CN114548953A

CN114548953A - Method and system for managing old factory floor based on function adjustment

Info

Publication number: CN114548953A
Application number: CN202210436126.8A
Authority: CN
Inventors: 张�杰; 刘岩; 胡建新; 林霄; 袁晓辉; 马圣心; 魏炜嘉; 朱玉风
Original assignee: Beijing Huaqing Andi Architectural Design Co ltd
Current assignee: Beijing Huaqing Andi Architectural Design Co ltd
Priority date: 2022-04-25
Filing date: 2022-04-25
Publication date: 2022-05-27

Abstract

The invention relates to a method and a system for managing old factory based on function adjustment, which mainly relate to the technical field of factory management and comprise the steps of collecting data; dividing the model data into a plurality of functional areas according to the actual function and position coordinate information of the old factory area; the method comprises the steps that a data processing unit and a control unit are distributed, the data processing unit is used for processing data of a corresponding functional area and obtaining a processing sub-result, the control unit is used for controlling the operation state in the corresponding functional area, in the control process of the plant operation state, the processing sub-result is received, and an instruction code is sent to each control unit according to the processing sub-result, so that the control unit adjusts the operation state in the corresponding functional area according to the instruction code. The management system realizes the cooperative management of each functional area of the old factory floor and improves the management efficiency of managing the old factory floor.

Description

Method and system for managing old factory floor based on function adjustment

Technical Field

The invention relates to the technical field of factory floor management, in particular to a method and a system for managing old factory floors based on function adjustment.

Background

The PostGIS is an extension of the object relational database system PostgreSQL, and provides spatial information service functions including spatial objects, spatial indexes, spatial operation functions, and spatial operators. Meanwhile, the combination of the GIS and the database simplifies the difficulty of spatial data operation, and programmers can realize various spatial operations by using expanded SQL statements.

With the continuous development and progress of society, the number of factory enterprises which are managed in a modernized mode is more and more along with the development, and standardized management is needed to be carried out on equipment and behaviors in a factory area so as to guarantee normal operation of the factory area.

The Chinese patent CN11832162A discloses a three-dimensional visual factory management system, which comprises a construction unit, a refinement unit, a data integration unit, a foreground development unit, a client production unit and a central service unit. However, the invention mainly embodies three-dimensional visual factory management, and does not utilize a spatial database PostGIS to realize the cooperative management among functional areas through the collection, management and analysis of human flow, object flow and operation effect data.

Based on the characteristics, the old factory area is managed by utilizing the prior art, and the management system cannot realize the cooperative management of all functional areas in the factory area, so that the management efficiency is low.

Disclosure of Invention

Therefore, the invention provides a method and a system for managing old factory floors based on function adjustment, which are used for overcoming the technical problem of low efficiency in managing old factory floors in the prior art.

In order to achieve the above object, an aspect of the present invention provides a method for managing an old factory floor based on function adjustment, including:

s01, collecting data, wherein the data are model data and operation data of old factories, and the model data comprise position coordinate information and attribute information corresponding to the position coordinate information;

s02, dividing the model data into a plurality of functional areas, wherein each functional area corresponds to one actual function, according to the actual functions and the position coordinate information of the old factory area;

s03, allocating a data processing unit and a control unit, wherein the functional areas correspond to the data processing units one by one, the data processing unit is used for processing the data of the corresponding functional areas and acquiring the processing sub-results, and the control unit is used for controlling the operation state in the corresponding functional areas;

and S04, in the control process of the factory operation state, receiving the processing sub-result, and sending an instruction code to each control unit according to the processing sub-result, so that the control unit adjusts the operation state in the corresponding functional area according to the instruction code.

Further, any one of the model data includes position coordinate information (X, Y, Z) and attribute information M corresponding to the position coordinate information; recording any data as Pi (Xi, Yi, Zi, Mi) in the acquisition module;

the collection module collects operation data of the old factory area, wherein the operation data comprises attribute information and actual function information corresponding to the attribute information; the method comprises the steps that an acquisition module acquires actual functions of an old factory floor, wherein the actual functions are a first function, a second function and a third function respectively; the spatial location information of the first function corresponds to a first functional zone of the old factory floor, the spatial location information of the second function corresponds to a second functional zone of the old factory floor, and the spatial location information of the third function corresponds to a third functional zone of the old factory floor;

the attribute information M of any data corresponds to the actual function of the old factory floor, and for the attribute information Mi contained in any data,

when Mi belongs to the first function, the corresponding data point { Pi }, belongs to the first functional area;

when Mi belongs to the second function, the corresponding data point { Pi }, belongs to the second functional area;

when Mi ∈ third function, then its corresponding data point { Pi } ∈ third functional zone.

Further, setting P0 (X0, Y0, Z0, M0) as the origin of the space position of the old factory floor at the dividing module,

boundary point P1 (X1, Y1, Z1, M1) = P0 (X0 +. jdx, Y0 +. jdy, Z0 +. jdz, M0) of the first functional region, then data model a1= | P1-P0 |;

boundary point P2 (X2, Y2, Z2, M2) = P1 (X1 +. jdx, Y1 +. jdy, Z1 +. jdz, M1) of the second functional region, then data model a2= | P2-P1 |;

boundary point P3 (X3, Y3, Z3, M3) = P2 (X2 +. jdx, Y2 +. jdy, Z2 +. jdz, M2) of the third functional region, then data model A3= | P3-P2 |;

wherein ^ dx is the increment of the spatial position in the x direction, ^ dy is the increment of the spatial position in the y direction, and ^ dz is the increment of the spatial position in the z direction;

the dividing module divides the model data into the first functional area, the second functional area, and the third functional area according to the origin point P0, the boundary point P1 of the first functional area, the boundary point P2 of the second functional area, and the boundary point P3 of the third functional area.

Further, the allocation module allocates a first data processing unit and a first control unit to the first functional area; the first functional area is a production functional area;

the first data processing unit is used for processing operation data of the first functional area, wherein the operation data comprises the people flow rate of the production functional area and the object flow rate of the production functional area;

setting the pedestrian volume of a working day standard production function area to be Rs10, setting the pedestrian volume of a working day actual production function area to be Rs1i, setting the object flow of the working day standard production function area to be Ws10 and setting the object flow of the working day actual production function area to be Ws1i in the first data processing unit;

the ratio of the flow rate of people in the standard production functional area to the flow rate of the object in the working day is Ds10= Rs 10/Ws 10, and the ratio of the flow rate of people in the actual production functional area to the flow rate in the working day is Ds1i = Rs1 i/Ws 1 i;

setting the pedestrian volume of a standard production function area of a holiday as Rs20, setting the pedestrian volume of an actual production function area of the holiday as Rs2i, setting the object flow of the standard production function area of the holiday as Ws20 and setting the object flow of the actual production function area of the holiday as Ws2i in the first data processing unit;

then the ratio of the flow rate of people in the standard production functional area to the flow rate of the object at the rest day is Ds20= Rs 20/Ws 20, and the ratio of the flow rate of people in the actual production functional area to the flow rate at the rest day is Ds2i = Rs2 i/Ws 2 i;

the working day is a time period of the factory area which is mainly based on production and management and is assisted by life, and the working day time period is set to be Tw (MON, FRI) in the first data processing unit;

the rest day is a time period of the factory area with main production and management of life as assistance, and the first data processing unit is provided with a rest day time period Tx (SAT, SUN);

during the weekday time period Tw (MON, FRI),

when Ds1i is more than or equal to 0 and less than 0.8Ds10, the first control unit judges that the flow of the business produced in the working days of the first functional area is overlarge; the first data processing unit processes the first functional area operation data and sends a processing sub-result J1 to a receiving unit; the receiving unit judges that the flow of the production management in the working days of the production functional area is overlarge according to the received first processing sub-result J1 of the first data processing unit, and the sending unit sends a first instruction code C1 to the first control unit; the first instruction code C1 is used for causing the first control unit to adjust the reduction of the material flow rate of the actual production functional area in the working day of the first functional area;

when the Ds1i is more than or equal to 0.8Ds10 and less than or equal to 1.2Ds10, the first control unit judges that the working day production and operation of the first functional area are normal;

when Ds1i is more than or equal to 1.2Ds10, the first control unit judges that the flow of the business produced in the working days of the first functional area is insufficient; the first data processing unit processes the first functional area operation data and sends a processing sub-result J2 to a receiving unit; the receiving unit judges that the flow of the production management in the working days of the production functional area is insufficient according to the received second processing sub-result J2 of the first data processing unit, and the sending unit sends a second instruction code C2 to the first control unit; the second instruction code C2 is used for making the first control unit adjust the material flow rate of the actual production functional area of the working day of the first functional area to increase;

at the weekday time period Tx (SAT, SUN),

when Ds2i is more than or equal to 0 and less than 0.8Ds20, the first control unit judges that the production business flow of the first functional area on the weekday is overlarge; the first data processing unit processes the first functional area operation data and sends a processing sub-result J3 to a receiving unit; the receiving unit judges that the production business flow of the production function area on the holiday is overlarge according to the received third processing sub-result J3 of the first data processing unit, and the sending unit sends a third instruction code C3 to the first control unit; the third instruction code C3 is used for making the first control unit adjust the reduction of the material flow of the actual production functional area in the holiday of the first functional area;

when the Ds2i is more than or equal to 0.8Ds20 and less than 1.2Ds20, the first control unit judges that the first functional area is normal in the off-day production and operation;

when Ds2i is more than or equal to 1.2Ds20, the first control unit judges that the first functional area has insufficient production, operation and logistics for the holiday; the first data processing unit processes the first functional area operation data and sends a processing sub-result J4 to a receiving unit; the receiving unit judges that the production operation logistics in the production functional area are insufficient on the holiday according to the received fourth processing sub-result J4 of the first data processing unit, and the sending unit sends a fourth instruction code C4 to the first control unit; the fourth instruction code C4 is used to make the first control unit adjust the object flow rate of the actual production functional area during the holiday of the first functional area to increase.

Further, the first control unit adjusts the working day actual production functional block object flow rate of the first functional block so that the adjusted working day actual production functional block object flow rate Ws1 i' = Rs1i/Ds 10;

the first control unit adjusts the holiday actual production functional block object flow rate of the first functional block so that the adjusted holiday actual production functional block object flow rate Ws2 i' = Rs2i/Ds 20.

Further, the allocation module allocates a second data processing unit and a second control unit to the second functional area a 3; the second functional region is a living functional region; the living functional area comprises a first sub-functional area, a second sub-functional area and a third sub-functional area, wherein the first functional area is an active area, the second functional area is a business area, and the third functional area is a dormitory area;

the second data processing unit is used for processing operation data of the second functional area, wherein the operation data comprises the people flow and the commodity flow of the living functional area;

setting the people flow rate of a working day standard life function area as Rh10, setting the people flow rate of a working day actual life function area as Rh1i, setting the goods flow rate of the working day standard life function area as Wh10 and setting the goods flow rate of the working day actual life function area as Wh1i in the second data processing unit;

then the ratio of the flow rate of people in the standard production functional area to the flow rate of materials in the working day Dh10= Rh 10/Wh 10, and the ratio of the flow rate of people in the actual production functional area to the flow rate of materials in the working day Dh1i = Rh1 i/Wh 1 i;

setting the flow rate of people in the standard living functional area of the rest day as Rh20, the flow rate of people in the actual living functional area of the rest day as Rh2i, the flow rate of things in the standard living functional area of the rest day as Wh20 and the flow rate of things in the actual living functional area of the rest day as Wh2i in the second data processing unit;

then the ratio of the flow rate of people in the standard production functional area to the flow rate of the matters in the rest day Dh20= Rh 20/Wh 20, and the ratio of the flow rate of people in the actual production functional area to the flow rate of the matters in the rest day Dh2i = Rh2 i/Wh 2 i;

during the weekday time period Tw (MON, FRI),

when Dh1i is more than or equal to 0 and less than 0.8Dh10, the second control unit judges that the flow of life articles in the second functional area on the working day is too large; the second data processing unit processes the second functional area operation data and sends a processing sub-result J5 to the receiving unit; the receiving unit judges that the daily life commodity flow of the production functional area is overlarge according to the received fifth processing sub-result J5 of the second data processing unit, and the sending unit sends a fifth instruction code C5 to the second control unit; the fifth instruction code C5 is used for enabling the second control unit to adjust the object flow rate of the working day actual life functional area of the second functional area to be reduced;

when Dh1i is more than or equal to 0.8Dh10 and less than or equal to 1.2Dh10, the second control unit judges that the working day life and operation of the second functional area are normal;

when Dh1i is more than or equal to 1.2Dh10, the second control unit judges that the daily life article flow of the second functional area is insufficient; the second data processing unit processes the second functional area operation data and sends a processing sub-result J6 to the receiving unit; the receiving unit judges that the daily life flow of the production functional area is insufficient according to the received sixth processing sub-result J6 of the second data processing unit, and the sending unit sends a sixth instruction code C6 to the second control unit; the sixth instruction code C6 is used to make the second control unit adjust the object flow rate of the actual life functional area of the working day of the second functional area to increase;

at the weekday time period Tx (SAT, SUN),

when Dh2i is more than or equal to 0 and less than 0.8Dh20, the second control unit judges that the flow of life articles in the second functional area on the holiday is too large; the second data processing unit processes the second functional area operation data and sends a processing sub-result J7 to the receiving unit; the receiving unit judges that the daily life flow of the production functional area is overlarge according to the received seventh processing sub-result J7 of the second data processing unit, and the sending unit sends a seventh instruction code C7 to the second control unit; the seventh instruction code C7 is used for making the second control unit adjust the object flow of the practical life functional area of the holiday of the second functional area to be reduced;

when Dh2i is more than or equal to 0.8Dh20 and less than or equal to 1.2Dh20, the second control unit judges that the second functional area has normal off-day life operation;

when Dh2i is more than or equal to 1.2Dh20, the second control unit judges that the flow of the life articles in the second functional area on the holiday is insufficient; the second data processing unit processes the second functional area operation data and sends a processing sub-result J8 to the receiving unit; the receiving unit judges that the daily life flow of the production functional area is insufficient according to the received eighth processing sub-result J8 of the second data processing unit, and the sending unit sends an eighth instruction code C8 to the second control unit; the eighth instruction code C8 is used to make the second control unit adjust the object flow rate of the second functional area for the holiday real life.

Further, the second control unit adjusts the working day actual production functional zone object flow rate of the second functional zone so that the adjusted working day actual production functional zone object flow rate Wh1 i' = Rh1i/Dh 10;

the second control unit adjusts the off-day actual production functional block flow rate of the second functional block so that the adjusted off-day actual production functional block flow rate Wh2 i' = Rh2i/Dh 20.

Further, the allocation module allocates a third data processing unit and a third control unit to the third functional area; the third functional area is a management functional area;

the third data processing unit is used for processing operation data of a third functional area, including operation effect data of the management functional area; the operation effect data is used for representing the operation effect of the factory floor;

setting the operation effect data of a working day standard management functional area as Yg10 and setting the operation effect data of a working day actual management functional area as Yg1i in the third data processing unit;

during the weekday time period Tw (MON, FRI),

the calculation model of the actual operation effect data of the working days of the management functional area is Yg1i = |1-Ds 10/Ds 1i | + |1-Dh 10/Dh 1i |; ds10 is the ratio of the daily standard production function area pedestrian volume and the commodity flow volume of the third data processing unit reading the first data processing unit, Ds1i is the ratio of the daily actual production function area pedestrian flow volume and the commodity flow volume of the third data processing unit reading the first data processing unit, Dh10 is the ratio of the daily standard life function area pedestrian flow volume and the commodity flow volume of the third data processing unit reading the second data processing unit, and Dh1i is the ratio of the daily actual life function area pedestrian flow volume and the commodity flow volume of the third data processing unit reading the second data processing unit;

when the actual operation effect data Yg1i =0 of the management function area workday, the third control unit judges that the operation effect of the factory-area workday is good;

when the actual operation effect data of the management function area on the working day is more than 0 and less than or equal to Yg1i and less than or equal to Yg10, the third control unit judges that the operation effect of the factory area on the working day is qualified;

when the actual operation effect data Yg1i of the management function area working day is larger than Yg10, the third control unit judges that the operation effect of the factory area working day is abnormal; the third data processing unit processes the third functional area operation data and sends a processing sub-result J9 to the receiving unit; the receiving unit judges that the factory floor operation effect of the workday is abnormal according to the received ninth processing sub-result J9 of the third data processing unit, and the sending unit sends a ninth instruction code C9 to the first control unit and the second control unit at the same time; the first control unit receives the ninth instruction code C9, so that the first control unit adjusts the working day actual production functional area object flow rate of the first functional area, so that the ratio of the working day actual production functional area object flow rate to the object flow rate of the adjusted first functional area Ds1 i' = Ds 10; the second control unit receives the ninth instruction code C9, so that the second control unit adjusts the commodity flow rate of the working day actual life functional zone of the second functional zone, so that the ratio Dh1 i' = Dh10 between the adjusted person flow rate and commodity flow rate of the working day actual life functional zone of the second functional zone.

Further, setting the standard management function area operation effect data of the holiday as Yg20 and setting the actual management function area operation effect data of the holiday as Yg2i in the third data processing unit;

at the weekday time period Tx (SAT, SUN),

the actual operation effect data calculation model of the management functional area on the holiday is Yg2i = |1-Ds 20/Ds 2i | + |1-Dh 20/Dh 2i |; ds20 is the ratio of the daily production function area of the third data processing unit to the daily object flow, Ds2i is the ratio of the daily actual production function area of the third data processing unit to the daily object flow, Dh20 is the ratio of the daily production function area of the third data processing unit to the daily object flow, Dh2i is the ratio of the daily actual life function area of the third data processing unit to the daily object flow;

when the actual operation effect data Yg2i =0 of the management function area on the holiday, the third control unit judges that the operation effect of the factory holiday is good;

when the actual operation effect data of the management function area on the weekday is more than 0 and less than or equal to Yg2i and less than or equal to Yg20, the third control unit judges that the operation effect of the factory area on the weekday is qualified;

when the actual operation effect data Yg2i of the management function area on the holiday is greater than Yg20, the third control unit judges that the operation effect of the factory area on the holiday is abnormal; the third data processing unit processes the third functional area operation data and sends a processing sub-result J10 to the receiving unit; the receiving unit judges that the operation effect of the factory area on the holiday is abnormal according to the received tenth processing sub-result J10 of the third data processing unit, and the sending unit sends a tenth instruction code C10 to the first control unit and the second control unit at the same time; the first control unit receives the tenth instruction code C10, so that the first control unit adjusts the daily actual production functional area object flow rate of the first functional area, so that the adjusted ratio of the daily actual production functional area object flow rate to the object flow rate of the first functional area Ds2 i' = Ds 20; the second control unit receives the tenth instruction code C10, so that the second control unit adjusts the daily real life functional area object flow rate of the second functional area, so that the adjusted ratio Dh2 i' = Dh20 between the daily real life functional area object flow rate and the daily real life functional area object flow rate of the second functional area.

On the other hand, the invention also provides a system for managing the old factory floor based on function adjustment, which comprises an acquisition module, a division module, a distribution module and a receiving module; wherein the content of the first and second substances,

the acquisition module is used for acquiring model data of old factories;

the dividing module is used for dividing the model data into the plurality of functional areas;

the distribution module is used for distributing the data processing unit and the control unit for the plurality of functional areas;

the receiving module is connected with the distribution module and comprises a receiving unit and a sending unit; the receiving unit is used for receiving the processing sub-result of the data processing unit; the sending unit is used for sending instruction codes to the control unit.

Compared with the prior art, the method has the advantages that each functional area in the factory area can be accurately positioned through the position coordinate information of the model data and the attribute information corresponding to the position coordinate information, and the accuracy of space management of old factory areas is improved; model data are divided into a plurality of functional areas according to actual functions and position coordinate information of old factories, and the functional areas are definitely managed respectively, so that the old factories are managed more accurately; the data processing unit and the control unit are distributed, so that the function areas of the old factory area can be managed independently, the control unit can adjust the operation state in the corresponding function area according to the instruction code by sending the instruction code to the control units according to the processing sub-result, the cooperative management among the function areas can be realized, the distributed management of the function areas of the old factory area is matched with the cooperative management among the function areas, and the management efficiency of managing the old factory area is improved.

Particularly, the dividing module divides the model data into a plurality of functional areas according to the actual functions and the position coordinate information of the old factory areas, so that the data models and boundary points of the functional areas are defined, and the accuracy of management of the old factory areas is improved.

Particularly, distributed management of each functional area of the old factory is realized by distributing a data processing unit and a control unit; by monitoring the people flow condition and the logistics condition of each functional area and according to different time periods of working days and rest days, different operation management standards are adopted for each functional area of the factory respectively, whether the actual operation condition of each functional area is normal or not is judged, and the operation management accuracy for managing each functional area of the old factory is improved.

Particularly, the actual operation effect data of the factory in the working days and the rest days are obtained through calculation of the actual operation effect data calculation model of the management functional areas, whether the actual operation of the factory is normal or not is judged, and under the condition of abnormal actual operation, all the functional areas of the factory are managed in a coordinated mode through the transceiver module, so that the efficiency of managing old factories is improved.

Particularly, the receiving module is connected with the distribution module, so that data interaction between the receiving module and the data processing unit and the data interaction between the receiving module and the control unit of each functional area are completed, the continuous optimization of the cooperation relation among the functional areas is realized, and the management of old factories to achieve the best operation target is promoted.

Drawings

FIG. 1 is a flow chart of a method for managing an old factory floor based on function adjustment according to the present invention;

FIG. 2 is a schematic structural diagram of a system for managing an old factory floor based on function adjustment according to the present invention;

in the figure: 1. an acquisition module; 2. a dividing module; 3. a distribution module; 4. a receiving module; 5. a first functional region; 6. a second functional region; 7. a third functional region; 401. a receiving unit; 402. a transmitting unit; 501. a first data processing unit; 502. a first control unit; 601. a second data processing unit; 602. a second control unit; 701. a third data processing unit; 702. a third control unit.

Detailed Description

In order that the objects and advantages of the invention will be more clearly understood, the invention is further described below with reference to examples; it should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only for explaining the technical principle of the present invention, and do not limit the scope of the present invention.

It should be noted that in the description of the present invention, the terms of direction or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, which are only for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

Furthermore, it should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Referring to fig. 1-2, a method and a system for managing an old factory floor based on function adjustment according to an embodiment of the present invention can be implemented as follows:

a system for managing old factory areas based on function adjustment comprises an acquisition module, a dividing module, a distribution module and a receiving module; wherein the content of the first and second substances,

the acquisition module is used for acquiring model data of old factories;

the dividing module is used for dividing the model data into a plurality of functional areas;

the receiving and transmitting module is connected with the distribution module and comprises a receiving unit and a transmitting unit; a receiving unit for receiving the processing sub-result of the data processing unit; and the sending unit is used for sending the instruction code to the control unit.

The system for managing the old factory area adopts the PostGIS as a spatial data engine of the system.

The receiving module is connected with the distribution module, so that data interaction between the receiving module and the data processing unit and the data interaction between the receiving module and the control unit of each functional area are completed, the cooperation relation among the functional areas can be continuously optimized, and the old plant area is managed to achieve the best operation target.

A method for managing old factory floor based on function adjustment comprises the following steps:

s02, dividing the model data according to the actual function and the position coordinate information of the old factory area, wherein one functional area is divided into a plurality of functional areas and corresponds to one actual function;

s03, allocating data processing units and control units, wherein the functional areas correspond to the data processing units one by one, the data processing units are used for processing the data of the corresponding functional areas and acquiring the processing sub-results, and the control units are used for controlling the operation states in the corresponding functional areas;

Each functional area in the factory can be accurately positioned through the position coordinate information of the model data and the attribute information corresponding to the position coordinate information, so that the accuracy of space management of old factory areas is improved; the model data is divided into a plurality of functional areas according to the actual functions and the position coordinate information of the old factory areas, and the functional areas are definitely managed respectively, so that the old factory areas are managed more accurately; the data processing unit and the control unit are distributed, so that the function areas of the old factory area can be managed independently, the control unit can adjust the operation state in the corresponding function area according to the instruction code by sending the instruction code to the control units according to the processing sub-result, the cooperative management among the function areas can be realized, the distributed management of the function areas of the old factory area is matched with the cooperative management among the function areas, and the management efficiency of managing the old factory area is improved.

Specifically, the specific implementation of step S02 is as follows:

any data in the model data includes position coordinate information (X, Y, Z) and attribute information M corresponding to the position coordinate information; recording any data as Pi (Xi, Yi, Zi, Mi) in an acquisition module;

the collection module collects operation data of the old factory area, wherein the operation data comprises attribute information and actual function information corresponding to the attribute information; the method comprises the steps that an acquisition module acquires actual functions of an old factory area, wherein the actual functions are a first function, a second function and a third function respectively; the spatial position information of the first function corresponds to a first functional area of an old factory floor, the spatial position information of the second function corresponds to a second functional area of the old factory floor, and the spatial position information of the third function corresponds to a third functional area of the old factory floor;

Setting P0 (X0, Y0, Z0, M0) as the origin of the space position of the old factory floor in the dividing module,

boundary points P1 (X1, Y1, Z1, M1) = P0 (X0 +. jdx, Y0 +. jdy, Z0 +. jdz, M0) of the first functional region, then data model a1= | P1-P0 |;

boundary points P2 (X2, Y2, Z2, M2) = P1 (X1 +. jdx, Y1 +. jdy, Z1 +. jdz, M1) of the second functional region, then data model a2= | P2-P1 |;

boundary points P3 (X3, Y3, Z3, M3) = P2 (X2 +. jdx, Y2 +. jdy, Z2 +. jdz, M2) of the third functional region, then data model A3= | P3-P2 |;

wherein ^ dx is an increment of a spatial position in the x direction, ^ dy is an increment of a spatial position in the y direction, and ^ dz is an increment of a spatial position in the z direction;

the dividing module divides the model data into a first functional area, a second functional area and a third functional area according to an origin point P0, a boundary point P1 of the first functional area, a boundary point P2 of the second functional area and a boundary point P3 of the third functional area.

The division module divides the model data into a plurality of functional areas according to the actual functions and the position coordinate information of the old factory areas, so that the data models and boundary points of the functional areas are defined, and the accuracy of management of the old factory areas is improved.

Specifically, the operation state management embodiment of the first functional area is as follows:

the allocation module allocates a first data processing unit and a first control unit for the first functional area; the first functional area is a production functional area;

setting the pedestrian volume of a working day standard production functional area as Rs10, the pedestrian volume of a working day actual production functional area as Rs1i, the material flow of the working day standard production functional area as Ws10 and the material flow of the working day actual production functional area as Ws1i in the first data processing unit;

setting the pedestrian flow of a standard production function area of a holiday as Rs20, setting the pedestrian flow of an actual production function area of the holiday as Rs2i, setting the object flow of the standard production function area of the holiday as Ws20 and setting the object flow of the actual production function area of the holiday as Ws2i in the first data processing unit;

working days are time periods of a factory area with production and management as main life and as auxiliary life, and the working day time period is set to be Tw (MON, FRI) in the first data processing unit;

setting a rest day time period as Tx (SAT, SUN) in the first data processing unit, wherein the rest day is a time period of a factory area with main production and management of life as assistance;

during the working day time period Tw (MON, FRI),

when Ds1i is more than or equal to 0 and less than 0.8Ds10, the first control unit judges that the flow of the business produced in the working days of the first functional area is overlarge; the first data processing unit processes the first functional area operation data and sends a processing sub-result J1 to the receiving unit; the receiving unit judges that the flow of the production management in the working days of the production functional area is overlarge according to the received first processing sub-result J1 of the first data processing unit, and the sending unit sends a first instruction code C1 to the first control unit; the first instruction code C1 is used for making the first control unit adjust the material flow of the actual production functional area in the working day of the first functional area to be reduced;

when Ds1i is more than or equal to 1.2Ds10, the first control unit judges that the flow of the business produced in the working days of the first functional area is insufficient; the first data processing unit processes the first functional area operation data and sends a processing sub-result J2 to the receiving unit; the receiving unit judges that the flow of the production management in the working days of the production functional area is insufficient according to the received second processing sub-result J2 of the first data processing unit, and the sending unit sends a second instruction code C2 to the first control unit; a second instruction code C2 for causing the first control unit to adjust the working day of the first functional area to increase the material flow rate of the actual production functional area;

at the weekday period Tx (SAT, SUN),

when Ds2i is more than or equal to 0 and less than 0.8Ds20, the first control unit judges that the production business flow of the first functional area on the weekday is overlarge; the first data processing unit processes the first functional area operation data and sends a processing sub-result J3 to the receiving unit; the receiving unit judges that the production business flow of the production functional area on the holiday is overlarge according to the received third processing sub-result J3 of the first data processing unit, and the sending unit sends a third instruction code C3 to the first control unit; a third instruction code C3 for causing the first control unit to adjust the reduction of the material flow rate of the actual production functional area during the holiday of the first functional area;

when the Ds2i is more than or equal to 0.8Ds20 and less than 1.2Ds20, the first control unit judges that the first functional area has normal production operation on the weekday;

when Ds2i is more than or equal to 1.2Ds20, the first control unit judges that the first functional area has insufficient production, operation and logistics on the weekday; the first data processing unit processes the first functional area operation data and sends a processing sub-result J4 to the receiving unit; the receiving unit judges that the production operation logistics in the production functional area are insufficient on the holiday according to the received fourth processing sub-result J4 of the first data processing unit, and the sending unit sends a fourth instruction code C4 to the first control unit; the fourth instruction code C4 is used to make the first control unit adjust the object flow rate of the actual production functional area during the holiday of the first functional area to increase.

The first control unit adjusts the work day actual production function area object flow of the first function area, so that the adjusted work day actual production function area object flow Ws1 i' = Rs1i/Ds 10;

the first control unit adjusts the holiday actual production function area object flow rate of the first function area, so that the adjusted holiday actual production function area object flow rate Ws2 i' = Rs2i/Ds 20.

Specifically, the specific implementation of the operation status management of the second functional area is as follows:

the allocation module allocates a second data processing unit and a second control unit to the second functional area a 3; the second functional region is a living functional region; the living functional area comprises a first sub-functional area, a second sub-functional area and a third sub-functional area, wherein the first functional area is an active area, the second functional area is a business area, and the third functional area is a dormitory area;

setting the flow rate of people in a working day standard life function area as Rh10, setting the flow rate of people in a working day actual life function area as Rh1i, setting the flow rate of goods in the working day standard life function area as Wh10 and setting the flow rate of goods in the working day actual life function area as Wh1i in the second data processing unit;

setting the flow of people in the standard living functional area of the rest day as Rh20, setting the flow of people in the actual living functional area of the rest day as Rh2i, setting the flow of things in the standard living functional area of the rest day as Wh20 and setting the flow of things in the actual living functional area of the rest day as Wh2i in the second data processing unit;

during the working day time period Tw (MON, FRI),

when Dh1i is more than or equal to 0 and less than 0.8Dh10, the second control unit judges that the flow of life articles in the second functional area on the working day is too large; the second data processing unit processes the second functional area operation data and sends a processing sub-result J5 to the receiving unit; the receiving unit judges that the daily life commodity flow of the production functional area is overlarge according to the received fifth processing sub-result J5 of the second data processing unit, and the sending unit sends a fifth instruction code C5 to the second control unit; a fifth instruction code C5, for making the second control unit adjust the object flow of the actual life functional area of the working day of the second functional area to decrease;

when Dh1i is more than or equal to 0.8Dh10 and less than or equal to 1.2Dh10, the second control unit judges that the working day life and business of the second functional area are normal;

when Dh1i is more than or equal to 1.2Dh10, the second control unit judges that the daily life article flow of the second functional area is insufficient; the second data processing unit processes the second functional area operation data and sends a processing sub-result J6 to the receiving unit; the receiving unit judges that the daily life flow of the production functional area is insufficient according to the received sixth processing sub-result J6 of the second data processing unit, and the sending unit sends a sixth instruction code C6 to the second control unit; a sixth instruction code C6 for making the second control unit adjust the material flow rate of the actual life functional area of the working day of the second functional area to increase;

at the weekday period Tx (SAT, SUN),

when Dh2i is more than or equal to 0 and less than 0.8Dh20, the second control unit judges that the flow of life articles in the second functional area on the weekdays is too large; the second data processing unit processes the second functional area operation data and sends a processing sub-result J7 to the receiving unit; the receiving unit judges that the daily life flow of the production functional area is overlarge according to the received seventh processing sub-result J7 of the second data processing unit, and the sending unit sends a seventh instruction code C7 to the second control unit; a seventh instruction code C7 for making the second control unit adjust the second functional area to decrease the object flow rate in the actual life functional area during the holiday;

when Dh2i is more than or equal to 1.2Dh20, the second control unit judges that the flow of the life articles in the second functional area on the weekdays is insufficient; the second data processing unit processes the second functional area operation data and sends a processing sub-result J8 to the receiving unit; the receiving unit judges that the daily life flow of the production functional area is insufficient according to the received eighth processing sub-result J8 of the second data processing unit, and the sending unit sends an eighth instruction code C8 to the second control unit; the eighth instruction code C8, for making the second control unit adjust the object flow rate of the actual life functional area of the holiday of the second functional area to increase.

The second control unit adjusts the working day actual production functional area flow rate of the second functional area so that the adjusted working day actual production functional area flow rate Wh1 i' = Rh1i/Dh 10;

the second control unit adjusts the off-day actual production functional block flow rate of the second functional block so that the adjusted off-day actual production functional block flow rate Wh2 i' = Rh2i/Dh 20. Distributed management of each functional area of the old factory is realized by distributing a data processing unit and a control unit; by monitoring the people flow condition and the logistics condition of each functional area and according to different time periods of working days and rest days, different operation management standards are adopted for each functional area of the plant area respectively, whether the actual operation condition of each functional area is normal or not is judged, and the operation management accuracy for managing each functional area of the old plant area is improved.

Specifically, the specific implementation manner of performing collaborative management on the factory floor through the management function area is as follows:

the allocation module allocates a third data processing unit and a third control unit for the third functional area; the third functional area is a management functional area;

the third data processing unit is used for processing operation data of a third functional area, including operation effect data of the management functional area; the operation effect data is used for representing the operation effect of the factory;

during the working day time period Tw (MON, FRI),

the calculation model of the actual operation effect data of the management functional area working day is Yg1i = |1-Ds 10/Ds 1i | + |1-Dh 10/Dh 1i |; ds10 is the ratio of the flow rate of people in the working day standard production function area and the flow rate of things of the third data processing unit, Ds1i is the ratio of the flow rate of people in the working day actual production function area and the flow rate of things of the third data processing unit, Dh10 is the ratio of the flow rate of people in the working day standard life function area and the flow rate of things of the third data processing unit, and Dh1i is the ratio of the flow rate of people in the working day actual life function area and the flow rate of things of the third data processing unit;

when the actual operation effect data Yg1i =0 of the management function area workday, the third control unit judges that the operation effect of the factory workday is good;

when the actual operation effect data of the management function area on the working day is more than 0 and less than or equal to Yg1i and less than or equal to Yg10, the third control unit judges that the operation effect of the factory working day is qualified;

when the actual operation effect data Yg1i of the management function area working day is larger than Yg10, the third control unit judges that the operation effect of the factory working day is abnormal; the third data processing unit processes the third functional area operation data and sends a processing sub-result J9 to the receiving unit; the receiving unit judges that the factory floor operation effect of the workday is abnormal according to the received ninth processing sub-result J9 of the third data processing unit, and the sending unit sends a ninth instruction code C9 to the first control unit and the second control unit at the same time; the first control unit receives a ninth instruction code C9, so that the first control unit adjusts the work day actual production function area object flow rate of the first function area, and the adjusted ratio Ds1 i' = Ds10 of the work day actual production function area object flow rate of the first function area; the second control unit receives a ninth instruction code C9, so that the second control unit adjusts the object flow rate of the working day actual life functional area of the second functional area, so that the adjusted ratio Dh1 i' = Dh10 between the person flow rate and the object flow rate of the working day actual life functional area of the second functional area;

setting the operation effect data of a standard management functional area of the holiday as Yg20 and setting the operation effect data of an actual management functional area of the holiday as Yg2i in the third data processing unit;

at the weekday period Tx (SAT, SUN),

the actual operation effect data calculation model of the management function area on the holiday is Yg2i = |1-Ds 20/Ds 2i | + |1-Dh 20/Dh 2i |; ds20 is the ratio of the flow rate of people in the standard production function area of the third data processing unit to the flow rate of things on the day of rest of the first data processing unit, Ds2i is the ratio of the flow rate of people in the actual production function area of the third data processing unit to the flow rate of things on the day of rest of the first data processing unit, Dh20 is the ratio of the flow rate of people in the standard living function area of the third data processing unit to the flow rate of things on the day of rest of the second data processing unit, and Dh2i is the ratio of the flow rate of people in the actual living function area of the third data processing unit to the flow rate of things on the day of rest of the second data processing unit;

when the actual operation effect data Yg2i =0 of the management function area holiday, the third control unit judges that the operation effect of the factory holiday is good;

when the actual operation effect data of the management function area on the weekday is more than 0 and less than Yg2i and less than or equal to Yg20, the third control unit judges that the operation effect of the factory area on the weekday is qualified;

when the actual operation effect data Yg2i of the management function area on the weekday is more than Yg20, the third control unit judges that the operation effect of the factory area on the weekday is abnormal; the third data processing unit processes the third functional area operation data and sends a processing sub-result J10 to the receiving unit; the receiving unit judges that the operation effect of the factory on the holiday is abnormal according to the received tenth processing sub-result J10 of the third data processing unit, and the sending unit sends a tenth instruction code C10 to the first control unit and the second control unit at the same time; the first control unit receives a tenth instruction code C10, so that the first control unit adjusts the daily actual production functional area object flow rate of the first functional area, so that the adjusted daily actual production functional area object flow rate to object flow rate ratio Ds2 i' = Ds20 of the first functional area; the second control unit receives the tenth command code C10, so that the second control unit adjusts the object flow rate of the holiday physical life functional area of the second functional area, so that the adjusted ratio Dh2 i' = Dh20 between the person flow rate and the object flow rate of the holiday physical life functional area of the second functional area.

The actual operation effect data of the factory in the working days and the rest days are obtained through calculation of the actual operation effect data calculation model of the management function area, whether actual operation of the factory is normal or not is judged, and under the condition of abnormal actual operation, all function areas of the factory are managed in a coordinated mode through the transceiver module, so that the efficiency of managing old factories is improved.

So far, the technical solutions of the present invention have been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of the present invention is obviously not limited to these specific embodiments. Equivalent changes or substitutions of related technical features can be made by those skilled in the art without departing from the principle of the invention, and the technical scheme after the changes or substitutions can fall into the protection scope of the invention.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention; various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A method for managing old factory floor based on function adjustment is characterized by comprising the following steps:

s01, collecting data which are model data and operation data of old factories, wherein the model data comprise position coordinate information and attribute information corresponding to the position coordinate information;

2. The method for managing an old factory floor based on function adjustment according to claim 1, wherein any one of the model data includes position coordinate information (X, Y, Z) and attribute information M corresponding to the position coordinate information; recording any data as Pi (Xi, Yi, Zi, Mi) in an acquisition module;

the collection module collects operation data of the old factory area, wherein the operation data comprises attribute information and actual function information corresponding to the attribute information; the method comprises the steps that an acquisition module acquires actual functions of an old factory floor, wherein the actual functions are a first function, a second function and a third function respectively; the spatial position information of the first function corresponds to a first functional area of the old factory floor, the spatial position information of the second function corresponds to a second functional area of the old factory floor, and the spatial position information of the third function corresponds to a third functional area of the old factory floor;

3. The method for managing an old factory floor based on function adjustment according to claim 2, wherein a partitioning module sets P0 (X0, Y0, Z0, M0) as an origin of a spatial position of the old factory floor,

the dividing module divides the model data into a first functional area, a second functional area, and a third functional area according to an origin point P0, a boundary point P1 of the first functional area, a boundary point P2 of the second functional area, and a boundary point P3 of the third functional area.

4. The method for managing an old factory floor based on function adjustment according to claim 3, wherein the allocating module allocates the first data processing unit and the first control unit to the first functional area; the first functional area is a production functional area;

setting the pedestrian volume of a working day standard production functional area to be Rs10, setting the pedestrian volume of a working day actual production functional area to be Rs1i, setting the object flow of the working day standard production functional area to be Ws10 and setting the object flow of the working day actual production functional area to be Ws1i in the first data processing unit;

during the weekday time period Tw (MON, FRI),

at the weekday time period Tx (SAT, SUN),

when Ds2i is more than or equal to 0 and less than 0.8Ds20, the first control unit judges that the daily production business flow of the first functional area is too large; the first data processing unit processes the first functional area operation data and sends a processing sub-result J3 to a receiving unit; the receiving unit judges that the production business flow of the production function area on the holiday is overlarge according to the received third processing sub-result J3 of the first data processing unit, and the sending unit sends a third instruction code C3 to the first control unit; the third instruction code C3 is used for making the first control unit adjust the reduction of the material flow of the actual production functional area in the holiday of the first functional area;

5. The method for managing an old factory floor based on function adjustment according to claim 4, wherein the first control unit adjusts the working day actual production function floor traffic of the first function floor so that the adjusted working day actual production function floor traffic Ws1 i' = Rs1i/Ds 10;

6. The method for managing an old factory floor based on function adjustment according to claim 5, wherein the assigning module assigns a second data processing unit and a second control unit to the second functional area A3; the second functional region is a living functional region; the living functional area comprises a first sub-functional area, a second sub-functional area and a third sub-functional area, wherein the first functional area is an active area, the second functional area is a business area, and the third functional area is a dormitory area;

during the weekday time period Tw (MON, FRI),

at the weekday time period Tx (SAT, SUN),

when Dh2i is more than or equal to 0 and less than 0.8Dh20, the second control unit judges that the flow of the daily life articles in the second functional area is too large; the second data processing unit processes the second functional area operation data and sends a processing sub-result J7 to the receiving unit; the receiving unit judges that the daily life flow of the production functional area is overlarge according to the received seventh processing sub-result J7 of the second data processing unit, and the sending unit sends a seventh instruction code C7 to the second control unit; the seventh instruction code C7, is used to make the second control unit adjust the object flow of the actual life functional area of the holiday of the second functional area to decrease;

when Dh2i is more than or equal to 0.8Dh20 and less than 1.2Dh20, the second control unit judges that the second functional area has normal business of daily life rest;

7. The method of managing an old factory floor based on function adjustment according to claim 6, wherein said second control unit adjusts the working day actual production function floor traffic of said second function floor so that the adjusted working day actual production function floor traffic Wh1 i' = Rh1i/Dh 10;

8. The method for managing old factory floor based on function adjustment according to claim 7, wherein the allocation module allocates a third data processing unit and a third control unit to the third functional area; the third functional area is a management functional area;

during the weekday time period Tw (MON, FRI),

the working day actual operation effect data calculation model of the management functional area is Yg1i = |1-Ds 10/Ds 1i | + |1-Dh 10/Dh 1i |; ds10 is the ratio of the daily standard production function area pedestrian volume and the commodity flow volume of the third data processing unit reading the first data processing unit, Ds1i is the ratio of the daily actual production function area pedestrian flow volume and the commodity flow volume of the third data processing unit reading the first data processing unit, Dh10 is the ratio of the daily standard life function area pedestrian flow volume and the commodity flow volume of the third data processing unit reading the second data processing unit, and Dh1i is the ratio of the daily actual life function area pedestrian flow volume and the commodity flow volume of the third data processing unit reading the second data processing unit;

9. The method for managing an old factory floor based on functional adjustment according to claim 8,

setting the operation effect data of a standard management functional area of the rest day as Yg20 and setting the operation effect data of an actual management functional area of the rest day as Yg2i in the third data processing unit;

at the weekday time period Tx (SAT, SUN),

10. A system for managing old factory floor based on function adjustment applying the method for managing old factory floor based on function adjustment according to any one of claims 1-9, which is characterized by comprising an acquisition module, a division module, an allocation module and a receiving module; wherein the content of the first and second substances,

the acquisition module is used for acquiring model data of old factories;