CN114538396A - Process system and method for producing multi-quality yellow phosphorus and recovering fluorine resources thereof - Google Patents

Process system and method for producing multi-quality yellow phosphorus and recovering fluorine resources thereof Download PDF

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CN114538396A
CN114538396A CN202210343961.7A CN202210343961A CN114538396A CN 114538396 A CN114538396 A CN 114538396A CN 202210343961 A CN202210343961 A CN 202210343961A CN 114538396 A CN114538396 A CN 114538396A
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yellow phosphorus
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furnace gas
potassium
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CN114538396B (en
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毕亚凡
刘璐
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Wuhan Institute of Technology
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Abstract

The invention belongs to the technical field of clean production of phosphorus chemical industry, and particularly relates to a process system and a method for producing multi-quality yellow phosphorus and recovering fluorine resources thereof. The invention carries out dust removal treatment on high-temperature furnace gas leaving a yellow phosphorus electric furnace in the yellow phosphorus production process, then carries out the steps of primary or secondary partition wall air cooling or water cooling, primary fluorine-containing saline water direct contact cooling, primary cold water washing and the like, collects yellow phosphorus crude products obtained by condensation in different temperature stages respectively, and then obtains yellow phosphorus with different qualities by conventional refining respectively. The fluorine-containing brine contacts furnace gas and SiF in the circulating process4The fluosilicate precipitate is produced by reaction, and the fluosilicate resource is recycled, thereby eliminating the generation of phosphorus mud containing hydrated silica gel and process wastewater.

Description

一种多品质黄磷生产及其氟资源回收的工艺系统及方法A process system and method for the production of multi-quality yellow phosphorus and its fluorine resource recovery

技术领域technical field

本发明属于磷化工清洁生产技术领域,具体涉及一种多品质黄磷生产及其氟资源回收的工艺系统及方法。The invention belongs to the technical field of clean production of phosphorus chemical industry, and in particular relates to a process system and method for the production of multi-quality yellow phosphorus and the recovery of fluorine resources.

背景技术Background technique

目前,国内外均采用利用磷矿石、硅石和焦炭等在高温黄磷电炉中还原磷矿石中磷化物的方法来生产工业黄磷。其生产工艺是在高温条件下的磷矿石中的磷灰石被焦炭还原后形成磷蒸汽(P2)和CO等混合气体(俗称黄磷炉气),经由导气管进入串联三级直接水洗降温使得炉气中的单质磷蒸汽冷凝下来成为液态黄磷(P4),且一并混合成为粗工业黄磷,经常规精制后得工业黄磷。与此同时,在电炉内的高温还原气氛下,磷矿石中砷酸盐也被还原成单质砷,磷矿石中的氟磷灰石等氟化物和二氧化硅也发生反应生产SiF4气体。通常情况下,磷矿石中的氟含量在1~4%范围,电炉法生产黄磷过程中氟元素的气相逸出率受炉料酸度的影响,酸度指标高,则炉料中SiO2含量增加时,氟的气相逸出率较高,常规酸度指标时,氟的逸出率约为10%-90%,剩余部分氟则留存在磷渣中。显然,进入电炉导出管的黄磷炉气中不仅含有磷蒸汽、一氧化碳,还含有四氟化硅气体、单质砷及粉尘等杂质,在传统的三级水洗过程中被洗涤下来的这些杂质会对粗黄磷的精制过程以及黄磷的质量产生不良影响,因水洗过程中炉气中SiF4水解产生的二氧化硅胶体与灰分以及黄磷的混合,而水合二氧化硅胶体的存在对黄磷与灰分的分离造成困难,因此现有的传统黄磷工艺不可避免产生大量含有较高含磷量的磷泥,直接影响黄磷产品的收率,不仅造成资源浪费,而且产生严重的水污染及土壤的砷污染等问题。At present, industrial yellow phosphorus is produced at home and abroad by using phosphate rock, silica and coke to reduce phosphide in phosphate rock in a high-temperature yellow phosphorus electric furnace. The production process is that the apatite in the phosphate rock is reduced by coke under high temperature conditions to form a mixed gas such as phosphorus steam (P 2 ) and CO (commonly known as yellow phosphorus furnace gas), which enters the series three-stage direct water washing through the gas guide. The cooling causes the elemental phosphorus vapor in the furnace gas to condense to become liquid yellow phosphorus (P 4 ), which is mixed together to form crude industrial yellow phosphorus, and is conventionally refined to obtain industrial yellow phosphorus. At the same time, under the high temperature reducing atmosphere in the electric furnace, the arsenate in the phosphate rock is also reduced to elemental arsenic, and the fluoride such as fluorapatite in the phosphate rock reacts with silica to produce SiF gas . . Under normal circumstances, the fluorine content in phosphate rock is in the range of 1-4%, and the gas phase escape rate of fluorine in the process of producing yellow phosphorus by electric furnace method is affected by the acidity of the charge. , the gas phase escape rate of fluorine is relatively high. When the acidity index is conventional, the escape rate of fluorine is about 10%-90%, and the remaining part of fluorine is retained in the phosphorus slag. Obviously, the yellow phosphorus furnace gas entering the outlet pipe of the electric furnace contains not only phosphorus vapor and carbon monoxide, but also impurities such as silicon tetrafluoride gas, elemental arsenic and dust. The refining process of crude yellow phosphorus and the quality of yellow phosphorus have adverse effects. Due to the mixing of silica colloid and ash and yellow phosphorus produced by the hydrolysis of SiF 4 in the furnace gas during the washing process, the existence of hydrated silica colloid has an adverse effect on yellow phosphorus. It is difficult to separate from ash, so the existing traditional yellow phosphorus process inevitably produces a large amount of phosphorus sludge containing high phosphorus content, which directly affects the yield of yellow phosphorus products, not only causes waste of resources, but also produces serious water pollution and pollution. Arsenic contamination of soils, etc.

发明专利(CN 104276549 B)充分利用黄磷与砷蒸汽存在的冷凝温度与凝华温度的较大差异,并以此实现砷与磷的分离,提出了黄磷炉气先进行除尘处理,去除大部分炉气中粉尘和凝华析出的固体单质砷(或吸附在粉尘上),然后再分级(段)直接水洗冷却炉气,分级(段)收集冷凝析出的黄磷,并分别进行精制,从而得到不同(含砷)品质的黄磷产品。此外,该发明也提出利用SiF4水解反应温度条件为120℃以下,通过炉气的分步除尘与降温,部分避免粉尘与SiF4水解产生的二氧化硅胶粒以及黄磷的混合,显然,在炉气与水直接接触的情况下难以彻底消除炉气中SiF4水解产生的二氧化硅水合胶体对黄磷与粉尘的分离的影响,其工业过程控制有一定的困难,也会产生少量磷泥以及对黄磷质量的影响。并且,该专利所述工艺方法无法解决其生产过程中氟和硅资源的回收问题。The invention patent (CN 104276549 B) makes full use of the large difference between the condensation temperature and desublimation temperature of yellow phosphorus and arsenic vapor, and realizes the separation of arsenic and phosphorus based on this. Part of the dust in the furnace gas and the solid elemental arsenic precipitated by desublimation (or adsorbed on the dust) are then graded (sections) to directly wash and cool the furnace gas, and graded (sections) to collect the condensed and precipitated yellow phosphorus, and respectively. Different (arsenic-containing) quality yellow phosphorus products are obtained. In addition, this invention also proposes to utilize SiF4 hydrolysis reaction temperature conditions below 120 ℃, through step-by-step dedusting and cooling of furnace gas, to partially avoid dust and SiF4 hydrolysis generated silica colloidal particles and yellow phosphorus mixing, obviously, in When the furnace gas is in direct contact with water, it is difficult to completely eliminate the influence of the silica hydrocolloid produced by the hydrolysis of SiF 4 in the furnace gas on the separation of yellow phosphorus and dust. It is difficult to control the industrial process, and a small amount of phosphorus sludge will also be produced. And the effect on the quality of yellow phosphorus. Moreover, the process method described in this patent cannot solve the problem of recovery of fluorine and silicon resources in the production process.

目前,国内现有黄磷企业的产能规模较大,虽然黄磷生产工艺简单,但生产的黄磷中杂质含量偏高,尤其是含砷和硅,其质量不能满足产业下游行业对高品质黄磷的要求,并且产生大量的磷泥和工艺废水,属于“两高”行业,急需产业技术升级。国内外对基于黄磷生产过程控制用以制备不同品质黄磷的研究很少,而基于黄磷生产过程中采用不同冷却方式及其对杂质与氟硅的转移进行简易控制以获得不同品质黄磷并回收其中的氟资源的技术未见相关报道。随着国内外对化工行业清洁生产及节能减排的要求越来越严格,加上近年来氟化工行业的崛起,国内与国际市场对氟资源需求旺盛,而且云贵鄂等主要磷矿产地的磷矿的含氟量较高,显然,易于实现基于工艺过程控制的黄磷去除杂并回收其中氟资源的技术也逐渐成为黄磷生产企业的急需技术。At present, the production capacity of existing domestic yellow phosphorus enterprises is relatively large. Although the production process of yellow phosphorus is simple, the content of impurities in the yellow phosphorus produced is relatively high, especially arsenic and silicon. The requirements for phosphorus, and a large amount of phosphorus sludge and process wastewater are generated, belong to the "two high" industries, and are in urgent need of industrial technology upgrading. At home and abroad, there are few studies on the preparation of yellow phosphorus of different quality based on the production process control of yellow phosphorus, and the use of different cooling methods in the production process of yellow phosphorus and the simple control of the transfer of impurities and fluorine and silicon to obtain yellow phosphorus of different quality There is no relevant report on the technology of recovering the fluorine resources therein. With the increasingly strict requirements for cleaner production, energy conservation and emission reduction in the chemical industry at home and abroad, coupled with the rise of the fluorine chemical industry in recent years, the domestic and international markets have strong demand for fluorine resources, and the phosphorus in major phosphate mining areas such as Yunnan, Guizhou, and Hubei has become more and more stringent. The fluorine content of ore is relatively high. Obviously, the technology of removing impurities from yellow phosphorus based on process control and recovering fluorine resources has gradually become an urgent technology for yellow phosphorus production enterprises.

发明内容SUMMARY OF THE INVENTION

本发明的目的是针对目前工业过程生产的黄磷中杂质含量较高,且无法避免产生大量生产废水与含水合硅胶的磷泥及其大量氟硅资源不能有效回收等问题,提供一种既有益于黄磷生产过程控制又便于回收其中的氟、硅资源的工艺方法。该方法是将黄磷生产过程中离开黄磷电炉(含有磷蒸汽、砷蒸汽、SiF4、粉尘及其它气体)的高温炉气经除尘处理后、再分步进行一级或两级间壁风冷或间壁水冷、一级含氟盐水直接接触降温以及一级冷水洗涤等步骤,并分别收集不同温度阶段冷凝得到的黄磷粗品,再分别经常规精制获得不同质量的黄磷。含氟盐水在冷却循环过程中与炉气中SiF4反应生产氟硅酸盐沉淀,回收氟硅资源,消除含水合硅胶磷泥和工艺废水的产生。The purpose of the present invention is to aim at the high impurity content in the yellow phosphorus produced by the current industrial process, and it is unavoidable to generate a large amount of production waste water and the phosphorus sludge containing hydrated silica gel and a large amount of fluorosilicon resources that cannot be effectively recovered, etc., to provide a beneficial It is a process method for controlling the production process of yellow phosphorus and facilitating the recovery of fluorine and silicon resources therein. The method is that the high-temperature furnace gas leaving the yellow phosphorus electric furnace (containing phosphorus steam, arsenic steam, SiF 4 , dust and other gases) in the production process of yellow phosphorus is subjected to dust removal treatment, and then subjected to one-stage or two-stage partition wall air cooling. Or the steps of water cooling on the partition wall, direct contact cooling with primary fluorine-containing brine, and primary cold water washing, etc., and collect the yellow phosphorus crude products obtained by condensation at different temperature stages, and then obtain yellow phosphorus of different quality through conventional refining. The fluorine-containing brine reacts with SiF 4 in the furnace gas during the cooling cycle to produce fluorosilicate precipitation, recover fluorine and silicon resources, and eliminate the production of hydrated silica-containing phosphorus sludge and process wastewater.

为实现上述目的,本发明采用的技术原理为:在充分利用黄磷与砷的饱和蒸汽存在的温度差异来实现砷与黄磷的分离的原理,对经除尘器去除大部分含砷粉尘杂质后的200℃以上的黄磷炉气采用一级或两级间壁风冷或一级间壁水冷换热的单元操作,使炉气温度降至95~120℃,依据相关文献关于黄磷炉气中磷蒸汽分压与温度关系的相关数据可计算出,约90%左右磷蒸汽被冷凝析出并分段收集于热水槽中,经常规精制后可的低砷工业黄磷产品。显然,间壁冷却使得炉气中的SiF4不与喷淋水直接接触,避免其水解对黄磷精制及质量的影响(因水解产生的水合二氧化硅胶体的存在对黄磷与灰分的分离造成困难,因此现有的传统黄磷工艺不可避免产生大量的磷泥,影响黄磷产品的收率)。此外,风冷过程被加热的空气用于烘干入炉矿石原料,有利于提高黄磷炉气的出炉温度,对此前的除尘操作有利。经冷却换热处理的炉气再经氟盐水洗涤塔,含有一定浓度的KF或NaF、NH4F以及HF等氟化物的含氟盐水作为冷却吸收液,这些氟化物溶液可以吸收炉气中的SiF4并能与之反应生产氟硅酸盐或氟硅酸,抑制SiF4的水解,消除其对黄磷精制操作的干扰。同时为氟、硅资源的回收提供了途径。In order to achieve the above purpose, the technical principle adopted in the present invention is: the principle of realizing the separation of arsenic and yellow phosphorus by making full use of the temperature difference existing in the saturated steam of yellow phosphorus and arsenic, after removing most of the arsenic-containing dust impurities by a dust collector. The yellow phosphorus furnace gas above 200 ℃ adopts the unit operation of one-stage or two-stage partition wall air-cooling or one-stage partition water-cooling heat exchange, so that the furnace gas temperature is reduced to 95-120 ℃. From the data related to the relationship between steam partial pressure and temperature, it can be calculated that about 90% of the phosphorus vapor is condensed and separated out and collected in the hot water tank in stages. After conventional refining, it can be a low-arsenic industrial yellow phosphorus product. Obviously, the cooling of the partition wall makes the SiF in the furnace gas not in direct contact with the spray water, so as to avoid the influence of its hydrolysis on the refining and quality of the yellow phosphorus (the presence of the hydrated silica colloid produced by the hydrolysis causes the separation of the yellow phosphorus and the ash). difficult, so the existing traditional yellow phosphorus process inevitably produces a large amount of phosphorus sludge, which affects the yield of the yellow phosphorus product). In addition, the heated air in the air-cooling process is used to dry the ore raw materials entering the furnace, which is beneficial to increase the discharge temperature of the yellow phosphorus furnace gas and is beneficial to the previous dust removal operation. The furnace gas after cooling and heat exchange is passed through the fluorine brine washing tower, and the fluorine-containing brine containing a certain concentration of KF or NaF, NH 4 F and HF and other fluorides is used as the cooling absorption liquid. These fluoride solutions can absorb the fluoride in the furnace gas. SiF 4 can react with it to produce fluorosilicate or fluorosilicic acid, inhibit the hydrolysis of SiF 4 , and eliminate its interference on the refining operation of yellow phosphorus. At the same time, it provides a way for the recovery of fluorine and silicon resources.

以氟化钾水溶液作冷却吸收液为例,具体反应如下:Taking the potassium fluoride aqueous solution as the cooling absorption liquid as an example, the specific reaction is as follows:

SiF4+2KF=K2SiF6↓ (1)SiF 4 +2KF=K 2 SiF 6 ↓ (1)

K2SiF6↓+H2O=4HF+H2SiO3+2KF(沸水中) (2)K 2 SiF 6 ↓+H 2 O=4HF+H 2 SiO 3 +2KF (boiling water) (2)

K2SiF6+2K2CO3=6KF+SiO2↓+2CO2↑ (3)K 2 SiF 6 +2K 2 CO 3 =6KF+SiO 2 ↓+2CO 2 ↑ (3)

2KF+Na2CO3=NaF↓+K2CO3 (4)2KF+Na 2 CO 3 =NaF↓+K 2 CO 3 (4)

为避免炉气中的SiF4水解生成的水合二氧化硅胶体对从炉气中洗涤下来灰分与黄磷的分离造成干扰,利用KF在水中的溶解度较大,可以配制较高浓度的KF水溶液作为冷却吸收液吸收炉气中SiF4而反应生成K2 SiF6沉淀,如反应(1),可抑制SiF4水解对黄磷的精制分离的影响。此外,冷凝下来的液态黄磷与冷却吸收液一同排出,进行固液分离得固体沉淀氟硅酸钾(或含有少量灰分),液体上层为氟化钾稀溶液,循环使用。下层为黄磷粗品,常规精制处理后可成为较高纯度黄磷产品。 In order to prevent the hydrated silica colloid generated by the hydrolysis of SiF in the furnace gas from interfering with the separation of the ash and yellow phosphorus washed from the furnace gas, using the high solubility of KF in water, a higher concentration of KF aqueous solution can be prepared as The cooling absorption liquid absorbs SiF 4 in the furnace gas and reacts to form K 2 SiF 6 precipitation, such as reaction (1), which can inhibit the influence of SiF 4 hydrolysis on the refining and separation of yellow phosphorus. In addition, the condensed liquid yellow phosphorus is discharged together with the cooling absorption liquid, and the solid-liquid separation is carried out to obtain solid precipitated potassium fluorosilicate (or contains a small amount of ash), and the upper layer of the liquid is a dilute potassium fluoride solution, which is recycled. The lower layer is the crude yellow phosphorus product, which can be a higher-purity yellow phosphorus product after conventional refining treatment.

冷却吸收液再生循环与氟、硅资源的回收。采用固液分离出来的固体氟硅酸钾在100℃左右水中易水解,如反应(2),并且硅酸只溶于氢氟酸溶液,也利用这一特性可以除去其中的固态灰分。所以,将回收的氟硅酸钾热溶液加入一定量的碳酸钾或碳酸氢钾、氢氧化钾混合,在95~110℃条件下反应一段时间,其反应如(3)。过滤得二氧化硅,洗涤精制生产白炭黑;液体为KF饱和溶液,降温结晶得氟化钾产品,部分结晶母液循环浓缩,部分作为冷却剂-含氟盐水的补充液。Regeneration cycle of cooling absorption liquid and recovery of fluorine and silicon resources. The solid potassium fluorosilicate separated by solid-liquid separation is easily hydrolyzed in water at about 100°C, such as reaction (2), and silicic acid is only soluble in hydrofluoric acid solution, and this feature can also be used to remove solid ash. Therefore, adding a certain amount of potassium carbonate or potassium bicarbonate and potassium hydroxide to the recovered potassium fluorosilicate hot solution, and reacting for a period of time at 95 to 110° C., the reaction is as in (3). Silica is obtained by filtration, washed and refined to produce white carbon black; the liquid is KF saturated solution, the potassium fluoride product is obtained by cooling and crystallization, part of the crystallization mother liquor is recycled and concentrated, and part is used as a coolant-fluorine-containing brine supplement.

若考虑使用钾盐的经济性问题,可以充分利用氟化钠微溶水的特性,将上述的KF饱和溶液中加入碳酸钠或碳酸氢钠、氢氧化钠,发生置换反应(4),冷至常温过滤得氟化钠产品;滤液为碳酸钾溶液可作为处理氟硅酸钾的原料循环使用。If the economical problem of using potassium salt is considered, the characteristic of sodium fluoride being slightly soluble in water can be fully utilized, and sodium carbonate or sodium bicarbonate and sodium hydroxide are added to the above-mentioned KF saturated solution, a displacement reaction (4) occurs, and the solution is cooled to The sodium fluoride product is obtained by filtration at room temperature; the filtrate is potassium carbonate solution, which can be recycled as a raw material for processing potassium fluorosilicate.

为解决上述技术问题,本发明采用的技术方案如下:一种黄磷生产及其氟资源回收的工艺方法,当黄磷生产过程中离开黄磷电炉的炉气出口温度为220~300℃时,先将黄磷电炉炉气经除尘器除去其中90%左右粉尘杂质及凝华出来的砷尘,再依次进入进行一级或两级间壁风冷或间壁水冷、一级含氟盐水直接接触降温洗涤和一级冷水洗涤等步骤,并分别收集不同温度阶段冷凝得到的黄磷粗品,再分别经简单精制得到不同质量的黄磷。冷却氟盐水循环与炉气中SiF4反应,并回收其中的氟硅资源。方案内容具体如下。In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is as follows: a process method for yellow phosphorus production and fluorine resource recovery thereof, when the temperature of the furnace gas outlet leaving the yellow phosphorus electric furnace in the yellow phosphorus production process is 220~300 ℃, First, the yellow phosphorus electric furnace gas is removed by a dust collector to remove about 90% of the dust impurities and arsenic dust from desublimation, and then enters the first or two-stage partition wall air cooling or partition wall water cooling, and the first-level fluorine-containing brine is directly contacted for cooling and washing. and first-level cold water washing and other steps, and collect the yellow phosphorus crude products obtained by condensation at different temperature stages, and then simply refine to obtain yellow phosphorus of different quality. The cooling fluorine brine is circulated and reacted with SiF 4 in the furnace gas, and the fluorine and silicon resources in it are recovered. The details of the plan are as follows.

一种多品质黄磷生产及其氟资源回收的工艺系统,包括:A process system for multi-quality yellow phosphorus production and its fluorine resource recovery, comprising:

除尘器,其具有黄磷炉气进口、黄磷炉气出口和设置在底部的出灰口,所述出灰口连通半密封灰仓;a dust collector, which has a yellow phosphorus furnace gas inlet, a yellow phosphorus furnace gas outlet and an ash outlet arranged at the bottom, and the ash outlet communicates with the semi-sealed ash bin;

间壁冷却装置,其具有设置在顶部的高温物料进口、设置在下部的降温物料出口、设置在底部的冷凝液出料口、冷却介质进口和冷却介质出口,所述黄磷炉气出口连通所述高温物料进口,所述冷却介质进口依次连通冷却介质输送设备和冷却介质进入管,所述冷凝液出料口连通水封黄磷收集槽,所述水封黄磷收集槽具有工业黄磷收集口,所述冷却介质出口还连通所述冷却介质输送设备,冷却介质为常温空气或水,对应的,所述间壁冷却装置为间壁风冷装置或间壁水冷装置,所述冷却介质输送设备为鼓风机或水泵;The partition cooling device has a high temperature material inlet arranged at the top, a cooling material outlet arranged at the lower part, a condensate outlet arranged at the bottom, a cooling medium inlet and a cooling medium outlet, and the yellow phosphorus furnace gas outlet is connected to the The high temperature material inlet, the cooling medium inlet is connected to the cooling medium conveying equipment and the cooling medium inlet pipe in turn, the condensate discharge port is connected to the water-sealed yellow phosphorus collection tank, and the water-sealed yellow phosphorus collection tank has an industrial yellow phosphorus collection port , the cooling medium outlet is also connected to the cooling medium conveying equipment, the cooling medium is normal temperature air or water, correspondingly, the partition cooling device is a partition air cooling device or a partition water cooling device, and the cooling medium conveying equipment is a blower or water pump;

含氟盐水喷淋塔,其具有第一进气口、第一出气口、第一喷淋头和设置在底部的氟化钾溶液收集口,所述降温物料出口连通所述第一进气口,所述氟化钾溶液收集口连通含氟盐水收集沉淀槽,所述含氟盐水收集沉淀槽具有黄磷、氟硅酸钾沉淀及氟化钾的混合液收集口,所述含氟盐水收集沉淀槽还通过含氟盐水循环泵连通所述第一喷淋头;The fluorine-containing salt water spray tower has a first air inlet, a first air outlet, a first shower head and a potassium fluoride solution collection port arranged at the bottom, and the cooling material outlet is connected to the first air inlet , the potassium fluoride solution collection port is connected to the fluorine-containing brine collection and precipitation tank, and the fluorine-containing brine collection and precipitation tank has a mixed solution collection port for yellow phosphorus, potassium fluorosilicate precipitation and potassium fluoride, and the fluorine-containing brine collects The sedimentation tank is also communicated with the first shower head through a fluorine-containing brine circulating pump;

以及冷水喷淋塔,其具有第二进气口、黄磷尾气出口和底部下料口和第二喷淋头,所述第一出气口连通所述第二进气口,所述底部下料口连通冷水收集循环槽,所述冷水收集循环槽具有高纯度黄磷收集口,并还通过冷水循环泵连通所述第二喷淋头。And a cold water spray tower, which has a second air inlet, a yellow phosphorus tail gas outlet, a bottom discharge port and a second spray head, the first air outlet is connected to the second air inlet, and the bottom is discharged. The port is connected to a cold water collection and circulation tank, the cold water collection and circulation tank has a high-purity yellow phosphorus collection port, and is also connected to the second shower head through a cold water circulation pump.

进一步的,系统还包括:Further, the system also includes:

分离装置,其进料口连通所述黄磷、氟硅酸钾沉淀及氟化钾的混合液收集口的输送设备管道,其出液口连通重力沉降分液器,所述重力沉降分液器具有低杂质黄磷收集口;Separation device, its feed port is connected to the conveying equipment pipeline of the mixed liquid collection port of the yellow phosphorus, potassium fluorosilicate precipitation and potassium fluoride, and its liquid outlet is connected to a gravity settling liquid separator, and the gravity settling liquid separator With low impurity yellow phosphorus collection port;

反应釜,其一个进料口分别连通所述分离装置的出渣口和所述重力沉降分液器的上清液出口,其另一个进料口为碳酸钾溶液进料口;Reactor, one of its feed ports is respectively connected with the slag outlet of the separation device and the supernatant liquid outlet of the described gravity settling liquid separator, and its other feed port is the potassium carbonate solution feed port;

过滤机,其进料口连通所述反应釜的出料口,其出料口通过阀门连通氟化钾饱和液收集口,并还依次连通蒸发浓缩降温结晶器和离心机,所述离心机的出料口连通氟化钾溶液回用口,并还通过阀门连通所述蒸发浓缩降温结晶器,所述过滤机具有副产二氧化硅收集口,所述离心机具有副产氟化钾晶体收集口。The filter, its feed port is communicated with the discharge port of the reactor, and its discharge port is communicated with the potassium fluoride saturated liquid collection port through a valve, and is also communicated with an evaporation concentration cooling crystallizer and a centrifuge in turn. The discharge port is communicated with the potassium fluoride solution reuse port, and is also communicated with the evaporation, concentration and cooling crystallizer through a valve, the filter has a by-product silica collection port, and the centrifuge has a by-product potassium fluoride crystal collection port. mouth.

冷却介质为常温空气或水,对应的,所述间壁冷却装置为间壁风冷装置或间壁水冷装置。所述冷却介质输送设备为鼓风机或水泵。所述分离装置为板式过滤器或三相离心分离机。The cooling medium is normal temperature air or water, and correspondingly, the partition cooling device is a partition air cooling device or a partition water cooling device. The cooling medium conveying equipment is a blower or a water pump. The separation device is a plate filter or a three-phase centrifugal separator.

进一步的,系统还包括:Further, the system also includes:

置换反应釜,其一个进料口连通所述氟化钾饱和液收集口,其另一个进料口为碳酸钠进料口,其出料口依次连通换热器和氟化钠过滤机,所述氟化钠过滤机具有碳酸钾溶液收集口和副产氟化钠晶体收集口。Replacement reaction kettle, one of its feed ports is connected to the potassium fluoride saturated liquid collection port, the other of its feed ports is a sodium carbonate feed port, and its discharge port is communicated with a heat exchanger and a sodium fluoride filter in turn, so the The sodium fluoride filter has a potassium carbonate solution collection port and a by-product sodium fluoride crystal collection port.

本发明还提供了一种多品质黄磷生产及其氟资源回收的工艺方法,可采用本发明所提供的上述系统进行生产,具体包括如下步骤:The present invention also provides a process method for the production of multi-quality yellow phosphorus and its fluorine resource recovery, which can be produced by the above-mentioned system provided by the present invention, and specifically includes the following steps:

1)从所述黄磷炉气进口流出的黄磷电炉炉气在230℃以上,并在所述除尘器中进行除尘,分离掉灰尘,并得到温度在200℃以上的去除含有砷单质的粉尘杂质的清除黄磷炉气;当从所述黄磷炉气进口通入的黄磷炉气温度在140~180℃范围,其中有部分气态磷冷凝析出,无法进行除尘操作,则将该黄磷炉气直接通入所述含氟盐水喷淋塔进行步骤3)及其后续步骤操作。1) The yellow phosphorus electric furnace gas flowing out from the yellow phosphorus furnace gas inlet is above 230°C, and the dust is dedusted in the dust collector to separate the dust, and obtain a temperature above 200°C to remove the dust containing elemental arsenic Removal of impurities in the yellow phosphorus furnace gas; when the temperature of the yellow phosphorus furnace gas introduced from the yellow phosphorus furnace gas inlet is in the range of 140 to 180 °C, and part of the gaseous phosphorus is condensed and precipitated, and the dust removal operation cannot be performed, the yellow phosphorus The furnace gas is directly passed into the fluorine-containing salt water spray tower for step 3) and subsequent steps.

2)将步骤1)得到所述温度在200℃以上的去除含有砷单质的粉尘杂质的清除黄磷炉气通入到所述间壁换热装置中进行冷却,分离得到冷凝排出液和温度为95-120℃的含SiF4炉气,将冷凝排出液收集并精制得到低砷工业黄磷;2) Passing the yellow phosphorus-removing furnace gas obtained in step 1) for removing dust impurities containing arsenic simple substance obtained in step 1) into the partition heat exchange device for cooling, and separating to obtain a condensed effluent and a temperature of 95 ℃. -120℃ containing SiF4 furnace gas, collect and refine the condensed effluent to obtain low arsenic industrial yellow phosphorus;

3)将步骤2)得到的所述含SiF4炉气通入到所述含氟盐水喷淋塔中进行喷淋,得到的冷凝析出的液态黄磷、氟硅酸钾沉淀及氟化钾的混合液流入到所述的含氟盐水收集沉淀槽,槽内液体与沉淀晶体微粒混合物可再经所述的含氟盐水循环泵循环至第一喷淋头喷淋使用,同时得到脱除SiF4的炉气,其中,喷淋液为10-45%的氟化钾溶液,其温度为30-50℃,脱除SiF4的炉气的温度为50-60℃; 3 ) The SiF obtained in step 2) is passed into the fluorine-containing salt water spray tower for spraying, and the obtained condensed and separated liquid yellow phosphorus, potassium fluorosilicate precipitate and potassium fluoride The mixed liquid flows into the fluorine-containing brine collection and precipitation tank, and the mixture of liquid and precipitated crystal particles in the tank can be recycled to the first spray head for spraying through the fluorine-containing brine circulation pump, and at the same time, the removal of SiF 4 The furnace gas, wherein, the spray liquid is 10-45% potassium fluoride solution, its temperature is 30-50 ℃, and the temperature of the furnace gas for removing SiF 4 is 50-60 ℃;

4)将步骤3)得到的所述脱除SiF4的炉气通入到所述冷水喷淋塔中进行水洗降温,将炉气中残存的少量的气态黄磷冷凝成固态黄磷颗粒分散于冷水中,同时排出黄磷尾气,分散有黄磷颗粒的冷水经沉淀收集固态黄磷后,再将其升温精制得到高纯度黄磷,沉淀上清液——冷水再经所述冷水循环泵循环至第二喷淋头喷淋使用,其中,所述黄磷尾气的温度为10-35℃。4) The furnace gas obtained in step 3) for removing SiF 4 is passed into the cold water spray tower for washing and cooling, and a small amount of gaseous yellow phosphorus remaining in the furnace gas is condensed into solid yellow phosphorus particles and dispersed in the In the cold water, the yellow phosphorus tail gas is discharged at the same time, and the cold water with dispersed yellow phosphorus particles is collected by precipitation to collect solid yellow phosphorus, and then it is heated and refined to obtain high-purity yellow phosphorus, and the supernatant liquid is precipitated—the cold water is then circulated through the cold water circulation pump. It is used for spraying to the second spray head, wherein the temperature of the yellow phosphorus tail gas is 10-35°C.

进一步的,方法还包括步骤5):Further, the method also includes step 5):

5a)将步骤3)得到的液态黄磷、氟硅酸钾沉淀、灰分及氟化钾的混合液通入到所述分离装置中进行过滤,滤液再经所述重力沉降分液器保温静置分层,得到低杂质黄磷,可精制得到高纯度黄磷;步骤1)中所述温度在140~180℃范围的黄磷炉气未经除尘和步骤2)直接进行步骤3)操作的所得黄磷粗品,经精制后得工业黄磷;5a) The mixed solution of liquid yellow phosphorus, potassium fluorosilicate precipitation, ash content and potassium fluoride obtained in step 3) is passed into the separation device and filtered, and the filtrate is kept at rest through the gravity settling separator again. Layering to obtain low-impurity yellow phosphorus, which can be refined to obtain high-purity yellow phosphorus; the yellow phosphorus furnace gas whose temperature is in the range of 140 to 180° C. in step 1) is obtained without dedusting and step 2) directly performing step 3) operation. The crude yellow phosphorus product is refined to obtain industrial yellow phosphorus;

5b)将所述分离装置分离出来的含有部分灰分的氟硅酸钾晶体投入到所述反应釜中,并加入所述重力沉降分液器得到的上清液,加热到100℃使其水解成溶液,过滤去除其中的灰分,再加入碳酸钾或后续得到的氟化钠的置换母液(主要含碳酸钾或碳酸氢钾)制成高浓度物料,在95~110℃条件下反应,经所述过滤机过滤得到二氧化硅,可洗涤精制生产白炭黑,并得到接近饱和的氟化钾溶液;5b) Put the potassium fluorosilicate crystal containing part of the ash separated by the separation device into the reaction kettle, and add the supernatant obtained by the gravity settling liquid separator, and heat it to 100 ° C to make it hydrolyzed into The solution is filtered to remove the ash, and then the replacement mother liquor (mainly containing potassium carbonate or potassium bicarbonate) of potassium carbonate or the subsequent obtained sodium fluoride is added to make high-concentration materials, and the reaction is carried out at 95 to 110 ° C. Silica is obtained by filtering with a filter, which can be washed and refined to produce white carbon black, and a nearly saturated potassium fluoride solution is obtained;

5c)将得到的所述近饱和的氟化钾溶液经所述蒸发浓缩降温结晶器降温结晶析出氟化钾,经所述离心机脱水得到氟化钾晶体产品,剩余的为结晶后母液富含氟化钾,一部分作为冷却吸收液氟化钾溶液的补充液,另一部分送至所述浓缩降温结晶器套用。5c) the obtained nearly saturated potassium fluoride solution is cooled and crystallized to separate out potassium fluoride through the described evaporative concentration cooling crystallizer, the potassium fluoride crystal product is obtained through the dehydration of the centrifuge, and the remainder is that the mother liquor is rich in after crystallization. Potassium fluoride, a part of which is used as a supplement for the cooling absorption liquid potassium fluoride solution, and the other part is sent to the concentrated cooling crystallizer for use.

进一步的,方法还包括步骤6):将所述步骤5b)得到的热的接近饱和的氟化钾溶液送入到所述置换反应釜中,加入碳酸钠发生置换反应,再经所述换热器冷至常温结晶,经所述氟化钠过滤机过滤得氟化钠晶体产品,滤液可作为所述的氟化钠的置换母液(主要含碳酸钾或碳酸氢钾)。Further, the method also includes step 6): the hot near-saturated potassium fluoride solution obtained in the step 5b) is sent into the replacement reaction kettle, sodium carbonate is added to generate a replacement reaction, and then the heat exchange is carried out. The device is cooled to room temperature for crystallization, filtered through the sodium fluoride filter to obtain the sodium fluoride crystal product, and the filtrate can be used as the replacement mother liquor of the sodium fluoride (mainly containing potassium carbonate or potassium bicarbonate).

步骤1)的具体原理为:先将黄磷电炉炉气经除尘器(多管旋风除尘器或电除尘器等)去除其中90%左右的含有砷单质的粉尘杂质,按照通常炉气中磷蒸汽的分压推算,其磷蒸汽析出的露点为180℃左右,除尘器净化后炉气温度在200℃以上时,则捕集的粉尘不含单质磷,但含有单质砷,应规范处置。The specific principle of step 1) is: first pass the yellow phosphorus electric furnace gas through a dust collector (multi-tube cyclone dust collector or electrostatic precipitator, etc.) to remove about 90% of the dust impurities containing arsenic element. According to the partial pressure calculation, the dew point of phosphorus vapor precipitation is about 180 ℃. When the temperature of the furnace gas after purification by the dust collector is above 200 ℃, the collected dust does not contain elemental phosphorus, but contains elemental arsenic, which should be disposed of in a standardized manner.

步骤2)的具体原理为:对经除尘器去除大部分含砷粉尘杂质后的黄磷炉气约200℃以上,采用一级或两级间壁风冷或水冷换热器进行冷却单元操作,使炉气温度降至95~120℃,大部分磷蒸汽冷凝析出并收集于风冷换热器底部的热水槽中,再常规精制成低砷工业黄磷。若采用两级风冷,则黄磷冷凝液分别收集于热水槽中再分别经常规精制成一般工业黄磷和低杂质黄磷。此外,为减少炉气系统阻力损失以及防止管内堵塞,换热器采用单管程立式大列管换热器,控制高径比;其冷却介质为空气或水走管外(壳程),鼓风机或水泵强制输送,逆流操作,该操作单元并设置可调流量的出口热风或热水回流分管,提高混合进口温度,防止冬天空气或冷水过冷引起的因进口局部管内黄磷固化而影响传热效果甚至堵塞。在换热器壳程被加热的出口空气用于烘干入炉矿石原料,有利于提高黄磷炉气的出炉温度。便于除尘器操作不出现磷单质析出。The specific principle of step 2) is: the yellow phosphorus furnace gas after removing most of the arsenic-containing dust impurities by the dust collector is about 200 ℃ or more, and the cooling unit is operated by using a one-stage or two-stage partition wall air-cooled or water-cooled heat exchanger, so that the The furnace gas temperature drops to 95-120°C, and most of the phosphorus vapor is condensed and precipitated and collected in the hot water tank at the bottom of the air-cooled heat exchanger, and then conventionally refined into low-arsenic industrial yellow phosphorus. If two-stage air cooling is adopted, the yellow phosphorus condensate will be collected in the hot water tank and then be conventionally refined into general industrial yellow phosphorus and low impurity yellow phosphorus. In addition, in order to reduce the resistance loss of the furnace gas system and prevent blockage in the tube, the heat exchanger adopts a single-pass vertical large tube heat exchanger to control the height-diameter ratio; the cooling medium is air or water to go outside the tube (shell side), The blower or water pump is forced to convey and operate in countercurrent. The operation unit is also equipped with an outlet hot air or hot water return pipe with adjustable flow to increase the temperature of the mixed inlet and prevent the air or cold water from being supercooled in winter. Thermal effects even clog. The outlet air heated on the shell side of the heat exchanger is used to dry the ore raw materials entering the furnace, which is beneficial to increase the discharge temperature of the yellow phosphorus furnace gas. It is convenient for the dust collector to operate without the precipitation of elemental phosphorus.

步骤3)的具体原理为:离开风冷换热器下部的炉气温度约为110℃左右,从底部进入含氟盐水喷淋塔,与从塔顶部喷淋的含氟盐水直接接触降温,含氟盐水温度约为45℃左右。控制含氟盐水喷淋量使离开喷淋塔的炉气温度约50~55℃左右,冷凝析出液态黄磷初品从喷淋塔底与氟盐水及反应沉淀物氟硅酸盐一同流入含氟盐水收集沉淀槽,槽内液体与晶体微粒混合物再循环喷淋使用一段时间后,其中的氟硅酸盐晶体颗粒逐渐长大并与冷凝下来的液态黄磷积累到一定量后排出,过滤得较大颗粒的固体氟硅酸盐(钾或钠),滤液再保温静置分层,底部为黄磷粗品,经常规精制可获较高纯度黄磷。上层液为含氟盐溶液。含氟盐水循环系统定期补充添加一定量的氟盐,维持盐水循环喷淋系统的含氟盐浓度。该步骤中,主要的反应为上述反应(1)。The specific principle of step 3) is: the temperature of the furnace gas leaving the lower part of the air-cooled heat exchanger is about 110 ° C, entering the fluorine-containing salt water spray tower from the bottom, and directly contacting the fluorine-containing salt water sprayed from the top of the tower to cool down, containing The temperature of the fluoride brine is about 45°C. Control the spray amount of fluorine-containing brine so that the temperature of the furnace gas leaving the spray tower is about 50-55 °C, and the first product of liquid yellow phosphorus is condensed and precipitated from the bottom of the spray tower, together with the fluoride brine and the reaction precipitate fluorosilicate flows into the fluorine-containing salt. The brine collection and sedimentation tank, the mixture of liquid and crystal particles in the tank is recycled and sprayed for a period of time, the fluorosilicate crystal particles in the tank gradually grow up and accumulate with the condensed liquid yellow phosphorus to a certain amount and then discharge, and the filtration is relatively good. Large particles of solid fluorosilicate (potassium or sodium), the filtrate is kept at rest for stratification, and the bottom is crude yellow phosphorus, which can be obtained by conventional refining to obtain higher purity yellow phosphorus. The upper liquid is a fluorine-containing salt solution. A certain amount of fluoride salt is regularly added to the fluorine-containing brine circulation system to maintain the fluoride-containing salt concentration in the brine circulation spray system. In this step, the main reaction is the above-mentioned reaction (1).

步骤4)的具体原理为:离开氟盐水喷淋塔的炉气中磷蒸汽分压占比很低,但其中杂质含量也极低,50~60℃左右的炉气从底部进入冷水喷淋塔水洗降温采用清洁水进行喷淋,并控制清水喷淋量,使炉气尾气温度约为20℃左右;此阶段冷凝得到的黄磷很少且呈固态分散状,随水从塔底流入黄磷收集水槽,固态的黄磷沉积在收集水槽底部,定期排出,加热至液态进行精制,可获极高纯度黄磷。最后剩余的尾气经离心风机送入气柜。The specific principle of step 4) is: the proportion of phosphorus vapor partial pressure in the furnace gas leaving the fluorine brine spray tower is very low, but the impurity content is also extremely low, and the furnace gas at about 50 to 60 ° C enters the cold water spray tower from the bottom. Clean water is used for washing and cooling for spraying, and the amount of clean water spraying is controlled so that the temperature of the exhaust gas of the furnace is about 20 °C; the yellow phosphorus obtained by condensation at this stage is very little and is in a solid and dispersed state, and the yellow phosphorus flows into the yellow phosphorus from the bottom of the tower with water. In the collection tank, solid yellow phosphorus is deposited at the bottom of the collection tank, discharged regularly, heated to a liquid state for refining, and extremely high-purity yellow phosphorus can be obtained. Finally, the remaining exhaust gas is sent to the gas cabinet through the centrifugal fan.

步骤5)的具体原理为:将过滤分离出来的氟硅酸钾投入反应釜,加水或3)步骤上层液(含氟盐水)并加热在100℃左右使之水解成溶液,过滤去除其中的灰分,然后加入一定量的碳酸钾或碳酸氢钾、氢氧化钾(或后续制备氟化钠的置换母液)制成较高浓度物料,在95~110℃条件下反应一段时间,过滤得二氧化硅,洗涤精制生产白炭黑;液体为KF(接近饱和)溶液,降温结晶或浓缩后降温结晶析出氟化钾产品,剩余的为结晶后母液,仍富含氟化钾,一部分作为冷却吸收液的补充液,另一部分可循环至反应前端套用。该步骤中,主要的反应为上述反应(2)和反应(3)。The specific principle of step 5) is: put the potassium fluorosilicate separated by filtration into the reaction kettle, add water or 3) step upper layer liquid (fluorinated brine) and heat it at about 100 ° C to make it hydrolyzed into a solution, and filter to remove the ash content. , then add a certain amount of potassium carbonate or potassium bicarbonate, potassium hydroxide (or the replacement mother liquor for the subsequent preparation of sodium fluoride) to make a higher concentration material, react for a period of time under 95 ~ 110 ℃ conditions, filter to obtain silica , washing and refining to produce white carbon black; the liquid is KF (close to saturation) solution, and the potassium fluoride product is precipitated by cooling and crystallization after cooling or concentrating, and the rest is the mother liquor after crystallization, which is still rich in potassium fluoride, and a part of it is used as the cooling absorption liquid. The supplementary solution can be recycled to the front end of the reaction for application. In this step, the main reactions are the above-mentioned reaction (2) and reaction (3).

步骤6)的具体原理为:若将氟化钠作为回收过程的最终产品,可充分利用氟化钾水溶性好,而氟化钠微溶水的特性,将上述的过滤得到的热KF饱和溶液中加入碳酸钠或碳酸氢钠、氢氧化钠,发生置换反应,常温过滤得氟化钠产品;滤液为置换母液,其中主要含碳酸钾,并含有少量微溶的氟化钠及氟化钾,可作为处理氟硅酸钾的反应原料循环使用。该步骤中,主要的反应为上述反应(4)。The concrete principle of step 6) is: if sodium fluoride is used as the final product of the recovery process, the water-soluble potassium fluoride can be fully utilized, and the characteristic that sodium fluoride is slightly soluble in water, the hot KF saturated solution obtained by the above-mentioned filtration Sodium carbonate or sodium bicarbonate and sodium hydroxide are added to it, a displacement reaction occurs, and the sodium fluoride product is obtained by filtration at room temperature; It can be recycled as a reaction raw material for the treatment of potassium fluorosilicate. In this step, the main reaction is the above-mentioned reaction (4).

根据上述方案,所述的黄磷常规精制处理为经过水漂洗、重力沉降或离心沉降等分离工序。According to the above scheme, the conventional refining treatment of the yellow phosphorus is to go through separation processes such as water rinsing, gravity sedimentation or centrifugal sedimentation.

根据上述方案,所述的含氟盐水是含有一定浓度的KF或NaF、NH4F以及HF等氟化物单组分水溶液或两个及以上组分的混合溶液,其中,KF水溶液浓度在3%~45%,NaF水溶液浓度在0%~5%,NH4F水溶液浓度在0%~15%,HF水溶液浓度在0%~15%。According to the above scheme, the fluorine-containing brine is a single-component aqueous solution or a mixed solution of two or more components containing a certain concentration of KF or NaF, NH 4 F, HF and other fluorides, wherein the concentration of the KF aqueous solution is 3% ~45%, NaF aqueous solution concentration is 0% ~ 5%, NH 4 F aqueous solution concentration is 0% ~ 15%, HF aqueous solution concentration is 0% ~ 15%.

根据上述方案,所述的结晶后母液是氟硅酸钾与碳酸钾反应、过滤所得的滤液-氟化钾溶液经降温或浓缩降温析出氟化钾晶体所剩下的液体,其中仍富含一定浓度的氟化钾。According to the scheme, the mother liquor after the described crystallization is the filtrate-potassium fluoride solution obtained by the reaction of potassium fluorosilicate and potassium carbonate, and the remaining liquid of the potassium fluoride crystal is separated out through cooling or concentrating cooling, wherein still rich in a certain amount of concentration of potassium fluoride.

根据上述方案,所述的置换母液是氟化钾与碳酸钠溶液发生置换反应、减温过滤后所产生的滤液,其中主要成分为碳酸钾,并含有少量微溶的氟化钠及氟化钾对后续的循环使用不会产生负面影响。According to above-mentioned scheme, described replacement mother liquor is the filtrate that potassium fluoride and sodium carbonate solution take place replacement reaction, the filtrate produced after filtration at reduced temperature, wherein the main component is potassium carbonate, and contains a small amount of slightly soluble sodium fluoride and potassium fluoride There will be no negative impact on subsequent cycles.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

1)本发明直接将黄磷生产过程中离开黄磷电炉的炉气分步采用除尘、一级或两级风冷、一级含氟盐水洗及一级冷水洗涤降温等步骤,分别收集不同温度阶段冷凝得到的液态黄磷粗品,然后分别经常规精制得到不同品质黄磷产品,避免了炉气中的砷和硅等杂质对黄磷的质量及收率的影响,可满足其下游行业对各种单质磷质量的不同需求。同时,也有助于解决困扰磷化工的砷污染与水污染等问题。1) The present invention directly adopts steps such as dedusting, one-level or two-level air cooling, one-level fluorine-containing salt water washing and one-level cold water washing and cooling steps for the furnace gas leaving the yellow phosphorus electric furnace in the yellow phosphorus production process, and collects different temperatures respectively. The crude liquid yellow phosphorus obtained by staged condensation is then conventionally refined to obtain different quality yellow phosphorus products, which avoids the influence of impurities such as arsenic and silicon in the furnace gas on the quality and yield of yellow phosphorus, and can meet the requirements of downstream industries. Different requirements for the quality of elemental phosphorus. At the same time, it also helps to solve the problems of arsenic pollution and water pollution that plague phosphorus chemical industry.

2)本发明提出对黄磷炉气首先采用间壁换热降温冷凝大部分黄磷蒸汽,避免了因现有采用水洗降温造成SiF4水解产生的水合二氧化硅胶体对后续黄磷与灰分分离的困难,而后续炉气采用含氟盐水进行直接喷淋降温,实现了对炉气中SiF4吸收反应,不仅消除了磷泥产生,也提高黄磷产品收率,并且能回收磷矿中的氟、硅资源,为磷化工产业转型升级提供技术支持。2) the present invention proposes to first adopt partition wall heat exchange to cool down and condense most of the yellow phosphorus steam to the yellow phosphorus furnace gas, which avoids the subsequent separation of yellow phosphorus and ash by the hydrated silica colloid produced by the hydrolysis of SiF due to the existing use of water washing and cooling . The subsequent furnace gas is directly sprayed and cooled with fluorine-containing brine, which realizes the absorption reaction of SiF 4 in the furnace gas, which not only eliminates the production of phosphorus sludge, but also improves the yield of yellow phosphorus products, and can recover fluorine in the phosphate rock. , silicon resources, and provide technical support for the transformation and upgrading of the phosphorus chemical industry.

3)本发明适用于对单台黄磷电炉生产能力为5000~30000吨/年的生产装置进行工艺设计及技术升级改造,且涉及的生产工艺和操作简单,符合实际生产需求。3) The present invention is suitable for process design and technological upgrading and transformation of a single yellow phosphorus electric furnace with a production capacity of 5,000-30,000 tons/year, and the involved production process and operation are simple and meet actual production requirements.

附图说明Description of drawings

图1为本发明实施例1中多品质黄磷生产及其氟资源回收的工艺方法中所采用的系统部分的结构示意图。FIG. 1 is a schematic structural diagram of a system part used in the process method for the production of multi-quality yellow phosphorus and its fluorine resource recovery in Example 1 of the present invention.

图2为本发明实施例1中涉及的氟资源回收部分所采用的系统部分的结构示意图。FIG. 2 is a schematic structural diagram of the system part used in the fluorine resource recovery part involved in Example 1 of the present invention.

图3为本发明实施例2中涉及的氟化钠生产及其钾盐回用所采用的系统部分的结构示意图。Fig. 3 is the structural representation of the system part adopted in the production of sodium fluoride involved in the embodiment of the present invention 2 and the reuse of its potassium salt.

附图1、2、3中:In accompanying drawings 1, 2, and 3:

1、除尘器,2、风冷换热器,3、含氟盐水喷淋塔,4、冷水喷淋塔,5、半密封灰仓,6、水封黄磷收集槽,7、含氟盐水收集沉淀槽,8、冷水收集循环槽,9、冷却介质输送设备,10、含氟盐水循环泵,11、冷水循环泵,12、分离装置,13、重力沉降分液器,14、反应釜,15、过滤机,16、蒸发浓缩降温结晶器,17、离心机,18、置换反应釜,19、换热器,20、氟化钠过滤机;1. Dust collector, 2. Air-cooled heat exchanger, 3. Fluorinated brine spray tower, 4. Cold water spray tower, 5. Semi-sealed ash bin, 6. Water-sealed yellow phosphorus collection tank, 7. Fluorinated brine Collection and sedimentation tank, 8. Cold water collection and circulation tank, 9. Cooling medium conveying equipment, 10. Fluorinated brine circulation pump, 11. Cold water circulation pump, 12. Separation device, 13. Gravity sedimentation separator, 14. Reactor, 15. Filter, 16. Evaporative concentration cooling crystallizer, 17. Centrifuge, 18. Replacement reaction kettle, 19. Heat exchanger, 20. Sodium fluoride filter;

101、黄磷炉气进口,102、黄磷尾气出口,103、冷却介质进入管,104、冷却介质出口,105、碳酸钾溶液进料口,106、二氧化硅收集口,107、副产氟化钾晶体收集口,108、碳酸钠进料口,109、副产氟化钠晶体收集口;101, yellow phosphorus furnace gas inlet, 102, yellow phosphorus tail gas outlet, 103, cooling medium inlet pipe, 104, cooling medium outlet, 105, potassium carbonate solution feeding port, 106, silica collection port, 107, by-product fluorine Potassium chloride crystal collection port, 108, sodium carbonate feed port, 109, by-product sodium fluoride crystal collection port;

201、氟化钾溶液回用口,202、黄磷、氟硅酸钾沉淀及氟化钾的混合液收集口,203、氟化钾饱和液收集口;201, the potassium fluoride solution reuse port, 202, the mixed solution collection port of yellow phosphorus, potassium fluorosilicate precipitation and potassium fluoride, 203, the potassium fluoride saturated solution collection port;

301、工业黄磷收集口,302、低杂质黄磷收集口,303、高纯度黄磷收集口。301, industrial yellow phosphorus collection port, 302, low impurity yellow phosphorus collection port, 303, high purity yellow phosphorus collection port.

具体实施方式Detailed ways

以下对本发明的原理和特征进行描述,所举实施例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention are described below, and the examples are only used to explain the present invention, but not to limit the scope of the present invention.

实施例1Example 1

一种多品质黄磷生产及其氟资源回收的工艺系统及方法,针对某产量为7500吨/年黄磷电炉(15000KVA)生产装置(年操作时数7200h),其中入炉磷矿含五氧化二磷为30.5%,含氟量为2%,氟的气相逸出率为20%,原辅料配比及其他操作条件与常规操作相同,黄磷电炉出炉气量约11000m3/h,温度约250℃,采用图1和图2所示的工艺技术进行后续的黄磷生产过程控制,具体步骤包括:A process system and method for the production of multi-quality yellow phosphorus and its fluorine resource recovery, aiming at a production device (annual operating hours of 7200h) of a yellow phosphorus electric furnace (15000KVA) with an output of 7500 tons/year, wherein the phosphate rock entering the furnace contains pentoxide Diphosphorus is 30.5%, fluorine content is 2 %, the gas phase escape rate of fluorine is 20%, the ratio of raw and auxiliary materials and other operating conditions are the same as those in conventional operation. ℃, using the process technology shown in Figure 1 and Figure 2 to control the subsequent production process of yellow phosphorus, the specific steps include:

1)离开黄磷电炉的黄磷炉气经多管旋风型的除尘器1去除固态粉尘(包括吸附砷的粉尘),为保障除尘器1灰斗中的捕集的粉尘具有一定的流动性,除尘器1经保温处理或燃烧黄磷尾气补充热能保温,离开除尘器1的净化炉气温度为220℃以上。粉尘进入半封闭灰仓5中。1) The yellow phosphorus furnace gas leaving the yellow phosphorus electric furnace is removed by the multi-cyclone type dust collector 1 to remove solid dust (including the dust that adsorbs arsenic), in order to ensure that the dust collected in the dust hopper 1 has a certain fluidity, After the dust collector 1 is heat-insulated or the yellow phosphorus tail gas is burned to supplement heat energy, the temperature of the purified furnace gas leaving the dust collector 1 is above 220°C. The dust enters into the semi-closed ash bin 5 .

2)对经除尘器1去除大部分含砷粉尘杂质后的黄磷炉气再采用一级间壁式的风冷换热器2进行冷却单元操作,风冷换热器2为单管程立式大列管换热器,其冷却介质为来自冷却介质进入管103的空气走管外(壳程),冷却介质输送设备9为鼓风机,强制送风,逆流操作,使炉气温度降至100~110℃。炉气大部分磷蒸汽冷凝析出并收集于风冷换热器底部的水封黄磷收集槽6中,从工业黄磷收集口301收集后,再经常规精制成低砷工业黄磷。风冷系统设置可调流量的出口热风回流分管,提高混合进风温度,防止空气过冷引起的局部管内黄磷固化而影响传热效果甚至堵塞。此外,从冷却介质出口104排出的被加热的出口空气温度可达110℃以上,用于入炉原料的烘干,以便提高黄磷炉气的出炉温度。2) The yellow phosphorus furnace gas after removing most of the arsenic-containing dust impurities by the dust collector 1 is then used for the cooling unit operation by the air-cooled heat exchanger 2 of the first-stage partition type. The air-cooled heat exchanger 2 is a single-pass vertical type Large tube heat exchanger, the cooling medium is the air from the cooling medium inlet pipe 103 to go outside the pipe (shell side), the cooling medium conveying equipment 9 is a blower, forced air supply, countercurrent operation, so that the furnace gas temperature is reduced to 100~ 110°C. Most of the phosphorus vapor in the furnace gas is condensed and precipitated and collected in the water-sealed yellow phosphorus collection tank 6 at the bottom of the air-cooled heat exchanger. After being collected from the industrial yellow phosphorus collection port 301, it is conventionally refined into low-arsenic industrial yellow phosphorus. The air cooling system is equipped with an outlet hot air return pipe with adjustable flow to increase the mixed inlet air temperature and prevent the solidification of the yellow phosphorus in the local pipe caused by the supercooling of the air, which will affect the heat transfer effect or even block. In addition, the temperature of the heated outlet air discharged from the cooling medium outlet 104 can reach more than 110° C., which is used for drying the raw materials entering the furnace, so as to increase the discharge temperature of the yellow phosphorus furnace gas.

3)离开风冷换热器2下部的炉气从喷淋塔底部进入含氟盐水喷淋塔3,与从塔顶部喷淋的14%氟化钾溶液直接接触降温,含氟化钾溶液温度约为45℃左右。控制含氟盐水喷淋量使离开喷淋塔的炉气温度约55℃左右,冷凝析出液态黄磷、氟硅酸盐沉淀及剩余的氟化钾溶液一同流入含氟盐水收集沉淀槽7,槽内液体与沉淀晶体微粒混合物再经含氟盐水循环泵10循环喷淋使用。待氟硅酸钾晶体颗粒逐渐长大并与冷凝下来的液态黄磷积累到一定量后排出,经为板式过滤器的分离装置12过滤得较大颗粒的固体氟硅酸钾,滤液再经重力沉降分液器13保温静置分层,底部为黄磷粗品,从低杂质黄磷收集口302收集,经常规精制可获较高纯度黄磷。上层液体为含残余氟化钾溶液,用作氟硅酸钾的水解溶液。3) leave the furnace gas at the bottom of the air-cooled heat exchanger 2 and enter the fluorine-containing salt water spray tower 3 from the bottom of the spray tower, and directly contact and cool with the 14% potassium fluoride solution sprayed from the top of the tower, and the temperature of the potassium fluoride solution is About 45 ℃ or so. Control the spray amount of fluorine-containing brine so that the temperature of the furnace gas leaving the spray tower is about 55 ℃, and the liquid yellow phosphorus, fluorosilicate precipitation and the remaining potassium fluoride solution are condensed and precipitated into the fluorine-containing brine collection and sedimentation tank 7. The mixture of the inner liquid and the precipitated crystal particles is then circulated and sprayed by the fluorine-containing brine circulating pump 10 for use. After the potassium fluorosilicate crystal particles gradually grow up and accumulate to a certain amount with the condensed liquid yellow phosphorus, it is discharged, and the larger particles of solid potassium fluorosilicate are filtered by the separation device 12 of the plate filter, and the filtrate is then gravity filtered. The sedimentation separator 13 is kept at rest for stratification, and the bottom is the yellow phosphorus crude product, which is collected from the low-impurity yellow phosphorus collection port 302, and can obtain higher-purity yellow phosphorus through conventional refining. The upper liquid is a solution containing residual potassium fluoride, which is used as a hydrolysis solution of potassium fluorosilicate.

4)离开氟盐水喷淋塔3的炉气从底部进入冷水喷淋塔4水洗降温,采用清洁水进行喷淋,并控制清水喷淋量,使炉气尾气温度约为20℃左右;冷凝得到的黄磷很少且呈固态分散状,随水从塔底流入冷水收集循环槽8,固态的黄磷沉积在冷水收集循环槽8底部,定期从高纯度黄磷收集口303排出,加热至液态进行精制,可获极高纯度黄磷。最后剩余的尾气从黄磷尾气出口102经抽风机送入尾气柜。4) The furnace gas leaving the fluorine brine spray tower 3 enters the cold water spray tower 4 from the bottom to wash and cool down, use clean water for spraying, and control the amount of clean water sprayed, so that the temperature of the furnace gas tail gas is about 20 ° C; condensation obtains The yellow phosphorus is very little and is in a solid dispersed state, and flows into the cold water collection and circulation tank 8 with the water from the bottom of the tower. Refined to obtain extremely high-purity yellow phosphorus. Finally, the remaining tail gas is sent to the tail gas tank from the yellow phosphorus tail gas outlet 102 through the exhaust fan.

5)将板式过滤器分离出来的含有少量灰分的氟硅酸钾晶体投入反应釜14,并加重力沉降分液器13的上清液(残余氟化钾溶液)并加热在100℃使之水解,加入一定量的碳酸钾(或后续制备氟化钠的置换母液)制成较高浓度物料,在95~110℃条件下反应一段时间,经过滤机15过滤后,在二氧化硅收集口106得到二氧化硅,洗涤精制生产白炭黑;液体为KF(接近饱和)溶液,经蒸发浓缩降温结晶器16降温结晶析出氟化钾,经离心机17脱水,在副产氟化钾晶体收集口107收集得到氟化钾晶体产品。剩余的为结晶后母液富含氟化钾,一部分作为冷却吸收液氟化钾溶液的补充液,可从氟化钾溶液回用口得到,另一部分送至降温的蒸发浓缩降温结晶器16套用。其中,冷却介质也可采用空气,对应的间壁冷却装置采用间壁风冷装置,冷却介质输送设备为鼓风机。5) The potassium fluorosilicate crystal containing a small amount of ash separated by the plate filter is put into the reactor 14, and the supernatant (residual potassium fluoride solution) of the gravitational force sedimentation separator 13 is heated and hydrolyzed at 100° C. , add a certain amount of potassium carbonate (or the replacement mother liquor for the subsequent preparation of sodium fluoride) to make a higher concentration material, react for a period of time under the conditions of 95 ~ 110 ° C, after being filtered by the filter 15, in the silica collection port 106 Silica is obtained, washed and refined to produce white carbon black; the liquid is KF (close to saturation) solution, which is cooled and crystallized by evaporation, concentration and cooling crystallizer 16 to separate out potassium fluoride, dehydrated by centrifuge 17, and collected at the by-product potassium fluoride crystal collection port. 107 Collect potassium fluoride crystal product. The remainder is that the mother liquor after crystallization is rich in potassium fluoride, and a part can be obtained from the potassium fluoride solution reuse port as a supplementary liquid of the cooling absorption liquid potassium fluoride solution, and the other part is sent to the evaporative concentration cooling crystallizer 16 of the cooling for mechanical use. Among them, the cooling medium can also be air, the corresponding partition wall cooling device adopts the partition wall air cooling device, and the cooling medium conveying device is a blower.

本方法主要产品技术指标为:The main product technical indicators of this method are:

黄磷产品技术指标:各品质黄磷产品的收率占离开黄磷电炉的炉气中的总磷的99%。其中一般工业黄磷收率为90%(占所获总磷产品质量分率)、砷含量为64mg/kg,不含硅杂质;较高纯度黄磷收率为9%(占所获总磷产品质量分率)、砷含量为8.3mg/kg;高纯度黄磷收率为1.0%(占所获总磷产品质量分率)、砷含量为1.4mg/kg以下,不含硅杂质。Yellow phosphorus product technical indicators: the yield of each quality yellow phosphorus product accounts for 99% of the total phosphorus in the furnace gas leaving the yellow phosphorus electric furnace. Among them, the yield of general industrial yellow phosphorus is 90% (accounting for the mass fraction of the total phosphorus product obtained), the arsenic content is 64 mg/kg, and does not contain silicon impurities; the yield of higher-purity yellow phosphorus is 9% (accounting for the total phosphorus obtained). product mass fraction), the arsenic content is 8.3mg/kg; the yield of high-purity yellow phosphorus is 1.0% (accounting for the obtained total phosphorus product mass fraction), the arsenic content is below 1.4mg/kg, and does not contain silicon impurities.

氟资源回收指标:氟资源的回收率占从黄磷电炉的气相逸出总量的90%;生产每吨黄磷产品副产氟化钾产品约99.1公斤。Fluorine resource recovery index: The recovery rate of fluorine resources accounts for 90% of the total gas phase escape from the yellow phosphorus electric furnace; the by-product potassium fluoride product per ton of yellow phosphorus produced is about 99.1 kg.

实施例2Example 2

一种多品质黄磷生产及其氟资源回收的工艺系统及方法,针对某产量为10000吨/年的黄磷电炉生产装置(年操作时数7200h),其中入炉磷矿含五氧化二磷(P2O5)为29.8%,含氟量为3%,氟的气相逸出率为15%,原辅料配比及其他操作条件与常规操作相同。黄磷电炉出炉气量约14000m3/h左右,温度约260℃左右,采用图1、图2和图3所示的工艺技术进行后续的黄磷生产过程控制及氟资源回收操作,具体步骤包括:A process system and method for multi-quality yellow phosphorus production and its fluorine resource recovery, aiming at a yellow phosphorus electric furnace production device with an output of 10,000 tons/year (annual operating hours of 7200h), wherein the phosphate rock entering the furnace contains phosphorus pentoxide (P 2 O 5 ) was 29.8%, the fluorine content was 3%, the gas phase escape rate of fluorine was 15%, and the ratio of raw and auxiliary materials and other operating conditions were the same as those of conventional operations. The yellow phosphorus electric furnace has a gas volume of about 14000 m 3 /h and a temperature of about 260 ° C. The process technology shown in Figure 1, Figure 2 and Figure 3 is used to control the subsequent yellow phosphorus production process and fluorine resource recovery. The specific steps include:

1)离开黄磷电炉的脱水经静电型的除尘器1去除固态粉尘,控制离开除尘器1的净化炉气温度为220℃以上。粉尘进入半封闭灰仓5中。1) The dehydration leaving the yellow phosphorus electric furnace removes solid dust through electrostatic precipitator 1, and controls the temperature of the purified furnace gas leaving the precipitator 1 to be above 220°C. The dust enters into the semi-closed ash bin 5 .

2)对除尘黄磷炉气再采用一级间壁式的水冷却换热器2管程进行冷却单元操作,水冷却换热器2为单管程立式大列管换热器,冷却介质输送设备9为水泵,将常温水送入换热器壳程,逆流操作,控制水量使炉气温度降至110~120℃。磷蒸汽在管程内冷凝析出并收集于水冷换热器2底部的热水槽6中,再经常规精制成低砷工业黄磷301。被加热的出口热水可作其他用途或经凉水系统冷却循环使用。2) The first-stage partition-type water cooling heat exchanger 2 is used for the cooling unit operation for the yellow phosphorus furnace gas. The water cooling heat exchanger 2 is a single-pass vertical large tube heat exchanger, and the cooling medium is transported The equipment 9 is a water pump, which feeds the normal temperature water into the shell side of the heat exchanger, operates in countercurrent, and controls the amount of water to reduce the temperature of the furnace gas to 110-120°C. The phosphorus vapor is condensed and precipitated in the tube side and collected in the hot water tank 6 at the bottom of the water-cooled heat exchanger 2, and then conventionally refined into low-arsenic industrial yellow phosphorus 301. The heated outlet hot water can be used for other purposes or cooled and circulated through the cooling water system.

3)离开水冷换热器2下部的炉气从喷淋塔底部进入含氟盐水喷淋塔3,与从塔顶部喷淋的12%氟化钾以及1%氟化钠混合溶液直接接触降温,控制氟化钾溶液喷淋量使离开喷淋塔的炉气温度约50℃左右,冷凝析出液态黄磷、氟硅酸盐沉淀及剩余的氟化钾溶液一同流入含氟盐水收集沉淀槽7,槽内液体与沉淀晶体微粒混合物再经含氟盐水循环泵10循环喷淋使用。待氟硅酸盐晶体颗粒逐渐长大并与冷凝下来的液态黄磷积累到一定量后排出,经为板式过滤器的分离装置12过滤得较大颗粒的固体氟硅酸钾(含有少量氟硅酸钠),滤液再经重力沉降分液器13保温静置分层,底部为黄磷粗品,从低杂质黄磷收集口302收集,经常规精制可获较高纯度黄磷。上层液体为含残余氟化钾(及氟化钠)溶液,用作氟硅酸钾的水解溶液。3) leave the furnace gas at the bottom of the water-cooled heat exchanger 2 and enter the fluorine-containing salt water spray tower 3 from the bottom of the spray tower, and directly contact and cool with the 12% potassium fluoride and 1% sodium fluoride mixed solution sprayed from the top of the tower, The spray amount of potassium fluoride solution is controlled so that the temperature of the furnace gas leaving the spray tower is about 50°C, and the liquid yellow phosphorus, fluorosilicate precipitation and the remaining potassium fluoride solution are condensed and separated into the fluorine-containing brine collection and sedimentation tank 7 together, The mixture of liquid and precipitated crystal particles in the tank is then circulated and sprayed by the fluorine-containing brine circulating pump 10 for use. After the fluorosilicate crystal particles gradually grow up and accumulate to a certain amount with the condensed liquid yellow phosphorus, they are discharged, and the larger particles of solid potassium fluorosilicate (containing a small amount of fluorosilicate) are filtered by the separation device 12 of the plate filter. Sodium), the filtrate is then kept for stratification by the gravity sedimentation separator 13, and the bottom is the yellow phosphorus crude product, which is collected from the low impurity yellow phosphorus collection port 302, and can obtain higher purity yellow phosphorus through conventional refining. The upper liquid is a solution containing residual potassium fluoride (and sodium fluoride), which is used as a hydrolysis solution of potassium fluorosilicate.

4)离开氟盐水喷淋塔3的炉气从底部进入冷水喷淋塔4水洗降温,采用清洁水进行喷淋,并控制清水喷淋量,使炉气尾气温度约为20℃左右;冷凝得到的黄磷很少且呈固态分散状,随水从塔底流入冷水收集循环槽8,固态的黄磷沉积在冷水收集水循环槽8底部,定期从高纯度黄磷收集口303排出,加热至液态进行精制,可获极高纯度黄磷。最后剩余的尾气从黄磷尾气出口102经抽风机送入尾气柜。4) The furnace gas leaving the fluorine brine spray tower 3 enters the cold water spray tower 4 from the bottom to wash and cool down, use clean water for spraying, and control the amount of clean water sprayed, so that the temperature of the furnace gas tail gas is about 20 ° C; condensation obtains The yellow phosphorus is very little and is in a solid dispersed state, and flows into the cold water collection circulation tank 8 with the water from the bottom of the tower. The solid yellow phosphorus is deposited at the bottom of the cold water collection water circulation tank 8, and is regularly discharged from the high-purity yellow phosphorus collection port 303, heated to a liquid state. Refined to obtain extremely high-purity yellow phosphorus. Finally, the remaining tail gas is sent to the tail gas tank from the yellow phosphorus tail gas outlet 102 through the exhaust fan.

5)将板式过滤器分离出来的氟硅酸钾(钠)晶体投入反应釜14,加重力沉淀分液器13的上清液(残余氟化钾和少量的氟化钠溶液)并加热,加入一定量的后续制备氟化钠的置换母液)制成较高浓度物料,在95~110℃条件下反应一段时间,经过滤机15过滤后,在二氧化硅收集口106得到二氧化硅,洗涤精制生产白炭黑;液体为氟化钾溶液(含少量氟化钠)。5) The potassium fluorosilicate (sodium) crystal separated by the plate filter is dropped into the reactor 14, and the supernatant (residual potassium fluoride and a small amount of sodium fluoride solution) of the gravity precipitation separator 13 is heated and added. A certain amount of the replacement mother liquor for the subsequent preparation of sodium fluoride) is made into a higher concentration material, reacted for a period of time under the condition of 95~110 ℃, after being filtered by the filter 15, silica is obtained at the silica collection port 106, washed Refined to produce white carbon black; the liquid is potassium fluoride solution (containing a small amount of sodium fluoride).

6)如图3所示,将上述步骤过滤机15过滤所得的热氟化钾溶液(含少量氟化钠)从氟化钾饱和液收集口203送入置换反应釜18中,从碳酸钠进料口加入与釜中的氟化钾发生置换反应(4)的计量碳酸钠发生置换反应,再经换热器19冷至常温进一步结晶,氟化钠经过滤机20过滤得氟化钠晶体产品在副产氟化钠晶体收集口109收集;滤液为置换母液,其中主要含碳酸钾,可作为处理氟硅酸钾的反应原料在碳酸钾溶液进料口105处循环使用。其余条件同实施例1。其中,冷却介质也可采用水,对应的间壁冷却装置采用间壁水冷装置,冷却介质输送设备为水泵。6) As shown in Figure 3, the hot potassium fluoride solution (containing a small amount of sodium fluoride) filtered by the above-mentioned step filter 15 is sent into the replacement reaction kettle 18 from the potassium fluoride saturated liquid collection port 203, and is fed from sodium carbonate. The metering sodium carbonate that replaces reaction (4) with the potassium fluoride in the kettle is added in the feed port, and then the heat exchanger 19 is cooled to normal temperature for further crystallization, and the sodium fluoride is filtered through the filter 20 to obtain the sodium fluoride crystal product The by-product sodium fluoride crystals are collected at the collection port 109; the filtrate is the replacement mother liquor, which mainly contains potassium carbonate, which can be recycled at the potassium carbonate solution feed port 105 as a reaction raw material for treating potassium fluorosilicate. Other conditions are the same as in Example 1. Wherein, the cooling medium can also be water, the corresponding partition cooling device adopts the partition water cooling device, and the cooling medium conveying equipment is a water pump.

本方法主要产品技术指标为:The main product technical indicators of this method are:

黄磷产品技术指标:各品质黄磷产品的收率占离开黄磷电炉的炉气中的总磷的99%。其中一般工业黄磷收率为85%(占所获总磷产品质量分率)、砷含量为86mg/kg,不含硅杂质;较高纯度黄磷收率为14%(占所获总磷产品质量分率)、砷含量为13mg/kg;高纯度黄磷收率为1.0%(占所获总磷产品质量分率)、砷含量为1.5mg/kg以下,不含硅杂质。Yellow phosphorus product technical indicators: the yield of each quality yellow phosphorus product accounts for 99% of the total phosphorus in the furnace gas leaving the yellow phosphorus electric furnace. Among them, the yield of general industrial yellow phosphorus is 85% (accounting for the mass fraction of the total phosphorus product obtained), the arsenic content is 86 mg/kg, and does not contain silicon impurities; the yield of higher-purity yellow phosphorus is 14% (accounting for the total phosphorus obtained). product mass fraction), the arsenic content is 13mg/kg; the yield of high-purity yellow phosphorus is 1.0% (accounting for the obtained total phosphorus product mass fraction), the arsenic content is below 1.5mg/kg, and does not contain silicon impurities.

氟资源回收指标:氟资源的回收率占从黄磷电炉的以气相形式逸出总量的90%;生产每吨黄磷产品副产氟化钠约89.5公斤。Fluorine resources recovery index: The recovery rate of fluorine resources accounts for 90% of the total gas phase escape from the yellow phosphorus electric furnace; the by-product sodium fluoride is about 89.5 kg per ton of yellow phosphorus products produced.

实施例3Example 3

一种多品质黄磷生产及其氟资源回收的工艺系统及方法,针对某产量为10000吨/年的黄磷电炉生产装置(年操作时数7200h),其中入炉磷矿含五氧化二磷(P2O5)为29.8%,含氟量为3%,氟的气相逸出率为15%,原辅料配比及其他操作条件与常规操作相同。黄磷电炉出炉气量约14000m3/h左右,温度约150℃左右,采用图1、图2和图3所示的工艺技术进行后续的黄磷生产过程控制及氟资源回收操作,具体步骤包括:A process system and method for multi-quality yellow phosphorus production and its fluorine resource recovery, aiming at a yellow phosphorus electric furnace production device with an output of 10,000 tons/year (annual operating hours of 7200h), wherein the phosphate rock entering the furnace contains phosphorus pentoxide (P 2 O 5 ) was 29.8%, the fluorine content was 3%, the gas phase escape rate of fluorine was 15%, and the ratio of raw and auxiliary materials and other operating conditions were the same as those of conventional operations. The yellow phosphorus electric furnace has a gas volume of about 14,000 m 3 /h and a temperature of about 150 °C. The process technology shown in Figure 1, Figure 2 and Figure 3 is used to control the subsequent yellow phosphorus production process and fluorine resource recovery. The specific steps include:

1)150℃的炉气自黄磷炉气进口101从底部进入含氟盐水喷淋塔3,与从塔顶部喷淋的18%氟化钾以直接接触降温,控制氟化钾溶液喷淋量使离开喷淋塔的炉气温度约60℃左右,冷凝析出液态黄磷、氟硅酸盐沉淀、灰分及剩余的氟化钾溶液一同流入含氟盐水收集沉淀槽7,槽内液体与沉淀晶体微粒混合物再经含氟盐水循环泵10循环喷淋使用。待氟硅酸盐晶体颗粒逐渐积累长大并与冷凝下来的液态黄磷和灰分积累到一定量后排出,经为三相离心分离机的分离装置12分离得固体氟硅酸钾(含有一定量的大颗粒灰分),液体再经重力沉降分液器13保温静置分层,底部为黄磷粗品,从杂质黄磷收集口302收集,经常规精制可获一般工业黄磷。上层液体为含残余氟化钾溶液,用作氟硅酸钾的水解溶液。1) The furnace gas at 150°C enters the fluorine-containing salt water spray tower 3 from the bottom from the yellow phosphorus furnace gas inlet 101, and is directly contacted and cooled with the 18% potassium fluoride sprayed from the top of the tower to control the spray amount of potassium fluoride solution. The temperature of the furnace gas leaving the spray tower is about 60 ℃, and the liquid yellow phosphorus, fluorosilicate precipitation, ash and the remaining potassium fluoride solution are condensed and precipitated into the fluorine-containing brine to collect the sedimentation tank 7. The liquid in the tank and the precipitated crystals The particulate mixture is then circulated and sprayed by the fluorine-containing brine circulating pump 10 for use. After the fluorosilicate crystal particles gradually accumulate and grow up and accumulate to a certain amount with the condensed liquid yellow phosphorus and ash, they are discharged, and the solid potassium fluorosilicate (containing a certain amount of fluorosilicate) is separated through the separation device 12 of a three-phase centrifugal separator. The large particle ash content), the liquid is then kept warm and stratified by the gravity sedimentation separator 13, and the bottom is the yellow phosphorus crude product, which is collected from the impurity yellow phosphorus collection port 302, and general industrial yellow phosphorus can be obtained by conventional refining. The upper liquid is a solution containing residual potassium fluoride, which is used as a hydrolysis solution of potassium fluorosilicate.

2)离开氟盐水喷淋塔3的炉气从底部进入冷水喷淋塔4水洗降温,采用清洁水进行喷淋,并控制清水喷淋量,使炉气尾气温度约为20℃左右;冷凝得到的黄磷很少且呈固态分散状,随水从塔底流入冷水收集循环槽8,固态的黄磷沉积在冷水收集水循环槽8底部,定期从高纯度黄磷收集口303排出,加热至液态进行精制,可获高纯度黄磷。最后剩余的尾气从黄磷尾气出口102经抽风机送入尾气柜。2) The furnace gas leaving the fluorine brine spray tower 3 enters the cold water spray tower 4 from the bottom to wash and cool down, use clean water for spraying, and control the amount of clean water sprayed, so that the temperature of the furnace gas tail gas is about 20 ℃; condensation obtains The yellow phosphorus is very little and is in a solid dispersed state, and flows into the cold water collection circulation tank 8 with the water from the bottom of the tower. The solid yellow phosphorus is deposited at the bottom of the cold water collection water circulation tank 8, and is regularly discharged from the high-purity yellow phosphorus collection port 303, heated to a liquid state. After refining, high-purity yellow phosphorus can be obtained. Finally, the remaining tail gas is sent to the tail gas tank from the yellow phosphorus tail gas outlet 102 through the exhaust fan.

3)将三相离心分离机分离出来的氟硅酸钾晶体投入反应釜14,加重力沉淀分液器13的上清液(残余氟化钾和少量的氟化钠溶液)并加热,加入一定量的后续制备氟化钠的置换母液)制成较高浓度物料,在95~110℃条件下反应一段时间,经过滤机15过滤后,在二氧化硅收集口106得到二氧化硅,洗涤精制生产白炭黑;液体为氟化钾溶液(含少量氟化钠)。3) The potassium fluorosilicate crystal separated by the three-phase centrifugal separator is dropped into the reactor 14, the supernatant (residual potassium fluoride and a small amount of sodium fluoride solution) of the gravity precipitation separator 13 is heated, and a certain Amount of subsequent preparation of sodium fluoride replacement mother liquor) is made into a higher concentration material, reacted for a period of time under the condition of 95~110 ℃, after being filtered by the filter 15, silica is obtained at the silica collection port 106, washed and refined Production of white carbon black; the liquid is potassium fluoride solution (containing a small amount of sodium fluoride).

4)如图3所示,将上述步骤过滤机15过滤所得的热氟化钾溶液(含少量氟化钠)从氟化钾饱和液收集口203送入置换反应釜18中,从碳酸钠进料口加入与釜中的氟化钾发生置换反应(4)的计量碳酸钠发生置换反应,再经换热器19冷至常温进一步结晶,氟化钠经过滤机20过滤得氟化钠晶体产品在副产氟化钠晶体收集口109收集;滤液为置换母液,其中主要含碳酸钾,可作为处理氟硅酸钾的反应原料在碳酸钾溶液进料口105处循环使用。其余条件同实施例1及实施例2。4) as shown in Figure 3, the hot potassium fluoride solution (containing a small amount of sodium fluoride) filtered by the above-mentioned step filter 15 is sent into the replacement reactor 18 from the potassium fluoride saturated liquid collection port 203, The metering sodium carbonate that replaces reaction (4) with the potassium fluoride in the kettle is added in the feed port, and then the heat exchanger 19 is cooled to normal temperature for further crystallization, and the sodium fluoride is filtered through the filter 20 to obtain the sodium fluoride crystal product The by-product sodium fluoride crystals are collected at the collection port 109; the filtrate is the replacement mother liquor, which mainly contains potassium carbonate, which can be recycled at the potassium carbonate solution feed port 105 as a reaction raw material for treating potassium fluorosilicate. The remaining conditions are the same as those in Example 1 and Example 2.

本方法主要产品技术指标为:The main product technical indicators of this method are:

黄磷产品技术指标:各品质黄磷产品的收率占离开黄磷电炉的炉气中的总磷的97%。其中一般工业黄磷收率为98.5%(占所获总磷产品质量分率)、砷含量为295mg/kg,不含硅杂质;高纯度黄磷收率为1.50%(占所获总磷产品质量分率)、砷含量为12.5mg/kg以下,不含硅杂质。Yellow phosphorus product technical indicators: the yield of each quality yellow phosphorus product accounts for 97% of the total phosphorus in the furnace gas leaving the yellow phosphorus electric furnace. Among them, the yield of general industrial yellow phosphorus is 98.5% (accounting for the mass fraction of the total phosphorus product obtained), the arsenic content is 295 mg/kg, and does not contain silicon impurities; the yield of high-purity yellow phosphorus is 1.50% (accounting for the total phosphorus product obtained). mass fraction), arsenic content of 12.5 mg/kg or less, and no silicon impurities.

氟资源回收指标:氟资源的回收率占从黄磷电炉的以气相形式逸出总量的89%;生产每吨黄磷产品副产氟化钠约88公斤。Fluorine resources recovery index: The recovery rate of fluorine resources accounts for 89% of the total gas phase escape from the yellow phosphorus electric furnace; the by-product sodium fluoride is about 88 kilograms per ton of yellow phosphorus products produced.

以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims (8)

1. A multi-quality yellow phosphorus production and fluorine resource recovery process system is characterized by comprising the following steps:
the dust remover (1) is provided with a yellow phosphorus furnace gas inlet (101), a yellow phosphorus furnace gas outlet and an ash outlet arranged at the bottom, and the ash outlet is communicated with the semi-sealed ash bin (5);
the dividing wall cooling device is provided with a high-temperature material inlet arranged at the top, a cooling material outlet arranged at the lower part, a condensate discharge port arranged at the bottom, a cooling medium inlet and a cooling medium outlet (104), the yellow phosphorus furnace gas outlet is communicated with the high-temperature material inlet, the cooling medium inlet is sequentially communicated with a cooling medium conveying device (9) and a cooling medium inlet pipe (103), the condensate discharge port is communicated with a water-sealed yellow phosphorus collecting tank (6), the water-sealed yellow phosphorus collecting tank (6) is provided with an industrial yellow phosphorus collecting port (301), and the cooling medium outlet (104) is also communicated with the cooling medium conveying device (9);
the fluorine-containing brine spray tower (3) is provided with a first air inlet, a first air outlet, a first spray head and a potassium fluoride solution collecting port (201) arranged at the bottom, the cooling material outlet is communicated with the first air inlet, the potassium fluoride solution collecting port (201) is communicated with a fluorine-containing brine collecting and precipitating tank (7), the fluorine-containing brine collecting and precipitating tank (7) is provided with a mixed solution collecting port (202) for yellow phosphorus, potassium fluosilicate precipitate and potassium fluoride, and the fluorine-containing brine collecting and precipitating tank (7) is also communicated with the first spray head through a fluorine-containing brine circulating pump (10);
and the cold water spray tower (4) is provided with a second air inlet, a yellow phosphorus tail gas outlet (102), a bottom feed opening and a second spray head, the first air outlet is communicated with the second air inlet, the bottom feed opening is communicated with the cold water collecting and circulating groove (8), the cold water collecting and circulating groove (8) is provided with a high-purity yellow phosphorus collecting opening (303), and is also communicated with the second spray head through a cold water circulating pump (11).
2. The process system for producing high-quality yellow phosphorus and recovering fluorine resources thereof according to claim 1, wherein the system further comprises:
a feed inlet of the separation device (12) is communicated with a mixed liquid collecting port (202) of the yellow phosphorus, the potassium fluosilicate precipitate and the potassium fluoride, a liquid outlet of the separation device is communicated with a gravity settling knockout (13), and the gravity settling knockout (13) is provided with a low-impurity yellow phosphorus collecting port (302);
one feed inlet of the reaction kettle (14) is respectively communicated with a slag outlet of the separation device (12) and a supernatant outlet of the gravity settling liquid separator (13), and the other feed inlet of the reaction kettle is a potassium carbonate solution feed inlet (105);
filter (15), its feed inlet intercommunication the discharge gate of reation kettle (14), its discharge gate passes through valve intercommunication potassium fluoride saturated liquid and collects mouth (203) to still communicate evaporative concentration cooling crystallizer (16) and centrifuge (17) in proper order, the discharge gate intercommunication potassium fluoride solution retrieval and utilization mouth (201) of centrifuge (17) is and still communicates through the valve evaporative concentration cooling crystallizer (16), filter (15) have by-product silicon dioxide and collect mouth (106), centrifuge (17) have by-product potassium fluoride crystal and collect mouth (107).
3. The process system for producing high-quality yellow phosphorus and recovering fluorine resources thereof according to claim 2, wherein the system further comprises:
and one feed inlet of the displacement reaction kettle (18) is communicated with the potassium fluoride saturated liquid collecting port (203), the other feed inlet of the displacement reaction kettle is a sodium carbonate feed inlet (108), the discharge outlet of the displacement reaction kettle is sequentially communicated with a heat exchanger (19) and a sodium fluoride filter (20), and the sodium fluoride filter (20) is provided with a potassium carbonate solution collecting port (105) and a byproduct sodium fluoride crystal collecting port (109).
4. The process system for producing high-quality yellow phosphorus and recovering fluorine resources thereof according to any one of claims 1 to 3, wherein: the cooling medium is normal temperature air or water, correspondingly, the dividing wall cooling device is a dividing wall air cooling device or a dividing wall water cooling device, and the cooling medium conveying equipment (9) is a blower or a water pump; the separation device (12) is a plate filter or a three-phase centrifugal separator.
5. A process method for producing multi-quality yellow phosphorus and recovering fluorine resources thereof is characterized in that the system of any one of claims 1 to 4 is adopted for production, and the process method specifically comprises the following steps:
1) introducing yellow phosphorus electric furnace gas from the yellow phosphorus furnace gas inlet (101) at the temperature of more than 230 ℃, removing dust in the dust remover (1), separating dust, and obtaining yellow phosphorus-removed furnace gas with the temperature of more than 200 ℃ and without dust impurities containing arsenic simple substances; when the temperature of the yellow phosphorus furnace gas introduced from the yellow phosphorus furnace gas inlet (101) is 140-180 ℃, directly introducing the yellow phosphorus furnace gas into the fluorine-containing saline water spray tower (3) to carry out the step 3) and the subsequent steps;
2) introducing the yellow phosphorus-removing furnace gas which is obtained in the step 1) and is used for removing the dust impurities containing the arsenic simple substance and has the temperature of more than 200 ℃ into the partition wall cooling device for air cooling or water cooling, and separating to obtain condensed discharge liquid and SiF containing the arsenic simple substance and having the temperature of 95-120 DEG C4Furnace gas, collecting and refining the condensation effluent to obtain low-arsenic industrial yellow phosphorus;
3) the SiF-containing material obtained in the step 2)4Furnace gas is introduced into the fluorine-containing brine spray tower (3) for spraying, the obtained mixed liquid of liquid yellow phosphorus precipitated by condensation, potassium fluosilicate precipitate and potassium fluoride flows into the fluorine-containing brine collection and precipitation tank (7), the mixture of liquid in the tank and precipitated crystal particles can be circulated to the first spray header for spraying through the fluorine-containing brine circulating pump (10), and simultaneously SiF is removed4Wherein the spray liquid is 3-45% potassium fluoride solution, the temperature is 30-50 ℃, and SiF is removed4The temperature of furnace gas is 50-60 ℃;
4) will step withThe SiF removal obtained in step 3)4The furnace gas is introduced into the cold water spray tower (4) for washing and cooling, the cold water mixed liquid dispersed with solid yellow phosphorus is obtained by condensation, meanwhile, yellow phosphorus tail gas is discharged, the water mixed liquid dispersed with the solid yellow phosphorus is precipitated and separated to obtain the solid yellow phosphorus, the yellow phosphorus is refined to obtain high-purity yellow phosphorus, and the supernatant fluid of the precipitate is circulated to a second spray head for spraying by the cold water circulating pump (11), wherein the temperature of the yellow phosphorus tail gas is 10-35 ℃.
6. The process for producing high-quality yellow phosphorus and recovering fluorine resources thereof according to claim 5, further comprising the step 5):
5a) introducing the mixed liquid of the liquid yellow phosphorus, the potassium fluosilicate precipitate, the ash and the potassium fluoride obtained in the step 3) into the separation device (12) for separation, and then carrying out heat preservation, standing and layering on the liquid by the gravity settling knockout (13) to obtain low-impurity yellow phosphorus which can be refined to obtain high-purity yellow phosphorus; in the step 1), the yellow phosphorus furnace gas with the temperature of 140-180 ℃ is not subjected to dust removal, and in the step 2), the obtained yellow phosphorus crude product operated in the step 3) is directly refined to obtain industrial yellow phosphorus;
5b) putting the potassium fluosilicate crystal containing part of ash separated by the separation device (12) into the reaction kettle (14), adding a supernatant obtained by the gravity settling liquid separator (13), heating to 100 ℃ to hydrolyze the potassium fluosilicate crystal into a solution, filtering to remove the ash, adding a replacement mother liquor of potassium carbonate or sodium fluoride to prepare a high-concentration material, reacting at 95-110 ℃, filtering by the filter (15) to obtain silicon dioxide, washing and refining to produce white carbon black, and obtaining a nearly saturated potassium fluoride solution;
5c) and (3) cooling and crystallizing the obtained nearly saturated potassium fluoride solution through the concentration cooling crystallizer (16) to separate out potassium fluoride, dehydrating the solution through the centrifugal machine (17) to obtain a potassium fluoride crystal product, wherein the rest is crystallized mother solution rich in potassium fluoride, one part is used as a supplement solution of a cooling absorption solution potassium fluoride solution, and the other part is sent to the evaporation concentration cooling crystallizer (16) for reuse.
7. The process for producing high-quality yellow phosphorus and recovering fluorine resources thereof according to claim 6, further comprising the step 6): feeding the hot nearly saturated potassium fluoride solution obtained in the step 5b) into the replacement reaction kettle (18), adding sodium carbonate, sodium bicarbonate or sodium hydroxide to perform replacement reaction, cooling to normal temperature through the heat exchanger (19) for crystallization, filtering through the sodium fluoride filter (20) to obtain a sodium fluoride crystal product, wherein the filtrate can be used as the replacement mother liquor of the sodium fluoride.
8. The process for the production of high-quality yellow phosphorus and the recovery of fluorine resources thereof according to any one of claims 5 to 7, wherein: the fluorine salt in the fluorine-containing brine is selected from KF, NaF and NH4F or HF, fluoride-containing brine, the concentration of KF is 3-45%, the concentration of NaF is 0-5%, and NH4The concentration of F is 0-15%, and the concentration of HF is 0-15%.
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