, the gear knob 69 is fixedly connected to the bottom of the threaded rod 62, the sleeve 610 is fixedly connected to the bottom of the inner side of the machine body 1, the sleeve 610 is fixedly connected with the sleeve 611, the sleeve 612 is fixedly connected with the teeth 614 and the teeth 614 is fixedly connected with the other end of the square guide rod 610, and the square guide rod 615 is in sliding sleeve 610 is in sliding connection with the guide rod 69. If the tension of the nonwoven fabric 4 during cooling is required to be adjusted, the clamping sleeve 612 is only required to be pulled downwards, the clamping sleeve 612 drives the square sliding rod 611 to slide in the sleeve 610 and drives the limiting ring 614 to compress the first spring 615, at this time, the teeth 613 on the inner side of the clamping sleeve 612 are separated from the gear knob 69, the limitation on the gear knob 69 is further removed, then the gear knob 69 is rotated, the gear knob 69 drives the threaded rod 62 to rotate, the threaded rod 62 moves through the threaded movement between the threaded rod 62 and the bracket 61 to generate displacement, at this time, the threaded rod 62 drives the butt joint seat 64 to move through the connecting sleeve 63, the butt joint seat 64 drives the adjusting roller 65 to move, and then the height position of the adjusting roller 65 is adjusted, so that the adjusting roller 65 keeps a tight state when the nonwoven fabric 4 is cooled, and the cooled quality is further improved.
The threaded rod 62 is provided with a ring groove 66, and a limit bolt 67 is slidably connected in the ring groove 66. The connection sleeve 63 of the threaded rod 62 is prevented from being separated by the cooperation of the ring groove 66 and the limit bolt 67.
The air flow adjusting mechanism 8 comprises a shell 81, a butt joint pipe 82, guide grooves 83, adjusting rods 84, plugs 85, limiting sleeves 86, second springs 87, rubber sealing sheets 88, balls 89, an inner threaded ring 810 and limiting plates 811, wherein the top of the machine body 1 is fixedly connected with the shell 81, the bottom of the shell 81 is fixedly connected with the butt joint pipe 82, two symmetrically distributed guide grooves 83 are formed in the machine body 1, each guide groove 83 is slidably connected with an adjusting rod 84, the plugs 85 are fixedly connected between the two adjusting rods 84, the plugs 85 and the shell 81 are fixedly connected with the limiting sleeves 86, the second springs 87 are fixedly connected in the limiting sleeves 86, the balls 89 are arranged on the adjusting rods 84, the inner threaded ring 810 is connected to the outer portion of the shell 81 through threads, and the inner threaded ring 810 is in contact with the balls 89. If the air flow is required to be regulated, only the internal thread ring 810 outside the shell 81 is required to be rotated, the internal thread ring 810 generates displacement in the vertical direction through the thread movement between the internal thread ring 810 and the shell 81, at this time, the internal thread ring 810 drives the regulating rod 84 to move downwards, the regulating rod 84 drives the plug 85 to move downwards, the distance between the plug 85 and the butt joint pipe 82 is gradually shortened, the amount of the air flow entering the butt joint pipe 82 is reduced instantaneously, and the purpose of regulating the air flow is achieved, so that the non-woven fabric 4 is cooled by more proper air flow.
Wherein, a limit plate 811 is fixedly connected to the adjusting lever 84, and the limit plate 811 contacts with the inner surface of the housing 81. The adjusting lever 84 can be laterally restrained by the design of the restraining plate 811.
Wherein, a rubber sealing piece 88 is fixedly connected in the guide groove 83, and the rubber sealing piece 88 is fixedly connected with the adjusting rod 84. By the design of the rubber sealing piece 88, a good sealing effect is achieved.
The blowing mechanism 9 comprises a sleeve 91, an air box 92, air holes 93, a driven gear 94, a motor 95, a driving gear 96, a sleeve ring 97 and an annular groove 98, wherein the sleeve 91 is connected to the outside of the butt joint pipe 82 in a rotating mode, the air box 92 is fixedly connected to the bottom of the sleeve 91, a plurality of evenly distributed air holes 93 are formed in the surface of the air box 92, the driven gear 94 is fixedly connected to the outside of the sleeve 91, the motor 95 is arranged at the top of the inner side of the machine body 1, the driving gear 96 is fixedly connected to an output shaft of the motor 95, the driving gear 96 is meshed with the driven gear 94, the sleeve ring 97 is fixedly connected to the inner side of the sleeve 91, and the sleeve ring 97 is in sliding connection with the butt joint pipe 82. The blower 7 is started, the air inlet 71 of the blower 7 pumps air in, then the air enters the shell 81 through the air outlet 72, then the air enters the air box 92 through the sleeve 91 after passing through the butt joint pipe 82, finally the air is sprayed on the non-woven fabric 4 through the air holes 93, the blower 7 is started, the air inlet 71 of the blower 7 pumps air in, then the air enters the shell 81 through the air outlet 72, then the air enters the air box 92 through the sleeve 91 after passing through the butt joint pipe 82, and finally the air is sprayed on the non-woven fabric 4 through the air holes 93.
Wherein, the surface of the butt joint pipe 82 is provided with an annular groove 98, and a lantern ring 97 is connected in a sliding way in the annular groove 98. The annular groove 98 allows the docking tube 82 to rotate relative to the sleeve 91.
A process of an intelligent nonwoven fabric processing device, comprising the following steps:
step one: the material in the molten state is spun by a spinneret plate to form a non-woven fabric 4, the non-woven fabric 4 enters the machine body 1 from a window 5, passes through a guide roller 3 and an adjusting roller 65 in sequence, extends out of the other window 5 of the machine body 1, and enters the next hot rolling process;
step two: starting the fan 7, sucking air in an air inlet 71 of the fan 7, enabling the air to enter the shell 81 through an air outlet 72, enabling the air to enter an air box 92 through a sleeve 91 after passing through an abutting pipe 82, and finally spraying the air on the non-woven fabric 4 through an air hole 93;
step three: the motor 95 is started, the motor 95 drives the driving gear 96 to rotate, the driving gear 96 drives the driven gear 94 to rotate, the driven gear 94 drives the sleeve 91 to rotate, the sleeve 91 drives the air box 92 to rotate for connection, and the air box 92 further sprays air on the non-woven fabric 4 uniformly, so that the non-woven fabric 4 is cooled more uniformly, and the cooling quality is ensured;
step four: if the air flow is required to be regulated, only the internal thread ring 810 outside the shell 81 is required to be rotated, the internal thread ring 810 generates displacement in the vertical direction through the thread movement between the internal thread ring 810 and the shell 81, at the moment, the internal thread ring 810 drives the regulating rod 84 to move downwards, the regulating rod 84 drives the plug 85 to move downwards, the distance between the plug 85 and the butt joint pipe 82 is gradually shortened, so that the amount of the air flow entering the butt joint pipe 82 is reduced instantaneously, the aim of regulating the air flow is fulfilled, and the non-woven fabric 4 is cooled by more proper air flow;
step five: if the tension of the nonwoven fabric 4 during cooling is required to be adjusted, the clamping sleeve 612 is only required to be pulled downwards, the clamping sleeve 612 drives the square sliding rod 611 to slide in the sleeve 610 and drives the limiting ring 614 to compress the first spring 615, at this time, the teeth 613 on the inner side of the clamping sleeve 612 are separated from the gear knob 69, the limitation on the gear knob 69 is further removed, then the gear knob 69 is rotated, the gear knob 69 drives the threaded rod 62 to rotate, the threaded rod 62 moves through the threaded movement between the threaded rod 62 and the bracket 61 to generate displacement, at this time, the threaded rod 62 drives the butt joint seat 64 to move through the connecting sleeve 63, the butt joint seat 64 drives the adjusting roller 65 to move, and then the height position of the adjusting roller 65 is adjusted, so that the adjusting roller 65 keeps a tight state when the nonwoven fabric 4 is cooled, and the cooled quality is further improved.
While the basic principles and main features of the present invention and advantages of the present invention have been shown and described, it will be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, which are described in the foregoing specification merely illustrate the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a device of intelligent processing non-woven fabrics, includes organism (1), supporting leg (2), deflector roll (3), non-woven fabrics (4), window (5), tension adjustment mechanism (6), fan (7), air current adjustment mechanism (8) and mechanism (9) of blowing, its characterized in that: the novel air conditioner is characterized in that four evenly-distributed supporting legs (2) are fixedly connected to the bottom of the machine body (1), two symmetrically-distributed guide rollers (3) are arranged in the machine body (1), two non-woven fabrics (4) are jointly contacted with the guide rollers (3), two symmetrically-distributed windows (5) are formed in the machine body (1), the non-woven fabrics (4) penetrate through the windows (5), a tension adjusting mechanism (6) is arranged at the bottom of the inner side of the machine body (1), a fan (7) is arranged at the top of the machine body (1), an air inlet (71) and an air outlet (72) are arranged on the fan (7), an air flow adjusting mechanism (8) is arranged at the top of the machine body (1), and an air blowing mechanism (9) is arranged at the top of the inner side of the machine body (1).
The tension adjusting mechanism (6) comprises a bracket (61), a threaded rod (62), a connecting sleeve (63), a butt joint seat (64), an adjusting roller (65), a ring groove (66), a limit bolt (67), a guide rod (68), a gear knob (69), a sleeve (610), a square sliding rod (611), a clamping sleeve (612), teeth (613), a limit ring (614) and a first spring (615), the bracket (61) is fixedly connected with the bottom of the inner side of the machine body (1), the threaded rod (62) is connected in the bracket (61) through threads, the connecting sleeve (63) is rotationally connected with the top of the threaded rod (62), the upper end of the connecting sleeve (63) is fixedly connected with the butt joint seat (64), the adjusting roller (65) is fixedly connected with the upper end of the butt joint seat (64), the adjusting roller (65) is in contact with the non-woven fabric (4), the limit bolt (67) is connected in the connecting sleeve (63) through threads, the limit bolt (67) is in sliding connection with the threaded rod (62), two symmetrically distributed guide rods (68) are fixedly connected with the bottom edge of the butt joint seat (64), the guide rod (68) through the bracket (61) and the bracket (61), the bottom fixedly connected with gear knob (69) of threaded rod (62), inboard bottom fixedly connected with sleeve (610) of organism (1), sliding connection has square slide bar (611) in sleeve (610), top fixedly connected with cutting ferrule (612) of square slide bar (611), cutting ferrule (612) and gear knob (69) contact, fixedly connected with two tooth (613) in cutting ferrule (612), tooth (613) and gear knob (69) meshing, sliding connection has spacing ring (614) in sleeve (610), spacing ring (614) and square slide bar (611) fixedly connected with, be provided with first spring (615) in sleeve (610), one end fixedly connected with spacing ring (614) of first spring (615), the other end fixedly connected with of first spring (615) is in the internal surface of sleeve (610).
2. The device for intelligently processing non-woven fabric according to claim 1, wherein: the threaded rod (62) is provided with a ring groove (66), and a limit bolt (67) is connected in a sliding manner in the ring groove (66).
3. The device for intelligently processing non-woven fabric according to claim 1, wherein: the air flow adjusting mechanism (8) comprises a shell (81), a butt joint pipe (82), guide grooves (83), adjusting rods (84), plugs (85), limiting sleeves (86), second springs (87), rubber sealing sheets (88), balls (89), an inner threaded ring (810) and limiting plates (811), the top of the machine body (1) is fixedly connected with the shell (81), the butt joint pipe (82) is fixedly connected with the bottom of the shell (81), two symmetrically distributed guide grooves (83) are formed in the machine body (1), each guide groove (83) is internally connected with an adjusting rod (84), two plugs (85) are fixedly connected between the two adjusting rods (84), the plugs (85) and the shell (81) are fixedly connected with the limiting sleeves (86), the second springs (87) are fixedly connected in the limiting sleeves (86), the balls (89) are arranged on the adjusting rods (84), the inner threaded ring (810) is connected with the outer portion of the shell (81) through threads, and the inner threaded ring (810) is in contact with the balls (89).
4. A device for intelligently processing nonwoven fabric according to claim 3, characterized in that: a limiting plate (811) is fixedly connected to the adjusting rod (84), and the limiting plate (811) is in contact with the inner surface of the shell (81).
5. A device for intelligently processing nonwoven fabric according to claim 3, characterized in that: the guide groove (83) is internally fixedly connected with a rubber sealing sheet (88), and the rubber sealing sheet (88) is fixedly connected with the adjusting rod (84).
6. A device for intelligently processing nonwoven fabric according to claim 3, characterized in that: the utility model provides a blowing mechanism (9) is including sleeve pipe (91), gas tank (92), gas pocket (93), driven gear (94), motor (95), drive gear (96), lantern ring (97), ring channel (98), the outside rotation of butt joint pipe (82) is connected with sleeve pipe (91), the bottom fixedly connected with gas tank (92) of sleeve pipe (91), a plurality of evenly distributed's gas pocket (93) have been seted up on the surface of gas tank (92), the outside fixedly connected with driven gear (94) of sleeve pipe (91), the inboard top of organism (1) is provided with motor (95), fixedly connected with drive gear (96) on the output shaft of motor (95), drive gear (96) and driven gear (94) meshing, the inboard fixedly connected with lantern ring (97) of sleeve pipe (91), lantern ring (97) and butt joint pipe (82) sliding connection.
7. The apparatus for intelligently processing nonwoven fabric according to claim 6, wherein: an annular groove (98) is formed in the surface of the butt joint pipe (82), and a lantern ring (97) is connected in a sliding mode in the annular groove (98).
8. The method of an intelligent nonwoven fabric processing apparatus according to any one of claims 1 to 7, wherein: the method comprises the following steps:
step one: the material in a molten state is spun by a spinneret plate to form a non-woven fabric (4), then the non-woven fabric (4) enters the machine body (1) from a window (5), then passes through a guide roller (3) and an adjusting roller (65) in sequence, extends out of the other window (5) of the machine body (1), and then enters the next hot rolling process;
step two: starting a fan (7), sucking air in an air inlet (71) of the fan (7), enabling the air to enter a shell (81) through an air outlet (72), enabling the air to enter an air box (92) through a sleeve (91) after passing through an butt joint pipe (82), and finally spraying the air on a non-woven fabric (4) through an air hole (93);
step three: starting a motor (95), wherein the motor (95) drives a driving gear (96) to rotate, the driving gear (96) drives a driven gear (94) to rotate, the driven gear (94) drives a sleeve (91) to rotate, the sleeve (91) drives an air box (92) to rotate and connect, and the air box (92) further sprays air on the non-woven fabric (4) uniformly, so that the non-woven fabric (4) is cooled more uniformly, and the cooling quality is ensured;
step four: if the size of the air flow needs to be regulated, only the inner threaded ring (810) outside the shell (81) is required to be rotated, the inner threaded ring (810) generates vertical displacement through threaded movement between the inner threaded ring (810) and the shell (81), at the moment, the inner threaded ring (810) drives the regulating rod (84) to move downwards, the regulating rod (84) drives the plug (85) to move downwards, the distance between the plug (85) and the butt joint pipe (82) is gradually shortened, so that the amount of the air flow entering the butt joint pipe (82) is reduced instantaneously, the aim of regulating the air flow is fulfilled, and the non-woven fabric (4) is cooled by more proper air flow;
step five: if tension when the non-woven fabric (4) is required to be cooled is adjusted, the clamping sleeve (612) is pulled downwards, the square sliding rod (611) is driven by the clamping sleeve (612) to slide in the sleeve (610)) and the limiting ring (614) is driven to compress the first spring (615), at the moment, the teeth (613) on the inner side of the clamping sleeve (612) are separated from the gear knob (69), the limitation on the gear knob (69) is relieved, then the gear knob (69) is rotated, the gear knob (69) drives the threaded rod (62) to rotate, the threaded rod (62) moves through threads between the threaded rod (62) and the support (61), at the moment, the threaded rod (62) drives the butt joint seat (64) to move through the connecting sleeve (63), the butt joint seat (64) drives the regulating roller (65) to move, and then the height position of the regulating roller (65) is adjusted, so that the regulating roller (65) keeps a tight state when the non-woven fabric (4) is cooled, and the cooling quality is further improved.
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| JPH0525738A (en) * | 1991-07-12 | 1993-02-02 | Sando Iron Works Co Ltd | Apparatus for controlling tension of cloth |
| JP2009155756A (en) * | 2007-12-26 | 2009-07-16 | Kao Corp | Control method for bulkiness of nonwoven fabric |
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