CN114544212B - Design method and system for heat balance test of complex external heat flow antenna - Google Patents

Design method and system for heat balance test of complex external heat flow antenna Download PDF

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Publication number
CN114544212B
CN114544212B CN202210043008.0A CN202210043008A CN114544212B CN 114544212 B CN114544212 B CN 114544212B CN 202210043008 A CN202210043008 A CN 202210043008A CN 114544212 B CN114544212 B CN 114544212B
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antenna
external heat
heat flow
infrared
component
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CN114544212A (en
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乐生健
侯振压
王彦
田敏
翟载腾
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Shanghai Institute of Satellite Engineering
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Shanghai Institute of Satellite Engineering
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • G01M99/002Thermal testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R29/00Arrangements for measuring or indicating electric quantities not covered by groups G01R19/00 - G01R27/00
    • G01R29/08Measuring electromagnetic field characteristics
    • G01R29/10Radiation diagrams of antennas
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation

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  • General Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Details Of Aerials (AREA)

Abstract

The application provides a design method and a system for a heat balance test of a complex external heat flow antenna. The method designs heating plates on all parts of the antenna; selecting a proper time interval, and using simulation software to read solar irradiation, earth albedo, earth infrared and other external heat flows received by each component at corresponding track moments and temperatures of different structural boundaries; combining the angle coefficient and the boundary temperature, and calculating to obtain the infrared influence of the structure boundary on the antenna at the corresponding track moment; and combining the above heat losses in the antenna and applying the combined heat losses to corresponding heating plates, so that the application of the quasi-transient heat flow of the antenna is completed. The method can realize the application of the antenna heat flow in a quasi-transient state, and is more similar to on-orbit simulation; the temperature influence of the structure boundary is reduced, so that the scale of the heat balance test can be greatly reduced; the heat balance test applied to other complex external heat flow loads can be extrapolated.

Description

Design method and system for heat balance test of complex external heat flow antenna
Technical Field
The application relates to the technical field of aerospace, in particular to a design method and a system for a heat balance test of a complex external heat flow antenna.
Background
With the continuous development of aerospace technology, in order to adapt to different task demands, spacecrafts with different configurations are generated. For an off-board antenna, it is difficult to introduce the effects of the shaped structure boundaries into the test design when performing independent thermal balance tests. On the one hand, the size of the antenna is relatively small, and the introduction of the simulated structure boundary in the thermal balance test can cause the rapid increase of the test scale, and the test expense and the tooling design cost are relatively high. On the other hand, the temperature of the boundary is often not uniform and is difficult to apply transiently during the test.
The patent document CN104071360A discloses a heat balance test method and a heat balance test system based on equivalent simulation of radiation coupling heat transfer, wherein the space orbit external heat flow, the solar sailboard radiation heat flow and the heat sink radiation heat flow are applied through a heater on the satellite surface in a combined way. The application object of the application is a complex external heat flow antenna, and the reduction of the complex structure boundary has larger regulation. The original patent is applicable to low heat flux density heating simulation, such as heat flux simulation outside a shadow area, but is limited in application.
The patent document CN106314831A discloses a method for simulating external heat flow in a heat balance test, which focuses on an algorithm for applying the external heat flow in real time.
The patent document CN106081174A discloses an external heat flow simulation device and a heat flow control method thereof, and discloses an external heat flow simulation device with a wave-absorbing array, wherein the radiation boundary temperature can be accurately controlled through a refrigerating system and an active heating system. But this solution does not allow to make statistical calculations of the radiation shielding of the antenna.
Disclosure of Invention
Aiming at the defects in the prior art, the application aims to provide a heat balance test design method and a heat balance test design system for a complex external heat flow antenna.
The application provides a design method for a heat balance test of a complex external heat flow antenna, which comprises the following steps:
a heater installation step: corresponding external heat flow heaters are stuck on each part of the antenna;
an antenna component counting step: counting solar irradiation, earth albedo and earth infrared received by each component of the antenna at selected time intervals by using on-orbit simulation software;
and an infrared shielding calculation step: calculating infrared and shielding of the structural boundary to each part of the antenna through the temperature obtained by the on-orbit simulation software;
and self heat consumption statistics: counting the change of the heat consumption of the antenna component based on the time interval required by the antenna component;
an application step: the combined external heat flows are applied to the various components of the antenna according to time quasi-transient through external heat flow heaters arranged on the various components of the antenna.
Preferably, the external heat flow heater has the same surface condition as the corresponding component.
Preferably, the antenna component comprises an antenna main reflecting surface, an antenna connection flange, an antenna driving assembly and an antenna bracket, wherein:
the antenna main reflecting surface is arranged on the antenna bracket through an antenna connecting flange;
the antenna driving component is arranged on the antenna bracket and controls the orientation of the main reflecting surface of the antenna.
Preferably, the antenna bracket is arranged on the first side plate, and two sides of the first side plate are connected with second side plates which are vertically arranged.
Preferably, in the infrared shielding calculation step, the temperature obtained by the on-orbit simulation software calculates infrared and shielding of the first side plate and the second side plate on the antenna main reflecting surface, the antenna connecting flange and the antenna driving assembly.
Preferably, the external heat flow comprises solar irradiation, earth albedo, earth infrared, infrared and shielding of complex structure boundaries and self heat consumption.
Preferably, the infrared and shielding of each part of the antenna changes according to the quasi-transient time of solar irradiation, earth albedo, earth infrared and self heat consumption of each part of the antenna.
Preferably, the antenna component for counting self-heat consumption comprises an antenna main reflecting surface and an antenna driving component.
The application provides a complex external heat flow antenna heat balance test design system, which comprises the following modules:
a heater mounting module: corresponding external heat flow heaters are stuck on each part of the antenna;
an antenna component statistics module: counting solar irradiation, earth albedo and earth infrared received by each component of the antenna at selected time intervals by using on-orbit simulation software;
an infrared shielding calculation module: calculating infrared and shielding of the structural boundary to each part of the antenna through the temperature obtained by the on-orbit simulation software;
self heat consumption statistics module: counting the change of the heat consumption of the antenna component based on the time interval required by the antenna component;
and (3) an application module: the combined external heat flows are applied to the various components of the antenna according to time quasi-transient through external heat flow heaters arranged on the various components of the antenna.
Compared with the prior art, the application has the following beneficial effects:
1. the application can realize the application of the quasi-transient working condition of the complex external heat flow antenna heat balance test, improve the accuracy of the test and the consistency with the simulation state, and reduce the test complexity and the test cost caused by the simulation structure and the temperature boundary.
2. The application is applied through the antenna heat flow quasi-transient state, and is more similar to on-orbit simulation.
3. The application folds the temperature influence of the structure boundary, and can greatly reduce the scale of the heat balance test.
4. According to the application, test tools and equipment such as a bracket are not required, and test conditions are simplified.
5. The application can realize the whole-rail external heat flow simulation, further widens the application range, and can be extrapolated to heat balance tests of other complex external heat flow loads.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:
fig. 1 is a hardware schematic diagram of a design method for a heat balance test of a complex external heat flow antenna provided by the application.
FIG. 2 is a flow chart showing the steps of the design method for the heat balance test of the complex external heat flow antenna.
The figure shows:
1-satellite-Y cabin board outer edge
2-satellite+X cabin board
3-antenna main reflecting surface
4-antenna connection flange
5-antenna driving assembly
6-satellite+Y cabin board outer edge
Detailed Description
The present application will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the present application, but are not intended to limit the application in any way. It should be noted that variations and modifications could be made by those skilled in the art without departing from the inventive concept. These are all within the scope of the present application.
As shown in fig. 1 and 2, in the design of a thermal balance test, the application counts solar radiation, earth albedo, earth infrared and the like received by each part of the antenna on orbit according to time; reading the temperatures of different boundary positions according to the same time to obtain the infrared influence of the boundary on each part of the antenna; and finally, combining the heat consumption of the antenna component, and applying the sum of all the items through a heater on the component to finish the setting of the quasi-transient working condition of the antenna heat balance test.
The technical scheme adopted by the application comprises the following steps: designing heating plates on all parts of the antenna, and omitting parts with too small parts or parts with difficult implementation of the heating plates; selecting a proper time interval, and using simulation software to read solar irradiation, earth albedo, earth infrared and other external heat flows received by each component at corresponding track moments and temperatures of different structural boundaries; combining the angle coefficient and the boundary temperature, and calculating to obtain the infrared influence of the structure boundary on the antenna at the corresponding track moment; and combining the above heat losses in the antenna and applying the combined heat losses to corresponding heating plates, so that the application of the quasi-transient heat flow of the antenna is completed. Parts where the heating plate cannot be adhered can fold the heat flow to nearby parts.
Specifically, with reference to fig. 1, the antenna is mounted on a satellite+x side plate, and the ±y plate needs to extend in the +x direction due to the heat dissipation of the platform, so as to partially shield the antenna. The antenna is composed of an antenna main reflecting surface 3, an antenna connecting flange 4, an antenna driving component 5 and other components. When designing a heat balance test, firstly, using simulation software to count solar radiation, earth albedo and earth infrared received by antenna components such as an antenna main reflecting surface 3, an antenna connecting flange 4, an antenna driving component 5 and the like at a selected time interval; then, the temperatures of the satellite-Y cabin board outer edge 1, the satellite+X cabin board 2 and the satellite+Y cabin board outer edge 6 at the same moment are read, the combination angle coefficient is used for respectively calculating the infrared and shielding effects of the satellite-Y cabin board outer edge 1 on the antenna main reflecting surface 3, the satellite-Y cabin board outer edge 1 on the antenna connecting flange 4, the satellite-Y cabin board outer edge 1 on the antenna driving assembly 5 and the like, and the infrared and shielding effects of the structural boundary on all parts of the antenna are obtained by the same way, and if the structural boundary temperature is a fixed value, the infrared and shielding effects of the part are also a fixed value; the antenna main reflecting surface 3 and the antenna driving component 5 have heat consumption, and the heat consumption change is counted according to the required time interval; combining the above items, applying the mixture to antenna components of an antenna main reflecting surface 3, an antenna connecting flange 4, an antenna driving component 5 and the like which are pre-adhered with heating plates according to time, and finishing the setting of the external heat flow of the test; the method establishes the simulation model in the test tank applying the external heat flow, compares and corrects the simulation model with the calculation result of the on-orbit model, and can obtain the test model with stronger compliance. And carrying out a heat balance test in the tank.
The external heat flow of the application comprises solar irradiation, earth albedo, earth infrared, infrared and shielding of complex structure boundaries and self heat consumption. Corresponding external heat flow heaters are stuck on all the parts of the antenna, and the surface states of the heaters are the same as those of the corresponding parts. The specific scheme comprises the following steps: the infrared and shielding of the complex structure boundary to each part of the antenna is calculated by the temperature obtained by on-orbit simulation software, and the complex structure boundary changes according to the quasi-transient time; solar irradiation, earth albedo and earth infrared received by each part of the antenna are obtained through simulation software and are changed according to the quasi-transient time; the self heat consumption is obtained according to input and is changed according to the transient time; the external heat flows are combined and then applied in a quasi-transient manner through an external heat flow heater. The method is also applicable to heat balance test designs of other types of complex external heat flow loads.
In the description of the present application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application.
The foregoing describes specific embodiments of the present application. It is to be understood that the application is not limited to the particular embodiments described above, and that various changes or modifications may be made by those skilled in the art within the scope of the appended claims without affecting the spirit of the application. The embodiments of the application and the features of the embodiments may be combined with each other arbitrarily without conflict.

Claims (6)

1. The design method of the heat balance test of the complex external heat flow antenna is characterized by comprising the following steps of:
a heater installation step: corresponding external heat flow heaters are stuck on each part of the antenna;
an antenna component counting step: counting solar irradiation, earth albedo and earth infrared received by each component of the antenna at selected time intervals by using on-orbit simulation software;
and an infrared shielding calculation step: calculating infrared and shielding of the structural boundary to each part of the antenna through the temperature obtained by the on-orbit simulation software;
and self heat consumption statistics: counting the change of the heat consumption of the antenna component based on the time interval required by the antenna component;
an application step: after the external heat flows are combined, the external heat flows are applied to each part of the antenna according to time quasi-transient state through an external heat flow heater arranged on each part of the antenna;
the surface state of the external heat flow heater is the same as that of the corresponding part;
the antenna component comprises an antenna main reflecting surface, an antenna connecting flange, an antenna driving assembly and an antenna bracket, wherein:
the antenna main reflecting surface is arranged on the antenna bracket through an antenna connecting flange;
the antenna driving component is arranged on the antenna bracket and controls the direction of the main reflecting surface of the antenna;
the external heat flow comprises solar irradiation, earth albedo, earth infrared, infrared and shielding of complex structure boundaries and self heat consumption.
2. The design method for the heat balance test of the complex external heat flow antenna according to claim 1, wherein the antenna bracket is arranged on a first side plate, and two sides of the first side plate are connected with a second side plate which is arranged vertically.
3. The method for designing the heat balance test of the complex external heat flow antenna according to claim 2, wherein in the step of calculating the infrared shielding, the temperature obtained by on-orbit simulation software is used for calculating the infrared and shielding of the first side plate and the second side plate on the antenna main reflecting surface, the antenna connecting flange and the antenna driving assembly.
4. The design method for the heat balance test of the complex external heat flow antenna according to claim 1, wherein the infrared rays and the shielding of each part of the antenna are changed according to the quasi-transient time, and the solar radiation, the earth albedo, the earth infrared rays and the self heat consumption of each part of the antenna are all subjected to.
5. The method for designing a heat balance test of a complex external heat flow antenna according to claim 3, wherein the antenna component for counting self heat consumption comprises an antenna main reflecting surface and an antenna driving component.
6. A system for implementing the method for designing a heat balance test of a complex external heat flow antenna according to claim 1, comprising the following modules:
a heater mounting module: corresponding external heat flow heaters are stuck on each part of the antenna;
an antenna component statistics module: counting solar irradiation, earth albedo and earth infrared received by each component of the antenna at selected time intervals by using on-orbit simulation software;
an infrared shielding calculation module: calculating infrared and shielding of the structural boundary to each part of the antenna through the temperature obtained by the on-orbit simulation software;
self heat consumption statistics module: counting the change of the heat consumption of the antenna component based on the time interval required by the antenna component;
and (3) an application module: the combined external heat flows are applied to the various components of the antenna according to time quasi-transient through external heat flow heaters arranged on the various components of the antenna.
CN202210043008.0A 2022-01-14 2022-01-14 Design method and system for heat balance test of complex external heat flow antenna Active CN114544212B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104071360A (en) * 2014-06-12 2014-10-01 上海微小卫星工程中心 Transient heat balance test method and system based on radiation coupling heat-transfer equivalent simulation
CN112208805A (en) * 2020-09-03 2021-01-12 中国空间技术研究院 External heat flow simulation method and device for space load

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104071360A (en) * 2014-06-12 2014-10-01 上海微小卫星工程中心 Transient heat balance test method and system based on radiation coupling heat-transfer equivalent simulation
CN112208805A (en) * 2020-09-03 2021-01-12 中国空间技术研究院 External heat flow simulation method and device for space load

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
使用太阳模拟器进行热平衡试验的附加外热流影响分析;刘金龙;郄殿福;裴一飞;陶涛;;航天器环境工程(02);74-78 *
倾斜轨道卫星快速旋转高频箱轨道外热流的特点与分析;张小波;王耀霆;张建波;肖志伟;徐向阳;;空间电子技术(第06期);74-78 *

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