CN114536001B - Lamp strip pasting device - Google Patents

Lamp strip pasting device Download PDF

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Publication number
CN114536001B
CN114536001B CN202210215882.8A CN202210215882A CN114536001B CN 114536001 B CN114536001 B CN 114536001B CN 202210215882 A CN202210215882 A CN 202210215882A CN 114536001 B CN114536001 B CN 114536001B
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CN
China
Prior art keywords
cylinder
moving
lamp strip
clamping
supporting seat
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CN202210215882.8A
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Chinese (zh)
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CN114536001A (en
Inventor
周强
朱鸿亚
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Suzhou Industrial Park Xinlong Electric Heating Instrument Co ltd
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Suzhou Industrial Park Xinlong Electric Heating Instrument Co ltd
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Priority to CN202210215882.8A priority Critical patent/CN114536001B/en
Publication of CN114536001A publication Critical patent/CN114536001A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/002Article feeders for assembling machines orientating the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B23P19/027Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/0028Force sensors associated with force applying means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a lamp strip sticking device, which comprises a workbench, a first feeding unit, a second feeding unit, a pressing and sticking unit and a discharging unit, wherein the first feeding unit, the second feeding unit, the pressing and sticking unit and the discharging unit are sequentially arranged around the workbench; the workbench is rotatably arranged, and the surface of the workbench is provided with at least four jigs which are circumferentially arranged; the first feeding unit comprises a first material table and a first moving and taking mechanism; the second feeding unit comprises a first adsorption plate, a third material table, a film tearing assembly, a third moving and taking mechanism and a fourth moving and taking mechanism; the pressing and pasting unit comprises a pressing head capable of lifting and horizontally moving, a transverse strip-shaped working surface is arranged on the side face of the pressing head, and a avoidance hole is formed in the working surface. The lamp strip pasting device is used for feeding the back plate, tearing the film of the lamp strip, pasting the material and the preliminary pasting, pasting the lamp strip by pressing, unloading and completing the lamp strip by four stations, and the workbench is used for carrying the back plate in a rotating mode to sequentially pass through the four stations, so that automatic continuous operation of pasting the lamp strip is realized.

Description

Lamp strip pasting device
Technical Field
The invention relates to the field of LED assembly, in particular to a lamp strip sticking device.
Background
The backplate of LED panel contains bottom plate and frame, and the inboard wall of backplate is the inboard paste LED lamp strip of frame. The manual pasting of LED lamp strips on the inner side wall of a narrow backboard is a time-consuming work, and pasting quality is uneven.
Disclosure of Invention
In order to improve the efficiency of pasting the light bar on the inner side wall of the back plate of the LED panel, the invention provides a light bar pasting device.
The lamp strip pasting device is used for pasting the lamp strip on the inner side wall of the backboard and comprises a workbench, a first feeding unit, a second feeding unit, a pressing and pasting unit and a discharging unit which are sequentially arranged around the workbench; the workbench is rotatably arranged, and the surface of the workbench is provided with at least four jigs which are circumferentially arranged around the rotation axis of the workbench and are used for positioning and placing the backboard; the first feeding unit comprises a first material table for placing the backboard and a first moving and taking mechanism for transferring the backboard on the first material table onto the jig; the second feeding unit comprises a first adsorption plate, a third material table, a film tearing assembly adjacent to one end of the first adsorption plate, a third moving and taking mechanism for transferring the lamp strip between the first adsorption plate and the jig, and a fourth moving and taking mechanism for transferring the lamp strip between the third material table and the first adsorption plate; the pressing and pasting unit comprises a pressing head capable of lifting and horizontally moving, a transverse strip-shaped working surface is arranged on the side face of the pressing head, and a avoidance hole is formed in the working surface.
The beneficial effect of this embodiment is that paste lamp strip device with the backplate material loading, lamp strip dyestripping, material loading and preliminary paste, lamp strip press paste, and unload, divide by four stations to accomplish, the workstation is with the backplate through these four stations in proper order of pivoted mode, has realized pasting the automatic continuous operation of lamp strip.
In some embodiments, the jig comprises a trough, a first movable block, and a second movable block; the trough is provided with a first reference surface and a second reference surface; the first movable block is opposite to the first reference surface and is connected with a first air cylinder, and the first air cylinder can push the first movable block to move towards and away from the first reference surface; the second movable block is opposite to the second reference surface, the second movable block is connected with a second air cylinder, and the second air cylinder can push the second movable block to move towards and away from the second reference surface.
The method has the beneficial effects that the first datum plane and the second datum plane are used as positioning datum of the backboard, so that the backboard is accurately and fixedly positioned on the jig; the first movable block and the second movable block compress the backboard to prevent the backboard from moving in the rotation process of the workbench.
In some embodiments, the first retrieval mechanism includes a SCARA robot and a first nozzle assembly mounted on the SCARA robot.
The SCARA robot has the beneficial effects that the SCARA robot is suitable for plane positioning and assembling in the vertical direction.
In some embodiments, the first feeding unit further comprises a feeding line body, and the first material table is arranged at one end of the feeding line body in a lifting manner; the lamp strip pasting device further comprises a carrying disc moving-out line body, a second lifting material table arranged at one end of the carrying disc moving-out line body, and a second moving-out mechanism capable of moving between the first material table and the second material table.
The feeding line body conveys the carrying disc carrying the backboard into the lamp strip pasting device, and the first material table lifts the carrying disc to a high place, so that the backboard is conveniently moved by the first moving and taking mechanism; the second moving and taking mechanism transfers the empty load tray of the first material table to the second material table, the second material table descends to transfer the empty load tray to the tray moving line body, and the empty load tray is sent out from the device.
In some embodiments, the second moving mechanism comprises a second suction nozzle assembly, a third cylinder vertically arranged and a third linear module horizontally arranged; the second suction nozzle component is connected with a third air cylinder; the third cylinder is connected with the third linear module.
The beneficial effect of this embodiment is that third sharp module drive second suction nozzle subassembly horizontal migration, and third cylinder drive second suction nozzle subassembly elevating movement realizes shifting the empty load dish between first material platform and second material platform.
In some embodiments, the first adsorption plate is provided with a row of suction holes and three strip-shaped holes which are arranged at intervals along the arrangement direction of the suction holes, and each strip-shaped hole extends to two sides of the row of suction holes; the bottom of the first adsorption plate is provided with a pair of clamping blocks respectively positioned at two sides of the suction hole, and the pair of clamping blocks are configured to be synchronously close to and far away from each other; the pair of clamping blocks are provided with three pairs of clamping rods which are arranged at intervals along the arrangement direction of the suction holes and respectively correspond to the three strip-shaped holes, each pair of clamping rods is respectively arranged on the two clamping blocks, and the clamping rods penetrate through the corresponding strip-shaped holes from bottom to top and extend out of the upper surface of the first suction plate.
The beneficial effect of this embodiment is that the lamp strip is attracted on inhaling the hole, through the synchronous motion of clamp lever each other, adjusts the direction of lamp strip, makes the third move and gets the mechanism and absorb the lamp strip accurately.
In some embodiments, the dyestripping assembly comprises a Y-type pneumatic gripping finger, a fixed jaw, a movable jaw, and a rotary cylinder; the rotary cylinder is transversely arranged on the rotary axis, the Y-shaped pneumatic clamping finger is connected with the rotary cylinder, the fixed claw is connected with the cylinder body of the Y-shaped pneumatic clamping finger, and the movable claw is connected with one clamping finger of the Y-shaped pneumatic clamping finger; the end part of the movable claw is provided with a claw head protruding towards the direction of the fixed claw; the end face of the fixed claw and the bottom face of the movable claw are clamping faces, and the clamping faces of the movable claw are opposite to the clamping faces of the fixed claw in the clamping state of the film tearing claw.
The beneficial effect of this embodiment is when two clamp fingers of Y pneumatic clamp finger are relative draws in, and the movable claw rotates to the fixed jaw, and the clamping surface of movable claw is relative with the clamping surface of fixed jaw, makes these two clamping surfaces press from both sides the protection film tearing hand between the two. After the LED light bar is completely separated from the release film, the rotary cylinder rotates for an angle to bring the release film away from the first adsorption plate, and then the clamping jaw releases the release film.
In some embodiments, the second loading unit further comprises a fourth material stage that is liftable and a fifth material stage that is liftable; a rodless cylinder which is transversely arranged is arranged above the fourth material table and the fifth material table, and the third material table is connected with the rodless cylinder; the fourth moving mechanism is configured to horizontally reciprocate at a position higher than the third table.
The beneficial effect of this embodiment is that carry the year dish of lamp strip to stack on fourth material platform, and empty load dish stacks on fifth material platform, and the third material platform is as the transfer material platform that removes in fourth material platform and fifth material platform top, and the fourth moves and gets the mechanism setting in third material platform top, and this is favorable to reducing the volume of pasting the lamp strip device.
In some embodiments, the third removal mechanism comprises a six-axis robot and a second suction plate disposed on the six-axis robot.
The beneficial effect of this embodiment is that six robots can carry out the motion of complicated route, be convenient for paste the lamp strip to the inside wall of backplate.
In some embodiments, the fourth removal mechanism includes a third nozzle assembly and a fourth nozzle assembly; the third suction nozzle component is connected with a fourth air cylinder which is vertically arranged, the fourth air cylinder is connected with a seventh linear module which is vertically arranged, and the seventh linear module is connected with an eighth linear module which extends along the movement direction of the third material table; the fourth suction nozzle component is connected with the hollow rotating platform and the motor, the hollow rotating platform and the motor are connected with a ninth linear module which transversely extends along the direction perpendicular to the eighth linear module, and the ninth linear module is connected with the seventh linear module.
The beneficial effect of this embodiment is that the third suction nozzle subassembly of sucking the carrying disc and the fourth suction nozzle subassembly of sucking the lamp strip are integrated together, have reduced the volume of equipment.
In some embodiments, the press unit further comprises a first support seat, a second support seat, a third support seat, a first slipway cylinder, a second slipway cylinder, and a fourth support seat; the first sliding table cylinder is fixed on the first supporting seat, the moving direction of a sliding table of the first sliding table cylinder is horizontal and vertical to the working surface, the third supporting seat is fixed on the sliding table of the first sliding table cylinder, the second supporting seat is in sliding connection with the first supporting seat, the sliding direction of the second supporting seat is the same as the moving direction of the sliding table of the first sliding table cylinder, and a pressure sensor is connected between the third supporting seat and the second supporting seat; the second sliding table cylinder is fixed on the second supporting seat, the fourth supporting seat is connected with the sliding table of the second sliding table cylinder, the fourth supporting seat is also connected with the second supporting seat in a sliding manner, and the sliding direction of the sliding table of the second sliding table cylinder and the sliding direction of the fourth supporting seat are vertical.
The beneficial effect of this embodiment is that first slip table cylinder can drive pressure head lateral movement, and the reaction force of LED lamp strip to the pressure head transmits pressure sensor, controls the pressure size of pressure head through the detected value of pressure sensor feedback. The second slip table cylinder can drive the pressure head and go up and down for the working face of pressure head aligns with the inboard LED lamp strip of backplate frame.
Drawings
Fig. 1 shows a top view of a light bar device according to an embodiment of the invention.
Fig. 2 is a perspective view of a jig according to an embodiment of the invention.
Fig. 3 shows a perspective view of a first feeding unit according to an embodiment of the present invention.
Fig. 4 shows a perspective view of a second feeding unit according to an embodiment of the present invention.
Fig. 5 shows a perspective view of a second loading unit according to another embodiment of the present invention.
Fig. 6 is a perspective view of a first suction plate and a tear film assembly according to an embodiment of the present invention.
Fig. 7 shows a schematic view of the structure under the first adsorption plate of fig. 6.
Fig. 8 shows a perspective view of a pressing unit according to an embodiment of the present invention.
Fig. 9 is another perspective view of the pressing unit according to an embodiment of the present invention.
Fig. 10 is a perspective view showing a ram of a pressing unit according to an embodiment of the present invention.
Symbol description:
the device comprises a workbench 10, a first feeding unit 20, a second feeding unit 30, a pressing and pasting unit 40, a lamp strip 60, a jig 11, a trough 12, a first reference surface 13, a second reference surface 14, a first movable block 15, a first air cylinder 16, a second movable block 17, a second air cylinder 18, a feeding line body 21, a first material table 22, a first moving mechanism 23, a first linear module 24, a SCARA robot 25, a first suction nozzle assembly 26, a carrier plate moving line body 27, a second material table 28, a second moving mechanism 29, a second linear module 210, a second suction nozzle assembly 211, a third air cylinder 212, a third linear module 213, a first adsorption plate 31, a tearing film assembly 32, a third moving mechanism 33, a third material table 34, a suction hole 35, a strip hole 36, a clamping block 38, a flat clamping finger 39, a clamping rod 310, a third linear module six-axis robot 311, second suction plate 312, Y-type pneumatic gripper finger 313, fixed jaw 314, movable jaw 315, rotary cylinder 316, jaw 317, fourth material stage 318, fourth linear module 319, fourth transfer mechanism 320, third nozzle assembly 322, fifth material stage 323, fifth linear module 324, rodless cylinder 325, fourth nozzle assembly 326, fourth cylinder 327, seventh linear module 328, eighth linear module 329, hollow rotary stage and motor 330, ninth linear module 331, backlight plate 332, ram 41, body 42, projection 43, working face 44, clearance hole 45, first support seat 46, second support seat 47, third support seat 48, first slide cylinder 49, second slide cylinder 410, fourth support seat 411, pressure sensor 412
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
In accordance with a preferred embodiment of the present invention, the light bar attaching device is used for attaching the light bar to the inner sidewall of the back plate, please refer to fig. 1, which includes a workbench 10, a first loading unit 20, a second loading unit 30, a pressing unit 40 and a discharging unit. The table 10 is rotatable and has on its surface at least four jigs 11 for positioning the back plate arranged circumferentially around the axis of rotation. The first feeding unit 20, the second feeding unit 30, the pressing unit 40 and the discharging unit are arranged around the table 10 in this order according to the rotation direction of the table 10. When the workbench 10 rotates, the jig 11 sequentially passes through the first feeding unit 20, the second feeding unit 30, the pressing and pasting unit 40 and the unloading unit, and four steps of operations of mounting the back plate, pasting the lamp strip, pressing and pasting the lamp strip and taking away the back plate are respectively completed.
The bottom of the workbench 10 is provided with a motor for driving the workbench 10 to rotate. Referring to fig. 2, the jig 11 has a trough 12 for receiving the back plate, and the trough 12 has a first reference surface 13 and a second reference surface 14. The first reference surface 13 is opposite to the first movable block 15, the first movable block 15 is connected to a first cylinder 16, and the first cylinder 16 can push the first movable block 15 to move toward and away from the first reference surface 13. The second reference surface 14 is opposite to the second movable block 17, the second movable block 17 is connected to a second cylinder 18, and the second cylinder 18 can push the second movable block 17 to move toward and away from the second reference surface 14. The backboard is placed into the trough 12 of the jig 11, and the first movable block 15 and the second movable block 17 push the backboard to the first reference surface 13 and the second reference surface 14, so that the backboard is accurately positioned and fixed on the jig 11.
Referring to fig. 3, the first feeding unit 20 includes a feeding line 21 for feeding, a first material table 22 for placing a back plate, and a first moving mechanism 23 for moving the back plate on the first material table 22 onto the corresponding jig 11. Specifically, the first material stage 22 is arranged at one end of the feed line body 21 in a liftable manner, for example, the first material stage 22 is mounted on a first linear module 24 arranged vertically. The feed line body 21 comprises two horizontally and spaced conveyor belts. The first material table 22 is first lowered to a level below the conveyor belt, which then conveys the carrier plate carrying the back plate to its end and stops. When the first material table 22 rises from between the two conveyor belts, the carrier tray carrying the back plate falls onto the first material table 22. The first material table 22 lifts the carrier plate to the top end, and the first moving and taking mechanism 23 transfers the back plate from the carrier plate to the jig 11. Preferably, the first pipetting mechanism 23 comprises a SCARA robot 25 (Selective Compliance Assembly Robot Arm) and a first nozzle assembly 26 mounted on the SCARA robot 25. The first nozzle assembly 26 is used for adsorbing the backboard, and the SCARA robot 25 is used for driving the first nozzle assembly 26 to move. The SCARA robot 25 has 3 rotational joints with axes parallel to each other, positioned and oriented in a plane, and 1 mobile joint for the completed movement of the first nozzle assembly 26 perpendicular to the plane.
Referring to fig. 3, the first loading unit 20 further includes a tray moving out line 27, a second lifting table 28 disposed at one end of the tray moving out line 27, and a second moving mechanism 29 capable of moving between the first table 22 and the second table 28. For example, the tray moving-out line 27 includes two horizontal conveyor belts arranged at intervals. The second material stage 28 is mounted on a second vertically disposed linear module 210. The second moving mechanism 29 includes a second nozzle assembly 211, a third cylinder 212 and a third linear module 213, where the second nozzle assembly 211 includes a plurality of vacuum nozzles for adsorbing the empty tray, the second nozzle assembly 211 is disposed on the third cylinder 212 that stretches vertically, and the third cylinder 212 is connected to a third linear module 213 that stretches horizontally. The second table 28 is lifted to the top, the empty tray on the first table 22 is transferred to the second table 28 by the second transfer mechanism 29, and then the second table 28 is lowered. When the second material table 28 descends from between the two conveyors, the empty tray falls onto the conveyors, and the tray removal line 27 is activated again to transfer the empty tray out.
Referring to fig. 1, 4 and 5, the second feeding unit 30 includes a first adsorption plate 31, a film tearing assembly 32, a third moving and taking mechanism 33, a fourth moving and taking mechanism 320 and a third material table 34. The third material stage 34 is used for placing a carrier tray carrying the light bars. The fourth moving mechanism 320 is used for transferring the light bar on the third material table 34 onto the first adsorption plate 31. The third removing mechanism 33 is matched with the film tearing assembly 32 to tear off the release film on the lamp strip so as to expose the adhesive surface on the surface of the lamp strip. The third removal mechanism 33 also sucks and removes the tear film strip and attaches it to the inside wall of the back plate.
Referring to fig. 6 and 7, the first adsorption plate 31 is horizontally disposed, and has a row of suction holes 35 on an upper surface thereof arranged along a straight path for adsorbing the lamp bars 60 on the first adsorption plate 31. The first adsorption plate 31 is provided with three strip-shaped holes 36, the three strip-shaped holes 36 being arranged at intervals in the direction along which the straight path extends, and each strip-shaped hole 36 extending across the straight path and to both sides of the straight path. The bottom of the first adsorption plate 31 is provided with a pair of clamping blocks 38 located at both sides of the straight path, respectively, and the pair of clamping blocks 38 are configured to be able to be moved closer to and farther away from each other in synchronization. For example, the pair of clamping blocks 38 are mounted on two of the flat clamping fingers 39, for example, the flat clamping fingers 39 may be HDF series flat clamping fingers 39 of the AirTAC brand. The pair of clamping blocks 38 are provided with three pairs of clamping bars 310 which are arranged at intervals along the direction of the straight path and respectively correspond to the three strip-shaped holes 36, wherein each pair of clamping bars 310 is respectively arranged on two clamping blocks 38. The clamping bars 310 pass through the corresponding bar-shaped holes 36 from bottom to top and protrude from the upper surface of the first adsorption plate 31. The fourth moving mechanism 320 sucks the light bar from the third material table 34, translates over the first suction plate 31, and releases it between the clamping bars 310 with the release film facing downward. The light bar is attracted to the first suction plate 31 and then the flat clamping fingers 39 act to bring the clamping bars 310 closer to each other, thereby adjusting the direction of the light bar.
Preferably, the third moving mechanism 33 includes a six-axis robot 311 and a second suction plate 312 mounted on the six-axis robot 311. The second adsorption plate 312 is in a strip shape and is used for adsorbing the LED light bar, and the adsorption surface of the second adsorption plate is provided with a avoidance hole corresponding to the light bead on the light bar. The six-axis robot 311 drives the second adsorption plate 312 to perform a complex path motion. The third moving and taking mechanism 33 transfers the lamp strip after film tearing from the first adsorption plate 31 to the back plate and adheres the lamp strip to the inner side wall of the back plate.
The tear film assembly 32 is adjacent one end of the first absorbent panel 31. Referring to fig. 6 and 7, the dyestripping assembly 32 includes Y-shaped pneumatic fingers 313, fixed claws 314, movable claws 315, and rotary cylinders 316. The rotation axis of the rotary cylinder 316 is transversely arranged, the Y-shaped pneumatic clamping finger 313 is arranged on the output shaft of the rotary cylinder 316, the fixed claw 314 is fixed on the cylinder body of the Y-shaped pneumatic clamping finger 313, and the movable claw 315 is connected with one clamping finger. The movable claw 315 has a claw head 317 protruding toward the fixed claw 314 at an end thereof. The end face of the fixed claw 314 and the bottom face of the claw head 317 are clamping faces, and in the clamping state, the clamping faces of the movable claw 315 enter the opposite positions of the clamping faces of the fixed claw 314, and the two clamping faces cooperate to clamp the release film tearing hand between the two clamping faces. The rotary cylinder 316 is located below the horizontal plane where the upper surface of the first adsorption plate is located. When the tearing hand for clamping the release film is prepared, the rotary cylinder 316 rotates to the end of the fixed claw 314 close to the first adsorption plate 31, and at this time, above the action end surface of the Y-shaped pneumatic clamping finger 313, the fixed claw 314 and the movable claw 315 extend upwards, and the clamping surface of the fixed claw 314 is basically flush with the upper surface of the first adsorption plate 31. The position of the fourth moving mechanism 320 for releasing the light bar is configured such that the tearing hand of the release film is just located on the clamping surface of the fixing claw 314 when the light bar falls on the first adsorption plate 31. The Y-shaped pneumatic clamping finger 313 drives the movable claw 315 to rotate, the claw head 317 moves to the upper end of the fixed claw 314, and the clamping surface of the movable claw 315 is matched with the clamping surface of the fixed claw 314 to clamp the tearing hand of the release film. Since the end of the release film is clamped by the fixed jaw 314 and the movable jaw 315 and the release film is adsorbed on the first adsorption plate 31, the release film is peeled off from the light bar when the third transfer mechanism 33 transfers the light bar. When the LED light bar is completely separated from the release film, the rotary cylinder 316 rotates by an angle to take the release film away from the first adsorption plate 31, and then the fixed jaw and the movable jaw are separated to release the release film.
Referring to fig. 5, the second loading unit 30 further includes a fourth material stage 318 and a fifth material stage 323. The fourth material stage 318 and the fifth material stage 323 are both configured to be movable up and down, for example, the fourth material stage 318 is mounted on a fourth vertically disposed linear module 319, and the fifth material stage 323 is mounted on a fifth linear module 324. The third stage 34 is configured to reciprocate horizontally above the fourth and fifth stages 318 and 323 to transfer the tray between the fourth and fifth stages 318 and 323, for example, in fig. 4, a rodless cylinder 325 is provided laterally above, and the third stage 34 is connected to the rodless cylinder 325. The fourth moving mechanism 320 is configured to horizontally reciprocate at a position higher than the third table 34. The fourth material stage 318 is used for stacking the carrying tray carrying the light bars, and the fifth material stage 323 is used for stacking the no-load tray. First, the third table 34 is moved from directly above the fourth transfer mechanism 320, for example, the third table 34 is temporarily moved to directly above the fifth table 323; the fourth transfer mechanism 320 then draws the uppermost tray of the fourth material stage 318 and transfers it to the third material stage 34; then, the fourth moving and taking mechanism 320 sucks the lamp strip from the carrying disc and transfers the lamp strip to the position right above the first adsorption plate 31, and places the lamp strip on the first adsorption plate 31; the fourth removal mechanism 320 then returns directly above the third material table 34 and draws in the empty tray; the third stage 34 is moved directly above the fifth stage 323, for example, the third stage 34 is moved directly above the fourth stage 318; the fourth removal mechanism 320 descends and releases the empty tray on the fifth table 323. After each removal of one tray from the fourth table 318, the fourth table 318 is raised one tray height until all trays on the fourth table 318 are removed. Each time an empty tray is placed onto the fifth table 323, the fifth table 323 is lowered by one tray height.
The fourth moving and taking mechanism 320 is used for sucking and transferring the tray and the lamp strip. Specifically, referring to fig. 4, the fourth moving mechanism 320 includes a third nozzle assembly 322 and a fourth nozzle assembly 326. The third nozzle assembly 322 is configured to reciprocate horizontally and to move up and down at least above the fourth and fifth decks 318, 323. For example, referring to fig. 4, the third nozzle assembly 322 is connected to a fourth air cylinder 327 disposed vertically, the fourth air cylinder 327 is further connected to a seventh linear module 328 disposed vertically, and the seventh linear module 328 is connected to an eighth linear module 329 extending along the moving direction of the third table 34. And (3) upper part. The fourth nozzle assembly 326 is configured to move in the X, Y and Z directions and to rotate about a vertical axis. For example, the fourth nozzle assembly 326 is connected to a hollow rotating platform and motor 330, the hollow rotating platform and motor 330 is connected to a ninth linear module 331 extending transversely to the eighth linear module 329, and the ninth linear module 331 is connected to the seventh linear module 328.
The lamp strip pasting device adopts a computer vision technology to identify the position of the lamp strip. For example, the carrier plate is made of transparent material, the third material table 34 is further provided with a backlight plate 332, and light emitted by the backlight plate 332 can penetrate through the carrier plate, so that the light bar placed on the third material table 34 can be polished when the computer visually recognizes the light bar. When the third material stage 34 moves to a position right above the fifth material stage 323, a vision camera (not shown) arranged at a high position can capture images, and the accurate position of the light bar is obtained after the images are processed by a computer, so that the fourth suction nozzle assembly 326 is accurately controlled to suck the light bar. The third moving and taking mechanism 33 also adopts the computer vision recognition technology to position the light bar when the light bar is sucked from the first adsorption plate 31. To obtain a clear image, the first adsorption plate 31 may be polished with a line light source (not shown).
Referring to fig. 8, the pressing unit 40 includes a pressing head 41 configured to be movable up and down and horizontally. Referring to fig. 10, the pressing head 41 includes a main body 42 and a strip-shaped protruding portion 43 protruding from the main body 42 and extending laterally, wherein a side surface of the protruding portion 43 is a working surface 44, and a plurality of avoidance holes 45 are formed in the working surface 44. The number and the relative positions of the avoidance holes 45 are the same as those of the lamp beads on the LED lamp strip. When the protruding part 43 presses the LED light bar, the LED light beads are contained in the avoidance holes 45, and the light beads are prevented from being crushed.
Referring to fig. 8 and 9, the pressing unit 40 further includes a first support seat 46, a second support seat 47, a third support seat 48, a first slide cylinder 49, a second slide cylinder 410, and a fourth support seat 411. The first slide cylinder 49 is fixed to the first support seat 46, and the movement direction of the driving end of the first slide cylinder 49 is transverse and perpendicular to the protruding portion 43. The third support seat 48 is fixed to the driving end of the first slide cylinder 49. The second support seat 47 is slidably connected to the first support seat 46, for example, by a pair of guide rail sliders, in the same direction as the driving end of the first slide cylinder 49. A pressure sensor 412 is connected between the third support seat 48 and the second support seat 47. The second sliding table cylinder 410 is fixed on the second supporting seat 47, the fourth supporting seat 411 is connected with a sliding table of the second sliding table cylinder 410, the fourth supporting seat 411 is also connected with the second supporting seat 47 in a sliding manner, for example, a guide rail sliding block pair is adopted for connection, the pressing head 41 is connected with the fourth supporting seat 411, and the moving direction of the sliding table of the second sliding table cylinder 410 and the sliding direction of the fourth supporting seat 411 are vertical. The first slipway cylinder 49 can drive the pressure head 41 to move transversely, the reaction force of the LED lamp strip to the pressure head 41 is transmitted to the pressure sensor 412, and the pressure of the pressure head 41 is controlled through the detection value fed back by the pressure sensor 412. The second sliding table cylinder 410 can drive the pressure head 41 to lift, so that the working surface 44 of the pressure head 41 is aligned with the LED light bar on the inner side of the backboard frame.
The discharging unit (not shown in the drawings) includes a robot and a nozzle assembly mounted on the robot. After the back plate with the light bar attached leaves the pressing unit 40, the first air cylinder 16 and the second air cylinder 18 move to release the back plate, and a robot and other devices are used for taking the back plate away from the jig 11.
What has been described above is merely some embodiments of the present invention. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the invention.

Claims (9)

1. The lamp strip pasting device is used for pasting the lamp strip on the inner side wall of the backboard and is characterized by comprising a workbench (10), a first feeding unit (20), a second feeding unit (30), a pressing and pasting unit (40) and a discharging unit which are sequentially arranged around the workbench (10);
the workbench (10) is rotatably arranged, and the surface of the workbench is provided with at least four jigs (11) which are uniformly arranged along the circumferential direction around the rotation axis of the workbench and are used for positioning and placing the backboard;
the first feeding unit (20) comprises a first material table (22) for placing a back plate and a first moving mechanism (23) for transferring the back plate on the first material table (22) onto the jig (11);
the second feeding unit (30) comprises a first adsorption plate (31), a third material table (34), a film tearing assembly (32) adjacent to one end of the first adsorption plate (31), a third moving and taking mechanism (33) for transferring the lamp strip between the first adsorption plate (31) and the jig (11), and a fourth moving and taking mechanism (320) for transferring the lamp strip between the third material table (34) and the first adsorption plate (31);
the pressing unit (40) comprises a pressing head (41) capable of lifting and horizontally moving, a transverse strip-shaped working surface (44) is arranged on the side surface of the pressing head (41), and a clearance hole (45) is formed in the working surface (44);
the first adsorption plate (31) is provided with a row of suction holes (35) and three strip-shaped holes (36) which are arranged at intervals along the arrangement direction of the suction holes (35), and each strip-shaped hole (36) extends to two sides of the suction hole (35);
the bottom of the first adsorption plate (31) is provided with a pair of clamping blocks (38) respectively positioned at two sides of the suction hole (35), and the pair of clamping blocks (38) are configured to be synchronously close to and far away from each other;
three pairs of clamping rods (310) which are arranged at intervals along the arrangement direction of the suction holes (35) and respectively correspond to the three strip-shaped holes (36) are arranged on the pair of clamping blocks (38), each pair of clamping rods (310) is respectively arranged on the two clamping blocks (38), and the clamping rods (310) penetrate through the corresponding strip-shaped holes (36) from bottom to top and extend out of the upper surface of the first adsorption plate (31);
the film tearing assembly comprises a Y-shaped pneumatic clamping finger (313), a fixed claw (314), a movable claw (315) and a rotary cylinder (316);
the rotary cylinder (316) is transversely arranged on the rotation axis, the Y-shaped pneumatic clamping finger (313) is connected with the rotary cylinder (316), the fixed claw (314) is connected with the cylinder body of the Y-shaped pneumatic clamping finger (313), and the movable claw (315) is connected with one clamping finger of the Y-shaped pneumatic clamping finger (313);
the end part of the movable claw (315) is provided with a claw head (317) protruding towards the direction of the fixed claw (314);
the end face of the fixed claw (314) and the bottom face of the movable claw (315) are clamping faces, and in a clamping state, the clamping face of the movable claw (315) is opposite to the clamping face of the fixed claw (314);
the end of the release film stuck on the lamp strip is clamped by the fixed claw (314) and the movable claw (315), the release film is adsorbed on the first adsorption plate (31), and the release film is peeled off from the lamp strip when the third moving mechanism (33) moves the lamp strip.
2. The light bar pasting device according to claim 1, wherein the jig (11) comprises a trough (12), a first movable block (15) and a second movable block (17);
the trough (12) is provided with a first reference surface (13) and a second reference surface (14) perpendicular to the first reference surface (13);
the first movable block (15) is opposite to the first reference surface (13), the first movable block (15) is connected with a first air cylinder (16), and the first air cylinder (16) can push the first movable block (15) to move towards and away from the first reference surface (13);
the second movable block (17) is opposite to the second reference surface (14), the second movable block (17) is connected with a second air cylinder (18), and the second air cylinder (18) can push the second movable block (17) to move towards and away from the second reference surface (14).
3. The light bar device according to claim 1, characterized in that the first moving mechanism (23) comprises a SCARA robot (25) and a first nozzle assembly (26) mounted on the SCARA robot (25).
4. The light bar attaching device as defined in claim 1, wherein said first feeding unit (20) further includes a feeding line body (21), and said first material stage (22) is liftably provided at one end of said feeding line body (21);
the lamp strip pasting device further comprises a carrying disc moving-out line body (27), a second lifting material table (28) arranged at one end of the carrying disc moving-out line body (27), and a second moving-out mechanism (29) capable of moving between the first material table (22) and the second material table (28).
5. The light bar device according to claim 4, wherein the second moving mechanism (29) comprises a second suction nozzle assembly (211), a third cylinder (212) arranged vertically and a third linear module (213) arranged horizontally;
the second suction nozzle assembly (211) is connected with the third air cylinder (212);
the third cylinder (212) is connected with the third linear module (213).
6. The light bar device according to claim 1, wherein the second feeding unit (30) further comprises a fourth material table (318) and a fifth material table (323) which are liftable;
a transversely arranged rodless cylinder (325) is arranged above the fourth material table (318) and the fifth material table (323), and the third material table (34) is connected with the rodless cylinder (325);
the fourth moving mechanism (320) is configured to horizontally reciprocate at a position higher than the third table (34).
7. The light bar device according to claim 1, wherein the third moving mechanism (33) comprises a six-axis robot (311) and a second adsorption plate (312) provided on the six-axis robot (311).
8. The light bar device of claim 1, wherein the fourth moving mechanism (320) comprises a third nozzle assembly (322) and a fourth nozzle assembly (326);
the third suction nozzle assembly (322) is connected with a fourth air cylinder (327) which is vertically arranged, the fourth air cylinder (327) is connected with a seventh linear module (328) which is vertically arranged, and the seventh linear module (328) is connected with an eighth linear module (329) which extends along the movement direction of the third material table (34);
the fourth suction nozzle assembly (326) is connected with a hollow rotating platform and a motor (330), the hollow rotating platform and the motor (330) are connected with a ninth linear module (331) which transversely extends along a direction perpendicular to the eighth linear module (329), and the ninth linear module (331) is connected with the seventh linear module (328).
9. The light bar mounting device according to claim 1, wherein the press mounting unit (40) further comprises a first support base (46), a second support base (47), a third support base (48), a first slide table cylinder (49), a second slide table cylinder (410) and a fourth support base (411);
the first sliding table cylinder (49) is fixed on the first supporting seat (46), the moving direction of a sliding table of the first sliding table cylinder (49) is horizontal and vertical to the working surface (44), the third supporting seat (48) is fixed on the sliding table of the first sliding table cylinder (49), the second supporting seat (47) is in sliding connection with the first supporting seat (46) and the sliding direction is the same as the moving direction of the sliding table of the first sliding table cylinder (49), and a pressure sensor (412) is connected between the third supporting seat (48) and the second supporting seat (47);
the second sliding table cylinder (410) is fixed on the second supporting seat (47), the fourth supporting seat (411) is connected with a sliding table of the second sliding table cylinder (410), the fourth supporting seat (411) is also in sliding connection with the second supporting seat (47), and the sliding direction of the sliding table of the second sliding table cylinder (410) and the sliding direction of the fourth supporting seat (411) are vertical.
CN202210215882.8A 2022-03-07 2022-03-07 Lamp strip pasting device Active CN114536001B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210215882.8A CN114536001B (en) 2022-03-07 2022-03-07 Lamp strip pasting device

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Application Number Priority Date Filing Date Title
CN202210215882.8A CN114536001B (en) 2022-03-07 2022-03-07 Lamp strip pasting device

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CN114536001B true CN114536001B (en) 2023-07-11

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Publication number Priority date Publication date Assignee Title
JP2010143711A (en) * 2008-12-18 2010-07-01 Sharp Corp Film separation device
CN104614880B (en) * 2014-12-25 2017-04-19 昆山龙腾光电有限公司 Liquid crystal display module assembling jig and method
CN207067576U (en) * 2017-07-18 2018-03-02 昆山龙腾光电有限公司 Display module assembled fixture
CN110865474A (en) * 2019-11-29 2020-03-06 深圳市易天自动化设备股份有限公司 Automatic assembly machine for backlight and LCD
CN212989813U (en) * 2020-09-02 2021-04-16 东莞市鼎力自动化科技有限公司 Full-automatic backlight assembling machine
CN112285955A (en) * 2020-09-24 2021-01-29 崔治权 Liquid crystal display panel and backlight plate laminating automatic assembly integrated equipment
CN215203911U (en) * 2020-12-19 2021-12-17 深圳市泽诚自动化设备有限公司 Laminating device beam barrel
CN113359337B (en) * 2021-07-02 2022-11-01 深圳市祥恒光电科技有限公司 Side cladding equipment of LCD module

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