CN114545908B - Method for constructing and simulating vehicle hydraulic system model and vehicle simulation system - Google Patents

Method for constructing and simulating vehicle hydraulic system model and vehicle simulation system Download PDF

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CN114545908B
CN114545908B CN202210454536.5A CN202210454536A CN114545908B CN 114545908 B CN114545908 B CN 114545908B CN 202210454536 A CN202210454536 A CN 202210454536A CN 114545908 B CN114545908 B CN 114545908B
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model
hydraulic
pressure
hydraulic motor
flow
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CN114545908A (en
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王伟
郑宏
曲辅凡
李文博
刘乐
高海洋
高丰岭
王长青
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China Automotive Technology and Research Center Co Ltd
CATARC Automotive Test Center Tianjin Co Ltd
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China Automotive Technology and Research Center Co Ltd
CATARC Automotive Test Center Tianjin Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0221Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation

Abstract

The embodiment of the invention discloses a method for constructing and simulating a hydraulic system model for a vehicle and a finished vehicle simulation system. The model construction method comprises the following steps: constructing a hydraulic motor model, a high-pressure hydraulic energy storage model, a low-pressure hydraulic energy storage model and a hydraulic accessory model in a simulation environment; correlating the hydraulic motor model, the high-pressure hydraulic energy storage model, the low-pressure hydraulic energy storage model and the hydraulic accessory model according to a signal relation to form a hydraulic system model; the construction process of the hydraulic motor model comprises the following steps: constructing a calculation formula for calculating the output flow of the hydraulic motor model according to the control signal input into the hydraulic motor model and the motor rotating speed; constructing a calculation formula of the torque loss of the hydraulic motor model according to the control signal; and constructing a calculation formula of the output torque of the hydraulic motor model according to the output flow and the torque loss. The embodiment improves the simulation precision.

Description

Method for constructing and simulating vehicle hydraulic system model and vehicle simulation system
Technical Field
The embodiment of the invention relates to the technical field of simulation of a vehicle hydraulic system, in particular to a method for constructing and simulating a vehicle hydraulic system model and a vehicle simulation system.
Background
The modeling of the hydraulic system is an important means in the design and simulation analysis of the hydraulic system, and the establishment of the hydraulic system model is used for accurately representing various attributes of the hydraulic system and plays an indispensable role in the application and development process of the hydraulic system.
The existing modeling method of the vehicle hydraulic system is mostly based on foreign commercialized software. The module libraries provided in the hydraulic system modeling software are all packaged, so that a user cannot understand the implementation process of simulation, problems in the debugging process cannot be effectively eliminated, and the simulation precision is difficult to guarantee.
Disclosure of Invention
The embodiment of the invention provides a method for constructing and simulating a hydraulic system model for a vehicle and a finished vehicle simulation system, which accurately reflect the action mechanism in the model and improve the simulation precision.
In a first aspect, an embodiment of the present invention provides a method, including:
constructing a hydraulic motor model, a high-pressure hydraulic energy storage model, a low-pressure hydraulic energy storage model and a hydraulic accessory model in a simulation environment;
correlating the hydraulic motor model, the high-pressure hydraulic energy storage model, the low-pressure hydraulic energy storage model and the hydraulic accessory model according to a signal relation to form a hydraulic system model;
the construction process of the hydraulic motor model comprises the following steps:
constructing a calculation formula for calculating the output flow of the hydraulic motor model according to the control signal input into the hydraulic motor model and the motor rotating speed;
constructing a calculation formula of the torque loss of the hydraulic motor model according to the control signal;
constructing a calculation formula of the output torque of the hydraulic motor model according to the output flow and the torque loss;
wherein the control signal is representative of an operating state of the hydraulic motor.
In a second aspect, the embodiment of the invention provides a simulation method for a vehicle hydraulic system, which is applied to a vehicle hydraulic system model, wherein the hydraulic system model is constructed by adopting the method;
the simulation method comprises the following steps:
and determining the optimal solution of the output torque according to each calculation equation constructed in the hydraulic system model, and taking the optimal solution as the output of the hydraulic system model.
In a third aspect, an embodiment of the present invention further provides a finished automobile simulation system, including: the hydraulic system model, the engine model, the clutch model, the transmission model and the torque coupler model;
in the whole vehicle simulation process, the output torque of the engine model passes through the clutch model and the transmission model and then is input into the torque coupler model; the torque coupler model is used for coupling and outputting the torque from the hydraulic system model and the engine model.
According to the embodiment of the invention, the hydraulic motor, the high-pressure hydraulic energy accumulator, the low-pressure hydraulic energy accumulator and the hydraulic accessory are selected as necessary components of the hydraulic system to be respectively modeled, and a relation model for constraining input parameters and/or output parameters in the hydraulic motor model is constructed through detailed analysis of the mechanism of the hydraulic motor model, so that the dynamic change process of the internal pressure of the system is accurately reflected. Meanwhile, a control equation for associating each component model is constructed through the real pipeline connection relation of each component, so that each component model forms a unified whole. And the relation model in the component model and a control equation between the component models jointly form a relation model of the input parameters and the output parameters of the hydraulic system model, so that the modeling of the hydraulic system is completed. The hydraulic system model can accurately calculate the motor torque output by the hydraulic system due to the change of the internal pressure, and improves the simulation precision. In particular, the embodiment considers the torque loss when the hydraulic motor operates and does not operate, so that the hydraulic system model is closer to the actual operation process of the hydraulic system, and the accuracy of the hydraulic system simulation model is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a flowchart of a method for building a hydraulic system model for a vehicle according to an embodiment of the present invention.
Fig. 2 is a structural diagram of a hydraulic system model for a vehicle according to an embodiment of the present invention.
Fig. 3 is a schematic diagram of signal relationships between models of the hydraulic components shown in fig. 2.
Fig. 4 is a flowchart of a simulation method for a hydraulic system of a vehicle according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a finished automobile simulation system according to an embodiment of the present invention.
FIG. 6 is a schematic vehicle speed diagram for operation under NEDC (New European Driving Cycle) conditions.
FIG. 7 is a diagram of the change in SOC (state of energy storage) of the hydraulic accumulator model when the entire vehicle simulation system shown in FIG. 5 is operating under the NEDC condition of FIG. 6.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Fig. 1 is a flowchart of a method for building a hydraulic system model for a vehicle according to an embodiment of the present invention, and is suitable for a situation where a simulation model of a hydraulic system for a vehicle is built in a simulation environment. The method is executed by an electronic device, and as shown in fig. 1, the method comprises the following steps:
s110, constructing a hydraulic motor model, a high-pressure hydraulic energy storage model, a low-pressure hydraulic energy storage model and a hydraulic accessory model in a simulation environment;
a real vehicular hydraulic system includes a plurality of hydraulic components: the hydraulic system comprises a high-pressure hydraulic accumulator, a low-pressure hydraulic accumulator, a hydraulic motor, a hydraulic pump, an electric motor, a hydraulic valve, an oil tank, an oil filter, a cooler, a heater, a pressure gauge, a hydraulic filter, a return oil filter, a pressure gauge and the like, wherein all hydraulic components are connected through hydraulic pipelines. When the high-pressure hydraulic accumulator and the low-pressure hydraulic accumulator are connected into the hydraulic circuit, a pressure difference is generated in the hydraulic circuit; at the moment, if the hydraulic motor has an operation signal, oil flows out of the high-pressure hydraulic energy accumulator and passes through the hydraulic motor to drive the hydraulic motor to rotate and flow to the low-pressure hydraulic energy accumulator, and the pressure difference between the two ends of the hydraulic motor enables the hydraulic motor to continuously operate.
It can be seen that the high pressure hydraulic accumulator, the low pressure hydraulic accumulator and the hydraulic motor are the most important components of the hydraulic system, and the main components of the remaining components may be collectively referred to as hydraulic accessories, such as a hydraulic filter, a return oil filter and a pressure gauge. This embodiment does not model each component in the hydraulic system, but builds a model of the hydraulic system for a vehicle as shown in fig. 2, immediately surrounding the most important components and the main components of the rest of the components, and includes: the hydraulic system comprises a hydraulic motor model, a high-pressure hydraulic energy storage model, a low-pressure hydraulic energy storage model and a hydraulic accessory model.
And S120, associating the hydraulic motor model, the high-pressure hydraulic energy storage model, the low-pressure hydraulic energy storage model and the hydraulic accessory model according to a signal relation to form a hydraulic system model.
Fig. 3 is a schematic diagram of signal relationships between models of the hydraulic components shown in fig. 2. Referring to fig. 2 and 3, since the pressure and flow of the ports of the components connected by the pipelines in the real hydraulic system are consistent, the output flow and output pressure of the high-pressure hydraulic accumulator model in the hydraulic system simulation model are equal to the input flow and input pressure of the hydraulic accessory model, the output flow and output pressure of the hydraulic accessory model are equal to the input flow and input pressure of the hydraulic motor model, and the output flow and output pressure of the hydraulic motor model are equal to the input flow and input pressure of the low-pressure hydraulic accumulator model. In the embodiment, control equations among the models of the components are established through the signal relations, and the models of the components are associated, so that a complete system model is obtained.
Specifically, the control equation for associating the component models is as follows:
Q ess_oil_flow_outlet =Q acc_flow_in (1)
P ess = P acc_in (2)
Q acc_flow_out = Q mothy_in (3)
P acc_out = P mothy_in (4)
Q mothy_flow = Q ess_oil_flow_outlet (5)
P mothy_out =P ess_low (6)
wherein the content of the first and second substances,Q ess_oil_flow_outlet andP ess respectively representing the output flow and the output pressure of the high-pressure hydraulic accumulator model,Q acc_flow_in andP acc_in respectively representing an input flow and an input pressure of the hydraulic attachment model,Q acc_flow_out andP acc_out respectively representing the output flow and the output pressure of the hydraulic attachment model,Q mothy_in andP mothy_in respectively representing the input flow and the input pressure of the hydraulic motor model,Q mothy_flow andP mothy_out respectively representing the output flow and the output pressure of the hydraulic motor model,Q ess_oil_flow_outlet andP ess_low respectively representing the input flow and the input pressure of the low-pressure hydraulic accumulator model.
It can be seen that according to the characteristics of the two hydraulic accumulator models, the output flow of the high-pressure hydraulic accumulator model is equal to the input flow of the low-pressure hydraulic accumulator model, and the output flow isQ ess_oil_flow_outlet
Further, the input parameters of the hydraulic system simulation model comprise control signals and motor rotating speed of the hydraulic motor model, and the output parameters comprise output torque of the hydraulic motor model. The motor rotation speed refers to the rotation speed of the hydraulic motor, and the output torque refers to the torque of the hydraulic motor. The construction process of the hydraulic system model is the construction process of a relation model of input parameters and output parameters of the hydraulic system model. The following describes the construction process of each component model with reference to fig. 2 and fig. 3, and finally obtains a relationship model of the input parameters and the output parameters of the hydraulic system model.
As shown in fig. 3, the oil flow direction of the "high-pressure hydraulic accumulator model- > hydraulic accessory model- > hydraulic motor model- > low-pressure hydraulic accumulator model" is formed in the whole hydraulic system simulation model. When the flow direction of each model port is positive, the hydraulic motor model is in a hydraulic motor state; when the flow direction of each model port is negative, the hydraulic motor model is in a hydraulic pump state, thereby forming a hydraulic circuit. Next, the starting point of the oil flow, i.e., the process of constructing the high-pressure hydraulic accumulator model, will be described first according to the flow direction shown in fig. 3.
The high-pressure hydraulic accumulator model has no special input parameters, and the output parameters comprise output pressure and output flow. Therefore, in the process of constructing the high-pressure hydraulic accumulator model, a relation model between the known parameters and the output parameters needs to be constructed, and the method specifically comprises the following steps:
step one, constructing a calculation formula of the volume of gas accumulated and expanded by a high-pressure hydraulic energy storage model through integration of output flow of the high-pressure hydraulic energy storage model:
Figure 589737DEST_PATH_IMAGE001
(7)
wherein the content of the first and second substances,
Figure 524195DEST_PATH_IMAGE002
indicating the gas volume of the accumulated expansion of the hydraulic oil in the high-pressure hydraulic accumulator,
Figure 65029DEST_PATH_IMAGE003
representing the output flow of the high-pressure hydraulic accumulator model,trepresenting time.
And step two, determining a calculation formula of the gas temperature of the high-pressure hydraulic energy storage model according to the heat exchange between the gas and the wall surface and between the gas and the oil in the high-pressure hydraulic energy storage. Specifically, firstly, a calculation formula of the heat loss power of the high-pressure hydraulic energy storage model is constructed:
Figure 84938DEST_PATH_IMAGE004
(8)
wherein, the first and the second end of the pipe are connected with each other,
Figure 353108DEST_PATH_IMAGE005
represents the heat loss power of the high-pressure hydraulic accumulator model,
Figure 407652DEST_PATH_IMAGE006
represents the heat transfer coefficient of the high-pressure hydraulic accumulator,
Figure 883501DEST_PATH_IMAGE007
the effective area of the high-pressure hydraulic accumulator for heat dissipation is shown,
Figure 125127DEST_PATH_IMAGE008
indicating the hydraulic oil temperature of the high-pressure hydraulic accumulator,
Figure 196988DEST_PATH_IMAGE009
representing the gas temperature at a time on the high-pressure hydraulic accumulator model.
Figure 371617DEST_PATH_IMAGE010
Figure 972363DEST_PATH_IMAGE011
And
Figure 717596DEST_PATH_IMAGE012
is the actual parameter of the high-pressure hydraulic accumulator and is considered to be a known quantity.
Then, according to the heat loss power, a calculation formula of the gas temperature of the high-pressure hydraulic energy storage model is constructed:
Figure 327569DEST_PATH_IMAGE013
(9)
wherein, the first and the second end of the pipe are connected with each other,
Figure 91126DEST_PATH_IMAGE014
representing the current gas temperature of the high-pressure hydraulic accumulator model,
Figure 128352DEST_PATH_IMAGE015
represents the adiabatic coefficient of the high-pressure hydraulic accumulator;
Figure 875728DEST_PATH_IMAGE016
the gas temperature at the moment on the high-pressure hydraulic energy storage model is represented and stored by the delay module;
Figure 541589DEST_PATH_IMAGE017
representing the output flow of the high-pressure hydraulic accumulator model,
Figure 159652DEST_PATH_IMAGE018
indicating the gas volume of the accumulated expansion of the hydraulic oil in the high-pressure hydraulic accumulator,
Figure 633359DEST_PATH_IMAGE005
represents the heat loss power of the high-pressure hydraulic accumulator model,
Figure 336873DEST_PATH_IMAGE019
representing the heat capacity of the high pressure hydraulic accumulator. It can be seen that the calculation formula for the gas temperature of the hydraulic accumulator is divided into two parts, the former representing the heat exchange between the accumulator wall and the gas and the latter representing the heat exchange between the gas and the oil.
Thirdly, according to the gas volume and the gas temperature, a calculation formula of the output pressure of the high-pressure hydraulic energy storage model is established:
Figure 288648DEST_PATH_IMAGE020
(10)
wherein the content of the first and second substances,
Figure 777530DEST_PATH_IMAGE021
represents the output pressure of the high-pressure hydraulic accumulator model,
Figure 156558DEST_PATH_IMAGE022
representing the initial pressure of the high-pressure hydraulic accumulator,
Figure 347368DEST_PATH_IMAGE023
representing the initial volume of the high-pressure hydraulic accumulator,
Figure 102835DEST_PATH_IMAGE024
indicating the initial temperature of the gas of the high-pressure hydraulic accumulator,
Figure 695490DEST_PATH_IMAGE025
indicating the gas volume of the accumulated expansion of the hydraulic oil in the high-pressure hydraulic accumulator,
Figure 760267DEST_PATH_IMAGE026
representing the current gas temperature of the high-pressure hydraulic accumulator model.
Figure 438373DEST_PATH_IMAGE027
Is a preset value.
With continued reference to fig. 3, the output flow and the output pressure of the high-pressure hydraulic accumulator model are input to the hydraulic attachment model as the input flow and the input pressure of the hydraulic attachment model, respectively. In the process of constructing the hydraulic accessory model, a relation model between input parameters and output parameters needs to be constructed. Optionally, the construction process comprises the following steps:
step one, according to the input pressure of the hydraulic accessory model, a calculation formula of the output pressure of the hydraulic accessory model is constructed. Because the hydraulic attachment does not affect the pressure, the output pressure of the hydraulic attachment model is equal to the input pressure:
P acc_out =P acc_in (11)
wherein the content of the first and second substances,P acc_in representing the input pressure of the hydraulic attachment model,P acc_out representing the output pressure of the hydraulic attachment.
Step two, according to the speed of the whole vehicle, a calculation formula of the output flow of the hydraulic accessory model is established:
Figure 731951DEST_PATH_IMAGE028
(12)
wherein the content of the first and second substances,
Figure 179113DEST_PATH_IMAGE029
representing the output flow of the hydraulic attachment model,
Figure 165523DEST_PATH_IMAGE030
is the input flow of the hydraulic attachment model,
Figure 330926DEST_PATH_IMAGE031
for the flow loss of the hydraulic attachment model,
Figure 178927DEST_PATH_IMAGE032
indicating the vehicle speed. The hydraulic accessories include hydraulic valves, hydraulic filters, oil return filters, pressure gauges and the like, and when oil passes through the valve bodies, the cross-sectional flow area changes, and flow loss is generated. When the vehicle speed exists, (the absolute value of the vehicle speed is larger than a set threshold value, such as 0.01), the oil flows, and the flow loss exists. When the vehicle speed does not exist (the absolute value of the vehicle speed is less than or equal to a set threshold value, such as 0.01), the oil does not flow, and no flow loss exists.
Figure 480595DEST_PATH_IMAGE033
Related to the actual properties of the hydraulic attachment, are considered known.
With continued reference to fig. 3, the output pressure and the output flow of the hydraulic attachment model are input to the hydraulic motor model as the input flow and the input pressure of the hydraulic motor model, respectively, to form two input parameters of the hydraulic motor model. In addition, the hydraulic motor model also includes two input parameters: control signals and motor speed. The output parameters of the hydraulic motor model include output flow, output pressure, and motor torque. Wherein the control signal is representative of the operating state of the hydraulic motor. The value range of the control signal is between [ -1, 1 ]; when the control signal is positive, the hydraulic motor rotates forwards, and oil flows from the high-pressure hydraulic energy accumulator to the low-pressure hydraulic energy accumulator; when the control signal of the hydraulic motor is negative, the hydraulic motor rotates reversely, oil is pressed to the high-pressure hydraulic energy accumulator from the low-pressure hydraulic energy accumulator, and the energy accumulator is charged. Further, if the absolute value of the control signal is smaller than a set threshold (e.g., 0.0001, considered close to 0), the hydraulic motor is operated; if the absolute value of the control signal is greater than or equal to a set threshold (e.g., 0.0001, which is considered not close to 0), the hydraulic motor is not operated.
The hydraulic motor model is the most important part of the whole hydraulic system model. In the process of constructing the hydraulic motor model, a relation model between the input parameters and the output parameters needs to be constructed. Optionally, the construction process comprises the steps of:
and S1, constructing a calculation formula for calculating the output flow of the hydraulic motor model according to the control signal input into the hydraulic motor model and the motor rotating speed.
Optionally, the hydraulic motor model comprises a hydraulic rotor model, a hydraulic actuator model and a flow calculation model; the method for constructing the calculation formula for calculating the output flow of the hydraulic motor model according to the control signal input into the hydraulic motor model and the motor rotating speed comprises the following steps of:
step one, according to the control signal and the motor rotating speed input into the hydraulic motor model, a calculation formula of the output flow of the hydraulic rotor model is established.
Specifically, first, a theoretical flow rate of the hydraulic motor is constructed from the control signal and the motor speed input to the hydraulic motor model:
Figure 637907DEST_PATH_IMAGE034
(13)
wherein the content of the first and second substances,
Figure 290605DEST_PATH_IMAGE035
which represents the theoretical flow of the hydraulic motor,
Figure 925986DEST_PATH_IMAGE036
a control signal representing a model of the hydraulic motor,
Figure 859657DEST_PATH_IMAGE037
which represents the maximum displacement of the hydraulic motor,
Figure 187870DEST_PATH_IMAGE038
indicating the motor speed.
Figure 327865DEST_PATH_IMAGE037
Is the actual parameter of the hydraulic motor and is considered known.
Then, according to the theoretical flow, a calculation formula of the output flow of the hydraulic rotor model is constructed:
Figure 766936DEST_PATH_IMAGE039
(14)
wherein the content of the first and second substances,
Figure 43197DEST_PATH_IMAGE040
represents the output flow of the hydraulic rotor model,
Figure 558623DEST_PATH_IMAGE041
indicating the volumetric efficiency of the hydraulic motor.
Figure 185913DEST_PATH_IMAGE041
The method is obtained by looking up a table through three parameters of a control signal of the hydraulic motor model, the rotating speed of the hydraulic motor and the input pressure of the hydraulic motor model.
And secondly, constructing a calculation formula of the output flow of the hydraulic actuator model according to the control signal and the working time of the hydraulic actuator model.
The control signal is also input into the hydraulic actuator model at the same time, and a calculation formula of the flow increasing of the hydraulic actuator model is firstly constructed according to the control signal and the working time:
Figure 897517DEST_PATH_IMAGE042
(15)
wherein, the first and the second end of the pipe are connected with each other,
Figure 293864DEST_PATH_IMAGE043
representing the incremental flow of the hydraulic actuator model,
Figure 213147DEST_PATH_IMAGE044
the working time of the hydraulic actuator model is represented,
Figure 62154DEST_PATH_IMAGE045
to represent
Figure 843029DEST_PATH_IMAGE044
Control signal in time
Figure 93881DEST_PATH_IMAGE036
The amount of change in the absolute value of (c),
Figure 934798DEST_PATH_IMAGE046
representing the maximum flow of the hydraulic actuator model.
Figure 271102DEST_PATH_IMAGE046
Are the actual parameters of the hydraulic actuator and are considered known.
Then, according to the increased flow and the leakage flow, a calculation formula of the output flow of the hydraulic actuator model is constructed:
Figure 606399DEST_PATH_IMAGE047
(16)
wherein the content of the first and second substances,
Figure 711759DEST_PATH_IMAGE048
represents the output flow of the hydraulic actuator model,
Figure 723577DEST_PATH_IMAGE049
representing the leakage flow of the hydraulic actuator model.
Figure 281597DEST_PATH_IMAGE050
The leakage flow of the actuator model can be obtained through a known lookup table model, and the leakage flow of the actuator model is obtained through lookup tables of differential pressure at two ends of the hydraulic motor.
It should be noted that, the first step and the second step may be performed simultaneously, and there is no restriction on the order.
Thirdly, according to the output flow of the hydraulic rotor model and the output flow of the hydraulic actuator, a calculation formula of the output flow of the hydraulic motor model is established:
Figure 669853DEST_PATH_IMAGE051
(17)
wherein the content of the first and second substances,
Figure 881916DEST_PATH_IMAGE052
the output flow of the hydraulic motor model is represented,
Figure 64636DEST_PATH_IMAGE053
represents the output flow of the hydraulic rotor model,
Figure 641111DEST_PATH_IMAGE048
representing the output flow of the hydraulic actuator model.
In summary, S1 builds a model of the relationship between the input parameters and the output flow of the hydraulic motor model, and S2 and S3 will build a model of the relationship between the input parameters and the output torque.
And S2, constructing a calculation formula of the torque loss of the hydraulic motor model according to the control signal.
The torque loss refers to the torque loss of the hydraulic motor caused by various friction and resistance in the operation process, and is an important factor influencing the output torque of the hydraulic motor model. The embodiment takes into account the torque losses in different operating states of the hydraulic motor. Specifically, when the control signal is not close to 0, and the hydraulic motor is in an operating state, the torque loss is mainly caused by mechanical friction between relative movements in the hydraulic motor. When the control signal is close to 0, the hydraulic motor is not operated, and the torque loss is mainly caused by the oil viscous resistance of the oil in the motor.
For the sake of convenience of distinction and description, the torque loss due to mechanical friction is referred to as a first torque loss, and the torque loss due to oil viscous resistance is referred to as a second torque loss. Optionally, the constructing a calculation formula of the torque loss of the hydraulic motor model according to the control signal includes: when the absolute value of the control signal is larger than a set threshold value, constructing a calculation formula of the torque loss of the hydraulic motor model according to a first torque loss caused by mechanical friction when the hydraulic motor operates; and when the absolute value of the control signal is smaller than or equal to the set threshold, constructing a calculation formula of the torque loss of the hydraulic motor model according to a second torque loss caused by the oil viscous resistance when the hydraulic motor does not operate.
Figure 301899DEST_PATH_IMAGE054
(18)
Wherein, the first and the second end of the pipe are connected with each other,T loss representing the torque loss of the hydraulic motor model,T mothy_loss representing a first torque loss caused by mechanical friction when the hydraulic motor is running,T dmd_drag representing a second torque loss caused by the viscous resistance of the oil when the hydraulic motor is not operating,
Figure 116271DEST_PATH_IMAGE055
indicating that a threshold is set.
Optionally, the first torque loss and the second torque loss are obtained by using a pressure-torque loss interpolation table of a hydraulic motor; the set threshold is set according to actual needs, for example, 0.0001.
And S3, constructing a calculation formula of the output torque of the hydraulic motor model according to the output flow and the torque loss.
And calculating the output torque of the hydraulic motor model, wherein the lossless torque and the torque loss of the hydraulic motor are required to be considered. The lossless torque refers to torque which is generated when the hydraulic motor operates and has no loss, is derived from mechanical rotation of the hydraulic motor driven by oil, and can be determined according to the input flow of a hydraulic motor model. According to the output flow and the torque loss, a calculation formula of the output torque of the hydraulic motor model is constructed, and the method specifically comprises the following steps:
step one, according to the output flow direction of the hydraulic motor model, a calculation formula of the pressure drop of the hydraulic motor model is established:
Figure 486204DEST_PATH_IMAGE056
(19)
wherein, the first and the second end of the pipe are connected with each other,P mothy_drop a pressure drop of the hydraulic motor model is shown,P mothy_in is the input pressure of the hydraulic motor model,
Figure 18817DEST_PATH_IMAGE057
a first positive pressure drop coefficient indicative of the hydraulic motor,
Figure 483296DEST_PATH_IMAGE058
a second positive pressure drop coefficient indicative of the hydraulic motor,
Figure 417754DEST_PATH_IMAGE059
a first negative pressure drop coefficient of the hydraulic motor is indicated,
Figure 207855DEST_PATH_IMAGE060
indicating liquidA second negative pressure drop coefficient of the pressure motor,
Figure 962185DEST_PATH_IMAGE061
indicating the ratio of the pressure drop of the hydraulic motor,Q mothy_flow representing an output flow of the hydraulic motor model. Wherein the content of the first and second substances,P mothy_in are input parameters of the hydraulic motor model,
Figure 745202DEST_PATH_IMAGE057
Figure 534166DEST_PATH_IMAGE062
Figure 229590DEST_PATH_IMAGE063
Figure 2374DEST_PATH_IMAGE060
and
Figure 808656DEST_PATH_IMAGE061
determined by the properties of the hydraulic motor itself, is considered known.
It can be seen that formula (19) considers the output flow of the hydraulic motor in both forward and reverse directions. When the output flow is positive, the oil drives the hydraulic motor to rotate forwards, and the pressure difference between the inlet and the outlet of the hydraulic motor is reduced; when the output flow is negative, the hydraulic motor rotates reversely, and the pressure difference between the inlet and the outlet of the hydraulic motor is increased.
From the pressure drop, a model of the relationship between input pressure and output pressure can also be calculated:
P mothy_drop =P mothy_in -P mothy_out (20)
wherein, the first and the second end of the pipe are connected with each other,P mothy_drop representing the pressure drop of the hydraulic motor model,P mothy_in is the input pressure of the hydraulic motor model,P mothy_out representing the output pressure drop of the hydraulic motor model.
And step two, constructing a calculation formula of the lossless torque of the hydraulic motor model according to the pressure drop and the power flow direction of the hydraulic motor model.
The power flow direction refers to the direction of energy flow in the whole vehicle and is determined according to the control signal and the motor rotating speed. Specifically, the hydraulic motor model multiplies the control signal and the motor rotating speed to obtain the power of the hydraulic motor, and then judges the sign of the power through sign (), so that the power flow direction is obtained. The positive and negative of the control signal represent the running state of the hydraulic motor, and when the control signal is positive, the hydraulic motor is in a hydraulic motor state; when the control signal is negative, it represents that the hydraulic motor is in the hydraulic pump state. The positive and negative of the output rotating speed represent the running state of the whole vehicle, and when the output rotating speed is positive, the vehicle accelerates; when the output rotating speed is negative, the whole vehicle is decelerated and retreated. The power flow direction therefore represents the overall representation of the state of the hydraulic motor and the driving state of the entire vehicle.
The formula for calculating the loss-free torque is as follows:
Figure 468438DEST_PATH_IMAGE064
(21)
wherein the content of the first and second substances,
Figure 334763DEST_PATH_IMAGE065
representing a loss-free torque of the hydraulic motor model,
Figure 594843DEST_PATH_IMAGE066
it is the mechanical efficiency of the hydraulic motor,
Figure 204816DEST_PATH_IMAGE067
a control signal representing a model of the hydraulic motor,
Figure 480290DEST_PATH_IMAGE068
which represents the maximum displacement of the hydraulic motor,P mothy_drop representing the pressure drop of the hydraulic motor model,
Figure 251937DEST_PATH_IMAGE069
representing the power flow direction of the hydraulic motor model.
Figure 999313DEST_PATH_IMAGE066
The control signal of the hydraulic motor model, the rotating speed of the hydraulic motor and the input pressure of the hydraulic motor model are obtained by looking up a table,
Figure 412977DEST_PATH_IMAGE068
are the actual parameters of the hydraulic motor and are considered known.
It can be seen that the power flow of the hydraulic motor model is considered in equation (21) for the forward and reverse directions, respectively: when the power flow is positive, the hydraulic motor rotates forwards, oil flows from the high-pressure hydraulic energy accumulator to the low-pressure hydraulic energy accumulator, the hydraulic energy accumulator releases energy, and the lossless torque of the hydraulic motor model is equal to the theoretical torque multiplied by the mechanical efficiency; when the power flow is negative, the hydraulic motor rotates reversely, which is equivalent to the state of a hydraulic pump, oil is pressed from the low-pressure hydraulic energy accumulator to the high-pressure hydraulic energy accumulator, the hydraulic energy accumulator is charged, and the lossless torque of the hydraulic motor model is equal to the theoretical torque divided by the mechanical efficiency.
And step three, constructing a calculation formula of the output torque of the hydraulic motor model according to the lossless torque and the torque loss under different control signals.
Combining the formula (18) and the formula (21), a calculation formula of the output torque is obtained:
Figure 31040DEST_PATH_IMAGE070
(22)
wherein the content of the first and second substances,
Figure 989900DEST_PATH_IMAGE071
represents the output torque of the hydraulic motor model,
Figure 958993DEST_PATH_IMAGE072
a control signal representing a model of the hydraulic motor,T mothy_loss indicating hydraulic motor motionA first loss of torque caused by mechanical friction while traveling,T dmd_drag representing a second torque loss due to oil viscous drag when the hydraulic motor is not operating.
It is generally considered that when the control signal is close to 0, the hydraulic motor is not operated, there is no loss-free torque and torque loss, and thus the output torque of the hydraulic motor model is zero. This does not take into account the torque loss when the hydraulic motor control signal is close to 0, which increases the torque loss in this case, i.e. when the hydraulic motor is not running.
In the embodiment, the hydraulic motor model respectively constructs calculation formulas of the output flow of the hydraulic rotor model and the output flow of the hydraulic actuator model according to the control signals, so that the calculation formula of the output flow of the hydraulic motor model is obtained; and then, considering the torque loss of the hydraulic motor in different running states, adding the lossless torque and the torque loss generated by the hydraulic motor to construct a calculation formula of the output torque of the hydraulic motor model. All the above equations constitute a model of the relationship between the hydraulic motor model input parameters and output parameters. In the whole construction process of the relation model, the influence of the output flow direction and the power flow direction of the hydraulic motor model on each parameter and the torque loss of the hydraulic motor in different running states are fully considered, different calculation relations are set for various parameter combinations, the simulation model has higher precision, and a more accurate simulation result is obtained.
With continued reference to fig. 3, the output torque of the hydraulic motor model is output as an output parameter of the entire hydraulic system model; and the output flow and the output pressure of the hydraulic motor model are respectively input into the low-pressure hydraulic energy storage model and used as the input flow and the input pressure of the low-pressure hydraulic energy storage model. The low-pressure hydraulic accumulator model has no additional output parameters, so that a relation model between known parameters and input parameters needs to be constructed in the construction process of the low-pressure hydraulic accumulator model. Optionally, the construction process comprises the following steps:
step one, integrating input flow of a low-pressure hydraulic energy storage model to construct a calculation formula of accumulated compressed gas volume of the low-pressure hydraulic energy storage model:
Figure 176347DEST_PATH_IMAGE073
(23)
wherein, the first and the second end of the pipe are connected with each other,
Figure 648917DEST_PATH_IMAGE074
representing the gas volume of the accumulated compression of the low-pressure hydraulic accumulator model;
Figure 293525DEST_PATH_IMAGE075
an input flow representing a low pressure hydraulic accumulator model;trepresenting time.
And step two, determining a calculation formula of the gas temperature of the low-pressure hydraulic energy storage model according to the heat exchange between the gas and the wall surface and between the gas and the oil in the low-pressure hydraulic energy storage. Specifically, firstly, a calculation formula of the heat loss power of the low-pressure hydraulic accumulator model is constructed:
Figure 733603DEST_PATH_IMAGE076
(24)
wherein the content of the first and second substances,
Figure 489069DEST_PATH_IMAGE077
representing the heat loss power of the low-pressure hydraulic accumulator model;
Figure 347304DEST_PATH_IMAGE078
the heat transfer coefficient of the low-pressure hydraulic energy accumulator is represented and is equal to that of the high-pressure hydraulic energy accumulator;
Figure 162813DEST_PATH_IMAGE079
the effective area of the low-pressure hydraulic energy accumulator for heat dissipation is equal to the effective area of the high-pressure hydraulic energy accumulator for heat dissipation;
Figure 575340DEST_PATH_IMAGE080
the hydraulic oil temperature of the low-pressure hydraulic energy accumulator is shown and is the same as that of the high-pressure hydraulic energy accumulator;
Figure 885229DEST_PATH_IMAGE081
representing the gas temperature at the moment on the low pressure hydraulic accumulator model.
Figure 597970DEST_PATH_IMAGE082
The actual parameters of the low-pressure hydraulic accumulator, which are identical to the three parameters of the high-pressure hydraulic accumulator, are known.
Then, according to the heat loss power, a calculation formula of the gas temperature for constructing a low-pressure hydraulic energy storage model is as follows:
Figure 318802DEST_PATH_IMAGE083
(25)
wherein the content of the first and second substances,
Figure 749783DEST_PATH_IMAGE084
representing the current gas temperature of the low-pressure hydraulic accumulator model;
Figure 581473DEST_PATH_IMAGE085
represents the adiabatic coefficient of the low-pressure hydraulic accumulator, which is equal to the adiabatic coefficient of the high-pressure hydraulic accumulator;
Figure 400918DEST_PATH_IMAGE086
representing the gas temperature at the last instant of the low-pressure hydraulic accumulator model,
Figure 558230DEST_PATH_IMAGE087
representing the input flow of the low-pressure hydraulic accumulator model,
Figure 945349DEST_PATH_IMAGE088
representing the cumulative compressed gas volume of the low pressure hydraulic accumulator model,
Figure 846308DEST_PATH_IMAGE089
representing the heat loss power of the low-pressure hydraulic accumulator model;
Figure 284374DEST_PATH_IMAGE090
the heat capacity of the low-pressure hydraulic accumulator is represented and is equal to that of the high-pressure hydraulic accumulator. It can be seen that the formula for calculating the gas temperature of the low-pressure hydraulic accumulator is divided into two parts, the former representing the heat exchange between the accumulator wall and the gas and the latter representing the heat exchange between the gas and the oil.
Thirdly, constructing a relation model which satisfies the input pressure of the low-pressure hydraulic energy storage model according to the gas volume and the gas temperature:
Figure 347008DEST_PATH_IMAGE091
(26)
wherein the content of the first and second substances,P ess_low the representation represents the input pressure of the low-pressure hydraulic accumulator,
Figure 487002DEST_PATH_IMAGE092
indicating the initial pressure of the low-pressure hydraulic accumulator,
Figure 191653DEST_PATH_IMAGE093
representing the initial volume of the low pressure hydraulic accumulator,
Figure 467914DEST_PATH_IMAGE094
indicating the initial temperature of the gas of the low-pressure hydraulic accumulator,
Figure 216296DEST_PATH_IMAGE095
is the volume of gas compressed by oil in the low-pressure hydraulic energy accumulator,
Figure 578007DEST_PATH_IMAGE096
is the gas temperature of the low pressure hydraulic accumulator.
Figure 820770DEST_PATH_IMAGE092
Figure 482695DEST_PATH_IMAGE093
And
Figure 903443DEST_PATH_IMAGE094
is a preset value.
In summary, in the embodiment, a hydraulic motor, a high-pressure hydraulic accumulator, a low-pressure hydraulic accumulator and a hydraulic attachment are selected as necessary components of a hydraulic system to be modeled respectively, a relationship model (formulas (7) - (26)) for constraining input parameters and/or output parameters in each component model is constructed through detailed analysis of mechanism of each component model, and a dynamic change process of pressure inside the system is accurately reflected. Meanwhile, control equations (formulas (1) - (6)) for associating the models of the components are constructed through the real pipeline connection relation of the components, so that the models of the components form a unified whole. And (3) a control equation between the relation model inside the component model and the component model jointly forms a relation model (formulas (1) - (26)) of the input parameters and the output parameters of the hydraulic system model, so that the modeling of the hydraulic system is completed. The hydraulic system model can accurately calculate the motor torque output by the hydraulic system due to the change of the internal pressure, and improves the simulation precision. In particular, the embodiment considers the torque loss of the hydraulic motor when the control signal is close to 0 and not close to 0, and the influence of the input flow direction, the power flow direction and the like on the operation of the hydraulic system, so that the hydraulic system model is closer to the actual operation process of the hydraulic system, and the accuracy of the hydraulic system simulation model is improved.
Fig. 4 is a flowchart of a simulation method for a vehicle hydraulic system according to an embodiment of the present invention, and is applied to the vehicle hydraulic system model to implement simulation of the hydraulic system. As shown in fig. 4, the method includes:
s210, determining an optimal solution of the output torque according to each calculation equation constructed in the hydraulic system model, and taking the optimal solution as the output of the hydraulic system model.
The embodiment is realized based on the hydraulic system model constructed in the above embodiment. When the hydraulic system is simulated, the hydraulic system model determines the optimal solution of the output torque as the output of the hydraulic system model by using the control equation and the relation model (equations (1) - (26)) as constraint conditions and adopting simulation calculation methods such as ant colony algorithm, genetic algorithm and the like. Optionally, the simulation environment is Simulink simulation software, and the specific calculation process is implemented by a solver, which is not described herein again.
The present embodiment is implemented based on any one of the above embodiments, and has the technical effects of any one of the above embodiments.
Fig. 5 is a schematic structural diagram of a finished automobile simulation system according to an embodiment of the present invention. As shown in fig. 5, the entire vehicle simulation system includes: a vehicle hydraulic system model, an engine model, a clutch model, a transmission model, a torque coupling model (i.e., a portion within the range of the dotted line in fig. 5). The vehicle hydraulic system model is constructed by adopting the method of any one of the embodiments, and can execute the simulation method in the embodiments.
In the whole vehicle simulation process, the output torque of the engine model passes through the clutch model and the transmission model and then is input into the torque coupler model; the torque coupler model is used for coupling and outputting the torque from the hydraulic system model and the engine model.
Optionally, the entire vehicle simulation system further includes: an ECU (Electronic Control Unit) model. In the whole vehicle simulation process, the ECU model is used for respectively sending control signals to the vehicle hydraulic system model and the engine model according to the running condition of the whole vehicle, and the control signals respectively represent the running states of the hydraulic motor and the engine
Because the whole vehicle simulation system comprises two power sources, namely an engine model and a hydraulic accumulator model, the whole vehicle simulation system has the characteristics of good dynamic property of a fuel engine and pollution-free and low noise of a hydraulic system. The ECU model respectively sends respective control signals to the vehicle hydraulic system model and the engine model so as to simulate the cooperative working state of the two power sources, and the working point of the engine is adjusted to obtain the optimal fuel economy.
Specifically, when the whole vehicle is in a starting working condition, a hydraulic energy accumulator of a hydraulic system provides power for a hydraulic motor, so that the whole vehicle has good acceleration performance, and the characteristic that the hydraulic motor generates large torque at low speed is exerted; the whole vehicle has good dynamic property and good fuel economy. Under the working condition, the ECU model sends a control signal to the vehicle hydraulic system model, and does not send a control signal to the engine model, and the whole vehicle simulation system simulates the state of independent operation of the hydraulic motor.
When the whole vehicle is in an accelerating or climbing state, the hydraulic motor and the engine run simultaneously, and the hydraulic motor provides auxiliary power to accelerate and climb the whole vehicle. Under the working condition, the ECU model sends control signals to the hydraulic system model and the engine model for the vehicle, and the whole vehicle simulation system simulates the state of the engine and the hydraulic motor which operate simultaneously.
When the vehicle runs at a high speed, the engine works in a high-efficiency and low-emission area, and the engine independently provides power for the whole vehicle. Under the working condition, the ECU model sends a control signal to the engine model, and does not send a control signal to the vehicle hydraulic system, and the whole vehicle simulation system simulates the independent running state of the engine.
When the charge energy level of the hydraulic energy accumulator is lower, the engine drives the hydraulic motor to rotate reversely to charge the hydraulic energy accumulator. Under the working condition segment, the ECU model sends a negative control signal to the vehicle hydraulic system model, and the whole vehicle simulation system simulates the state of 'reversing the hydraulic motor and charging the hydraulic energy accumulator'.
When the vehicle is in a deceleration or braking state, the hydraulic motor rotates reversely to recover braking energy and charge the hydraulic energy accumulator, so that the pressure of the hydraulic energy accumulator is increased to realize regenerative braking. Under the working condition segment, the ECU model sends a negative control signal to the vehicle hydraulic system model, and the whole vehicle simulation system simulates the state of 'reversing the hydraulic motor, recovering the braking energy and charging the hydraulic energy accumulator'.
Optionally, the entire vehicle simulation system further includes: wheel and brake models, and final drive models. The ECU model controls the wheel and brake model to carry out speed reduction and brake simulation, the main reducer model transmits torque to the wheel and brake model and is used for calculating the speed of the whole vehicle and inputting the speed into the hydraulic accessory model, and the main reducer model inputs the rotating speed of the motor into the hydraulic motor model through the torque coupler model. The relationship model inside the wheel, the brake model and the main reducer model can be designed arbitrarily according to the physical mechanisms of the wheel, the brake model and the main reducer model, and the embodiment is not particularly limited.
The whole vehicle simulation system of the embodiment realizes the mixed configuration and function of the whole vehicle hydraulic system model and other energy system models. In order to verify the effectiveness of the hydraulic system model and the finished automobile simulation system, the finished automobile simulation system is subjected to simulation verification under the NEDC working condition in the embodiment. FIG. 6 is a schematic diagram of vehicle speed under the NEDC working condition, and FIG. 7 is a SOC variation diagram of a hydraulic accumulator model when the whole vehicle simulation system operates under the NEDC working condition. It can be seen that when the vehicle starts, the hydraulic accumulator of the hydraulic system supplies power to the hydraulic motor, and the SOC of the hydraulic accumulator model is reduced; when the vehicle operates in the deceleration stage under the NEDC condition (the portion marked by the dashed oval in fig. 6), the hydraulic system reversely rotates through the hydraulic motor, the braking energy is recovered, the hydraulic accumulator is charged, and the SOC of the hydraulic accumulator is increased (the portion marked by the dashed oval in fig. 7). The change rule accords with the reality, and the effectiveness of the hydraulic system simulation model and the whole vehicle simulation system of the embodiment is verified.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the technical solutions of the embodiments of the present invention.

Claims (6)

1. A method for constructing a hydraulic system model for a vehicle is characterized by comprising the following steps:
constructing a hydraulic motor model, a high-pressure hydraulic energy storage model, a low-pressure hydraulic energy storage model and a hydraulic accessory model in a simulation environment;
correlating the hydraulic motor model, the high-pressure hydraulic energy storage model, the low-pressure hydraulic energy storage model and the hydraulic accessory model according to a signal relation to form a hydraulic system model;
the construction process of the hydraulic motor model comprises the following steps:
constructing a calculation formula for calculating the output flow of the hydraulic motor model according to the control signal input into the hydraulic motor model and the motor rotating speed;
constructing a calculation formula of the torque loss of the hydraulic motor model according to the control signal;
constructing a calculation formula of the output torque of the hydraulic motor model according to the output flow and the torque loss;
wherein the control signal is representative of an operating state of the hydraulic motor;
the hydraulic motor model includes: the system comprises a hydraulic rotor model, a hydraulic actuator model and a flow calculation model;
the method for constructing a calculation formula for calculating the output flow of the hydraulic motor model according to the control signal input into the hydraulic motor model and the motor rotating speed comprises the following steps:
step one, according to a control signal input into the hydraulic motor model and the motor rotating speed, a calculation formula of the output flow of the hydraulic rotor model is established;
specifically, first, a theoretical flow rate of the hydraulic motor is constructed from the control signal and the motor speed input to the hydraulic motor model:
Figure 672161DEST_PATH_IMAGE002
(13)
wherein the content of the first and second substances,
Figure 526985DEST_PATH_IMAGE004
which represents the theoretical flow of the hydraulic motor,
Figure 493673DEST_PATH_IMAGE006
a control signal representing a model of the hydraulic motor,
Figure 92144DEST_PATH_IMAGE008
which represents the maximum displacement of the hydraulic motor,
Figure 93467DEST_PATH_IMAGE010
represents the motor speed;
Figure 853613DEST_PATH_IMAGE008
is the actual parameter of the hydraulic motor, and is considered to be known;
then, according to the theoretical flow, a calculation formula of the output flow of the hydraulic rotor model is constructed:
Figure 307597DEST_PATH_IMAGE012
(14)
wherein, the first and the second end of the pipe are connected with each other,
Figure 444180DEST_PATH_IMAGE014
represents the output flow of the hydraulic rotor model,
Figure 300009DEST_PATH_IMAGE016
represents the volumetric efficiency of the hydraulic motor;
Figure 683586DEST_PATH_IMAGE016
the method comprises the steps that three parameters, namely a control signal of a hydraulic motor model, the rotating speed of the hydraulic motor and the input pressure of the hydraulic motor model, are obtained by table look-up;
secondly, a calculation formula of the output flow of the hydraulic actuator model is constructed according to the control signal and the working time of the hydraulic actuator model;
specifically, firstly, a calculation formula of the increased flow of the hydraulic actuator model is constructed according to a control signal and working time:
Figure 375599DEST_PATH_IMAGE018
(15)
wherein, the first and the second end of the pipe are connected with each other,
Figure 299561DEST_PATH_IMAGE020
representing the incremental flow of the hydraulic actuator model,
Figure 760630DEST_PATH_IMAGE022
the working time of the hydraulic actuator model is represented,
Figure 846266DEST_PATH_IMAGE024
to represent
Figure 761262DEST_PATH_IMAGE022
Control signal in time
Figure 239648DEST_PATH_IMAGE006
The amount of change in the absolute value of (c),
Figure 273332DEST_PATH_IMAGE026
representing the maximum flow of the hydraulic actuator model;
Figure 546181DEST_PATH_IMAGE026
is an actual parameter of the hydraulic actuator and is considered to be known;
then, according to the increased flow and the leakage flow, a calculation formula of the output flow of the hydraulic actuator model is constructed:
Figure 727633DEST_PATH_IMAGE028
(16)
wherein the content of the first and second substances,
Figure 196660DEST_PATH_IMAGE030
representing the output flow of the hydraulic actuator model,
Figure 897900DEST_PATH_IMAGE032
representing the leakage flow of the hydraulic actuator model;
Figure 856498DEST_PATH_IMAGE032
obtaining by a known table look-up model, and looking up a table by using differential pressure at two ends of a hydraulic motor to obtain the leakage flow of the actuator model;
thirdly, according to the output flow of the hydraulic rotor model and the output flow of the hydraulic actuator, a calculation formula of the output flow of the hydraulic motor model is established:
Figure 948082DEST_PATH_IMAGE034
(17)
wherein, the first and the second end of the pipe are connected with each other,
Figure 17538DEST_PATH_IMAGE036
the output flow of the hydraulic motor model is represented,
Figure 573284DEST_PATH_IMAGE038
represents the output flow of the hydraulic rotor model,
Figure 906045DEST_PATH_IMAGE040
representing the output flow of the hydraulic actuator model;
the method for constructing the calculation formula of the torque loss of the hydraulic motor model according to the control signal comprises the following steps:
when the absolute value of the control signal is larger than a set threshold value, constructing a calculation formula of the torque loss of the hydraulic motor model according to a first torque loss caused by mechanical friction when the hydraulic motor operates;
when the absolute value of the control signal is smaller than or equal to the set threshold, constructing a calculation formula of the torque loss of the hydraulic motor model according to a second torque loss caused by oil viscous resistance when the hydraulic motor does not operate:
the method for constructing the calculation formula of the output torque of the hydraulic motor model according to the output flow and the torque loss specifically comprises the following steps of:
step one, according to the output flow direction of the hydraulic motor model, a calculation formula of the pressure drop of the hydraulic motor model is established:
Figure 796510DEST_PATH_IMAGE042
(19)
wherein the content of the first and second substances,
Figure 154810DEST_PATH_IMAGE044
representing the pressure drop of the hydraulic motor model,
Figure 23452DEST_PATH_IMAGE046
is the input pressure of the hydraulic motor model,
Figure 74584DEST_PATH_IMAGE048
a first positive pressure drop coefficient indicative of the hydraulic motor,
Figure 452345DEST_PATH_IMAGE050
a second positive pressure drop coefficient indicative of the hydraulic motor,
Figure 66866DEST_PATH_IMAGE052
a first negative pressure drop coefficient of the hydraulic motor is indicated,
Figure 66046DEST_PATH_IMAGE054
a second negative pressure drop coefficient of the hydraulic motor is indicated,
Figure 802927DEST_PATH_IMAGE056
the pressure drop ratio of the hydraulic motor is shown,
Figure 153137DEST_PATH_IMAGE058
representing an output flow of the hydraulic motor model; wherein the content of the first and second substances,
Figure 571348DEST_PATH_IMAGE046
are input parameters for the hydraulic motor model,
Figure 690614DEST_PATH_IMAGE048
Figure 332817DEST_PATH_IMAGE050
Figure 170323DEST_PATH_IMAGE052
Figure 126647DEST_PATH_IMAGE054
and
Figure 84107DEST_PATH_IMAGE056
determined by the properties of the hydraulic motor itself, considered known;
step two, according to the pressure drop and the power flow direction of the hydraulic motor model, a calculation formula of the lossless torque of the hydraulic motor model is constructed:
Figure 647944DEST_PATH_IMAGE060
(21)
wherein the content of the first and second substances,
Figure 419416DEST_PATH_IMAGE062
representing a loss-free torque of the hydraulic motor model,
Figure 241748DEST_PATH_IMAGE064
it is the mechanical efficiency of the hydraulic motor that,
Figure 273289DEST_PATH_IMAGE006
a control signal representing a model of the hydraulic motor,
Figure 726136DEST_PATH_IMAGE066
which represents the maximum displacement of the hydraulic motor,
Figure 521922DEST_PATH_IMAGE044
a pressure drop of the hydraulic motor model is shown,
Figure 633098DEST_PATH_IMAGE068
representing the power flow direction of the hydraulic motor model,
Figure 96309DEST_PATH_IMAGE064
the control signal of the hydraulic motor model, the rotating speed of the hydraulic motor and the input pressure of the hydraulic motor model are obtained by looking up a table,
Figure 1948DEST_PATH_IMAGE066
are the actual parameters of the hydraulic motor, which are considered known;
step three, according to the lossless torque and the torque loss under different control signals, constructing a calculation formula of the output torque of the hydraulic motor model:
Figure 285031DEST_PATH_IMAGE070
(22)
wherein, the first and the second end of the pipe are connected with each other,
Figure 934318DEST_PATH_IMAGE072
represents the output torque of the hydraulic motor model,
Figure 986456DEST_PATH_IMAGE074
a control signal representing a model of the hydraulic motor,
Figure 797418DEST_PATH_IMAGE076
representing a first torque loss caused by mechanical friction when the hydraulic motor is running,
Figure 115266DEST_PATH_IMAGE078
representing a second torque loss caused by oil viscous resistance when the hydraulic motor is not operated;
the construction process of the high-pressure hydraulic accumulator model comprises the following steps:
building a calculation formula of the gas volume of the accumulated expansion of the hydraulic oil in the high-pressure hydraulic energy storage through the integration of the output flow of the high-pressure hydraulic energy storage model;
determining a calculation formula of the gas temperature of the high-pressure hydraulic energy storage model according to heat exchange between gas and a wall surface and between the gas and oil in the high-pressure hydraulic energy storage;
according to the gas volume and the gas temperature, a calculation formula of the output pressure of the high-pressure hydraulic energy storage model is constructed;
the construction process of the high-pressure hydraulic accumulator model comprises the following steps:
step one, constructing a calculation formula of gas volume of accumulated expansion of hydraulic oil in the high-pressure hydraulic energy storage through integration of output flow of the high-pressure hydraulic energy storage model;
Figure 286354DEST_PATH_IMAGE080
(7)
wherein the content of the first and second substances,
Figure 209310DEST_PATH_IMAGE082
indicating the gas volume of the accumulated expansion of the hydraulic oil in the high-pressure hydraulic accumulator,
Figure 711879DEST_PATH_IMAGE084
representing the output flow of the high-pressure hydraulic accumulator model,trepresents time;
determining a calculation formula of the gas temperature of the high-pressure hydraulic energy storage model according to heat exchange between gas and a wall surface and between the gas and oil in the high-pressure hydraulic energy storage;
specifically, firstly, a calculation formula of heat loss power of a high-pressure hydraulic energy storage model is constructed:
Figure DEST_PATH_IMAGE086
(8)
wherein the content of the first and second substances,
Figure DEST_PATH_IMAGE088
represents the heat loss power of the high-pressure hydraulic accumulator model,
Figure DEST_PATH_IMAGE090
represents the heat transfer coefficient of the high-pressure hydraulic accumulator,
Figure DEST_PATH_IMAGE092
the effective area of the high-pressure hydraulic accumulator for heat dissipation is shown,
Figure DEST_PATH_IMAGE094
indicating the hydraulic oil temperature of the high-pressure hydraulic accumulator,
Figure DEST_PATH_IMAGE096
representing the gas temperature at the moment on the high-pressure hydraulic accumulator model,
Figure 77876DEST_PATH_IMAGE090
Figure 68966DEST_PATH_IMAGE092
and
Figure 95696DEST_PATH_IMAGE094
as a practical reference for high-pressure hydraulic accumulatorsNumber, considered as a known amount;
then, according to the heat loss power, a calculation formula of the gas temperature of the high-pressure hydraulic energy storage model is constructed:
Figure DEST_PATH_IMAGE098
(9)
wherein the content of the first and second substances,
Figure DEST_PATH_IMAGE100
representing the current gas temperature of the high-pressure hydraulic accumulator model,
Figure 169832DEST_PATH_IMAGE102
representing the adiabatic coefficient of the high-pressure hydraulic accumulator;
Figure 399956DEST_PATH_IMAGE104
the gas temperature at the moment on the high-pressure hydraulic energy storage model is represented and stored by the delay module;
Figure 444004DEST_PATH_IMAGE106
representing the output flow of the high-pressure hydraulic accumulator model,
Figure 810394DEST_PATH_IMAGE108
indicating the gas volume of the accumulated expansion of the hydraulic oil in the high-pressure hydraulic accumulator,
Figure 666484DEST_PATH_IMAGE110
represents the heat loss power of the high-pressure hydraulic accumulator model,
Figure 915063DEST_PATH_IMAGE112
the heat capacity of the high-pressure hydraulic energy storage device is shown, wherein the heat capacity represents the heat exchange between the wall surface of the energy storage device and gas, and the heat capacity represents the heat exchange between the gas and oil;
thirdly, according to the gas volume and the gas temperature, a calculation formula of the output pressure of the high-pressure hydraulic energy storage model is established:
Figure 169327DEST_PATH_IMAGE114
(10)
wherein, the first and the second end of the pipe are connected with each other,
Figure 170650DEST_PATH_IMAGE116
represents the output pressure of the high-pressure hydraulic accumulator model,
Figure 648905DEST_PATH_IMAGE118
representing the initial pressure of the high-pressure hydraulic accumulator,
Figure 853621DEST_PATH_IMAGE120
representing the initial volume of the high-pressure hydraulic accumulator,
Figure 239472DEST_PATH_IMAGE122
indicating the initial temperature of the gas of the high-pressure accumulator,
Figure 580455DEST_PATH_IMAGE124
indicating the cumulative volume of expanding hydraulic oil in the high pressure accumulator,
Figure 291927DEST_PATH_IMAGE126
representing the current gas temperature of the high-pressure hydraulic accumulator model,
Figure 187202DEST_PATH_IMAGE118
Figure 111165DEST_PATH_IMAGE120
and
Figure 837812DEST_PATH_IMAGE126
is a preset value.
2. The method of claim 1, wherein the signal relationship comprises:
the output flow and the output pressure of the high-pressure hydraulic accumulator model are equal to the input flow and the input pressure of the hydraulic accessory model;
the output flow and the output pressure of the hydraulic accessory model are equal to the input flow and the input pressure of the hydraulic motor model;
and the output flow and the output pressure of the hydraulic motor model are equal to the input flow and the input pressure of the low-pressure hydraulic accumulator model.
3. The method of claim 1, wherein the hydraulic attachment model building process comprises the steps of:
and constructing a calculation formula of the output flow of the hydraulic accessory model according to the speed of the whole vehicle.
4. A simulation method of a vehicle hydraulic system is characterized by being applied to a vehicle hydraulic system model, wherein the hydraulic system model is constructed by the method according to any one of claims 1 to 3;
the simulation method comprises the following steps:
and determining the optimal solution of the output torque according to each calculation equation constructed in the hydraulic system model, and taking the optimal solution as the output of the hydraulic system model.
5. A whole vehicle simulation system is characterized by comprising: the hydraulic system model, engine model, clutch model, transmission model, and torque coupler model of claim 4;
in the whole vehicle simulation process, the output torque of the engine model passes through the clutch model and the transmission model and then is input into the torque coupler model; the torque coupler model is used for coupling and outputting the torque from the hydraulic system model and the engine model.
6. The system of claim 5, further comprising: an Electronic Control Unit (ECU) model;
in the whole vehicle simulation process, the ECU model is used for respectively sending control signals to the vehicle hydraulic system model and the engine model according to the running condition of the whole vehicle, and the control signals respectively control the running states of the hydraulic motor and the engine.
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