Disclosure of Invention
The purpose of the invention is as follows: the invention aims to provide a mine restoration ecological concrete based on phosphorite tailings, and the invention also aims to provide a preparation method and application of the ecological concrete.
The technical scheme is as follows: the vegetation concrete based on the phosphorite tailings comprises 0.40-0.45 part of phosphogypsum and 2.0-2.2 parts of waste rock aggregate by weight, and also comprises a special composite additive, wherein the special composite additive comprises modified hydroxypropyl methyl cellulose ether, a gypsum protein retarder and redispersible rubber powder.
Wherein, the modified hydroxypropyl methyl cellulose ether in the special admixture for composite has a dispersing function, and in addition, the modified hydroxypropyl methyl cellulose ether has a polyamino branched chain structure relative to unmodified hydroxypropyl methyl cellulose ether. Calcium ions and other small amount of metal ions form a chelate with the gypsum protein retarder to generate flocculent precipitates, the metal ions in the precipitates are further complexed with the amino branched chains of the modified hydroxypropyl methyl cellulose ether, under the condition of multi-amino branched chains, the modified hydroxypropyl methyl cellulose ether-metal ions-gypsum protein retarder forms effective comb-shaped grids to wrap the surfaces of the powdery phosphogypsum, the hydration reaction rate of the phosphogypsum is further reduced, the viscosity of slurry is increased, the later-stage framework pore system construction is facilitated, and the redundant amino branched chains are further chelated with heavy metals such as chromium and lead in the phosphogypsum and a small amount of radioactive ions to play a role in solidification. The modified hydroxypropyl cellulose ether polymer was purchased from Xuzhou Shanglong New Material science and technology Co., ltd, under the trade name of modified cellulose, model ZJ 0683. The function of the redispersible rubber powder is to reduce the acting force among macromolecules and assist the suspension and water retention.
Preferably, the composite admixture comprises 65 to 68 parts by weight of modified hydroxypropyl methyl cellulose ether, 18 to 20 parts by weight of gypsum protein retarder and 14 to 16 parts by weight of redispersible rubber powder; the mixing amount of the ardealite and the waste rock aggregate accounts for 0.02 to 0.04 percent of the total mass of the ardealite and the waste rock aggregate. The slurry segregation is serious due to too small mixing amount of the composite additive, the phosphogypsum slurry sags and cracks, the mixing amount is too large, the viscosity is too high, secondary water adding is caused in actual operation, and the quality is seriously influenced.
Preferably, the gypsum-based protein retarder is a type I collagen retarder.
Preferably, the particle size of the waste stone aggregate is 20 to 25mm. Selecting waste rocks of a mine restoration area, carrying out primary rolling to ensure that the maximum particle size is 25mm, screening aggregate with the particle size of 20-25 mm to be used as concrete aggregate, carrying out secondary rolling on the rest aggregate with the particle size of less than 20mm to ensure that the particle size of the rest aggregate is less than 5mm, mixing the aggregate with natural soil of a construction area to be used as gravel soil for planting vegetation.
The invention discloses a preparation method of mine restoration ecological concrete based on phosphate rock tailings, which comprises the following steps: after the phosphogypsum and the special composite additive are mixed with water, the waste stone aggregate is added and stirred to be uniform, and the adding amount of the water is 20-30 percent of the mass of the phosphogypsum. Excessive mixing water can cause slurry segregation, insufficient early-stage cementing power, later-stage forming cracking, and the phenomenon of slope protection landslide restoration of the mine after forming; insufficient addition of mixing water can cause the problems of uneven mixing in the early stage, uneven strength, late alkali-resistant and moisture-regaining, vegetation dysplasia, reduced later strength of ecological concrete and the like.
The invention relates to application of a phosphorite tailing-based mine restoration ecological concrete in mine restoration.
The application of the phosphate rock tailing-based mine restoration ecological concrete in mine restoration comprises the following steps:
(1) Trimming the slope surface, and removing the surface layer covering soil and part of the strongly weathered surface layer of the slope surface;
(2) Paving ecological concrete, and curing after molding until gypsum in the ecological concrete is hardened;
(3) Spreading gravel soil, sprinkling water and infiltrating; spreading the mixture of grass seeds and water-retaining agent, and sprinkling water for infiltration; continuously spreading gravel soil, and sprinkling water for infiltration;
(4) Covering film and maintaining until sprouting.
Preferably, in the step (3), the gravel soil, the grass seeds and the water-retaining agent are 0.7 to 0.9 part by weight of the gravel soil, 0.03 to 0.08 part by weight of the grass seeds and 0.0005 to 0.0008 part by weight of the water-retaining agent. Wherein the gravel soil comprises waste stone gravel with the particle size of less than 5mm and natural soil in the construction local area, and the mass ratio is 1:0.4 to 0.45; the grass seeds are coated drought-resistant grass seeds, and the coating contains soluble nutrient substances required by the early development of the grass seeds; the water-retaining agent has the functions of locking water and preventing water and soil loss.
Has the beneficial effects that: compared with the prior art, the invention has the following remarkable advantages: (1) The mine restoration ecological concrete fully utilizes the phosphogypsum and the waste rock in the phosphate tailings, and solves the problems of poor construction performance, poor quality and low porosity after molding when the phosphogypsum and the waste rock aggregate are directly used in the ecological concrete by adding the composite additive; (2) The compression resistance and the porosity of the ecological concrete meet the requirements of mine restoration by adjusting the proportion and the mixing amount of each component in the composite admixture; (3) Materials are used locally, the phosphorite tailings are treated, the ecological environment of the mine area is restored, the tailings are treated and organically combined with ecological management, the enterprise motility is fully adjusted, the cost of treating the tailings by enterprises is reduced, and the original landform of the mine is restored, so that the aim of repairing and benefiting people is fulfilled in a real sense.
Detailed Description
The technical solution of the present invention is further explained below.
Example 1
The mine restoration ecological concrete based on the phosphorite tailings comprises 0.40 part of phosphogypsum and 2.0 parts of waste rock aggregate by weight, and the mixing amount of the composite additive is 0.02 percent of the mass of the phosphogypsum and the waste rock aggregate. The composite additive comprises 65 parts by weight of modified hydroxypropyl methyl cellulose ether, 18 parts by weight of type I collagen retarder and 14 parts by weight of ethylene-vinyl acetate copolymer (redispersible rubber powder); the waste rock aggregate is derived from waste rock of a mine restoration land, the waste rock of the mine restoration land is selected, primary rolling is carried out to ensure that the maximum particle size is 25mm, the aggregate with the particle size of 20-25 mm is screened out to be used as concrete aggregate, the rest aggregate with the particle size of less than 20mm is subjected to secondary rolling to ensure that the particle size of the aggregate is less than 5mm, and the aggregate is mixed with natural soil of a construction area to be used as gravel soil for planting vegetation.
The preparation method comprises the following steps: after the phosphogypsum and the special compound additive are mixed with water, the waste stone aggregate is added and stirred to be uniform, and the adding amount of the water is 20 percent of the mass of the phosphogypsum.
The application comprises the following steps:
(1) Paving the ecological concrete in a grinding tool directly in a laboratory, curing for 27 days after forming, and hardening gypsum in the ecological concrete;
(2) Spreading gravel soil with the thickness of 10mm, and sprinkling water for infiltration; spreading mixture of coated Bermuda grass seed and ionic polyacrylamide (water-retaining agent), and sprinkling water for infiltration; continuously spreading gravel soil with the thickness of 10mm, and sprinkling water for infiltration;
(3) Covering with film, maintaining for 60 days, and germinating;
wherein, calculated by weight portion, the gravel soil is 0.7 portion, the coated bermuda grass seeds are 0.03 portion, and the ionic polyacrylamide (water-retaining agent) is 0.0005 portion; the gravel soil is prepared from waste stone gravel with the particle size of less than 5mm and construction local natural soil in a mass ratio of 1:0.4 mixing to obtain the product.
Example 2
The mine restoration ecological concrete based on the phosphorite tailings comprises 0.43 part of phosphogypsum and 2.2 parts of waste rock aggregate by weight, and the mixing amount of the composite additive is 0.03 percent of the mass of the phosphogypsum and the waste rock aggregate. Wherein the composite additive comprises 66 parts by weight of modified hydroxypropyl methyl cellulose ether, 19.4 parts by weight of type I collagen retarder and 14.6 parts by weight of ethylene-vinyl acetate copolymer (redispersible rubber powder); the waste stone aggregate is derived from waste stones in a mine restoration land, the waste stones in the mine restoration land are primarily rolled to enable the maximum particle size to be 25mm, 20-25 mm of aggregate is screened out to be used as concrete aggregate, the rest aggregate with the particle size smaller than 20mm is secondarily rolled to enable the particle size to be smaller than 5mm, and the aggregate is mixed with natural soil in a construction area to be used as gravel soil for planting vegetation.
The preparation method comprises the following steps: after the phosphogypsum and the special compound additive are mixed with water, the waste stone aggregate is added and stirred to be uniform, and the adding amount of the water is 25 percent of the mass of the phosphogypsum.
The application comprises the following steps:
(1) Paving the ecological concrete in a grinding tool directly in a laboratory, curing for 27 days after forming, and hardening gypsum in the ecological concrete;
(2) Spreading gravel soil with the thickness of 10mm, and sprinkling water for infiltration; spreading mixture of Bermuda grass seed and ionic polyacrylamide (water-retaining agent), and sprinkling water for infiltration; continuously spreading gravel soil with the thickness of 10mm, and sprinkling water for infiltration;
(3) Covering with film, maintaining for 60 days, and germinating;
wherein, calculated by weight portion, the gravel soil is 0.87 portion, the bermuda grass seed is 0.05 portion, the ionic polyacrylamide (water-retaining agent) is 0.0007 portion; the gravel soil is prepared from waste stone gravel with the particle size of less than 5mm and construction local natural soil in a mass ratio of 1:0.4 mixing to obtain the product.
Example 3
The mine restoration ecological concrete based on the phosphorite tailings comprises 0.45 part of phosphogypsum and 2.2 parts of waste rock aggregate by weight, and the mixing amount of the composite additive is 0.04 percent of the mass of the phosphogypsum and the waste rock aggregate. Wherein the composite additive comprises 68 parts by weight of modified hydroxypropyl methyl cellulose ether, 20 parts by weight of type I collagen retarder and 16 parts by weight of ethylene-vinyl acetate copolymer (redispersible rubber powder); the waste stone aggregate is derived from waste stones in a mine restoration land, the waste stones in the mine restoration land are primarily rolled to enable the maximum particle size to be 25mm, 20-25 mm of aggregate is screened out to be used as concrete aggregate, the rest aggregate with the particle size smaller than 20mm is secondarily rolled to enable the particle size to be smaller than 5mm, and the aggregate is mixed with natural soil in a construction area to be used as gravel soil for planting vegetation.
The preparation method comprises the following steps: after the phosphogypsum and the special composite additive are mixed with water, the waste stone aggregate is added and stirred to be uniform, and the adding amount of the water is 30 percent of the mass of the phosphogypsum.
The application comprises the following steps:
(1) Paving the ecological concrete in a grinding tool directly in a laboratory, curing for 27 days after forming, and hardening gypsum in the ecological concrete;
(2) Spreading gravel soil with the thickness of 10mm, and sprinkling water for infiltration; spreading mixture of Bermuda grass seed and ionic polyacrylamide (water-retaining agent), and sprinkling water for infiltration; continuously spreading gravel soil with the thickness of 10mm, and sprinkling water for infiltration;
(3) Covering with film, maintaining for 60 days, and germinating;
wherein, calculated by weight portion, the gravel soil is 0.9 portion, the bermuda grass seed is 0.08 portion, the ionic polyacrylamide (water-retaining agent) is 0.0008 portion; the gravel soil is prepared from waste stone gravel with the particle size of less than 5mm and natural soil in the construction local area by mass ratio of 1: 0.45 and mixing to obtain the product.
Comparative example 1
On the basis of the example 2, the compound admixture is not added, and other conditions are not changed.
Comparative example 2
On the basis of the example 2, the adding amount of the composite additive is adjusted to be 0.01 percent of the mass of the phosphogypsum and the waste rock aggregate.
Comparative example 3
On the basis of the example 2, the adding amount of the composite additive is adjusted to be 0.06 percent of the mass of the phosphogypsum and the waste rock aggregate.
Performance testing
(1) The ecological concrete of examples 1 to 3 and comparative examples 1 to 3 were tested for their compressive capacity and porosity. The unconfined compressive strength is adopted to test the compressive capacity of the ecological concrete, and an instrument uniaxial press is tested. The method for testing the porosity of the ecological concrete by adopting a drainage method is used, and the volume V of the original water body is known Water (W) And volume V of the sample after complete immersion in water General assembly And the difference value of the volume of the framework concrete and the volume of the non-communicated holes is divided by the volume of the test piece die 15 x 15, and the porosity is measured.
The test results are shown in Table 1.
TABLE 1 ecological concrete Performance test results
(2) The planting test is an internode environment test (simulating a mine restoration engineering environment in a laboratory), the planting test is carried out in the mine restoration ecological concrete to obtain the budding time, the relative value is the ratio of the test result to the grass forming height and the root depth measured by planting in common soil, the pH value and the conductivity CT value of the ecological concrete leaching water body are tested, and the test result is shown in table 2.
TABLE 2 mine restoration ecological concrete plant growth performance test
As can be seen from table 1, the ecological concrete compressive capacity of embodiments 1 to 3 satisfies the geological disaster problem caused by the disintegration and weathering of the mine surface, the mine excavation surface can be stabilized, the porosity increases the soil and development space required for the later vegetation development, and the communicated pores enable the later plant root system to spread to the lower side of the ecological concrete, so that the mine restoration slope protection and the excavation surface form integral stress, and the slope protection reliability is increased. Example 1 performed best, with both compressive capacity and pore forming properties being optimal. Comparative example 1 has no composite admixture added, comparative example 2 has a small amount of the composite admixture added, both show severe segregation, the slurry is difficult to effectively suspend gelled substances, and the compression resistance and the porosity after final molding are poor and cannot be applied. And in the comparative example 3, due to the excessively high mixing amount, the slurry has excessively high viscosity, is difficult to mix and has poor construction applicability.
As can be seen from Table 2, the seed germination time, germination rate, relative grass formation height, and root depth of the seed of Geranium sibiricum of examples 1-3 are all better; through the pH value and the conductivity CT value of the water body measured by a leaching test, the pH value of the water body in the examples 1-3 is suitable for the growth and development of grass seeds, and the low conductivity of the concentration of the reactive ions means that most of the polluted ions in the phosphorite tailings are solidified, thereby meeting the aim of repairing a vegetation layer in mine repair; the best results are obtained in example 1. The germchit germination time of the cibotium barometz seeds in the comparative examples 1 and 2 is long, the germination rate is extremely low, the relative grass forming height and the root system depth are extremely low, and the planting effect is poor; the leached water is alkaline, and the high conductivity indicates that the polluted ions in the phosphate tailings are not solidified, so that the ecological restoration effect is not achieved. Comparative example 3 ecological concrete could not be molded and plant growth test could not be performed.