CN114539609A - Silica gel sponge material and preparation method thereof - Google Patents

Silica gel sponge material and preparation method thereof Download PDF

Info

Publication number
CN114539609A
CN114539609A CN202210232973.2A CN202210232973A CN114539609A CN 114539609 A CN114539609 A CN 114539609A CN 202210232973 A CN202210232973 A CN 202210232973A CN 114539609 A CN114539609 A CN 114539609A
Authority
CN
China
Prior art keywords
silica gel
sponge
gel solution
polyurethane sponge
polyurethane
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210232973.2A
Other languages
Chinese (zh)
Inventor
苏凯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Huipeng Polymer Technology Co ltd
Original Assignee
Dongguan Huipeng Polymer Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Huipeng Polymer Technology Co ltd filed Critical Dongguan Huipeng Polymer Technology Co ltd
Priority to CN202210232973.2A priority Critical patent/CN114539609A/en
Publication of CN114539609A publication Critical patent/CN114539609A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/36After-treatment
    • C08J9/40Impregnation
    • C08J9/42Impregnation with macromolecular compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/0011Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 for shaping plates or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/20Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 for porous or cellular articles, e.g. of foam plastics, coarse-pored
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2375/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2375/04Polyurethanes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a silica gel sponge material, which comprises polyurethane sponge and a silica gel solution, wherein a functional auxiliary agent is also added into the silica gel solution; a preparation method of a silica gel sponge comprises the following steps: s1, designing the size and thickness of the polyurethane sponge, the fluidity of the silica gel solution and the proportion of the functional auxiliary agent according to the product requirements; s2, cutting the polyurethane sponge into sheets with corresponding thickness by using cutting equipment according to design requirements; s3, preparing a silica gel solution with corresponding fluidity according to design requirements, and adding a functional auxiliary agent in a corresponding proportion into the silica gel solution; and S4, adding a silica gel solution to the polyurethane sponge sheet. According to the silica gel sponge material and the preparation method thereof, the silica gel solution is added on the polyurethane sponge, so that the polyurethane sponge has the function of increasing the tearing strength by times, the oxidation resistance and the high temperature resistance are improved, and the silica gel can inhibit the generation of bacteria.

Description

Silica gel sponge material and preparation method thereof
Technical Field
The invention relates to the technical field of silica gel sponge, in particular to a silica gel sponge material and a preparation method thereof.
Background
Sponge is a porous material with good water absorption and soft material, and is often used as a material for cleaning, buffering, protecting and other appliances.
Through retrieval, the invention patent with the Chinese patent number of 201611272202.7 discloses polyurethane for slow rebound sponge and a preparation method and application thereof, wherein the resin comprises a resin A component, a resin B1 component and a resin B2 component, and the resin A component comprises a polyol A, a cross-linking agent, a catalyst, a foaming agent and a foam stabilizer; the resin B1 comprises 1100 parts of isocyanate B, 110-40 parts of polyol B, 0.002-0.010 part of side reaction inhibitor, the resin B2 comprises 2100 parts of isocyanate B, 250-100 parts of polyol B, 0.002-0.010 part of side reaction inhibitor, the isocyanate B1 is diphenylmethane diisocyanate, carbodiimide-modified diphenylmethane diisocyanate, toluene diisocyanate or naphthalene diisocyanate, the polyol B1 is polyether triol, the isocyanate B2 is diphenylmethane diisocyanate, carbodiimide-modified diphenylmethane diisocyanate, toluene diisocyanate or naphthalene diisocyanate, and the polyol B2 is polyether polyol. The invention can prepare the slow-rebound polyurethane sponge with different hardness and has low cost.
The polyurethane sponge has the problems of easy oxidation, easy decomposition and aging in a humid environment, low toughness, easy tearing, easy bacteria generation and mildew generation, so the problem is solved by the silica gel sponge material and the preparation method thereof.
Disclosure of Invention
In order to solve the problems that polyurethane sponge is easy to oxidize, easy to decompose and age in a humid environment, low in toughness, easy to tear, and easy to grow bacteria and mildew, the invention aims to provide a silica gel sponge material and a preparation method thereof, and the silica gel sponge material has the effects of increasing the tearing strength by times, resisting oxidation, resisting high temperature and inhibiting the generation of bacteria.
The invention adopts the following technical scheme for realizing the technical purpose: a silica gel sponge material comprises polyurethane sponge and silica gel solution, wherein functional auxiliary agents are also added into the silica gel solution.
A preparation method of a silica gel sponge comprises the following steps:
s1, designing the size and thickness of the polyurethane sponge, the fluidity of the silica gel solution and the proportion of the functional auxiliary agent according to the product requirements;
s2, cutting the polyurethane sponge into sheets with corresponding thickness by using cutting equipment according to design requirements;
s3, preparing a silica gel solution with corresponding fluidity according to design requirements, and adding a functional auxiliary agent in a corresponding proportion into the silica gel solution;
s4, adding a silica gel solution on the polyurethane sponge sheet;
s5, extruding the excessive silica gel solution on the polyurethane sponge sheet by using a roller machine, and then placing the polyurethane sponge sheet on an oven conveyor belt;
s6, opening the oven, heating to 140 ℃ at 120-.
Preferably, the polyurethane sponge is soaked in the silica gel solution.
Preferably, the silica gel solution is sprayed on the surface of the polyurethane sponge.
Preferably, the polyurethane sponge sheet is soaked in a square groove filled with the silica gel solution and is completely immersed for 1-2 minutes until the silica gel solution permeates into pores of the sponge from outside to inside, and the soaked sponge is taken out.
Preferably, the polyurethane sponge sheets are integrally arranged on the working frame, the silica gel solution is sprayed on one surface of the polyurethane sponge through the atomizing nozzle, the polyurethane sponge is overturned on the other surface, and the silica gel solution is sprayed again until the surface of the polyurethane sponge is completely covered with the silica gel solution.
As an optimization, the functional adjuvants include: oxygen ion powder, an antibacterial agent, an anti-mildew agent and an antistatic agent.
As optimization, when the polyurethane sponge is baked on the conveying belt of the oven, the conveying belt drives the polyurethane sponge to continuously turn over;
preferably, the surface of the conveying belt is provided with meshes, and a blower is arranged below the conveying belt, so that air flow in the meshes from bottom to top passes through the meshes.
The invention has the following beneficial effects:
1. according to the silica gel sponge material and the preparation method thereof, the silica gel solution is added on the polyurethane sponge, so that the polyurethane sponge has the function of increasing the tearing strength by times, the oxidation resistance and the high temperature resistance are improved, and the silica gel material can inhibit the generation of bacteria.
2. According to the silica gel sponge material and the preparation method thereof, the polyurethane sponge is driven to overturn continuously by the conveying belt during baking, so that attached silica gel solution is prevented from generating flow marks, meanwhile, air flow from bottom to top in the holes passes through the holes, the flow marks are further eliminated, and the silica gel solution is ensured to be distributed uniformly and smoothly.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A silica gel sponge material comprises polyurethane sponge and silica gel solution, wherein functional auxiliary agents are also added into the silica gel solution.
A preparation method of a silica gel sponge comprises the following steps:
s1, designing the size and thickness of the polyurethane sponge, the fluidity of the silica gel solution and the proportion of the functional auxiliary agent according to the product requirements;
s2, cutting the polyurethane sponge into sheets with corresponding thickness by using cutting equipment according to design requirements;
repeatedly asking for the cutting surface of the sheet material by using a dust collector to remove fine dust and slag and improve the adhesiveness of the silica gel solution;
s3, preparing a silica gel solution with corresponding fluidity according to design requirements, adding a functional auxiliary agent in a corresponding proportion into the silica gel solution, and uniformly mixing;
s4, soaking the polyurethane sponge sheet in a square groove filled with the silica gel solution, completely soaking for 1-2 minutes until the silica gel solution permeates into pores of the sponge from outside to inside, and taking out the soaked sponge;
s5, extruding redundant silica gel solution on the polyurethane sponge sheet by using a roller machine to ensure that the silica gel is uniformly distributed on the surface of the sponge, and then placing the sponge on an oven conveyor belt;
s6, opening the oven, heating to 120 ℃, opening the oven conveyer belt, baking the polyurethane sponge sheet, and enabling the silica gel solution to be completely shaped on the sponge.
The proportion of the silica gel solution and the functional auxiliary agent is 100: 3;
when the polyurethane sponge is baked on the conveyor belt of the oven, the conveyor belt drives the polyurethane sponge to continuously turn over, so that attached silica gel solution is prevented from generating flow marks;
the surface of the conveying belt is provided with meshes, and the air blower is arranged below the conveying belt, so that air flow from bottom to top passes through the meshes, and flow marks are further eliminated.
Example 2
A silica gel sponge material comprises polyurethane sponge and silica gel solution, wherein functional auxiliary agents are also added into the silica gel solution.
A preparation method of a silica gel sponge comprises the following steps:
s1, designing the size and thickness of the polyurethane sponge, the fluidity of the silica gel solution and the proportion of the functional auxiliary agent according to the product requirements;
s2, cutting the polyurethane sponge into sheets with corresponding thickness by using cutting equipment according to design requirements;
repeatedly asking for the cutting surface of the sheet material by using a dust collector to remove fine dust and slag and improve the adhesiveness of the silica gel solution;
s3, preparing a silica gel solution with corresponding fluidity according to design requirements, adding a functional auxiliary agent in a corresponding proportion into the silica gel solution, and uniformly mixing;
s4, arranging the polyurethane sponge sheets on a working frame, spraying the silica gel solution on one surface of the polyurethane sponge through an atomizing nozzle, turning over one surface of the polyurethane sponge, and spraying again until the surface of the polyurethane sponge is completely covered with the silica gel solution;
s5, extruding redundant silica gel solution on the polyurethane sponge sheet by using a roller machine to ensure that the silica gel is uniformly distributed on the surface of the sponge, and then placing the sponge on an oven conveyor belt;
and S6, opening the oven, heating to 140 ℃, opening the oven conveyer belt, and baking the polyurethane sponge sheet to enable the silica gel solution to be completely shaped on the sponge.
The proportion of the silica gel solution and the functional auxiliary agent is 100: 3;
when the polyurethane sponge is baked on the conveyor belt of the oven, the conveyor belt drives the polyurethane sponge to continuously turn over, so that attached silica gel solution is prevented from generating flow marks;
the surface of the conveying belt is provided with meshes, and the air blower is arranged below the conveying belt, so that air flow from bottom to top passes through the meshes, and flow marks are further eliminated.
Example 3
Functional adjuvants include: 3 parts of oxygen ion powder, 2 parts of an antibacterial agent, 2 parts of an anti-mildew agent and 1 part of an antistatic agent.
Example 4
Functional adjuvants include: 5 parts of oxygen ion powder, 3 parts of an antibacterial agent, 3 parts of an anti-mildew agent and 2 parts of an antistatic agent.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. A silica gel sponge material is characterized in that: comprises polyurethane sponge and silica gel solution, wherein functional auxiliary agents are also added into the silica gel solution.
2. A preparation method of a silica gel sponge is characterized by comprising the following steps:
s1, designing the size and thickness of the polyurethane sponge, the fluidity of the silica gel solution and the proportion of the functional auxiliary agent according to the product requirements;
s2, cutting the polyurethane sponge into sheets with corresponding thickness by using cutting equipment according to design requirements;
s3, preparing a silica gel solution with corresponding fluidity according to design requirements, and adding a functional auxiliary agent in a corresponding proportion into the silica gel solution;
s4, adding a silica gel solution on the polyurethane sponge sheet;
s5, extruding the excessive silica gel solution on the polyurethane sponge sheet by using a roller machine, and then placing the polyurethane sponge sheet on an oven conveyor belt;
s6, opening the oven, heating to 140 ℃ at 120-.
3. The method for preparing the silica gel sponge as claimed in claim 2, which is characterized in that: and soaking the polyurethane sponge in the silica gel solution.
4. The method for preparing the silica gel sponge as claimed in claim 2, which is characterized in that: and spraying the silica gel solution on the surface of the polyurethane sponge.
5. The method for preparing a silica gel sponge according to claim 3, which is characterized in that: and soaking the polyurethane sponge sheet in a square groove filled with the silica gel solution, completely soaking for 1-2 minutes until the silica gel solution permeates into pores of the sponge from outside to inside, and taking out the soaked sponge.
6. The method for preparing the silica gel sponge as claimed in claim 4, wherein the method comprises the following steps: the polyurethane sponge sheets are integrally arranged on the working frame, the silica gel solution is sprayed on one surface of the polyurethane sponge through the atomizing nozzle, the polyurethane sponge is overturned on the other surface, and the silica gel solution is sprayed again until the surface of the polyurethane sponge is completely covered with the silica gel solution.
7. The method for preparing the silica gel sponge as claimed in claim 2, which is characterized in that: the functional adjuvants include: oxygen ion powder, an antibacterial agent, an anti-mildew agent and an antistatic agent.
8. The method for preparing the silica gel sponge as claimed in claim 2, which is characterized in that: when the polyurethane sponge is baked on the conveyor belt of the oven, the conveyor belt drives the polyurethane sponge to continuously turn over;
the surface of the conveying belt is provided with meshes, and air flow from bottom to top in the meshes passes through the meshes by installing an air blower below the conveying belt.
CN202210232973.2A 2022-03-09 2022-03-09 Silica gel sponge material and preparation method thereof Pending CN114539609A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210232973.2A CN114539609A (en) 2022-03-09 2022-03-09 Silica gel sponge material and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210232973.2A CN114539609A (en) 2022-03-09 2022-03-09 Silica gel sponge material and preparation method thereof

Publications (1)

Publication Number Publication Date
CN114539609A true CN114539609A (en) 2022-05-27

Family

ID=81663571

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210232973.2A Pending CN114539609A (en) 2022-03-09 2022-03-09 Silica gel sponge material and preparation method thereof

Country Status (1)

Country Link
CN (1) CN114539609A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115403826A (en) * 2022-09-30 2022-11-29 佛山市顺德区品睡海绵有限公司 Silica gel sponge and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1740217A (en) * 2004-08-27 2006-03-01 株式会社东星硅树脂 Silicon rubber foam and producing method and use thereof
US20060063846A1 (en) * 2004-08-27 2006-03-23 Dong Sung Silicone Co., Ltd. Silicone sponge and preparation method and usage thereof
CN113861501A (en) * 2021-09-30 2021-12-31 广州市鑫深家居有限公司 Silica gel cotton pillow and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1740217A (en) * 2004-08-27 2006-03-01 株式会社东星硅树脂 Silicon rubber foam and producing method and use thereof
US20060063846A1 (en) * 2004-08-27 2006-03-23 Dong Sung Silicone Co., Ltd. Silicone sponge and preparation method and usage thereof
CN113861501A (en) * 2021-09-30 2021-12-31 广州市鑫深家居有限公司 Silica gel cotton pillow and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115403826A (en) * 2022-09-30 2022-11-29 佛山市顺德区品睡海绵有限公司 Silica gel sponge and preparation method thereof

Similar Documents

Publication Publication Date Title
CN114539609A (en) Silica gel sponge material and preparation method thereof
CA3083860A1 (en) New flexible polyurethane foams
US3301252A (en) Method of applying a polyurethane foam splint
US5814676A (en) Flexible polyurethane foams and a process for the production thereof
CN101815611A (en) Heat bonding polyurethane foams
MY130513A (en) Process for preparing a flexible polyurethane foam
ES484950A1 (en) Method for preparing rigid polyurethane foams and gel catalyst composition therefor.
CA1277815C (en) Process for the preparation of lightweight, planar molded articles
US4588755A (en) Process for the preparation of flexible polyester urethane foams
EP0485953A2 (en) An isocyanate-terminated prepolymer and flexible polyurethane foam prepared therefrom
JPH05262845A (en) Preparation of flexible polyurethane foam
CA2557193A1 (en) Process for making rigid polyurethane foams
US3006870A (en) Preparation of polyurethane foam containing an alkylthiuram-disulfide or an alkyl dithiocarbamate
ATE51239T1 (en) PROCESS FOR THE MANUFACTURE OF ELASTIC SOFT POLYURETHANE FOAM MATERIALS AND MOLDINGS MANUFACTURED IN THIS WAY.
CA2443130A1 (en) Energy absorbing flexible foams produced in part with a double metal cyanide catalyzed polyol
EP3559070B1 (en) Elastomeric composite polyurethane skins
GB2265903A (en) Low density rigid polyurethanes useful in pour-behind-fabric applications of low density srim
JP5101088B2 (en) Deodorant polyurethane foam
NO133577B (en)
KR101387375B1 (en) Polyurethane gaskets and process for forming same
US20020128420A1 (en) Polyurethane elastomers and method of manufacture thereof
JP5284057B2 (en) Method for producing microbial carrier for water treatment
JP2011057861A (en) Deodorizing polyurethane foam
US3085984A (en) Polyurethane plastic containing an 8-hydroxy quinoline and process for preparing same
JP2007056212A (en) Flexible polyurethane foam

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20220527

RJ01 Rejection of invention patent application after publication