CN114535680A - Milling machine with cutting fluid purification performance - Google Patents
Milling machine with cutting fluid purification performance Download PDFInfo
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- CN114535680A CN114535680A CN202210281761.3A CN202210281761A CN114535680A CN 114535680 A CN114535680 A CN 114535680A CN 202210281761 A CN202210281761 A CN 202210281761A CN 114535680 A CN114535680 A CN 114535680A
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- milling machine
- cutting fluid
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- pump
- conveyer belt
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- 239000002173 cutting fluid Substances 0.000 title claims abstract description 80
- 238000003801 milling Methods 0.000 title claims abstract description 49
- 238000000746 purification Methods 0.000 title claims abstract description 37
- 238000003860 storage Methods 0.000 claims description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 238000005086 pumping Methods 0.000 claims description 18
- 230000005389 magnetism Effects 0.000 claims description 13
- 238000002347 injection Methods 0.000 claims description 12
- 239000007924 injection Substances 0.000 claims description 12
- 210000001503 joint Anatomy 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000006978 adaptation Effects 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 2
- 239000002184 metal Substances 0.000 abstract description 63
- 229910052751 metal Inorganic materials 0.000 abstract description 63
- 239000012634 fragment Substances 0.000 abstract description 20
- 238000000926 separation method Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 5
- 239000000843 powder Substances 0.000 description 14
- 230000002349 favourable effect Effects 0.000 description 10
- 238000001914 filtration Methods 0.000 description 10
- 238000007599 discharging Methods 0.000 description 5
- 230000006641 stabilisation Effects 0.000 description 3
- 238000011105 stabilization Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000007885 magnetic separation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C9/00—Details or accessories so far as specially adapted to milling machines or cutter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1069—Filtration systems specially adapted for cutting liquids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
The invention relates to the technical field of cutting fluid purification, in particular to a milling machine with a cutting fluid purification function, which can effectively and comprehensively remove metal fragments in cutting fluid, wherein a plurality of permanent magnets are arranged on the outer sides of four sides of a flow guide square pipe, so that small metal fragments contained in the cutting fluid in high-speed flow can be separated by means of an electromagnetic eddy effect, meanwhile, a conveyor belt is sleeved on the outer sides of the permanent magnets and is driven by two pairs of conveyor belts of a magnetic roller column and a roller column, so that the conveyor belt can carry the separated small metal fragments to keep a high-speed moving state relative to the permanent magnets, the small metal fragments are prevented from falling off, the separation stability of the device on the metal fragments of different materials is favorably ensured, and the quality of the purified cutting fluid is improved to a certain extent.
Description
Technical Field
The invention relates to the technical field of cutting fluid purification, in particular to a milling machine with a cutting fluid purification function.
Background
The cutting fluid is an industrial fluid used for cooling and lubricating a cutter and a workpiece in the process of cutting and grinding metal, has the characteristics of good cooling performance, lubricating performance, antirust performance and the like, and is widely used in milling machine machining.
Cutting fluid among the prior art is in the use, it is direct to directly erode the operation to milling machine processing position usually, the inside of cutting fluid after using is usually accompanied with a large amount of metal fragments, cutting fluid waste after avoiding the single use, guarantee a lot of reuse of cutting fluid, can purify the operation to the cutting fluid usually, so that get rid of the metal fragments in the cutting fluid, for accomplishing this operation, adopt filtration or simple magnetic adsorption to remove the metal fragments in the cutting fluid usually among the prior art, directly filter then filtration efficiency low, and simple magnetic adsorption then can only get rid of the metal fragments that have the magnetic conductivity, can't get rid of to the copper material, influence the cutting fluid quality after the purification.
Therefore, a milling machine with a cutting fluid purification function is provided to solve the problems in the prior art.
Disclosure of Invention
The invention aims to provide a milling machine with a cutting fluid purification function, which can effectively and comprehensively remove metal fragments in cutting fluid, can separate small metal fragments contained in the cutting fluid in high-speed flow by means of an electromagnetic eddy current effect by arranging a plurality of permanent magnets on the outer sides of four sides of a drainage square pipe, and meanwhile, can carry the separated small metal fragments to keep a high-speed moving state relative to the permanent magnets by sleeving a conveyor belt on the outer sides of the permanent magnets and driving the conveyor belt by means of a magnetic roller column and a roller column pair, so that the small metal fragments are prevented from falling off, the separation stability of the device on the metal fragments of different materials is favorably ensured, and the quality of the purified cutting fluid is improved to a certain extent.
In order to achieve the purpose, the invention provides the following technical scheme: a milling machine with a cutting fluid purification function comprises a milling machine main body, wherein a cutter holder capable of being flexibly adjusted is installed inside the milling machine main body, an adjustable injection pipe is fixedly installed at the top of the cutter holder, a collection bin arranged below the adjustable injection pipe is installed inside the milling machine main body, a storage box is fixedly installed on the back of the milling machine main body, a first pumping pump is installed on the outer side of the storage box, a water inlet of the first pumping pump is fixedly communicated with the inside of the storage box, and a supply pipe is fixedly connected between a water outlet of the first pumping pump and the adjustable injection pipe;
the inside adjustable shelf that collects the storehouse is equipped with the filter plate, the inside fixed mounting of milling machine main part has the second pump of taking out of setting in collection storehouse below, and the water inlet and the collection storehouse bottom intercommunication of taking out pump two, the back fixed mounting of milling machine main part has the purifying box, the delivery port of pump two communicates to the top of purifying box through the pipeline, the inside intermediate position department fixed mounting of purifying box is for the fill that assembles of funnel type structure, and the fixed welding of the bottom intermediate position department of assembling the fill has the drainage side pipe that sets up downwards, the four sides outside of drainage side pipe is all rotated and is connected with the magnetism roller and the roller two that the longitudinal symmetry set up, the conveyer belt has been cup jointed in the transmission between the magnetism roller that corresponds from top to bottom and the roller two, the intermediate position department of conveyer belt installs the permanent magnet with inner end wall fixed connection of purifying box, be external on the magnetism roller have drive unit.
Further, the left side and the right side of the inside of the milling machine main body are symmetrically provided with sliding grooves, the collecting bin is inserted into the sliding grooves in a sliding mode, a baffle is fixedly mounted at the rear of the inside of the milling machine main body, a butt joint box connected with the bottom of the collecting bin in a sliding mode is fixedly mounted on a water inlet of the pumping pump II, and a discharging hole corresponding to the butt joint box is formed in the bottom of the collecting bin.
Further, the bottom of collecting the storehouse sets up to left end downward sloping structure, and the unloading hole is seted up in the lowest of collecting the storehouse bottom, and the appearance of filter plate sets up to middle sunken type structure downwards.
Further, the support that the symmetry set up around fixed mounting has on the right side outer end wall of purifying box, the purifying box all rotates with the inside of support and is connected with roller one, and filter screen type conveyer belt has been cup jointed in the transmission between two roller one, and one of them roller is gone up to be external to have the drive unit, and filter screen type conveyer belt setting is assembling the fill top, sets up the logical groove with filter screen type conveyer belt looks adaptation on the right end wall of purifying box, and the miscellaneous bucket of collection has been placed to the right-hand member below of filter screen type conveyer belt.
Further, the diameter of the roller I is gradually enlarged from the middle to the front end and the rear end, and the shape of the filter screen type conveying belt is of a middle sunken structure.
Furthermore, the roller column one position on the right side is higher than the roller column one position on the left side, the right end of the filter screen type conveying belt is arranged to be of an upward inclined structure, and a water diversion plate fixedly connected with the support is installed at the middle position of the left end of the filter screen type conveying belt.
Furthermore, bevel gears which are symmetrically arranged are fixedly installed at two ends of each magnetic roller, and two adjacent bevel gears are meshed with each other.
Further, the outside cover of four conveyer belts is equipped with the guide board with inner end wall fixed connection of purifying box, and the outside edge position department of guide board sets up to the downward sloping structure, and one side fixed mounting that the guide board is close to the conveyer belt has the block rubber rather than the surface laminating mutually, sliding connection has the box of taking out of setting below the guide board on the left and right sides outer end wall of purifying box.
Further, the diameter of magnetism column roller is greater than the diameter of column roller two, and one side that the drainage side pipe was kept away from to the conveyer belt sets up to its slope structure of below deviation, and one side that the drainage side pipe was kept away from to the permanent magnet is fixed to be covered with the magnetic shield.
Further, the bottom fixed mounting of storage box has the temporary storage case, the outside fixed mounting of purifying box has the pump three, and the water inlet of pump three and the fixed intercommunication in bottom of purifying box, the delivery port of pump three passes through pipeline and the fixed intercommunication in temporary storage incasement portion, pump four is installed in the outside of temporary storage case, and the water inlet of pump four and the fixed intercommunication in bottom of temporary storage case, the delivery port and the fixed intercommunication of supply pipe of pump four, the inside fixed mounting in one end of supply pipe close to a delivery port of pump has the check valve.
Compared with the prior art, the invention has the beneficial effects that:
(1) through installing a plurality of permanent magnets in the four sides outside of drainage side pipe, with the help of the electromagnetic eddy current effect, can separate out the inside less metal piece that contains of cutting fluid in the high-speed flow, and simultaneously, establish in the permanent magnet outside through establishing the conveyer belt cover, and drive with the help of two pairs of conveyer belts of magnetism roller and roller, make the conveyer belt can carry the less metal piece that separates and keep the high-speed moving state of relative permanent magnet, avoid less metal piece to drop, be favorable to guaranteeing the device to the separation stability of different material metal pieces, the quality after the cutting fluid purifies has been promoted to a certain extent.
(2) The sliding groove symmetry with the collection bin is arranged in the milling machine main body, so that the collection bin can be flexibly slid and taken out, convenience in cleaning the interior of the collection bin is facilitated, meanwhile, the butt joint box is fixedly connected to a water inlet of the pumping pump II through the sliding connection at the bottom of the collection bin, a discharging hole corresponding to the butt joint box is arranged at the bottom of the collection bin, cutting fluid collected in the collection bin can be stably transferred, and the working stability of the device is guaranteed.
(3) The bottom left end through collecting the storehouse sets up to the downward sloping structure to set up the feed opening and collect the storehouse bottom lower, can the inside cutting fluid of effectual guarantee collection storehouse stability of outwards discharging, simultaneously, set up to undercut structure through the intermediate position with the filter plate, be favorable to assembling the great metal piece of filter plate top filtering, promoted the convenience of later stage to great metal piece clearance.
(4) Carry out the second filtration to the cutting fluid through being provided with filter screen type conveyer belt, be favorable to further separating out remaining metal debris in the cutting fluid, make only contain metal powder in the cutting fluid, convenience when having improved later stage magnetic separation, the mode of coming through multistage is favorable to guaranteeing the flow velocity of cutting fluid, and then ensure the device and to the purification efficiency of cutting fluid, simultaneously, through extending to the purifying box outside with filter screen type conveyer belt, and set up it into rotatable state, can outwards carry the metal debris that filters out, be favorable to avoiding the metal debris to block up the filtration, the device's job stabilization nature has been ensured.
(5) Diameter through with the roller is set up to enlarge gradually from centre to front and back both ends to set up the appearance of filter screen type conveyer belt into the middle sunken type structure with a looks adaptation of roller, can restrict the metal piece who persists in its top, avoid metal piece to drop from its front and back both sides, be favorable to guaranteeing the separation stability of the device.
(6) The right-hand member through with filter screen type conveyer belt sets up to the tilt up structure, can avoid the cutting fluid to outwards flow along filter screen type conveyer belt, simultaneously, through installing the diversion board inside the left end of filter screen type conveyer belt, can guide the partial cutting fluid that falls down on the filter screen type conveyer belt, has ensured the stability that the cutting fluid flows to a certain extent.
(7) Through installing bevel gear in the both sides end department of every magnetism roller to set up two adjacent bevel gears into intermeshing, make four magnetism rollers synchronous revolution, thereby make the device only need single drive unit can carry out rotary drive to four magnetism rollers, reduced the manufacturing cost of the device to a certain extent.
(8) Establish at a plurality of conveyer belts through the guide board cover with outside edge position department downward sloping, and will install the metal piece that can carry the conveyer belt surface on the guide board with the rubber block that the conveyer belt surface was laminated mutually, metal powder is scraped and is got, and the guide through the guide board is collected inside taking out the box, be favorable to guaranteeing the metal piece that the device was to separating out, the convenience of processing is collected to the powder, and simultaneously, through installing the rubber block between conveyer belt and guide board, can avoid scraping and get metal piece, cause the harm to the conveyer belt surface during the powder, be favorable to prolonging the device life.
(9) Through covering the magnetic shield board in the permanent magnet and keeping away from drainage side pipe one side, when the metal piece, the powder follows the conveyer belt and removes when the outside, can fall to the guide board automatically after losing the magnetism attraction on, be convenient for ensure it collect the convenience, and simultaneously, diameter through with the magnetism column set up the diameter that is greater than column roller two, make the conveyer belt keep away from drainage side pipe one side and set up to partial drainage side pipe slope structure, make the block rubber can visit into to the conveyer belt below, be convenient for ensure the guide board, the block rubber is to the metal piece, the stability that the powder was taken.
(10) Through being provided with independent case of keeping in, avoid the inside brand-new cutting fluid of cutting fluid pollution storage box after the purification, simultaneously, use cutting fluid pumpdown through pumpdown four, be convenient for in time use the cutting fluid after the purification, through installing the check valve in the supply line and be close to one end of pumpdown, can avoid the cutting fluid that pumpdown four pump was pumped to flow backwards inside the storage box, ensured the device's job stabilization nature.
Description of the drawings:
in order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a rear view of the present invention;
FIG. 5 is a back cross-sectional view of the present invention;
FIG. 6 is a right side view of the present invention;
FIG. 7 is a right side cross-sectional view of the present invention;
FIG. 8 is a disassembled view of the collection chamber and filter plate of the present invention;
FIG. 9 is a schematic view showing the inside structure of the purification tank of the present invention;
FIG. 10 is a schematic view of the magnetic roller and bevel gear of the present invention;
fig. 11 is a schematic view showing the construction of a roller-type one and a screen-type conveyer belt according to the present invention.
In the figure: 1. a milling machine main body; 101. a tool apron; 102. an adjustable injection tube; 103. a chute; 104. a collection bin; 105. a baffle plate; 106. a storage box; 107. a first pump is pumped; 108. a supply pipe; 2. filtering the plate; 201. a second pump is pumped; 202. a butt-joint box; 203. a blanking hole; 3. a purification box; 301. a support; 302. a first roller; 303. a screen type conveyor belt; 304. a water diversion plate; 305. a trash collecting barrel; 306. a converging hopper; 307. draining a square tube; 4. magnetic rollers; 401. a roller II; 402. a conveyor belt; 403. a permanent magnet; 404. a magnetic shield plate; 405. a bevel gear; 406. a guide plate; 407. a rubber block; 408. drawing the box; 5. a temporary storage box; 501. pumping a pump III; 502. and pumping a pump IV.
The specific implementation mode is as follows:
the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-11, an embodiment of the present invention is shown: a milling machine with cutting fluid purification function comprises a milling machine main body 1, wherein a tool apron 101 which can be flexibly adjusted is installed inside the milling machine main body 1, an adjustable injection pipe 102 is fixedly installed at the top of the tool apron 101, a collection bin 104 which is arranged below the adjustable injection pipe 102 is installed inside the milling machine main body 1, a storage box 106 is fixedly installed on the back of the milling machine main body 1, a first suction pump 107 is installed on the outer side of the storage box 106, a water inlet of the first suction pump 107 is fixedly communicated with the inside of the storage box 106, and a supply pipe 108 is fixedly connected between a water outlet of the first suction pump 107 and the adjustable injection pipe 102;
the inner part of the collection bin 104 is movably provided with a filter plate 2, the inner part of the milling machine main body 1 is fixedly provided with a second pump 201 arranged below the collection bin 104, the water inlet of the second suction pump 201 is communicated with the bottom of the collection bin 104, the back of the milling machine main body 1 is fixedly provided with a purification box 3, the water outlet of the second suction pump 201 is communicated to the top of the purification box 3 through a pipeline, the middle position in the purification box 3 is fixedly provided with a gathering bucket 306 with a funnel-shaped structure, and the middle position of the bottom of the gathering hopper 306 is fixedly welded with a downward-arranged drainage square pipe 307, the four sides of the drainage square pipe 307 are respectively and rotatably connected with a magnetic roller 4 and a roller II 401 which are symmetrically arranged up and down, a conveyor belt 402 is sleeved between the magnetic roller 4 and the roller II 401 which correspond up and down in a transmission manner, a permanent magnet 403 fixedly connected with the inner end wall of the purifying box 3 is installed at the middle position of the conveyor belt 402, and a driving unit is externally connected to the magnetic roller 4.
Referring to fig. 4 and 5, when the device works, a worker connects the device with an external power supply through a wire, so that the external power supply provides electric support for the device, and then the worker can control the device to start up, in the working process, a first pump 107 is electrified and started up, cutting fluid stored in a storage tank 106 is introduced into an adjustable injection pipe 102 through a supply pipe 108, the cutting fluid is injected from the adjustable injection pipe 102 to assist the device to work, and chips generated during cutting processing of the device are washed away under the washing of the cutting fluid.
The cutting fluid carries the metal chips downward and falls, and is subjected to primary filtration through the filter plate 2, the larger metal chips stay on the filter plate 2, and subsequently, the cutting fluid carrying small metal debris is gathered in the collection bin 104, the second pump 201 is electrified and started to convey the cutting fluid collected in the collection bin 104 into the purification box 3, the cutting fluid falls downwards in the purification box 3, under the convergence of the converging hopper 306 and the guidance of the flow guiding square pipe 307, the cutting fluid stably flows downwards between the four conveyor belts 402, the permanent magnet 403 installed inside the conveyor belt 402 is energized to generate strong magnetic attraction, because the small metal chips flow downwards along with the cutting fluid, under the influence of the electromagnetic eddy current effect, when the magnet and the conductor move at a relatively high speed, the magnet produces electromagnetic damping to the conductor, and then produces attraction, separates out less metal piece in the cutting fluid.
Meanwhile, the conveyor belt 402 which is in transmission connection with the outer sides of the magnetic roller 4 and the second roller 401 continuously moves under the driving of the rotation of the magnetic roller 4, when small metal fragments are attached to the outer surface of the conveyor belt 402, the small metal fragments can still be guaranteed to be in a high-speed moving state by means of the continuous movement of the conveyor belt 402, the small metal fragments are prevented from being separated, and the stability of the device for separating the small metal fragments is guaranteed.
Through installing a plurality of permanent magnets 403 in the four sides outside of drainage side pipe 307, with the help of the electromagnetic eddy current effect, can separate out the inside less metal piece that contains of cutting fluid in the high-speed flow, and simultaneously, establish in the permanent magnet 403 outside through establishing conveyer belt 402, and drive conveyer belt 402 with the help of magnetism column 4 and two 401 rollers, make conveyer belt 402 can carry the less metal piece that separates and keep the relative permanent magnet 403 high-speed motion state, avoid less metal piece to drop, be favorable to guaranteeing the device to the separation stability of different material metal pieces.
Referring to fig. 2 and 8, sliding grooves 103 are symmetrically arranged on the left side and the right side inside the milling machine main body 1, a collecting bin 104 is slidably inserted into the sliding grooves 103, a baffle 105 is fixedly arranged at the rear inside the milling machine main body 1, a butt joint box 202 which is slidably connected with the bottom of the collecting bin 104 is fixedly arranged on a water inlet of a pumping pump II 201, a discharging hole 203 which is arranged corresponding to the butt joint box 202 is arranged at the bottom of the collecting bin 104, when the device works, the collecting bin 104 can be flexibly taken out in a sliding manner by symmetrically arranging the sliding grooves 103 which are matched with the collecting bin 104 inside the milling machine main body 1, so that the convenience of cleaning the inside of the collecting bin 104 is improved, meanwhile, the butt joint box 202 which is slidably connected with the bottom of the collecting bin 104 is fixedly connected to the water inlet of the pumping pump II 201, and the discharging hole 203 which is corresponding to the butt joint box 202 is arranged at the bottom of the collecting bin 104, so that cutting fluid collected inside the collecting bin 104 can be stably transferred, the working stability of the device is guaranteed.
Please refer to fig. 7 and 8, the bottom of collecting bin 104 is set as the downward-inclined structure of left end, the lower position of collecting bin 104 bottom is seted up to unloading hole 203, the appearance of filter plate 2 sets up to middle sunken type structure downwards, the device during operation, set up the bottom left end through collecting bin 104 as the downward-inclined structure, and set up unloading hole 203 in collecting bin 104 bottom lower position, can the inside cutting fluid of effectual guarantee collecting bin 104 outside exhaust stability, and simultaneously, set up the intermediate position through with filter plate 2 as the sunken structure downwards, be favorable to assembling the great metal piece of filtering above filter plate 2, the convenience of later stage to great metal piece clearance has been promoted.
Referring to fig. 5 and 11, a bracket 301 symmetrically arranged in the front and back direction is fixedly installed on the right outer end wall of the purifying box 3, the purifying box 3 and the inside of the bracket 301 are rotatably connected with a roller column 302, a filter screen type conveyer belt 303 is sleeved between the two roller columns 302 in a transmission manner, a driving unit is externally connected to one roller column 302, the filter screen type conveyer belt 303 is arranged above the gathering hopper 306, a through groove matched with the filter screen type conveyer belt 303 is formed in the right end wall of the purifying box 3, and an impurity collecting barrel 305 is placed below the right end of the filter screen type conveyer belt 303.
When the device works, the external driving unit on the roller column I302 is electrified and started, the driving unit can be a servo motor, the roller column I302 is driven to rotate through the driving unit, so that the filter screen type conveying belt 303 sleeved on the outer side of the roller column I302 continuously rotates rightwards to convey, when cutting fluid flows downwards from the upper part inside the purifying box 3, the cutting fluid is subjected to secondary filtration through the filter screen type conveying belt 303, residual metal fragments in the cutting fluid are further separated out, only metal powder is contained in the cutting fluid, the convenience in later-stage magnetic separation is improved, the flowing speed of the cutting fluid is favorably ensured through a multi-stage coming mode, the purifying efficiency of the device on the cutting fluid is further ensured, meanwhile, the filter screen type conveying belt 303 extends to the outer side of the purifying box 3 and is set to be in a rotatable state, the filtered metal fragments can be conveyed outwards, the metal debris blocking and filtering can be avoided, and the working stability of the device is guaranteed.
Referring to fig. 11, the diameter of the first roller 302 is gradually enlarged from the middle to the front and rear ends, and the shape of the screen-type conveyer belt 303 is set to be a middle concave structure, so that when the device is in operation, the diameter of the first roller 302 is gradually enlarged from the middle to the front and rear ends, and the shape of the screen-type conveyer belt 303 is set to be a middle concave structure matched with the first roller 302, so that metal debris remained above the roller can be limited, the metal debris is prevented from falling from the front and rear sides of the roller, and the separation stability of the device is ensured.
Please refer to fig. 5, a position of the first roller 302 on the right side is higher than a position of the first roller 302 on the left side, a right end of the screen type conveying belt 303 is set to be in an upward inclined structure, a water guide plate 304 fixedly connected with the bracket 301 is installed at a middle position of a left end of the screen type conveying belt 303, when the device works, the right end of the screen type conveying belt 303 is set to be in the upward inclined structure, so that the cutting fluid can be prevented from flowing out along the screen type conveying belt 303, meanwhile, the water guide plate 304 is installed inside the left end of the screen type conveying belt 303, so that part of the cutting fluid falling off from the screen type conveying belt 303 can be guided, and the flowing stability of the cutting fluid is ensured to a certain extent.
Referring to fig. 10, two ends of each magnetic roller 4 are fixedly provided with symmetrically arranged bevel gears 405, and two adjacent bevel gears 405 are engaged with each other, when the device works, the bevel gears 405 are arranged at two side ends of each magnetic roller 4, and the two adjacent bevel gears 405 are engaged with each other, so that the four magnetic rollers 4 rotate synchronously, and the device can drive the four magnetic rollers 4 to rotate only by a single driving unit, thereby reducing the manufacturing cost of the device to a certain extent.
Referring to fig. 9, a guide plate 406 fixedly connected to an inner end wall of the purification box 3 is sleeved outside the four conveyor belts 402, outer side edges of the guide plate 406 are arranged to be inclined downward, a rubber block 407 attached to an outer surface of the guide plate 406 is fixedly installed at a side of the guide plate 406 close to the conveyor belts 402, and outer end walls of left and right sides of the purification box 3 are slidably connected to a drawer box 408 arranged below the guide plate 406, when the device works, the guide plate 406 inclined downward at the outer side edges is sleeved on the plurality of conveyor belts 402, and the rubber block 407 attached to the outer surface of the conveyor belt 402 is installed on the guide plate 406 to scrape metal chips and metal powder carried by the outer surface of the conveyor belt 402, and the metal chips and the metal powder are collected inside the drawer box 408 by the guide of the guide plate 406, which is beneficial to ensuring convenience of collecting and processing the separated metal chips and powder, meanwhile, the rubber block 407 is arranged between the conveyor belt 402 and the guide plate 406, so that damage to the outer surface of the conveyor belt 402 caused by scraping metal chips and powder can be avoided, and the service life of the device can be prolonged.
Referring to fig. 5 and 7, the diameter of the magnetic roller 4 is larger than that of the second roller 401, the side of the conveyor belt 402 away from the square drainage tube 307 is arranged to be inclined downward, the side of the permanent magnet 403 away from the square drainage tube 307 is fixedly covered with a magnetic shielding plate 404, when the device works, the magnetic isolation plate 404 is covered on one side of the permanent magnet 403 far away from the drainage square pipe 307, when the metal chips and powder move to the outside along with the conveyor belt 402, the metal chips and powder automatically fall onto the guide plate 406 after losing the magnetic attraction, thereby being convenient for ensuring the collection convenience, meanwhile, the diameter of the magnetic roller 4 is set to be larger than that of the roller II 401, so that one side of the conveyor belt 402, which is far away from the drainage square pipe 307, is set to be in an inclined structure deviating to the drainage square pipe 307, so that the rubber block 407 can be inserted below the conveyor belt 402, which is convenient for ensuring the stability of the guide plate 406 and the rubber block 407 for receiving and taking metal chips and powder.
Referring to fig. 4 and 6, a temporary storage tank 5 is fixedly installed at the bottom of the storage tank 106, a third pump 501 is fixedly installed at the outer side of the purification tank 3, a water inlet of the third pump 501 is fixedly communicated with the bottom of the purification tank 3, a water outlet of the third pump 501 is fixedly communicated with the inner portion of the temporary storage tank 5 through a pipeline, a fourth pump 502 is installed at the outer side of the temporary storage tank 5, a water inlet of the fourth pump 502 is fixedly communicated with the bottom of the temporary storage tank 5, a water outlet of the fourth pump 502 is fixedly communicated with the supply pipe 108, and a check valve is fixedly installed at one end of the supply pipe 108 close to a water outlet of the first pump 107.
The device during operation, through three 501 cutting fluid pumpings after purifying 3 bottoms of purifying tanks to temporary storage case 5 inside collection of pumpings, through being provided with independent temporary storage case 5, avoid the inside brand-new cutting fluid of the cutting fluid pollution storage box 106 after the purification, and simultaneously, use the cutting fluid pumpings again through four 502 pumpings, be convenient for in time use the cutting fluid after the purification, through installing the check valve in the supply tube 108 and be close to one end of pumpings 107, can avoid the cutting fluid refluence that pumps in four 502 of pumpings to the storage box 106 inside, the job stabilization nature of the device has been ensured.
The above is the overall working principle of the present invention.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The utility model provides a milling machine with cutting fluid purification performance, includes milling machine main part (1), its characterized in that: the milling machine comprises a milling machine main body (1), wherein a tool apron (101) capable of being flexibly adjusted is installed inside the milling machine main body (1), an adjustable injection pipe (102) is fixedly installed at the top of the tool apron (101), a collection bin (104) arranged below the adjustable injection pipe (102) is installed inside the milling machine main body (1), a storage box (106) is fixedly installed on the back of the milling machine main body (1), a first pumping pump (107) is installed on the outer side of the storage box (106), a water inlet of the first pumping pump (107) is fixedly communicated with the inside of the storage box (106), and a supply pipe (108) is fixedly connected between a water outlet of the first pumping pump (107) and the adjustable injection pipe (102);
the filter plate (2) is arranged on an internal movable frame of the collection bin (104), a second suction pump (201) arranged below the collection bin (104) is fixedly arranged in the milling machine main body (1), a water inlet of the second suction pump (201) is communicated with the bottom of the collection bin (104), a purifying box (3) is fixedly arranged on the back of the milling machine main body (1), a water outlet of the second suction pump (201) is communicated to the top of the purifying box (3) through a pipeline, a gathering hopper (306) of a funnel-shaped structure is fixedly arranged at the internal middle position of the purifying box (3), a drainage square pipe (307) arranged downwards is fixedly welded at the bottom middle position of the gathering hopper (306), magnetic roller columns (4) and roller columns (401) which are symmetrically arranged up and down are rotatably connected to the outer sides of four sides of the drainage square pipe (307), and a conveyor belt (402) is sleeved between the magnetic roller columns (4) and the roller columns (401) in a transmission manner in an up-down correspondence manner, the middle position of the conveyor belt (402) is provided with a permanent magnet (403) fixedly connected with the inner end wall of the purifying box (3), and the magnetic roller column (4) is externally connected with a driving unit.
2. The milling machine with cutting fluid purification function of claim 1, wherein: the inside left and right sides symmetry of milling machine main part (1) is provided with spout (103), it is inside that collection storehouse (104) slide to insert and establish spout (103), the inside rear fixed mounting of milling machine main part (1) has baffle (105), fixed mounting has butt joint box (202) with collection storehouse (104) bottom sliding connection on the water inlet of suction pump two (201), the bottom of collecting storehouse (104) is seted up and is corresponded unloading hole (203) that set up with butt joint box (202).
3. The milling machine with cutting fluid purification function of claim 2, wherein: the bottom of collecting bin (104) sets up to left end downward sloping structure, unloading hole (203) are seted up in the lowest of collecting bin (104) bottom, the appearance of filter plate (2) sets up to middle sunken type structure downwards.
4. The milling machine with the cutting fluid purification function according to claim 1, wherein: support (301) that the symmetry set up around fixed mounting is on the right side outer end wall of purifying box (3), purifying box (3) all rotate with the inside of support (301) and be connected with roller (302), two filter screen type conveyer belt (303) have been cup jointed in the transmission between roller (302), one of them the external drive unit that has gone up in roller (302), filter screen type conveyer belt (303) set up and are assembling fill (306) top, set up the logical groove with filter screen type conveyer belt (303) looks adaptation on the right end wall of purifying box (3), set up album miscellaneous bucket (305) below the right-hand member of filter screen type conveyer belt (303).
5. The milling machine with cutting fluid purification function of claim 4, wherein: the diameter of the roller column I (302) is gradually enlarged from the middle to the front end and the rear end, and the shape of the filter screen type conveying belt (303) is a middle sunken structure.
6. The milling machine with cutting fluid purification function of claim 4, wherein: be located the right side first (302) position of roller is higher than and is located the left roller (302), the right-hand member of filter screen type conveyer belt (303) sets up to the tilt up structure, the left end intermediate position department of filter screen type conveyer belt (303) installs diversion board (304) with support (301) fixed connection.
7. The milling machine with the cutting fluid purification function according to claim 1, wherein: and two symmetrically arranged bevel gears (405) are fixedly arranged at two ends of each magnetic roller (4), and the adjacent bevel gears (405) are meshed with each other.
8. The milling machine with the cutting fluid purification function according to claim 1, wherein: four the outside cover of conveyer belt (402) is equipped with guide board (406) with inner end wall fixed connection in purifying box (3), and the outside edge position department of guide board (406) sets up to the downward sloping structure, one side fixed mounting that guide board (406) are close to conveyer belt (402) has rubber block (407) rather than the surface laminating mutually, sliding connection has box (408) of taking out that sets up in guide board (406) below on the left and right sides outer end wall of purifying box (3).
9. The milling machine with cutting fluid purification function of claim 1, wherein: the diameter of magnetism roller (4) is greater than the diameter of roller two (401), one side that drainage side pipe (307) were kept away from in conveyer belt (402) sets up to its slope structure of below erroneous tendency, one side fixed the covering that drainage side pipe (307) were kept away from in permanent magnet (403) has magnetism isolating plate (404).
10. The milling machine with the cutting fluid purification function according to claim 1, wherein: the bottom fixed mounting of storage box (106) has temporary storage case (5), the outside fixed mounting of purifying box (3) has pump three (501), and the water inlet of pump three (501) and the fixed intercommunication in bottom of purifying box (3), the delivery port of pump three (501) passes through pipeline and temporary storage case (5) inside fixed intercommunication, pump four (502) are installed in the outside of temporary storage case (5), and the water inlet of pump four (502) and the fixed intercommunication in bottom of temporary storage case (5), the delivery port and the supply pipe (108) of pump four (502) are fixed the intercommunication, the inside fixed mounting of one end that supply pipe (108) are close to pump one (107) delivery port has the check valve.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210281761.3A CN114535680A (en) | 2022-03-22 | 2022-03-22 | Milling machine with cutting fluid purification performance |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210281761.3A CN114535680A (en) | 2022-03-22 | 2022-03-22 | Milling machine with cutting fluid purification performance |
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| CN114535680A true CN114535680A (en) | 2022-05-27 |
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| EP1348516A2 (en) * | 2002-03-22 | 2003-10-01 | Filtra-Systems Company | Apparatus and mehtod for recirculating machine tool coolant and removing ferrous debris therefrom |
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Application publication date: 20220527 |